KETTLER Astro User Manual
Assembly Manual Cross-Trainer „Astro”
Item # 7853-690
Assembly must be carried out by an adult!
Environmentaly friendly: printed on 100% recycled paper
Assembly Instructions
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Please, thoroughly read these instructions prior to assembly and first use. You will get important information about your
safety as well as the use and maintenance of your Cross-Trainer. Keep these instructions for reference and/or for maintenance work or spare parts orders.
For Your Safety:
■ Only use the Cross-Trainer for its intended purpose, i.e. for the phys-
ical training of adult persons.
■ Any other use is inadmissible and may be dangerous. The manu-
facturer cannot be made liable for damage caused by a use that
does not correspond with the intended purpose.
■ You train with an equipment that has been designed in accordance
with the latest state of the art regarding safety. Possible danger spots
that may cause injuries have been avoided and safeguarded as well
as possible.
■ Improper repairs and design changes (disassembly of original parts,
installation of inadmissible parts, etc.) may cause hazards for the
user.
■ Defective parts may impair your safety and the service life of your
equipment. Therefore, please exchange defective or worn parts immediately.
■ If you have any doubt or any queries, please contact your spe-
cialised dealer.
■ If you train regularly and intensively, please check all equipment
parts – in particular bolts and nuts – every 1 to 2 months. This is particularly true for the attachment of grip strap and running plate.
■ Inform present persons (especially children) about possible hazards
during your exercises.
■ Prior to taking up training, have your family doctor check whether
your state of health is sufficient to train with this equipment. The medical findings should be the basis for the build-up or your training program. Wrong or excessive training may lead to damage to your
health.
■ By all means observe the information about the organisation of train-
ing in the training instructions.
■ Our products are subject to a constant innovative quality assurance.
We reserve the right to perform technical changes resulting therefrom.
Handling the equipment
■ Before using the equipment for exercise, check carefully to ensure
that it has been correctly assembled.
■ It is not recommended to use or store the apparatus in a damp room
as this may cause it to rust. Please ensure that no part of the machine
comes in contact with liquids (drinks, perspiration etc.). This may
cause corrosion.
■ The Cross-Trainer is designed for use by adults and children should
not be allowed to play with it. Children at play behave unpredictably and dangerous situations may occur for which the manufacturer cannot be held liable. If, in spite of this, children are allowed to use the equipment, ensure that they are instructed in its
proper use and supervised accordingly.
■ The Cross-Trainer complies with the DIN EN 957 - 1/5, class B. It is
therefore unsuitable for therapeutic use.
■ On principle, the equipment does not require any special mainte-
nance. All bearings are pre-lubricated (further lubrication is not required) and require little maintenance.
■ Do not use corrosive or abrasive materials to clean the equipment. En-
sure that such materials are not allowed to pollute the environment.
■ The exercise cycle has a brake system, which require little mainten-
ance and does not require any adjusting work.
■ To operate correctly, the pulse function requires a minimum voltage
of 2,7 volts.
■ The Cross-Trainer is dependent of revolutions per minute.
■ Please ensure that liquids or perspiration never enter the machine or
the electronics.
■ Before use, always check all screws and plug-in connections as well
as respective safety devices fit correctly.
■ Please keep original packaging of this article, so that it may be used
for transport at a later date, if necessary.
Instructions for Assembly
■ Ensure that you have received all the parts required ( see check list
) and that they are undamaged. Should you have any cause for
complaint, please contact your KETTLER dealer.
■ Before assembling the equipment, study the drawings carefully and
carry out the operations in the order shown by the diagrams. The
correct sequence is given in capital letters.
■ The equipment must be assembled with due care by an adult person.
If in doubt call upon the help of a second person, if possible technically talented.
■ Please note that there is always a danger of injury when working
with tools or doing manual work. Therefore please be careful when
assembling this machine.
■ Ensure that your working area is free of possible sources of danger,
for example don’t leave any tools lying around. Always dispose
packaging material in such a way that it may not cause any danger.
There is always a risk of suffocation if children play with plastic
bags!
■ The fastening material required for each assembly step is shown in
the diagram inset. Use the fastening material exactly as instructed.
The required tools are supplied with the equipment.
■ Bolt all the parts together loosely at first, and check that they have
been assembled correctly. Tighten the locknuts by hand until resistance is felt, then use spanner to finally tighten nuts com-
pletely against resistance (locking device). Then check that
all screw connections have been tightened firmly. Attention: once
locknuts have been unscrewed they no longer function correctly (the
locking device is destroyed), and must be replaced.
■ For technical reasons, we reserve the right to carry out preliminary
assembly work (e.g. addition of tubing plugs).
List of spare parts
When ordering spare parts, always state the full article number, sparepart number, the quantity required and the inspection number stamped
on the back.
Example order: Art. no. 7853-090 / spare-part no. 94313288/ 2 pie-
ces / inspection no
. ………
Important: spare part prices do not include fastening material; if fastening material (bolts, nuts, washers etc.) is required, this should be
clearly stated on the order by adding the words „with fastening mate-
rial“.
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1
1
2
2
1
1
Checklist
✓
2
2
1
1
1
6
4
4
1
2
1
2
1
4
1
1
2
1
1
1
2
1
M 10 x 105
M 8 x 16
M 8 x 70
M 5 x 45
M 5 x 90
M 10
M 5
ø 14,5
ø 12
3,9 x 19
ø 10x49
ø 44
2
ø 25 / 8, 4
4
ø 25 / 10,4
2
6
2
ø 21
ø 22
2
4
8
M 8
3,9 x 32
1
2
22
4
1a
1b
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
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