Kettler 08847-400, 08847-500 User Manual

Montageanleitung für

„HAPPY PLUS PRINZESSIN“

Art. Nr. 08847-400

„HAPPY PLUS FROSCH“

Art. Nr. 08847-500

Der Umwelt zuliebe: wir drucken auf 100% Altpapier!

HEINZ KETTLER GmbH & Co.KG · Postfach 1020 · D-59463 Ense-Parsit

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This KETTLER product has been designed in accordance with the latest standards of safety and
subjected to constant quality monitoring. The data gained from this quality process is then
incorporated in the development of our products. For this reason, we reserve the right to make
changes in design and technology in order to offer our customers products of the highest stan­dard of quality at all times. In spite of this, should you have any ground for complaint, plea­se contact your KETTLER dealer.

For your safety

 Attention: An adult should always supervise playing. Only one child may use this product.

Do not use the wheeled toy near slopes, steps, roads, railways, lakes and rivers, etc. Sturdy
footwear should be worn at all times. We recommend wearing suitable protective clothing
and a safety helmet.

 This toy is designed only for private use (no commercial or public use).
 This product is suitable for children between 2 - 5 years with a body height from 90 - 115

cm

 This child’s wheeled toy conforms to the stipulated safety regulations European standard

EN 71-1/-2/-3 („Safety regulations for childrens toys“; max. weight of user: 50 kg).
Incorrect repairs or alterations (removal of original parts or addition of other parts etc.) may
be a source of danger to the user.

 This product may only be used for the intended purpose, i.e. as a wheeled toy to be used

by one (1) child. All other use is not permitted, and possibly dangerous. The manufacturer
cannot be held responsible for damages caused by improper use.

 Damaged parts may endanger the user and shorten the life span of the product. Please

check all parts regularly, in short intervals according to use, for possible damages and
loose connections (screws, plug-in connections).

 Damaged or worn parts must be replaced straight away and the vehicle must be withdrawn

from use until repaired. If required please only use original KETTLER spare parts.

 Please ensure that the vehicle will only be used for playing when assembly has been car-

ried out correctly, and checked, by an adult.

 Although there is practically no danger to children when using the vehicle according to its

intended purpose, you should always supervise play activities.

 As the product is only a toy it should not be used on public roads, because it does not con-

form to the road traffic regulations.

 Please bear in mind that there is always a danger of children injuring themselves (falling

off, tipping over etc.) whilst using swings, climbing frames, tricycles or similar equipment.

 Do not connect this toy to any other product; because this child’s wheeled toy has not been

designed for higher speeds.

 Please bear in mind that children are very often not able to judge their own capabilities

and certain (dangerous) situations. Also consider that a natural urge to play plus their tem­perament may lead children into unforeseen situations for which the manufacturer cannot
be held responsible.

 Please ensure that the wheeled toy is only used in surroundings free of danger.

Assembly Instructions

Read these instructions carefully before assembling the product or using it for the first time. They
contain important information for your safety and for the correct use and maintenance of this KETT­LER product. Keep the instructions in a safe place for information or for ordering spare parts.

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 This wheeled toy does not have lights. It is dangerous to use it in the dark.
 Caution: While assembly of the product keep off children’s reach (Choking hazard -

contains small parts).

Handling

 Before use always check that all screws and plug-in connections and respective safety devi-

ces fit correctly.

 Instruct children in the correct use of the product, and draw their attention to possible dan-

gers.

 Sturdy, closed footwear must be worn when using this product.
 Please note that pedals on any wheeled toy without freewheeling appliance will turn even

if the product is being pushed or is coasting.

 This wheeled toy does not have a so-called parking brake. Therefore secure the vehicle

against rolling away. Do not leave children, who are not old enough to use the wheeled
toy, unattended on a product.

 If this product can be adjusted please adapt it to your child’s height.
 Do not transport anything on this product.
 Never use corrosive or abrasive substances to clean the toy. Never use substances which

may cause pollution of the environment.

 Lubricate the bearing sleeves of the wheels and the handlebars with a few drops of oil

every two or three months.

 For models with pneumatic tyres: When leaving wheeled toys with pneumatic tyres on

floors containing solvents or which have been glued with such solvents (e.g. PVC) they may
possibly stain it due to a chemical reaction with the natural product caoutchouc. If in doubt
place something underneath the wheels. Ensure that air pressure in the tyres is correct (2,5
bar); if air pressure is too low this increases wear, and makes riding the toy more difficult!

 For models with push bars: Always ensure that the push bar fits correctly in the adaptor,

and locks. Do not hang any weights on the bar! The vehicle may tip over, and your child
may be hurt. The push bar is intended for adult use only, do not pass responsibility for chil­dren on to other children. For free play time take the push bar off for safety reasons.

Assembly of the toy vehicle

 The toy vehicle must be assembled carefully by an adult person. Study the assembly instruc-

tions carefully before beginning work. Assemble the vehicle in the exact sequence shown
by the letters in the diagrams. This is essential for the safe function and use of the toy vehi­cle.

 Please note that there is

always

a danger of injury when working with tools or doing manu-

al work. Therefore please be careful when assembling this machine.

 Ensure that your working area is free of possible sources of danger, for example don’t

leave any tools lying around. Always dispose packaging material in such a way that it may
not cause any danger. There is always a risk of suffocation if children play with plastic
bags!

 Bolt all the parts together loosely at first, and check that they have been assembled cor-

rectly. Tighten the locknuts by hand until resistance is felt, then use spanner to finally tigh-
ten nuts completely against resistance (locking device). Then check that all screw connec­tions have been tightened firmly. Attention: once locknuts have been unscrewed they no

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longer function correctly (the locking device is destroyed), and must be replaced.

 When assembling plastic grips: The grips can be pushed onto the handlebars more easily

if they are first soaked in warm water.

 For technical reasons, we reserve the right to carry out preliminary assembly work (e.g.

addition of tubing plugs).

List of spare parts page 32-35

When ordering spare parts, always state the full article number, spare-partnumber, the
quantity required and the S/N of the product (see handling).

Example order: Art. no. 08847-400 / spare-part no. 70121838 / 1 pieces / S/N

....................

Please keep original packaging of this article, so that it may be used for transport at a later
date, if necessary.

Goods may only be returned after prior arrangement and in (internal) packaging, which
is safe for transportation, in the original box if possible.

It is important to provide a detailed defect description / damage report!
Important: spare part prices do not include fastening material; if fastening material (bolts,

nuts, washers etc.) is required, this should be clearly stated on the order by adding the
words „with fastening material“.

Waste Disposal

KETTLER products are recyclable. At the end of its useful life please dispose of this article
correctly and safely (local refuse sites).

KETTLER (GB) Ltd. · KETTLER House, Merse Road · North Moons Moat · Redditch,
Worcestershire · B 98 9 HL · Great Britain

KETTLER International Inc. · 1355 London Bridge Road · Virginia Beach · Virginia
VA 23453 USA

7GB23

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Messhilfe für Verschraubungsmaterial

Measuring help for screw connections
Gabarit pour système de serrage
Ayuda para la medición de los tornillos

Meethulp voor schroefmateriaal
Misure per i materiali di avvitamento

Wzornik do połączeń śrubowych

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Checkliste



1
1
1

1

1

1

1

1

M5 x 30 mm

4,2 x 16 mm

M5 x 10 mm

M6 x 65mm

M6 x 25 mm

M 12

1

1

1

1

1

1

1

1

1

5

2

2

1

1

1

1

1

ø 6 mm

4

4,8 x 16 mm

1

1

2

1

26

1a

!

!

M 6 x 25

A

C

E

KLACK ...

F

B

M 5 x 10 mm

D

1b

1c

27

2

2x

A

B

M 12

A

C

D

ø 6 mm

4,8x16 mm

klack - klack - klack ...

3

A

B

4

0 - 6 cm

0 - 2,36 in

28

7

6

5a

A

B

5b

M 6x65mm

ø 6 mm

M 5x30mm

29

11a109

11 b

!

4,2 x 16mm

8

A

B

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Handhabungshinweise

Handling

Indications relatives à la manipulation

Bedieningsinstrukties

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1a

45°

45°

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2a

+/- 3°

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Wskazówki obsługowe

Instrucciones de manejo

Avvertenze per il maneggio

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Handhabungshinweise

i

Beispiel Typenschild - Seriennummer
Example Type label - Serial number
Example Plaque signalétiqu - Numèro de serie
Bij voorbeeld Typeplaatje - Seriennummer
Ejemplo Placa identificativa - Número de serie
Esempio Targhetta tecnica - Numero di serie
Przyklady Tabliczka identifikacyna - Numer seri

Ersatzteilzeichnung „HAPPY PLUS PRINZESSIN“ Art. Nr. 08847-400

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32

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Pos. Bezeichnung Stk Ersatzteilnr.

1 Rahmenvorderbau

(kpl. m. Riegel, Lenkkopfbuchse, Riegelschieber u. Führungsbuchsen) 1 91611357

2 Rahmenhinterbau

(kpl. mit Stopfen und Bef.-Mat. für Räder und Sandschale) 1 91611358

3 Lenkkopfbuchse (2046) 1 70122051
4 Riegelschieber ((2970) 1 70121836
5 Führungsbuchse für ø42mm (2969) 1 70121560
6 Führungsbuchse für Verstellung (2995) 1 70128425
7 Lenkanschlag (3536) 1 70121887
8 Radschutz (4855) 1 70121839
9 Radgabel 1 91620358
10 Tretlagerbuchse 2 10116038
11 Klemmschelle (kpl. mit Schraube und Mutter) 1 97201280
12 Abdeckung Lenkkopfbuchse (3497) 1 70121889
13 Lenker 1 91650346
14 Griff 2 10111037
15 Laufrad 2 15170103
16 Blende für Laufrad 2 70121869
17 Sechskantbuchse 4 70121470
18 Stopfen für Blende (2042) 2 70121758
19 Vorderrad (kpl. mit Tretkurbel und Tretlagerbuchsen) 1 15170081
20 Blende für Vorderrad (3491) 2 70121883
21 Pedal mit Bef.-Mat. (1848) 2 70121886
22 Bremsgriff für ø8mm (2717) 1 70121838
23 Bremse (kpl. mit Bremsgriff und Schutzkappen für ø8mm ) 1 91640093
24 Sicherungskappe (3498) 1 70121888
25 Griffschraube M12 1 91670120
26 Stopfen ø18mm 1 10100006
27 Achslager 2 10116029
28 Stopfen (3535) 1 70121432
29 Rasthebel für Sandschale (3533) 1 70121890
30 Schubstangenadapter (3493) 1 70121891
31 Sandschale (3532) 1 70121837
32 Schubstangen-Oberrohr 1 97100399
33 Schubstangen-Unterrohr mit Stativfeder 1 97100400
34 Griff-Oberteil (3378) 1 70121884
35 Griff-Unterteil (3379) 1 70121885
36 Blassitz (3534) 1 70120208
37 Stopfen Ø8x6,5x12 mm 4 10100169
38 Riegel (kpl., o. Abb.)(2968) 1 91640021
39 Tauchkappe 1 10101105
40 Krone (4901) 1 70121834
41 Lenkertasche 1 19100000
42 Schraubenbeutel (o. Abb.) 1 91680472

Ersatzteilstückliste „HAPPY PLUS PRINZESSIN“ Art. Nr. 08847-400

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Ersatzteilzeichnung „HAPPY PLUS FROSCH“ Art. Nr. 08847-500

1

18

19

21

20

11

8

23

24

37

17

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12

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22

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9

25

26

31

34

28

27

33

35

36

5

32

29

30

2

14

15

39

40

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Pos. Bezeichnung Stk Ersatzteilnr.

1 Rahmenvorderbau

(kpl. m. Riegel, Lenkkopfbuchse, Riegelschieber u. Führungsbuchsen) 1 91611367

2 Rahmenhinterbau

(kpl. mit Stopfen und Bef.-Mat. für Räder und Sandschale) 1 91611368

3 Lenkkopfbuchse (2046) 1 70122051
4 Riegelschieber ((2970) 1 70121809
5 Führungsbuchse für ø42mm (2969) 1 70121560
6 Führungsbuchse für Verstellung (2995) 1 70128425
7 Lenkanschlag (3536) 1 70121808
8 Radschutz (4031) 1 70121830

9 Radgabel 1 91620358
10 Tretlagerbuchse 2 10116039
11 Klemmschelle (kpl. mit Schraube und Mutter) 1 97201280
12 Abdeckung Lenkkopfbuchse (3497) 1 70121799
13 Lenker 1 91650347
14 Griff 2 10111036
15 Laufrad 2 15170104
16 Blende für Laufrad 2 70121879
17 Sechskantbuchse 4 70121470
18 Stopfen für Blende (2042) 2 70121831
19 Vorderrad (kpl. mit Tretkurbel und Tretlagerbuchsen) 1 15170081
20 Blende für Vorderrad (3491) 2 70121868
21 Pedal mit Bef.-Mat. (1848) 2 70121759
22 Bremsgriff für ø8mm (2717) 1 70121549
23 Bremse (kpl. mit Bremsgriff und Schutzkappen für ø8mm ) 1 91640095
24 Sicherungskappe (3498) 1 70121806
25 Griffschraube M12 1 91670124
26 Stopfen ø18mm 1 10100006
27 Achslager 2 10116029
28 Stopfen (3535) 1 70121432
29 Rasthebel für Sandschale (3533) 1 70121768
30 Schubstangenadapter (3493) 1 70121769
31 Sandschale (3532) 1 70121832
32 Schubstangen-Oberrohr 1 97100399
33 Schubstangen-Unterrohr mit Stativfeder 1 97100400
34 Griff-Oberteil (3378) 1 70121797
35 Griff-Unterteil (3379) 1 70121798
36 Blassitz (3534) 1 70120234
37 Stopfen Ø8x6,5x12 mm 4 10100169
38 Riegel (kpl., o. Abb.)(2968) 1 91640021
39 Tauchkappe 1 10101105
40 Lenkertasche 1 19100002
41 Schraubenbeutel (o. Abb.) 1 91680477

Ersatzteilstückliste „HAPPY PLUS FROSCH“ Art. Nr. 08847-500

35

docu 2254/05.08