Kettler 07852-690 User Manual

Assembly Manual Cross-Trainer „MONDEO”
Item # 07852-690
Environmentaly friendly: printed on 100% recycled paper
USA
Assembly must be carried out by an adult!
Thank you for purchasing our high quality KETTLER product.
KETTLER International, Inc. E-mail parts@KETTLERUSA.COM Parts & Service Department Tel: 757-427-2400 ext. 81 P.O.Box 2747 Fax: 757-563-9273 Virginia Beach, Virginia 23450 USA
Please have this owner’s manual with you when you call.
DO NOT CONTACT YOUR RETAILER.
Handling the equipment
Before using the equipment for exercise, check carefully to en-
sure that it has been correctly assembled.
Before beginning your first training session, familiarize yourself
thoroughly with all the functions and settings of the unit.
It is not recommended to use or store the apparatus in a damp
room as this may cause it to rust. Please ensure that no part of the machine comes in contact with liquids (drinks, perspiration etc.). This may cause corrosion.
The machine is designed for use by adults and children should
not be allowed to play with it. Children at play behave unpre­dictably and dangerous situations may occur for which the ma­nufacturer cannot be held liable. If, in spite of this, children are allowed to use the equipment, ensure that they are instructed in its proper use and supervised accordingly.
The crosstrainer complies with the DIN EN 957-1/-9, class HB.
It is therefore unsuitable for therapeutic use.
A slight production of noise at the bearing of the centrifugal
mass is due to the construction and has no negative effect upon operation. Possibly occurring noise during reverse pedalling re­sult from engineering and are absolutely safe.
Do not use corrosive or abrasive materials to clean the equip-
ment. Ensure that such materials are not allowed to pollute the environment.
The crosstrainer has a magnetic brake system.
To operate correctly, the pulse function requires a minimum vol-
tage of 2,7 volts (only for computers working with batteries).
The equipment is dependent of revolutions per minute.
Please ensure that liquids or perspiration never enter the ma-
chine or the electronics.
Before use, always check all screws and plug-in connections as
well as respective safety devices fit correctly.
Always wear suitable shoes when using.
All electric appliances emit electromagnetic radiation when in
operation. Please do not leave especially radiation-intensive appliances (e.g. mobile telephones) directly next to the cockpit or the electronic controlsystem as otherwise values displayed might be distorted (e.g. pulse measurement).
Instructions for Assembly
Ensure that you have received all the parts required (see check
list) and that they are undamaged. Should you have any cause for complaint, please contact KETTLER Parts and Service Dept.
Before assembling the equipment, study the drawings carefully
and carry out the operations in the order shown by the dia­grams. The correct sequence is given in capital letters.
The equipment must be assembled with due care by an adult
person. If in doubt call upon the help of a second person, if possible technically talented.
Please note that there is always a danger of injury when wor-
king with tools or doing manual work. Therefore please be ca­reful when assembling this machine.
2
Important Instructions
Please read these instructions carefully prior to carrying out assembly and using for the first time. They contain information which is important for your safety as well as for the use and maintenan­ce of the appliance. Keep these instructions in a safe place for reference purposes, maintenance work and to assist you when ordering spare parts.
For Your Safety
The crosstrainer should be used only for its intended purpose,
i.e. for physical exercise by adult persons.
Any other use of the equipment is prohibited and may be dan-
gerous. The manufacturer cannot be held liable for damage or injury caused by improper use of the equipment.
The crosstrainer has been designed in accordance with the la-
test standards of safety. Any features which may have been a possible cause of injury have been avoided or made as safe as possible.
Incorrect repairs and structural modifications (e.g. removal or
replacement of original parts) may endanger the safety of the user.
Damaged components may endanger your safety or reduce the
lifetime of the equipment. For this reason, worn or damaged parts should be replaced immediately and the equipment taken out of use until this has been done. Use only original KETTLER spare parts.
If the equipment is in regular use, check all its components
thoroughly every 1 -2 months. Pay particular attention to the tightness of bolts and nuts. This is particularly true for the attachment of grip strap, running plate and fastening of the
handlebar and front tube.
To ensure that the safety level is kept to the highest possible
standard, determined by its construction, this product should be serviced regulary (once a year) by specialist retailers.
Instruct persons using the equipment (in particular children) on
possible sources of danger during exercising.
Before beginning your program of exercise, consult your doc-
tor to ensure that you are fit enough to use the equipment. Base your program of exercise on the advice given by your doctor. Incorrect or excessive exercise may damage your health!
Any interference with parts of the product that are not descri-
bed within the manual may cause damage, or endanger the person using this machine. Extensive repairs must only be car­ried out by KETTLER service staff or qualified personnel trained by KETTLER.
In case of enquiry, please contact your KETTLER dealer.
In choosing the location of the apparatus, ensure a sufficient sa-
fety distance from any obstacles. The apparatus must not be mounted in the immediate vicinity of main passageways (paths, doorways, corridors).
3
List of spare parts page 10-12
When ordering spare parts, always state the full article number, spare-partnumber, the quantity required and the S/N of the pro­duct (see handling).
Example order: Art. no. 07852-690 / spare-part no. 91170500
/ 2 pieces / control number/ S/N .................... Please keep
original packaging of this article, so that it may be used for trans­port at a later date, if necessary.
Important: spare part prices do not include fastening material; if fastening material (bolts, nuts, washers etc.) is required, this
should be clearly stated on the order by adding the words „with
fastening material“. KETTLER International Inc.
P. B. 2747 · Virginia Beach · VA 23450-2747 USA
http://www.kettlerusa.com
Ensure that your working area is free of possible sources of
danger, for example don’t leave any tools lying around. Al­ways dispose packaging material in such a way that it may not cause any danger. There is always a risk of suffocation if child­ren play with plastic bags!
The fastening material required for each assembly step is sho-
wn in the diagram inset. Use the fastening material exactly as instructed. The required tools are supplied with the equipment.
Bolt all the parts together loosely at first, and check that they
have been assembled correctly. Tighten the locknuts by hand until resistance is felt, then use spanner to finally tighten nuts completely against resistance (locking device). Then check that all screw connections have been tightened firmly. Attention: once locknuts have been unscrewed they no longer function correctly (the locking device is destroyed), and must be repla­ced.
For technical reasons, we reserve the right to carry out preli-
minary assembly work (e.g. addition of tubing plugs).
4
Checklist (contents of packaging)
1
1
2
1/1
2/2
1/1
1/1
5
Checklist (contents of packaging)
SW 10/13
SW 17 2x
2/2
2
ø42
M6
ø25x8,4
ø25x10,4
ø21x8,4
ø12,5x6,4
M10x105
M6x50
2
2
4
4
2
2
2
2
M8x20
M5x20
ø22,2x27,5
M10
6
2
2
2
8
6
1
D
E
E 2x
F 2x
The screwed connections must be controled at regular intervals.
!
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
IMPORTANT! Due to technical reasons the screws with the curved washer (E) have to be tightend first. Tighten the screws with the flat washer (F) last.
C
F
A
B
E
D
7
3
2
2x
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
2x
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
IMPORTANT! First, preassemble the connection on step 2 loosely. Second, go to step 3. Third, go back to step 2 and tighten the connections firmly.
1.
2.
3.
B
A
8
4
ab c
5
2x
8x
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
9
6
2x
B
A
Handling
Handling
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
For products with power supply: Attention! Only use with origi­nal power unit as supplied, or with original KETTLER spare part (see spare part list). Otherwis this may result in damage.
!
!
10
When ordering spare parts, always state the full article number, spare-partnumber, the quantity required and the S/N of the pro­duct.
Handling
PRI: 110V 50Hz 50mA
SEC : 6V 500mA 3VA
Spare parts order
Crosstrainer MONDEO 07852-690 Pos­Nr. Description Qty Spare Part Nr.
1 Base Frame (07852-690) 1 94315235 2 Adapter Ring 1 70128492 3 Ski Pole Bearing 6203-ZZ 4 33100038 4 Drive Axle 17x114.5 1 11300055 5 "C" Clip 17mm (17 DIN 471) 3 10709021 6 "C" Clip 44mm (I 40 DIN 472) 3 10709024 7 Frame Crossmembers 2 91111287-20 8 Right Transport Castor 1 91170387 9 Left Transport Castor 1 91170388 10 Floor Levelers 2 91170500 11 Underside Plate for Frame Cross Member 2 97200256 12 Fiber Paper Gasket for Frame Cross Member 2 34010120 13 Magnetic P/U Wire 375mm 1 67000690 14 Cable Clamp 3x5.6 1 67000088 15 Metal Bracket for Flywheel (BD 1399) 1 1701399A 16 Flywheel Resistance Magnet 1 94313567 17 Flywheel Magnet Segment 3 67000170 18 Set Spindle 1 97201389
Attention! Only use with 6V original power supply. Otherwise this may result in damage.
Typenschild - Seriennummer Type label - Serial number Plaque signalétiqu - Numèro de serie Typeplaatje - Seriennummer Placa identificativa - Número de serie Targhetta tecnica - Numero di serie Tabliczka identifikacyna - Numer serii
11
Spare parts order
Crosstrainer MONDEO 07852-690 Pos­Nr. Description Qty Spare Part Nr.
19 Spring for Magnet Tension 1.6mm 1 25605891 20 Idler Pulley w/ Bearings 6300-ZZ 1 94313101 21 distanz sleeve ø22.2x2x5 mm 1 97201470 22 Spring for Belt Tension 3.5mm 1 25635052 23 Flywheel + Pos. 25 + 26 1 91140379 24 Bearing for Drive Axle 6203-ZZ 2 33100023 25 Bearing for Flywheel 6203-ZZ C3 (Pos. 23) 1 33100017 26 Bearing 6005-ZZ (w/o fig.) (Pos. 23) 1 33100042 27 M-05 Motor 1 67000797 28 Adapter Wire 900mm 1 67000799 29 Lower Lead Wire 900mm 2 67000795 30 Pulley 1 43004071 31 Right Drive Disc (red) 1 94315240 32 Left Drive Disc (red) 1 94315243 33 Right Drive Disc Shaft 20x120.5 1 10900091 34 Left Drive Disc Shaft 20x120.5 1 10900092 35 Right Side Lower Main Shroud 1 70128704 36 Left Side Lower Main Shroud 1 70128705 37 Right Side Upper Main Shroud 1 70128710 38 Left Side Upper Main Shroud 1 70128711 39 Drive Disc Cap 2 94315477 40 Mast Cover 1 70128569 41 Sleeve for Main Frame 1 70128698 42 Skis 2 94315247 43 Bearings for Skis 2203 RS2 2 33100047 44 Mast 1 94315268 45 Lower Center Handlebar w/ Grip and Handpulse 1 94315490 46 Upper Center Handlebar w/ Grip 1 94315275 47 Grip for Lower Center Handlebar 27.5x3x445mm 2 10118105 48 Hand Pulse Sensors WP 1007-5C 1 67000658 49 Front Computer Housing 1 70128730 50 Rear Computer Housing 1 70128731 51 Computer SM3200-8 (mile, °F) 1 94315484 52 Ear Lobe Clip Heart Rate Monitor 1 67000653 53 Front Upper Mast Cover 1 70128728 54 Rear Upper Mast Cover 1 70128729 55 Right Ski Pole 1 94315437 56 Left Ski Pole 1 94315436 57 Spacer Sleeve 10x1.9x13mm 1 97200445 58 Ski Pole Grips 27.5x3x680mm 2 10118034 59 Lower Ski Pole Bearing 6200-ZZ 4 33100036 60 Front Bottom Ski Pole Cover 2 70128413 61 Rear Bottom Ski Pole Cover 2 70128414 63 Center Rear Ski Pole Cover 2 70128412 64 Center Front Ski Pole Cover 2 70128411 65 Right Foot Plate 1 70128702 66 Left Foot Plate 1 70128703 67 Right Front Ski Cover 2 70128696 68 Left Front Ski Cover 2 70128697 69 Water Bottle Holder 1 70190051 70 Water Bottle 1 70190041 71 Spacer Sleeve 22.2x2x27.5mm 2 97201463 72 Distance Tube (3126) 2 70133275 73 Ski Pole Top Cap Part 1(4011) 2 70121517 74 Ski Pole Top Cap Part 2(4013) 2 70121518 75 Plug for 42mm 2 10100079 76 Foot Plate Adjuster Cap m6 2 10104006 77 Drive Belt 1651 PJ6 1 67005127 78 Lower Ski Pole Sleeve 20x4.5x59mm 2 97201447 79 Power Supply 1 67000798 80 Plug Receptacle 1 94315283 81 Soft-Grip 27.5x405mm 1 10118104 82 Plate spring B 31.5 GR 1 X 1.2 3 10600004
12
Spare parts order
docu 1307a/12.04
In case of complaint, please state the control number/ S/N.
52
54
29
55
65
46 50
81
73
74
51
48
2
49
58
47
64
63
45
29
44
13
40
53
69
70
3
41
14
61
59
78
56
22
27
60
17
16
23
15
20
21
33
31
30
35
57
18
1
5
19
24
4
11
7
79
9
37
8
39
38
36
34
32
66
77
28
67
80
75
12
10
76
72
43
71
24
82
6
42
68
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