KERN & SOHN KFE-TM User Manual

KERN & Sohn GmbH
Ziegelei 1 D-72336 Balingen E-Mail: info@kern-sohn.com
Operating and Installation Instructions Display Unit
KERN KFE-TM
Version 1.3
06/2013 GB
KFE-TM-BA_IA-e-1313
GB
KERN KFE-TM
Version 1.3 06/2013
Operating and installation instructions Display unit
Contents
1 Technical data ................................................................................................... 4
2 Appliance overview ........................................................................................... 5
2.1 Keyboard overview .................................................................................................... 6
2.1.1 Numerical input via the navigation buttons ........................................................................ 7
2.2 Overview of display .................................................................................................... 7
3 Basic Information (General) ............................................................................. 8
3.1 Proper use ................................................................................................................. 8
3.2 Improper Use ............................................................................................................. 8
3.3 Warranty .................................................................................................................... 8
3.4 Monitoring of Test Resources .................................................................................... 9
4 Basic Safety Precautions .................................................................................. 9
4.1 Pay attention to the instructions in the Operation Manual .......................................... 9
4.2 Personnel training ...................................................................................................... 9
5 Transport and storage ...................................................................................... 9
5.1 Testing upon acceptance ........................................................................................... 9
5.2 Packaging / return transport ...................................................................................... 9
6 Unpacking and installation ............................................................................. 10
6.1 Installation Site, Location of Use ...............................................................................10
6.2 Unpacking and installation ........................................................................................10
6.3 Scope of delivery / serial accessories: ......................................................................10
6.4 Transit Securing .......................................................................................................11
6.5 Mains connection ......................................................................................................11
6.6 Storage battery operation (optional) ..........................................................................11
6.7 Adjustment................................................................................................................12
6.8 Linearization .............................................................................................................15
6.9 Verification ................................................................................................................16
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7 Operation ......................................................................................................... 18
7.1 Start-up .....................................................................................................................18
7.2 Switching Off ............................................................................................................18
7.3 Zeroing .....................................................................................................................18
7.4 Simple weighing ........................................................................................................18
7.5 Weighing with taring .................................................................................................19
7.6 Weighing with tolerance range .................................................................................19
7.7 Manual totalizing .......................................................................................................22
7.8 Automatic adding-up .................................................................................................24
7.9 Animal weighing ........................................................................................................25
8 Menu ................................................................................................................. 26
8.1 Navigation in the menu .............................................................................................26
8.2 Overview ...................................................................................................................26
9 Service, maintenance, disposal ..................................................................... 28
9.1 Cleaning ...................................................................................................................28
9.2 Service, maintenance ...............................................................................................28
9.3 Disposal ....................................................................................................................28
9.4 Error messages ........................................................................................................29
10 Instant help ................................................................................................... 30
11 Installing display unit / weighing bridge .................................................... 31
11.1 Technical data ..........................................................................................................31
11.2 Weighing system design ...........................................................................................31
11.3 How to connect the platform .....................................................................................32
11.4 Configure display unit ...............................................................................................33
12 Enclosure Declaration of conformity / Type approval / Test certificate . 36
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1 Technical data
KERN
KFE-TM
Display
6-digit
Solution verifiable
6.000 e
Verification class
III
Weighing ranges
2
Divisions
1,2,5,…10, n
Display
LCD 22 mm digits with back lighting
DMS weighing cells
80-100 . Max. 4 items per 350 ;
Sensitivity 2-3 mV/V
Electric Supply
Input voltage 220 V – 240 V, 50 Hz
Mains adapter secundary voltage 12V, 500 mA
Rechargeable battery (optional)
6 x 1.5 V, 4 Ah
Service life – background illumination OFF 45 h
Loading time 12 h
Admissible ambient temperature
-10°C – 40°C
Net weight
1.9 kg
Protection type
IP 65 as per DIN EN 60529
Dimensions:
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2 Appliance overview
Front view:
1. Weight display
2. Keyboard
Rear view:
3. Wall bracket
4. Connection power supply (mains adapter)
5. Fastening screws
6. Connection platform
7. Position of seal / housing screw
KFE-TM-BA_IA-e-1313 5
2.1 Keyboard overview
Key
Function
Turn on/off
Zeroing
Navigation key
Confirm entry
Taring
Navigation key
Scroll forward in menu At numeric input increase flashing digit
Add weighing value to summation memory Display sum total Delete total added memory
Change between gross and net weight
Navigation key
Digit selection to the right
Switch-over weighing unit
ESC
Back to menu/weighing mode
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2.1.1 Numerical input via the navigation buttons
Key
Function
Digit selection to the left
Delete
Digit selection to the right
Increase flashing digit
Terminate input
Display
Significance
HI
OK
LO
Status indicatoren for weighing with tolerance range HI: Weighed goods over default tolerance OK: Weighed goods within default tolerance OK: Load below specified tolerance
ZERO
Indicator zero display
TARE
Indicator for saved tare value
NET
The displayed weighing value is a net weighing value
GROSS
The displayed weighing value is a gross weighing value
STABLE
Stability display
AUTO
Function for „Automatic totalizing“ is activated
ANIMAL
Animal weighing mode is activated
Charging status of rechargeable battery (optional)
2.2 Overview of display
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3 Basic Information (General)
3.1 Proper use
The display unit acquired by you is used in combination with a weighing plate and serves to determine the weighing value of material to be weighed. It is intended to be used as a “non-automatic weighing system”, i.e. the material to be weighed is manually and carefully placed in the centre of the weighing plate. As soon as a stable weighing value is reached the weighing value can be read.
3.2 Improper Use
Do not use display unit for dynamic weighings. In the event that small quantities are removed or added to the material to be weighed, incorrect weighing results can be
displayed due to the “stability compensation“ in the display unit. (Example: Slowly
draining fluids from a container on the balance) Do not leave permanent load on the weighing plate. This may damage the measuring system. Impacts and overloading exceeding the stated maximum load (max) of the weighing plate, minus a possibly existing tare load, must be strictly avoided. Both, the weighing plate and the display unit may be damaged during this process. Never operate display unit in explosive environment. The serial version is not explosion protected. Changes to the display unit's design are not permitted. This may lead to incorrect weighing results, safety-related faults and destruction of the display unit. The display unit may only be operated in accordance with the described default settings. Other areas of use must be released by KERN in writing.
3.3 Warranty
Warranty claims shall be voided in case
Our conditions in the operation manual are ignored The appliance is used outside the described uses The appliance is modified or opened Mechanical damage or damage by media, liquids, natural wear and tear The appliance is improperly set up or incorrectly electrically connected The measuring system is overloaded
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3.4 Monitoring of Test Resources
Keep all parts of the original packaging for a possibly
required return.
Only use original packaging for returning. Prior to dispatch disconnect all cables and remove
loose/mobile parts.
Reattach possibly supplied transport securing devices. Secure all parts such as the glass wind screen, the
weighing platform, power unit etc. against shifting and damage.
In the framework of quality assurance the measuring-related properties of the display unit and, if applicable, the testing weight, must be checked regularly. The responsible user must define a suitable interval as well as type and scope of this test. Information
is available on KERN’s home page (www.kern-sohn.com with regard to the
monitoring of display units’ test substances and the test weights required for this. In
KERN’s accredited DKD calibration laboratory test weights and display units may be
calibrated (return to the national standard) fast and at moderate cost.
4 Basic Safety Precautions
4.1 Pay attention to the instructions in the Operation Manual
Carefully read this operation manual before setup and commissioning, even if you are already familiar with KERN balances.
4.2 Personnel training
The appliance may only be operated and maintained by trained personnel.
5 Transport and storage
5.1 Testing upon acceptance
When receiving the appliance, please check packaging immediately, and the appliance itself when unpacking for possible visible damage.
5.2 Packaging / return transport
KFE-TM-BA_IA-e-1313 9
6 Unpacking and installation
For display unit, see chapter 2 Mains adapter Operating instructions
6.1 Installation Site, Location of Use
The display units are designed in a way that reliable weighing results are achieved in common conditions of use. Precise and fast work is achieved by selecting the right place for your display unit and your weighing plate. On the installation site observe the following:
Place the display unit and the weighing plate on a stable, even surface. Avoid extreme heat as well as temperature fluctuation caused by installing
next to a radiator or in the direct sunlight;
Protect the display unit and the weighing plate against direct draft from open
windows or doors. Avoid jarring during weighing; Protect the display unit and the weighing plate against high humidity, vapours
and dust. Do not expose the display unit to extreme dampness for longer periods of
time. Non-permitted condensation (condensation of air humidity on the
appliance) may occur if a cold appliance is taken to a considerably warmer
environment. In this case, acclimatize the disconnected appliance for ca. 2
hours at room temperature. Avoid static charge of goods to be weighed or weighing container.
Major display deviations (incorrect weighing results) may be experienced should electromagnetic fields (e.g. due to mobile phones or radio equipment), static electricity accumulations or instable power supply occur. Change location or remove source of interference.
6.2 Unpacking and installation
Take the display unit carefully out of its packaging, remove the plastic jacket and install it at the designated work space. Mount the display unit in a way that facilitates operation and where it is easy to see.
6.3 Scope of delivery / serial accessories:
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6.4 Transit Securing
Voltage has dropped below prescribed minimum.
Battery very low.
Battery is completely discharged
Please note, if the display unit is used together with platform with transportation lock, this transportation lock must be released prior to use. See operating instructions attached to the respective platform.
6.5 Mains connection
Power is supplied via the external mains adapter. The stated voltage value must be the same as the local voltage. Only use original KERN mains adapters. Using other makes requires consent by KERN.
6.6 Storage battery operation (optional)
Before the first use, the battery should be charged by connecting it to the mains power supply for at least 12 hours. The appearance of the rechargeable battery symbol in the weight display indicates that the battery is almost exhausted. The unit will be ready for operation for approx. another 10 hours before switching off automatically. Charge the battery with the help of the supplied power pack. The rechargeable battery symbol shows the charge status of the rechargeable battery:
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6.7 Adjustment
The adjustment is locked for verified balances.
In order to unlock the access, the seal must be destroyed and the jumper on the printed circuit board must be fitted (see chap. 6.9).
Attention: After destruction of the seal the weighing system must be re-verified by an authorised agency and a new verification wire/seal mark fitted before it can be reused for applications subject to verification.
The weight to be used depends on the capacity of the scale. Carry out
adjustment as near as possible to the scale’s maximum weight. Info
about test weights can be found on the Internet at: http://www.kern­sohn.com.
Observe stable environmental conditions. Stabilisation requires a
certain warm-up time.
As the acceleration value due to gravity is not the same at every location on earth, each display unit with connected weighing plate must be coordinated - in compliance with the underlying physical weighing principle - to the existing acceleration due to gravity at its place of location (only if the weighing system has not already been adjusted to the location in the factory). This adjustment process must be carried out for the first commissioning, after each change of location as well as in case of fluctuating environment temperature. To receive accurate measuring values it is also recommended to adjust the display unit periodically in weighing operation.
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Call-up menu
In weighing mode press and at the same time and
the first menu block will appear.
Press repeatedly until is displayed.
Press , password query will appear.
Press , , subsequently until the first menu item
is shown.
Press repeatedly until is displayed.
Confirm by .
Press repeatedly until the currently balance typ will be
displayed.
= Singel range
= Dual range
= Multi interval
Confirm by .
Press repeatedly until
will be displayed.
Confirm by and select by .
= Justierung
= Linearisierung
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Procedure
Confirm menu setting by .
Ensure that there are no objects on the weighing plate.
Wait for stability display, then press .
The currently set adjustment weight will be displayed.
Either use the displayed adjustment weight or change it with
, and (numerical input see chapter 2.1.1), the
active digit is flashing.
Confirm by , „LoAd“ will be shown.
Carefully place adjusting weight in the centre of the weighing
plate. Wait for stability display, then press .
After the adjustment the balance will carry out a self-test.
Remove adjusting weight during selftest, balance will return into weighing mode automatically. An adjusting error or incorrect adjusting weight will be indicated by the error message; repeat adjustment procedure.
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6.8 Linearization
Carrying out linearization is restricted to specialist staff possessing well
acquainted with the workings of weighing scales.
The linearisation is locked for verified weighing systems.
In order to unlock the access, the seal must be destroyed and the jumper on the printed circuit board must be fitted (see chap. 6.9).
Attention: After destruction of the seal the weighing system must be re-verified by an authorised agency and a new verification wire/seal mark fitted before it can be reused for applications subject to verification.
The test weights to be used must be adapted to the weighing scale’s
specifications; see chapter 3.4 “testing instruments control”.
Observe stable environmental conditions. Stabilisation requires a
certain warm-up time.
After successful linearization you will have to carry out calibration; see
chapter “testing instruments control”
Procedure:
Call-up menu setting , see chap. 6.7.
Acknowledge with .
Ensure that there are no objects on the weighing plate.
Wait for stability display „STABLE“, then press . When
“LoAd 1“ is displayed, put the first adjustment weight (1/3
max) carefully in the centre of the weighing platform.
Wait for stability display „STABLE“, then press . When
“LoAd 2“ is displayed, put the second adjustment weight
(2/3 max) carefully in the centre of the weighing platform.
Linearity shows the greatest deviation of a weight display on the scale to the value of the respective test weight according to plus and minus over the entire weighing range. If linearity deviation is discovered during a testing instrument control, you can improve this by means of linearization.
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Wait for stability display „STABLE“, then press . When
“LoAd 3“ is displayed, put the third adjustment weight (1/3
max) carefully in the centre of the weighing platform.
Wait for stability display „STABLE“, then press .
After the adjustment the balance will carry out a self-test.
Remove adjusting weight during selftest, the appliance will return into weighing mode automatically.
An adjusting error or incorrect adjusting weight will be indicated by the error message; repeat adjustment procedure.
Verification of the balance is invalid without the seal.
The seal marks attached on verified balances point out that the balance may only be opened and serviced by trained and authorised specialist staff. If the seal mark is destroyed, verification looses its validity. Please observe all national laws and legal regulations. In Germany a re-verification will be necessary.
6.9 Verification
General introduction:
According to EU directive 90/384/EEC or 2009/23EG balances must be officially verified if they are used as follows (legally controlled area):
a) For commercial transactions if the price of goods is determined by weighing. b) For the production of medicines in pharmacies as well as for analyses in the
medical and pharmaceutical laboratory.
c) For official purposes d) For manufacturing final packages
In cases of doubt, please contact your local trade in standard. Verification notes:
An EU type approval exists for balances described in their technical data as verifyable. If a balance is used where obligation to verify exists as described above, it must verified and re-verified in regular intervals. Re-verification of a balance is carried out according to the respective national regulations. The validity for verification of balances in Germany is e.g. 2 years. The legal regulation of the country where the balance is used must be observed!
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Position of seals and jumper
Remove seal Open display unit
For adjustment / access
to the configuration
menu the jumper „CAL“
must be fitted.
Access to conductor plate:
KFE-TM-BA_IA-e-1313 17
7 Operation
Overload warning
Overloading exceeding the stated maximum load (max) of the device, minus a possibly existing tare load, must be strictly avoided. This could damage the instrument.
Exceeding maximum load is indicated by the display of “ol“, and an audio
sound. Unload weighing system or reduce preload.
7.1 Start-up
Press and the instrument will carry out a self-test. As soon as the weight
display appears, the instrument will be ready to weigh.
7.2 Switching Off
Press and the display will disappear.
7.3 Zeroing
Resetting to zero corrects the influence of light soiling on the weighing plate.
To unload the weighing system Press and zero display as well as indicator ZERO will appear.
7.4 Simple weighing
Place goods to be weighed on balance. Wait until stability display STABLE appears. Read weighing result.
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