KEPCO Kit 219-0436 User Manual

INSTRUCTION SHEET

KEPCO

An ISO 9001 Company.

CABLE

KIT

RS 232 ADAPTER KIT

KIT NO. 219-0436

I. DESCRIPTION.

This kit is used to connect the RS232 port of a Kepco power supply to a computer using a 9-pin DB9 type connec­tor. The kit contains one 1-meter long RJ45 (male) to RJ45 (male) patch cord for ABC and BHK-MG models, and
one 1-meter long RJ11 (male) to RJ45 (male) patch cord for BOP models, two loopback test connectors (one for
ABC and BHK-MG and one for BOP models) and two RJ45 to DB9 adapters (one with male pins and one with
female pins). Both adapters have a female RJ45 connector that accommodates one end of either patch cord.
Table 1 lists the items supplied in this kit.

TABLE 1. EQUIPMENT SUPPLIED

Item Quantity Purpose Kepco Part Number

RJ45 Patch Cord 1

RJ11-RJ45 Patch
Cord

RJ45 to DB9 Adapter
(Female pins)

RJ45 to DB9 Adapter
(Male pins)

Loop Back Test
Connector

Instruction
Sheet

Connects to Kepco BHK-MG or ABC power supply RS 232 port and
either DB9 adapter supplied.

Connects to Kepco BOP power supply RS 232 port and either DB9

1

adapter supplied.

Connects to either Patch Cord (supplied) and external controller

1

using DB9 connector (female).

Connects to either Patch Cord (supplied) and external controller

1

using DB9 connector (male).

Allows testing of RS 232 communication and aids in troubleshooting

2

RS 232 communication problems.

1 Provides assembly instructions 228-1487

219-0436

118-1115
(L-COM TRD855-10)

118-1164

142-0506
(L-COM RA098F)

142-0487
(L-COM RA098M)

195-0110 (fABC, BHK-MG only)
195-0111 (BOP only)

II. ADAPTER ASSEMBLY

The RJ45 to DB9 adapters provided are not fully assembled because there are many different connection possi­bilities. They must be must be assembled before they can be used. Figure 1 shows the connections for a typical
application using the adapter with female pins (P/N 142-0506) to connect to a standard IBM PC computer. Refer
to Table 2 for RJ45 pin functions to wire non-standard configurations.

1. Remove the metal connector from the plastic housing.

2. Snap in pins connected to the wires as defined in Table 2 into pins 5, 3 and 2 of the DB9 connector.

3. Fold the unused wires out of the way and snap the connector into the plastic housing

4. After the adapter is assembled, plug the RJ11-RJ45 patch cord into the BOP power supply RS 232 port,
or plug the RJ45 patch cord into the ABC or BHK-MG power supply RS 232 port.

5. Plug the RJ45 end of the patch cord into the assembled adapter, then plug the DB9 connector of the
adapter into the external controller and secure with the thumbscrews on the plastic housing.

KEPCO, INC. " 131-38 SANFORD AVENUE " FLUSHING, NY. 11355 U.S.A. " TEL [phone] " FAX [phone]

©2008, KEPCO, INC
Data subject to change without notice

http://www.kepcopower.com " email: [e-mail]

228-1487 REV 4 051408

TABLE 2. RJ45 TO DB9 ADAPTER WIRE FUNCTIONS

Wire

BOP ABC, BHK-MG

Green White 5 Return for pins 2 and 3.

Brown Red 3 Carries data from the controller to the Kepco power supply.

Yellow Black 2 Carries data from the Kepco power supply to the controller.

DB9 Pin Purpose

FIGURE 1. RJ45 TO DB9 ADAPTER WIRING

III. ISOLATING RS 232 COMMUNICATION PROBLEMS

A Loop Back test can be run from the power supply front panel to aid in isolating RS 232 communication problems.
The unit is designed to pass the test only with the Loop Back test connector (see Table 1) installed.

1. With the power supply in local mode, run the loop back test with the Loop Back Test connector NOT
installed and verify the test results in FAILED. If the test results in PASSED, the power supply is defective
and requires repair.

2. Install the proper loop back test connector (either P/N 195-0110 for ABC and BHK-MG or P/N 195-0111 for
BOP) into RS 232 port and rerun the test. If the test results in PASSED, the power supply is operating prop­erly. If the test results in FAILED, the unit requires repair.

3. To check the connection between power supply RS 232 port and computer, disconnect the DB9 adapter
between the RJ45 patch cord and the computer. Install a short wire jumper (wire not supplied) between
pins 2 and 3 of the DB9 connector portion of the DB9 adapter. Plug the RJ45 patch cord into the DB9
adapter and rerun the test. If the test results in FAILED, RJ45 patch cord is defective. If the test results in
PASSED, remove jumper from DB9 adapter and reconnect DB 9 adapter between RJ45 patch cord and
computer.

4. Verify the power supply is set to baud rate of 9600. Then, configure any RS-232 communication program
(such as Hyperterminal or Procom) to: baud rate to 9600, parity to off and bits per character to 8. Run the
loop back test while monitoring the RS 232 data. The communication program should show the following
data: KEPCO,ABC10-10,a12345,123 representing Manufacturer, Model number, Serial number and Firm­ware version.

If data is not correct, unplug RJ45 patch cord from DB9 adapter, and insert loopback test connector into
DB9 adapter. Using the communications program send data to power supply and verify that data is
returned to computer. If data is not returned, computer is not functioning properly.

If data is returned to computer, remove loopback test connector from DB9 adapter and reconnect RJ45
patch cord to DB9 adapter. Use a null modem between DB9 adapter and the computer for proper RS 232
communication.

5. When the data is correctly displayed, send *IDN? to the unit and use the communication program to verify
that the power supply responds with the same data as for step 5. If no data is shown, check the communi­cation setup and verify the program is transmitting the line feed character.

KEPCO, INC. " 131-38 SANFORD AVENUE " FLUSHING, NY. 11355 U.S.A. " TEL [phone]

FAX [phone] " email: [e-mail]

2 228-1487 REV 4 051408