KEP BAT R/T Millennium-S1 Installation And Operating Instrictions

Download

Page 1

BAT R/T Millennium-S1

http : / /www. k ep.com

Ratemeter / Totalizer with RS232 Serial Port

Installation and Operating Instructions

KESSLER-ELLIS PRODUCTS

99982 11/10/15

10 Industrial Way East

Eatontown, NJ 07724

800-631-2165 • 732-935-1320

Fax: 732-935-9344

Page 2

Page 3

CONTENTS

Specications ................................................................... 1

Battery Installation and Replacement .............................. 3

Dimensions ....................................................................... 4

Theory of Operation .......................................................... 5

Wiring ............................................................................... 5

Typical Applications ..........................................................5

Denitions ......................................................................... 6

Programming Flowchart ................................................... 9

Operation .......................................................................... 12

Error Messages ................................................................ 13

Analog Output Calibration ................................................ 13

Warranty ...........................................................................14

Decoding Part Number ..................................................... 14

Page 4

Page 5

SPECIFICATIONS

Description

Featuring 5 digits of rate and 8 digits of total, the BAT R/T Millennium edition (BATRT-M) is a battery or loop powered indicator capable of accepting magnetic pickup, DC pulse and switch closure inputs from pulse produc-

ing owmeters. The unit can be ordered with an optional 4-20mA output. The BATRT-M uses the 4-20mA loop to provide power when this output is used.

Specications

DISPLAY:

Rate Display: (selectable decimal)

5 Digits (99999), 0.35” High, Display updates once per

second with battery power, 8X per second with DC or Loop power

Rate Descriptors: /SEC, /MIN, /HR /MIN, /HR, /DAY with “D” option Min. Input Frequency: 0.01 Hz to 10 Hz (selectable

delay of 0.1 to 99.9 seconds) Selectable Rate Display

Damping

Totalizer Display: (selectable decimal) 8 Digits (99999999), 0.2” High Totalizer Descriptors: GAL, LIT, FT3, M3, “blank” GAL, BBL, MCF, M3, “blank” with

“D” option

Warning Displays: Low battery warning

PULSE OUTPUT:

The pulse output advances with the least signicant

digit of the totalizer or decimal multiples there of (see Pulse scale divider).

Type: Isolated photomos relay

Max. voltage (off state): 30 VDC Current (on state): 100mA Pulse Duration: Selectable 0.5, 0.25, 0.125, 0.0625

seconds

Pulse Scale divider (Pulscale): User selectable, ÷1,

÷10, ÷100 or OFF

NOTE: Select OFF for max. battery life.

ACCURACY:

0.01% Reading, ±1 count

Temperature Drift: 50 ppm/°C Worst Case

SAFETY LISTINGS (Mounting Styles 3, 3NE, 3SS):

CSA File 091109 (cert. 1120094) UL/C-UL File E225832 CLASS 1, DIV 1, GROUPS B, C, D

Additional "enclosure only" approvals available for ATEX and

IEC

CAUTION; KEEP COVER TIGHT WHILE CIRCUITS ARE

ALIVE, A SEAL SHALL BE INSTALLED WITHIN 450mm (18 in) OF THE ENCLOSURE WHEN USED IN GROUP B ATMOSPHERES AND WITHIN 1.5m (5 ft) WHEN USED IN GROUP C ATMOSPHERE

ENVIRONMENTAL:

OPERATING TEMPERATURE

-4°F (-20°C) to + 158°F (70°C) Extended Temp: -22°F (-30°C) to + 158°F (70°C) HUMIDITY 0 - 90% Noncondensing

MOUNTING STYLES: 0- Circuit Board- OEM option (consult factory) 1- Panel Mount - NEMA 4X Front 2- Wall Mount - NEMA 4X Enclosure

(keypad mounted behind clear cover)

3- Explosion Proof - Class I, Division I, Groups B, C & D Class II, Division I, Groups E, F & G

3ΝΕ- Explosion Proof - White, Includes Third Conduit Entry

Class I, Division I, Groups B, C & D

Class II, Division I, Groups E, F & G

3SS- Explosion Proof - Stainless Steel

Class I, Division I, Groups B, C & D

Class II, Division I, Groups E, F & G

5- Wall Mount - NEMA 4X Enclosure (keypad mounted on cover) 6- Double Ended Explosion Proof -

Class I, Division I, Groups B, C & D Class II, Division I, Groups E, F & G

(contact factory for details)

NOTE: Meter mounting kits available for styles 2, 3, 5 and 6

Consult Factory

NPUTS:

MAGNETIC PICKUP INPUT Frequency Range: 0 to 3500 Hz Trigger Sensitivity: 10 mV p-p Over Voltage Protected: ± 30 VDC OPTO-ISOLATED DC PULSE INPUT High (logic 1): 4-30 VDC Low (logic 0): Less Than 1 VDC Minimum Current: .5 mA Hysteresis: 0.4 VDC Frequency Range: 0 to 5 kHz Min. Pulse Width: 0.1 msec CONTACT CLOSURE INPUT (contact closure to common) Internal Pullup Resistor: 100 KΩ to +3.6 VDC High (logic 1): Open or 4-30 VDC Low (logic 0): Less Than .5 VDC Internal Switch Debounce Filter: 0 to 40 Hz

NOTE: Sustained contact closure will shorten battery life. RESET INPUT (contact closure to common)

Internal Pullup Resistor: 100 KΩ to +3.6 VDC High (logic 1): Open or 4-30 VDC Low (logic 0): Less Than .5 VDC Minimum On : 25 msec NOTE: Sustained contact closure will shorten battery life. K-FACTOR Range: 0.001 to 99999999 Decimal Point Locations: XXXX.XXXX to XXXXXXXX

CAUTION; PLUG ANY UNUSED CONDUIT ENTRIES WITH A

CERTIFIED CONDUIT PLUG

AVERTIR; GARDER LA COUVERTURE TENDUE PENDANT

QUE CIRCUITS SONT VIVANTS , UN CACHET SERA INSTALLE DANS 450 mm (18 dans) DE LA CLOTURE QUAND UTILISE DANS LES ATMOSPHERES DE B DE GROUPE ET DANS 1.5m (5 ft) QUAND UTILISE DANS L’ATMOSPHERE DE C DE GROUPE

AVERTIR; BOUCHER LES ENTREES INUTILISEES DE

CONDUIT AVEC UN BOUCHON DE CONDUIT

CERTIFIE

* Slow input pulse rates, large delay setting and internal math

operations may delay the update rate of information.

20 Point Linearization Option (10 Point with Data Logger option) This feature allows the user to enter 20 different frequencies

with 20 different corresponding K-Factors to linearize non linear signals.

ANALOG OUTPUT OPTION:

Type: 4-20 mA follows rate display, Two wire hookup

Accuracy: 0.025% Full Scale at 20° C

Temperature Drift: 50 ppm/°C Typical Reverse Polarity Protected Update Rate: 8 times/second NOTE: The BATRT-M uses the 4-20 mA loop power as its pri-

mary power source when this option is used. The battery is still required for standby battery operation.

Page 6

SPECIFICATIONS

Power Adaptor

(continued)

Power:

BATTERY POWERED Supplied with 1 or 2 C size Lithium battery pack. EXTERNAL POWER INPUT Voltage: 8.5 to 30 VDC

Current: Less than 5 mA

Supplied with 1 C size lithium battery

Protection: Reverse Polarity Protection on DC Power Input

LOOP POWERED Voltage: 8.5 to 30 VDC Supplied with 1 or 2 C size lithium battery(ies)

Protection: Reverse Polarity Protection on Current Loop

Loop Burden: 8.5V maximum

BATTERY LIFE EXPECTANCY:

Expected Years of Operation for BATRT-M of various powering options at equipment duty cycles

MODEL RUN TIME

Idle 2hrs/day 8hrs/day 24hrs/day

BATRT-M-A 10 yrs 10 yrs 10 yrs 9.1 yrs BATRT-M-A-4 10 yrs 10 yrs 10 yrs 8.4 yrs BATRT-M -B/C Indenite operation when externally powered

External or loop power

NOTE: Battery shelf life is rated at 10 years by manufacturer

Life expectancy based on rated battery capacity at

20°C

The above table is shown with pulse output inactive.

Use of pulse output shortens battery life.

Example: A pulse output of 0.06 sec. duration, once per sec-

ond, would derate the battery life by 20%.

IDATA STORAGE:

Setup Information: Stored in ash memory Totalizer: Stored in battery backed RAM but can be saved to

ash memory by operator for recall after battery change out.

COMMUNICATIONS OPTION (S1): RS232 SERIAL SETUP SOFTWARE OPTION:

This option enables you to access a variety of process param-

eters through serial communications. PC compatible communications software is included with this option. With this software and a BAT R/T-M Serial Adapter Cable (BSAC1) you will be able to setup the BAT R/T-M through your PC.

RS-485 MODBUS and DATA LOGGER OPTION (S2):

The optional RS-485 card utilizes Modbus RTU protocol to ac-

cess a variety of process parameters. The Data Logger stores the totalizer to ash memory once every 24 hours at the time you set. The data logger can hold 27 days of totals, on the 28th day the oldest total in the logger is dropped. Requires external DC power: 6-28VDC (input is reverse polarity protected)

Current Draw: Receiving: 2 mA

Transmitting: 125 mA (instantaneous peak)

BATRT-M

Unit 2

Connect 16 to 14

for optional

erminating Resistor

BATRT-M

Unit 1

(+)

(–)

24 VDC

Power Supply

Model 115-24

G R R + T T +

CA285

Model CA285

115 VAC

PC with

RS-232 Port

Page 7

BATTERY INSTALLATION and REPLACEMENT

654321

Rear View

Battery

789101112

BATPACK Connector

Battery Installation:

All BATRTM models are shipped without the battery(ies) installed. This preserves battery life when the unit is not in service. When using external BATPACK, mount within 12" and plug connector into 3 position square posts (see Fig 1). Polarity is not a concern because center is common.

To install the battery, begin by locating the battery holder. The BATRTM-2, 3, 3NE, 3SS, 5 and 6 require opening the enclosure cover and removing the BATRTM to expose the battery holder.

The plus terminal of the battery is marked with a (+) symbol stamped into the battery holder. Be sure to install the battery(ies) correctly.

Install battery(ies) to begin setup procedure. See Programming Flowchart to setup desired operating parameters.

Battery Replacement:

The BAT R/T-M has a battery monitor feature which illuminates when the lithium battery voltage approaches its end of life. A descriptor, “BAT”, illuminates when the battery voltage falls below this predetermined value. The low battery detector operates correctly with all power options.

The battery, or batteries, should be replaced within several weeks of the rst occurrence of low battery warning,

“BAT”. Left unattended, the unit may become inaccurate, cease to operate or malfunction.

Before replacing the battery(ies), Press the ← (left arrow) key to save the totalizer. The display will show "SAVE TOTAL". This will save the current total value and the total will resume from this value when the new battery(ies) is(are) installed. NOTE: If the display starts to ash after the "SAvE totAL" message times out, press the "E" (enter) key. If the message "E FLASH" is displayed, then there was not enough power left to save the setup and totalizer

to ash memory. At this point you must record the totalizer and setup information and re-enter the setup data after

the new battery(ies) is(are) installed.

Install new battery(ies) as described above.

Fig 1

Jumper momentarily to reset unit to factory de-

fault values.

Page 8

DIMENSIONS

3.062" (77.77) Dia. Cutout

3.582" Dia. Bolt Circle .125" Holes to be 120° Apart

Outside Dotted Line Shows Outside Panel Dimension (4.00" Diameter)

120°

.10

(2.54)

4.00

(101.6)

1.7

(43)

2.875 (73)

Panel

Cutout

4.63

(117)

3/4 NPT

(2) HLS

5.00

(127)

5/16

4.25

(108)

5.25

(133)

5.00

(127)

To access terminals, unscrew cover and loosen 2 panel screws. Terminals are on bottom side of PC board.

Optional 3rd Conduit Entry

4.92

(125)

4.33

(110)

4.33 (110)

#8 Screw Mounting holes molded directly under cover screws. Max. screw head .29" (Typ. 4 places)

.98

(25)

1.97 (50)

.18(5)

.43

(11)

BOTTOM VIEW

To access terminals, remove cover and 4 panel screws. Terminals are on bottom side of PC board.

Panel Screws

4.92(125)

TOP VIEW (PANEL INSTALLED)

Optional HF2, HF3 Hub Fitting

Optional H2, H3 Hub Holes

3.0120 DIAMETER

.900

(22.8)

.992

(25.2)

Mounting holes .125 Drill (2 places) .438 Nylon Spacer Supplied

1.8

(46)

2.875 (73)

.10

(2.5)

.438

(11.1)

.900

(22.8)

.992

(25.2)

2.40 (61)

2.20 (56)

0.95 (24)

0.30 max. (7.6)

0.15 (3.8)

Battery

Mounting Hole

0.125 (3) dia.

5.10

(130)

4.45

(113)

4.45 (113)

#8 Screw Mounting holes molded directly under cover screws. Max. screw head .29" (Typ. 4 places)

1.1

(28)

1.97 (50)

.18(5)

BOTTOM VIEW

5.10(130)

TOP VIEW (PANEL INSTALLED)

Optional HF2, HF3 Hub Fitting

Optional H2, H3 Hub Holes

.36

(9.2)

To access terminals, remove cover. Terminals are on bottom side of PC board.

2.25"

BATPACK

BATRT-M-0

BATRT-M-1

BATRT-M-3

BATRT-M-3NE

Ø 4.331 (110)

Glass Window

Locking Screw

1.575

Dimensions in inches (mm)

(40)

ETM-4

EARTH

TERMINAL

4.291 (109)

0.984

(25)

3RD Conduit Entry Standard

7 full threads

3/4 NPT

4.961 (126)

4.941 (125.5)

3/4 NPT

7 full threads

5.71 (145)

4.528 (115)

Ø 0.27 (7)

7 full threads

3/4 NPT

BATRT-M-2

NOTE: Additional entry holes may be provided on styles 2 and 5.

BATRT-M-3SS

BATRT-M-5

BATRT-M-6

5.5"

2.375"

5.375"

1.188"

5.625"

Page 9

Flow Total =

Sum of Input Pulses

FAC

Flow Rate Indication =

Input Frequency

FAC

x Time Scaler

Where Time Scaler is equal to: 1 for rate per second read out

60 for rate per minute read out 3600 for rate per hour read out 86400 for rate per day read out “D” option Only

THEORY OF OPERATION

Remote

Reset Switch

12 VDC

Power

Supply

1 Mag Input 1 2 Mag Input 2 3 Shield/Common 4 Reset Input 5 Contact Input 6 Common/ DC In (-)

Turbine Meter with

Mag Pickup

6 5 4 3 2 1

MAG INPUT / DC POWERED

DC In (+) 12

Not Used (-) 11

Opto Input (+) 10

Opto Input (-) 9

Opto Out (+) 8

Opto Out (-) 7

789101112

KEP

115-12

Ext. Battery

(Power option A or B)

Flowmeter with

Switch Closure Output

DC In (+) 12

Not Used 11

Opto Input (+) 10

Opto Input (-) 9

Opto Out (+) 8

Opto Out (-) 7

1 Mag Input 1 2 Mag Input 2 3 Shield/Common 4 Reset Input 5 Contact Input 6 Common/ DC In (-)

6 5 4 3 2 1

CONTACT INPUT / PULSE OUTPUT / BATTERY POWERED

123456

789101112

(Power option A or B)

Remote

Reset Switch

1 Mag Input 1 2 Mag Input 2 3 Shield/Common 4 Reset Input 5 Contact Input 6 Common/ DC In (-)

Turbine Meter with

Mag Pickup

6 5 4 3 2 1

MAG INPUT / BATPACK POWERED

DC In (+) 12

Not Used(-) 11

Opto Input (+) 10

Opto Input (-) 9

Opto Out (+) 8

Opto Out (-) 7

789101112

BATPACK PLUGIN CONNECTOR

BATPACK

(Power option A or B)

(Power option C or AC)

Turbine Meter with

Mag Pickup

1 Mag Input 1 2 Mag Input 2 3 Shield/Common 4 Reset Input 5 Contact Input 6 Common

6 5 4 3 2 1

Strip Chart

Recorder

MAG INPUT / 4-20 mA LOOP POWERED

4-20mA (+)(+) 12

4-20mA (-) 11

Opto Input (+) 10

Opto Input (-) 9

Opto Out (+) 8

Opto Out (-) 7

789101112

24 VDC

Power

Supply

Flow rate equation: Flow total equation:

20 Point Linearization Option:

A 20 point linearization table is used to construct a curve describing the relationship of K-Factor and input frequency. The measured input frequency is used to access the table. A linear interpolation of adjacent point pairs is used to

arrive at the K-Factor at that input frequency. The ow rate and total are then computed based upon the K-Factor

for that measurement sample. NOTE: For best performance and resolution choose as many decimal places as possible in the K-Factor. Example: Enter a K-Factor of 1 as 1.000.

WIRING

Several typical applications of the BAT R/T-M are shown below. Please observe that the various pulse inputs and power options may be intermixed in many ways to solve common applications. The isolated pulse output may be freely used so long as proper polarity is observed.

Caution: When 4-20 mA loop option is provided, the power wiring to the loop power option should always be to

terminals (+) 12 and (-) 11. Accidental wiring to (+) 12 and (-)6 should be avoided since excessive current

ow may result with power option "C".

Caution: The magnetic pickup input and contact closure input require isolated sensors for proper operation. Ac-

cidental connections to earth may result in erroneous operation of the analog output and/or excessive

current ow with power option "C".

Caution: Accidental connections from circuit common (3 or 6) to earth or terminal (11) may result in erroneous

operation of the analog output and/or excessive current ow with power option "C".

TYPICAL APPLICATIONS

Page 10

DEFINITIONS

Save Total: (Save Total) Press the E key while the unit is running to save the total value. The display will show

"save total" for a few seconds. This is a very useful "scratch pad" to save and restore total when replacing the battery(ies)

ent Code: (enter code) This prompt will only appear if the panel lock is ON. Press the ↑ key to increment each digit.

Press the ← key to step to the next digit to the left. Press the E key to enter the 5 digit code. If the entered code is correct, the display will advance to the next menu prompt (CLr tot). If incorrect, the display will return to the run mode.

Clr tot: (clear total) Clears (resets) the totalizer. Press the E key to clear the total and return to the run mode. Press

the M key to skip and advance to the next menu selection.

fdeC: (factor decimal) Sets the decimal location for the factor. This location is restricted to 3 places (99.999). The use

of this decimal automatically limits the number of decimal locations allowable in the rate and total to acceptable ranges. Press the ← key to move the decimal. Press the E key to select the displayed decimal location.

NOTE: For best performance and resolution choose as many decimal places as possible in the K-Factor. Example: Enter a K-Factor of 1 as 1.000.

faC lInear/20poInt: (factor type) This prompt will only appear if the unit is ordered with the 20 point linearization op-

tion. The 20 poInt linearization selection is recommended for ow meters whose K-factors change with different

ow rates. This selection allows users to enter up to 20 different frequencies with 20 corresponding K-factors for different ow rates. The lInear setting is used for ow meters whose output is linear over its' entire operating ow range. Press the ↑ key to step to the desired choice. Press the E key to enter the displayed factor type.

No / yes set Pnts: (set 20 point?) This prompt allows the user to skip the 20 point setup routine. Select yes for

initial setup or to change the present 20 point values. Select No to skip and keep the existing values.

faC : (factor) This prompt appears on all units with linear inputs. The Factor is the number of pulses per unit volume

for the ow sensor. The pulses/unit volume is implied by the totalizer descriptor when a descriptor is used. The

implied units for the Factor are then as follows: Standard "D" Option GAL pulses/gallon GAL pulses/gallon LIT pulses/liter BBL pulses/BBL FT3 pulses/ft3 MCF pulses/MCF M3 pulses/M3 M3 pulses/M3

Factors from 0.0001 to 99999999 may be used. A "0" value for the factor is not allowed and the unit will default

to "1" in LSD if a "0" entry is attempted . The factor is displayed on the subsidiary (lower) display. Press the ↑

key to increment each digit. Press the ← key to step to the next digit to the left. Press the E key to enter the

displayed factor.

fr# : (frequency for point #) This prompt will only appear when 20 point selected. It sets the frequency for each of

the 20 points (#). Press the ↑ key to increment each digit. Press the ← key to step to the next digit to the left.

Press the E key to enter the desired frequency for point #.

faC# : (factor for point #) This prompt will only appear when 20 point selected. It sets the factor for each of the 20

points (#). Press the ↑ key to increment each digit. Press the ← key to step to the next digit to the left. Press

the E key to enter the desired factor for point #. NOTE: The display will advance to the next point (Fr#) after each entry of the Fr & Fac until all 20 points are com-

plete. entering a 0 in the Fr or fac setting will advance the display to the next menu prompt (tdec).

Page 11

DEFINITIONS

(continued)

tdeC: (totalizer decimal) Sets the decimal location for the totalizer. The totalizer decimal is not a dummy decimal

and will scale the totalizer display accordingly. (i.e. if the tdec is set in the tenths position (1234567.8), 100 will

be displayed as 100.0). The location of the decimal point allows for greater resolution of both the totalizer display

and the pulse output. The pulse output advances at a rate dependent on the least signicant digit of the total-

izer. The totalizer decimal location is restricted to a maximum of 4 places (1234.5678). However, the number

of totalizer decimal locations allowable is reduced with each decimal place added to the factor decimal. Press

the ← key to move the decimal. Press the E key to enter the displayed decimal location. Note: The selection of the factor decimal point limits the available selections for the number of decimal

points available for the totalizer. This is automatic. Enter your selection of the Factor’s decimal point

before entering the totalizer decimal point to assure the proper selection of the totalizer decimal point has been made.

tot desC: (totalizer descriptor) This allows you to illuminate one of the available descriptors on the display (STD:

GAL, LIT, FT3, M3 or "blank"; "D" option: GAL, BBL, MCF, M3, "blank"). Press the ↑ key to select the descrip-

tor. Press the E key to enter the selected descriptor.

r sCale: (ratemeter scaling) Sets the timebase for the rate readout. Choose rate per hour (Hrs), minutes (nnIn)

or seconds (seC). (Days will appear on units ordered with the "D" (rate per day) option.) The scale setting is

shown on the main (upper) display. Press the ↑ key to step to the desired choice. Press the E key to enter the

displayed scale setting. Note: A rate descriptor corresponding to the above choice will be illuminated on the display.

r deCloC: (ratemeter decimal location) Sets the decimal location for the ratemeter information. The ratemeter deci-

mal is not a dummy decimal and will scale the rate display accordingly. (i.e. if the r decloc is set in the tenths

position (123.4), 100 will be displayed as 100.0). The ratemeter decimal location is restricted to a maximum of

4 places (.1234). However, the number of ratemeter decimal locations allowable is reduced with each decimal

place added to the factor decimal. Press the ← key to move the decimal. Press the E key to enter the displayed

decimal location.

Note: The ow rate indicator will ash “99999” if the computed ow rate exceeds the 99999

display capability of the indicator. Choose a new decimal point location to avoid this.

NOR# NORMALIZING FACTOR - Normalizes (averages or dampens) the ow rate data being received. Enter a

value from 0 to 9. Higher settings provide more normalizing (averaging) for a more stable display. Derived

from the equation: (Old Data x "NOR" + New Data) ("NOR" + 1)

delay: (delay) Sets the amount of time (0.1 to 99.9 seconds) that the unit will "look" for valid input data. If pulses

are not detected within this "window", the rate will display 0. The display will update once every second as

long as the unit receives valid data within a second. Some internal mathematics may delay this update.

Press the ↑ key to increment each digit. Press the ← key to step to the next digit to the left. Press the E key

to enter the displayed delay value.

oUt lo: (out low) Sets the low setting for the 4-20 mA analog output. Key in the low rate value at which the unit will

output 4mA. Press the ↑ key to increment each digit. Press the ← key to step to the next digit to the left. Press

the E key to enter the displayed out lo value.

oUt HI: (out high) Sets the high setting for the 4-20 mA analog output. Key in the high rate value at which the unit

will output 20 mA. Press the ↑ key to increment each digit. Press the ← key to step to the next digit to the left.

Press the E key to enter the displayed out hi value.

Page 12

DEFINITIONS

(continued)

pUlscale: (pulse out scaling) This allows the unit to output a pulse for each least signicant total count divided by

the selected divider. The pulse out can be divided by 1 (d 1), 10 (d 10), 100 (d 100), or turned off (off). With

the divider set at 1, the unit will give a pulse out for every increment of the LSD displayed. Note: For maximum battery life, turn the pulse output off when pulse output is not used.

Selecting the proper pulse output divider may be needed so that the pulse output does not exceed the maximum rate of the pulse output. If the pulse output pulses too quickly a ashing display will result. Pressing the “M” key will result in a display of an error message “E PULSE”. Press the “E” key to return to the run mode.

P uuidth: (pulse width) Sets the pulse width of the pulse output. Selections are: 0.5 (1Hz), 0.25 (2Hz),0.125 (4Hz)

or 0.0625 (8Hz). This menu item is skipped if pUlscale is turned off.

loC Code: (lock code) Sets the 5 digit lock code to be entered when the unit prompts ent Code. This allows the user

to gain access to the menu when the unit is locked. Press the ↑ key to increment each digit. Press the ← key

to step to the next digit to the left. Press the E key to enter the displayed code.

Record this number for later use! LOCK CODE: ____________________

loC UnIt: (lock unit) Sets the panel lock ON or OFF. Press the ↑ key to select On or OFF. Press the E key to enter

the displayed selection.

Page 13

PROGRAMMING FLOWCHART

RATE

TOTAL

CLR ToT

FDEC

12345678

RUN MODE

CLEAR TOTAL

FACTOR DECIMAL

FAC

100

FACTOR

0000

ent Code

ENTER CODE

If panel lock ON

If panel lock OFF

If code correct

If code incorrect

FAC

20poInt

FACTOR TYPE

20poInt

lInear

selected

20poInt

selected

Continue On

Fr#

#####

FREQUENCY for POINT # (Fr0-Fr19)

FaC#

#####

FACTOR for POINT # (FAC0-FAC19)

If Fr1-FR19 = 0

# = 19

YES

SET pnts

YES

SET 20PT

YES

selected

Press the M key to enter the programming menu.

If the panel lock is on, you must enter the 4 digit lock code to gain access

to the menu.

Press the key to increment each individual digit of the code. Press the key to advance to the next digit. Press the E key to enter the displayed code. If the code is correct, display advances to "clr tot", if not, display returns

to run mode

Press the E key to clear the totalizer and return to the programming

menu.

Press the M key to skip and go to next menu item.

Press the key to step the factor decimal to the desired location. Press the E key to enter the displayed decimal location. Press the M key to skip and keep the existing location

NOTE: For best performance and resolution choose as many decimal places as

possible in the K-Factor.Example: Enter a K-Factor of 1 as 1.000.

Press the key to choose factor type (20point or linear). Press the E key to enter the displayed factor type. Press the M key to skip and keep the existing factor type.

The FAC prompt will only appear if linear is selected or if the unit was

ordered without the 20 point linearization option.

Press the key to increment each individual digit of the factor. Press the key to advance to the next digit. Press the E key to enter the displayed factor. Press the M key to skip and keep the existing factor.

The SET pnts prompt will only appear if 20point is selected. This allows

users to bypass the 20 point set up and keep the existing values.

Press the key to choose YES or NO. Press the E key to enter the displayed selection. Press the M key to skip (same as selecting NO).

Press the key to increment each individual digit of the frequency for

point #.

Press the key to advance to the next digit. Press the E key to enter the displayed frequency. Press the M key to skip and keep the existing frequency.

If 0 is entered, the display will advance to the next prompt (tdec).

NOTE: Frequency/factor point pairs must be entered in ascending order of frequency

Press the key to increment each individual digit of the factor for point #. Press the key to advance to the next digit. Press the E key to enter the displayed factor. Press the M key to skip and keep the existing factor.

If 0 is entered, the display will advance to the next prompt (tdec).

Page 14

Continued From Previous Page

TOTAL DECIMAL

SCALE (ratemeter)

RATE DECIMAL

LOCATION

DELAY

OUT LOW (4mA)

OUT HIGH (20mA)

PULSE SCALER (divider)

PULSE WIDTH (seconds)

NORMALIZATION (dampening)

TOTAL DESCRIPTOR

GAL

LIT

FT3

"blank"

(BBL, MCF)

TDEC

12345678

ToT DESC

PROGRAMMING FLOWCHART

(continued)

Press the key to step the totalizer decimal to the desired location. Press the E key to enter the displayed decimal location.

Press the M key to skip and keep the existing location

Press the key to step to the desired totalizer descriptor. Press the E key to enter the displayed descriptor. Press the M key to skip and keep the existing descriptor.

NOTE: When option "D" (rate per day) is ordered; selections are:

GAL, BBL, MCF, M3, "blank"

SEC NNIN HRS

(Days)

0.1 to 99.9

SEC

r SCALE

1234

R DECLoC

nor

0.1

delay

0000

oUT Lo

Press the key to step to the desired scale setting. Press the E key to enter the displayed scale setting.

Press the M key to skip and keep the existing setting. NOTE: When option "D" (rate per day) is ordered; selections are:

min, HRS, days

Press the key to step the ratemeter decimal to the desired location. Press the E key to enter the displayed decimal location.

Press the M key to skip and keep the existing location

Press the key to increment each individual digit of the "nor" factor. Press the E key to enter the displayed value.

Press the M key to skip and keep the existing value.

Press the key to increment each individual digit of the delay. Press the key to advance to the next digit.

Press the E key to enter the displayed value. Press the M key to skip and keep the existing value.

Press the key to increment each individual digit of the out low setting (4mA

value). This will only display on units with Analog Output.

Press the key to advance to the next digit. Press the E key to enter the displayed value. Press the M key to skip and keep the existing value.

D 1

D 1 D 10

D 10

D100

oFF

.25

.125

.0625

oUT HI

D 1

Pul scale

p uuidth

Continue On

99999

Press the key to increment each individual digit of the out high setting

(20mA value). This will only display on units with Analog Output.

Press the key to advance to the next digit. Press the E key to enter the displayed value. Press the M key to skip and keep the existing value.

Press the key to step to the desired pulse scale divider for the pulse output. Press the E key to enter the displayed pulse scale divider. Press the M key to skip and keep the existing pulse scale value.

Press the key to step to the desired pulse width for the pulse output. Press the E key to enter the displayed pulse width. Press the M key to skip and keep the existing pulse width.

This will not display if Pulse Out is turned OFF.

Page 15

Press the key to select the desired baud rate.

baudrate

none

parity

BAUD RATE

PARITY

odd even none

9600 4800 2400 1200

RUN MODE

0000

loc code

LOCK CODE

yes

loC UnIt

TURN LOCK ON or OFF

yes

Continued From Previous Page

9600

600 300 110 off

Press the E key to enter the displayed choice. Press the M key to skip and keep the existing choice.

Press the key to select the desired parity. Press the E key to enter the displayed choice. Press the M key to skip and keep the existing choice.

Press the key to increment each individual digit of the lock code. Press the key to advance to the next digit.

Press the E key to enter the displayed value. Press the M key to skip and keep the existing value.

Press the key to step to the desired lock setting. Press the E key to enter the displayed lock setting. Press the M key to skip and keep the existing setting.

Page 16

OPERATION

A suitable pulse producing device or ow meter is wired to one of the three pulse inputs provided on the BAT R/T-M.

Only one of these inputs is used in a given application. There are no connections to the two unused pulse inputs.

Isolated magnetic pickups may be connected to terminals 1 and 2. Isolated contact closures may be connected to terminals 5 and 6. Any high level, DC pulse type may be connected to terminals 9(-) and 10(+).

Power to the unit may be provided by internal batteries, external DC, or the current loop. In all cases, the internal battery will provide for continued operation in the event primary power is lost.

Once properly wired, the operation of the BAT R/T-M is automatic.

The ow totalizer is updated once per second* with battery power, 8 times per second with DC or loop power. If no

input counts are received the unit remains in a low power state to conserve power.

The ow total may be cleared by the front panel switch sequence or by a contact closure on the remote reset terminal

to circuit common.

To reset the unit from the front panel, the following key sequence is required:

Press M “CLr tot” will be displayed (if the panel lock is on, the display will prompt "ent code". Enter the proper code to advance to the clr tot prompt) Press E To clear the total. Unit will return to operation

The ow rate indicator will measure the ow rate once every second* with battery power, 8 times per second with DC or loop power and display the ow rate.

If the input pulses are not detected within the delay setting (0.1 to 99.9 seconds), a ow rate of 0 will be indicated.

The analog output will be scaled based on the user selected zero and full scale and the measured ow rate. The

analog output is updated at the same time as the rate display.

The pulse output updates at the same rate as the total display in accordance with the instrument setup of pulse scaling.

* Slow input pulse rates, large delay setting and internal math operations may delay the update rate of information.. A faster update rate occurs when the unit is loop powered or externally powered.

Page 17

ERROR MESSAGES

The BATRT-M is provided with extensive self checking which assists the user in the location of setup entry errors

and in reporting malfunctions or unusual operating conditions. When an error occurs, the display will ash. Press

any key to see the error message corresponding to the error that has occurred. Press any key again to acknowledge the error. (If the error can be eliminated by a change of setup values, the unit will automatically advance to the MENU so that the appropriate setup changes can be made).

Table - 2 illustrates the warning message, problem, and recommended corrective actions.

Diagnostic Error Messages Table-2

WARNING MESSAGE CAUSE CORRECTIVE ACTION

RATE ER Rate Low set Set Rate Hi greater higher than Rate Hi than Rate Lo

FAC ERR Factor = 0 Set in correct Factor

“BAT” Descriptor Low Battery Replace battery(ies)

E total Total rollover None required

E RATE Rate exceeds 99999 Use lower rate dec point

E pulse Pulse out Overow Use different pulse scaler or

totalizer decimal point

E FLASH Save to ash Write down displayed total and

memory failed setup values if you are changing

the battery. If total wasn't saved,

it will display an arbitrary total when new battery is installed. In this case, reset the total to 0 and check the setup information.

ANALOG OUTPUT CALIBRATION

CAUTION: Performing the analog output calibration will erase all programming values. Please record all programmed values before beginning the analog output calibration

If the unit is equipped with the analog output option, the 4-20 mA has been accurately set to 4.000 and

20.000 mA by the factory. No calibration should be required.

The 4-20 mA output may be veried periodically by installing a digital milliamp meter(DMM) in series with the analog output and simulating a full scale or over range ow rate.

If the output is out of calibration, perform the following: Remove power and/or disconnect battery(ies). Hold down the scroll (↑) key and replace the battery. This will initialize the unit and advance to the analog output calibration mode. Connect a DMM set to read current in series with a power supply (8.5 to 30 volts DC) to TB12 (+) and TB11 (–). The output should read 4.000 ma (± 0.005). If it does not, Adjust the numbers on the display up or down until the output reads 4.000 ma (± 0.005). Press the "E" key. The DMM should now read 20.000 ma (± 0.005). If it does not, Adjust the numbers on the display up or down until the output reads 20.000 ma (± 0.005). Press "E" and the unit will return to the "RUN" mode.

Page 18

Decoding Part Number

EXAMPLE: BATRTM 3 A 4 ET Series: Mounting:

† 0 = OEM

† 1 = Panel Mount 2 = NEMA 4X Box (Keypad behind clear cover)

3 = Explosion Proof Housing 3NE = Explosion Proof Housing, White

Includes Third Conduit Entry

3SS = Stainless Steel Ex-Proof Housing (consult factory) 5 = NEMA 4X Box (Keypad outside opaque cover) 6 = Double Ended Explosion Proof Housing

Power Supply:

† A = Battery (2 supplied) B = External Power Supply (8.5 to 30 VDC)

C = Loop Powered with 4-20 mA Output AC = Loop Powered with 4-20 mA Output

and 2 Batteries

Options (Multiple Options Available)

S1 = Serial Setup Software for use with BSAC1

S2 = RS485/Modbus/Data Logger - Isolated

(power options B. C only) 4 = 20 Point Linearization (10 point with S2 option) D = Rate per Day , Hour or Minute ET = Extended Temp.: -22°F to 158°F (-30°C to 70°C) CE = CE Approved Version (LVD & EMC only) CSA = CSA Approved Version (explosion proof)

IS** = UL Listed IS (consult factory) ATEXCASE** = European Flame Proof ATEX Case (consult factory)

TRX = NEMA7 Explosion Proof Reset Switch on Third Conduit Entry (mounting style 3 only)

RN = External Magnetic Reset

T = Third Conduit Entry in Ex-Proof Housing (mounting style 3 only, Third Conduit Entry is Standard on 3NE & 3SS model and does not need to be specied) H2 = 0.875" Hole for mounting styles 2 and 5 HF2 = 0.5" Female NPT Hub tting (mount styles 2 & 5) H3 = 1.125" Hole for mounting styles 2 and 5

HF3 = 0.75" Female NPT Hub tting (mount styles 2 & 5)

Special Battery Options

NB = No Battery

AB = Supplied with A size batteries

Accessories:

BATPACK= External Batt. Pack with 2 C Size Batteries & 12" leads

BATC = Single Battery: Tadiran P/N TL2200/S

3.6V 7200mAh or equal 115-24 = 115 VAC to 24 VDC power supply BSAC1 = RS232 Serial Adapter Cable

with setup software

TFMMK-1 = Turbine Flowmeter Mounting Kit for ow meters with a 1” Male NPT riser TFMMK-3/4 = Turbine Flowmeter Mounting Kit for ow meters with a 3/4” Male NPT riser CA-TFM-2-18FL = 18" Long Turbine Flowmeter

Cable Assembly

† External battery pack supplied with models BATRTM0A & BATRTM1A

** Contact factory for latest information

RoHS Compliant planned

WARRANTY

This product (excluding batteries) is warranted against defects in materials and workmanship for a period of two (2) years from the date of

shipment to Buyer.

The Warranty is limited to repair or replacement of the defective unit at the option of the manufacturer. This warranty is void if the product has been altered, misused, dismantled, or

otherwise abused.

ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARE EXCLUDED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Page 19

Revision History

03/09/05

11/10/15 Added Specications and Dimensions for 3NE and 3SS mounting options

Original release