Kenwood TK-360G, TK-370G Service Manual

UHF FM TRANSCEIVER

TK-360G/(N)/370G/(N)

SERVICE MANUAL

5 TONE

Knob (PTT) (K29-5334-13)

Knob (Side1) (K29-5333-13)

REVISED

Knob (CHANNEL SELECTOR) (K29-5341-03)

Knob (VOL) (K29-5332-03)

Antenna (T90-0682-05):E, (N)E (T90-0684-05):E4, (N)E4

Cabinet assy (A02-2391-23)

Knob (PTT) (K29-5334-13)

Knob (Side1) (K29-5333-13)

B51-8555-10 (S) ∗∗∗

Knob (ENC) (K29-5331-03)

Knob (VOL) (K29-5332-03)

Cabinet assy (A02-2385-23)

TK-360G

CONTENTS

GENERAL ......................................................................2

SYSTEM SET-UP .......................................................... 2

OPERATING FEATURES..............................................3

REALIGNMENT ............................................................. 8

DISASSEMBLY FOR REPAIR..................................... 15

CIRCUIT DESCRIPTION .............................................16

SEMICONDUCTOR DATA ..........................................20

DESCRIPTION OF COMPONENTS............................ 22

PARTS LIST.................................................................23

EXPLODED VIEW .......................................................31

PACKING .....................................................................33

Key top (DTMF) (K29-5330-02)

TK-370G

ADJUSTMENT .............................................................34

PC BOARD VIEWS

DISPLAY UNIT (X54-3250-10)............................... 45

TX-RX UNIT (X57-588X-XX)..................................47

SCHEMATIC DIAGRAM .............................................. 53

BLOCK DIAGRAM ....................................................... 61

LEVEL DIAGRAM ........................................................ 63

KNB-14/KNB-15A (Ni-Cd BATTERY) ..........................64

OPTIONS .....................................................................65

SPECIFICATIONS ................................... BACK COVER

TK-360G/(N)/370G/(N)

GENERAL / SYSTEM SET-UP

INTRODUCTION

SCOPE OF THIS MANUAL

This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of the publication date. Changes which may occur after publication are covered by either Service Bulletins or Manual Revisions. These are issued as required.

ORDERING REPLACEMENT PARTS

When ordering replacement parts or equipment information, the full part identification number should be included. This applies to all parts, components, kits, or chassis. If the part number is not known, include the chassis or kit number of which it is a part, and a sufficient description of the required component for proper identification.

Unit

Model &

destination

TK-360G

TK-370G

(N)E X57-5882-72

(N)E4

(N)E X57-5882-74

TX-RX Unit Display Unit Frequency range Remarks Whip Antenna Charger Battery 16 Key

E X57-5882-71

E4 X57-5882-76

X57-5882-75 LOC : 50.4MHz

E X57-5882-73

– –

X54-3250-10 440~470MHz O

440~470MHz

403~430MHz

PERSONNEL SAFETY

The following precautions are recommended for personnel

safety:

●

DO NOT transmit until all RF connectors are verified secure and any open connectors are properly terminated.

●

SHUT OFF and DO NOT operate this equipment near electrical blasting caps or in an explosive atmosphere.

●

This equipment should be serviced by a qualified technician only.

SERVICE

This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and alignment procedures contained within.

NOTE

The terms “Wide” and “Semi wide” used in this service manual correspond to “Wide 5K” and “Wide 4K” respectively that appear in the menu and help texts of the KPG-67D (Field Programming Unit).

IF1 : 44.95MHz

OOPOP

SYSTEM SET-UP

Choose the type of transceiver

Are you using the speaker microphone?

Merchandise received

Transceiver programming

Delivery

Frequency range (MHz) RF power Type

TX/RX 440~470

TX/RX 403~430

A personal computer (IBM PC or compatible), programming interface (KPG-22), and programming software (KPG-67D) are required for programming. (The frequency, TX power HI/LOW, and signalling data are programmed for the transceiver.)

YES

KMC-17 or KMC-21

Speaker microphone

(Option)

4.0W

TK-360G E TK-370G E

TK-360G (N)E TK-370G (N)E

TK-360G E4, (N)E4

TK-360G/(N)/370G/(N)

OPERATING FEATURES

1. Operation Features

• TK-360G

Channel selector

Rotate to select a channel (1 ~ 8).

Antenna

LED indicator

Lights red while transmitting. Lights green while receiving. Flashes orange while receiving a 2-Tone 5Tone or DTMF signal that matches the one set up in your transceiver. Flashes red when the battery power is low while transmitting.

PTT (Push-toTalk) switch

Press this switch, then speak into the microphone to call a station.

Side 1 key

Press to activate its programmable function.

Side 2 key

Press to activate its programmable function.

Programmable Auxiliary Functions Side 1 key and Side 2 key can each be programmed

with one of the following auxiliary functions:

• Squelch Momentary: Press and hold the Monitor key to hear background noise. Release the key to return to normal operation.

• Squelch Off: Momentarily press the Monitor key to hear background noise. Press the key again to return to normal operation.

• Monitor Momentary

· Model = DTMF/ 2tone:

While pressing this key, “ ” appears and the squelch unmutes if a carrier is present, regardless of the specified Signalling (including Option Signalling). If released, “ ” disappears, and the squelch mutes.

· Model = 5tone:

Depend on Monitor Function in the 5 Tone Parameters. You can select either QT/DQT or 5tone decoding to be canceled while pressing Monitor key. When Monitor function is activated, “ ” icon appears.

Power switch/ Volume control

Tur n clockwise to switch ON the transceiver. Rotate to adjust the volume. To switch OFF the transceiver, turn counterclockwise fully.

Microphone

Speaker

SP/MIC jacks

Connect an optional speaker/ microphone here.

The transceiver is shown with the optional KNB-14 battery pack.

• Monitor

· Model = DTMF/ 2tone:

When this key pressed once ,“ ” icon lights and squelch unmutes if a carrier is present, regardless of the specified Signalling (including Option Signalling). If pressed again, “ ” icon goes off and squelch mutes.

· Model = 5tone:

Depend on Monitor Function in the 5 Tone Parameters. You can select either QT/DQT or 5tone decoding to be canceled when Monitor key is pressed. When Monitor function is activated, “ ” icon appears.

• None: No function.

• RF Power Lo: Press the RF Power Lo key to toggle the output power of a channel between high and low. This can only be used for channels that have been programmed with high power. Pressing RF Power Lo while using a channel programmed with low power causes an error tone to sound. (When changing a channel from high to low power, all channels programmed with high power are changed to low.)

• 2-Tone Encode Select: To transmit using a 2-Tone code, press the PTT switch and the 2-Tone Encode Select key, then speak into the microphone in your normal voice. Release the PTT switch and 2-Tone Encode Select key to receive.

• TK-370G

Antenna

Speaker

tt yy

yy uu

The transceiver is shown with the optional KNB-14 battery pack.

q Rotary encoder

Microphone

A321

B654

C987

!0!0

Your dealer can program the encoder as either Group Up/Down or Channel Up/Down (default setting). Rotate to select a group or channel. Also rotate to adjust the squelch in Squelch Adjustment mode.

w LED indicator

Lights red while transmitting. Lights green while receiving. Flashes orange while receiving a Code Squelch or a Selective Call code, or a 2-Tone 5Tone or DTMF signal that matches the one set up in your transceiver. Flashes red when the battery power is low while transmitting.

TK-360G/(N)/370G/(N)

OPERATING FEATURES

e Power switch/ Volume control

Turn clockwise to switch ON the transceiver. Rotate to adjust the volume. To switch OFF the transceiver, turn counterclockwise fully.

r PTT (Push-to-Talk) switch

Press this switch, then speak into the microphone to call a station.

t Side 1 key

This is a PF (Programmable Function) key. Press it to activate its auxiliary function (page 4).

y Side 2 key

This is a PF (Programmable Function) key. Press it to activate its auxiliary function (page 4).

, •,

3 keys

These are PF (Programmable Function) keys. Press each key to activate its auxiliary function.

i DTMF keypad

Used for storing and transmitting DTMF numbers.

o SP/MIC jacks

Connect an optional speaker/ microphone here.

!0!0

!0 Display

!0!0

(See page 5.)

Note: The PF k eys are programmed with default functions:

•

Side 1 key: Lamp

•

Side 2 key: Monitor A

•

key: Scan

•

key: Scan Del/Add

•

key: Talk Around

•

key: RF Power Lo

Programmable Auxiliary Functions Side 1, Side 2, °, •,

2, and

3 can be programmed

with the auxiliary functions listed below.

• Channel Down

• Channel Up

• Display Character

• Group Down

• Group Up

• Home Channel

• Key Lock

• Lamp

• Squelch Momentary

• Squelch Off

• Monitor Momentary

• Monitor

• None

• Redial

• RF Power Lo

• Scan

• Scan Del/Add

• Talk-Around

• 2-Tone Encode Select

• Call 1 (5-Tone only)

• Call 2 (5-Tone only)

• Sel call Entry

2. Programmable keys

described in the following sections.

1) Channel up/down (TK-370G only)

2) Display character (TK-370G only)

3) Group up/down (TK-370G only)

4) Home Channel (TK-370G only)

5) Key lock (TK-370G only)

6) Lamp (TK-370G only)

7) Monitor

8) 2-Tone Encode Select (TK-370G only)

1 Press the key programmed as 2-tone Encode Select.

2 Press the key programmed as Rotary encoder to select

3 Press PTT switch and 2-Tone Encode Select key to transmit

9) Redial (TK-370G only)

The functions the FPU programs to the function keys are

When the key is pressed each time, the channel number to be selected is incremented/decremented and repeats if held for one second or longer.

This key switches the LCD display between the group/ channel number and group/channel name.

When the key is pressed each time, the group number to be selected is incremented/decremented and repeats if held for one second or longer.

Press this key once, the channel switches to the preprogrammed home channel.

When the KEY LOCK switch is held down for one second or more, keys other than [PTT], [Side1], [Side2], [VOL], [POWER], and KEY LOCK are locked. When 12/16 KEY LOCK is set with the FPU, the DTMF key is locked and when front-panel KEY LOCK is set, the DTMF key and the [PF] key are locked.

This key illuminates the LCD and keys on the front panel. When the key is pressed, the LED lamp goes on. When it is released, the lamp goes off after about five seconds. If any key is pressed while the LED lamp is on, the lamp is kept on for five seconds.

Used to release signalling or squelch when operating in conventional mode. It is also used to reset option signalling.

• A pre-programmed 2-tone code name appears on the

display.

you desired 2-tone code name.

and release them to receive.

Pressing this key when Group/Channel is shown, displays the previously transmitted DTMF code. Pressing [PTT] at this time, transmits the code that is currently displayed.

TK-360G/(N)/370G/(N)

OPERATING FEATURES

10) RF power low

Used to temporarily switch transmission output to low power. Turning the function on enables:

Hi→Low, Low→Low Key states are backed up, except in the PC mode when they are reset.

11) Scan (TK-370G only)

Pressing this key starts scanning. Pressing this key again stops scanning.

12) Scan Del/Add (TK-370G only)

This key switches the currently displayed channel between "Delete" and "Add". The "Add" channel is contained in the scan sequence, the "Delete" channel is not contained. In the scan mode, this key switches the channel between delete or add, temporarily.

13) Talk Around (TK-370G only)

Press this key, the transceiver uses the receive frequency and tone for transmission. The operator can call the other party directly (without repeater). Press this key again, the talk around function goes off.

14) None

An error operation beep sounds, and no action will occur. Use this function when the transceiver is required to be operated more simply.

15) Call 1 to 2 (5tone only)

Press the [CALL #] key to transmit the 5tone code that is programmed to “Call #” in the Channel Data.

16) Selcall Entry

Press [Selcall Entry] key to enter the desired Selcall code you want to call. When you enter Selcall Entry mode, the “TX Address” number appears on the LCD.

To enter Selcall number, use the keypad . You can also

use the channel selector to select the number.

3. Display (TK-370G only)

Icon Description

Not used on this transceiver. Appears when the selected channel is

busy. Appears when QT, DQT, DTMF, 5-Tone or 2-Tone decoding is deactivated (by pressing the Monitor key). Appears when you receive a Code Squelch, Selective Call, 2-Tone, or DTMF Signallling call. Also appears when you transmit using Code Squelch or Selective Call.

Appears while scanning. Appears when using low power on the

selected channel. Appears when the selected channel is included in the scanning sequence. Displays the selected channel, the squelch level, DTMF digits (when entering digits, confirming digits, or making a call), and messages received via Selective Call.

4. Scan Operating (TK-370G only)

1) Scan types

●

Single Group Scan

You can scan all valid (ADD) channels in the displayed group

that can be selected with the group selector.

●

Multiple Group Scan

You can scan all valid (ADD) channels in all valid (ADD)

groups.

2) Scan Start Condition

One or more non-priority channels must be added to all channels that can be scanned. The transceiver must be in normal receive mode (PTT off).

When you activate the key programmed to the scan function, scan starts. The scan icon ("SCN") lights and "SCAN" is indicated on display.

TK-360G/(N)/370G/(N)

OPERATING FEATURES

3) Scan Stop Condition

The scan stops temporarily if the following conditions are satisfied. 1 The receiving signal matches the signalling code in your

radio that is set by the programming software (KPG-67D).

2 When the monitor key is depressed.

4) Scan Channel Types

1 Priority channel is the most important channel for scan,

and always detects a signal during scan and when the scan stops temporarily.

2 Non-priority channels detect a signal during scan. For the

channels that can be selected with the group or channel selector when the scan does not occur, the "A" icon lights.

5) Priority Channel Setting

A priority channel can be set as follows with the programming software (KPG-67D).

1 Specify a priority channel as a fixed priority channel. 2 Make a selected channel a priority channel.

Specify the initial channel before the operator changes it.

6) Scan Type According to the Priority Channel

1 When no priority channel is set : Only the non-priority

channels are scanned.

If a non-priority channel stops temporarily, it stops until

there is no signal on the channel.

2 When priority channel is set : Either priority channel is

scanned.

If a non-priority channel stops temporarily, a priority channel

signal is detected at certain intervals.

If a priority channel stops temporarily, it stops until there is

no signal on the priority channel.

6 Selected with talkback

The transceiver reverts to the channel before scanning or

the channel that you changed during scan.

8) Scan End

When you reactivate the key programmed to the scan

function during scan mode, scan ends.

The scan icon ("SCN") and "SCAN" or revert channel

(programmable) display goes off.

9) Temporarily Delete/Add

It is possible to delete or add a channel temporarily during scan. When scan stops on an unnecessary channel, for example by interference of the other party, press the delete/ add key, then that channel is deleted temporarily and scan will re-start immediately.

When you would like to add a deleted channel temporarily to the scan sequence, select the desired (deleted) channel during scan, and press the delete/add key before scan re-starts.

That channel is added temporarily to the scan sequence.

The temporarily deleted or added channels are returned to their pre-set delete/add conditions when the transceiver exits from scan mode.

5. Details of Features

1) Time-out timer

The time-out timer can be programmed in 15 seconds increments from 15 seconds to 300. If the transmitter is keyed continuously for longer than the programmed time, the transmitter is disabled and a warning tone sounds while the PTT button is held down. The alert tone stops when the PTT button is released.

7) Revert Channel

The revert channel is used to transmit during scanning and set by the programming software (KPG-67D). 1 Priority

The transceiver reverts to the priority channel.

2 Priority with talkback

The transceiver reverts to the priority channel.

If you press PTT during a resume timer (dropout delay time, TX dwell time) or calling, you can transmit on the current channel to answer to the call however revert channel is set to priority channel.

After resume time, scan re-starts and the transmission channel returns to the priority channel.

3 Selected channel

The transceiver reverts to the channel before scanning or the channel that you changed during scan.

4 Last called channel

The transceiver reverts to the last called channel during scan.

5 Last used channel

The transceiver reverts to the last used (transmitted) channel during scan. "Last used" revert channel includes

talkback function.

2) Selective Call Alert LED

You can select whether or not the LED on the transceiver

flashes orange when selective call has occurred.

3) PTT ID

PTT ID provides a DTMF ANI to be sent with the PTT button every time it is used (Begin of TX ID at beginning of transmission, End of TX ID at end of transmission, or both).

You can program the PTT ID as one of the followings.

Off, BOT (Begin of TX ID), EOT (End of PTT ID), BOTH.

The contents of ID are programmed for each channel.

The transceiver is capable of having ID. The format is DTMF.

The timing that the transceiver sends the ID is programmable.

Begin of TX ID (BOT) :Begin of TX ID is sent at the

beginning of transmission.

End of TX ID (EOT) : End of TX ID is sent at the end of

transmission.

Both : Begin of TX ID is sent at the beginning of transmission

and End of TX ID is sent at the end of transmission.

There is also a "PTT ID" setting for each channel.

TK-360G/(N)/370G/(N)

OPERATING FEATURES

4) Battery Warning

This transceiver has a battery warning feature. If low voltage is detected during transmission, the transceiver warns you by a flashing red "LED".

When the voltage is detected to be even lower during transmission, the transceiver stops transmission and warns you by a flashing red "LED" and a beep.

Please notice "indication" for the battery exchange, charging time by flashing red LED and beep.

5) "TOT" Pre-Alert

The transceiver has a "TOT" pre-alert timer. This parameter selects the time at which the transceiver generates a "TOT" pre-alert tone before the "TOT" is expired.

"TOT" will expire when the selected time passes from the TOT pre-alert tone.

6) "TOT" Re-Key Time

The transceiver has a "TOT" re-key timer. This timer is the time you cannot transmit after the "TOT" is exceeded. After the "TOT" re-key time expires you can transmit again.

7) "TOT" Reset Time

The transceiver has a "TOT" reset timer. This timer is the minimum wait time allowed during a transmission that will reset the "TOT" count.

"TOT" reset time causes the "TOT" to continue even after the PTT is released, unless the "TOT" reset timer has expired.

6. Option Signalling (DTMF/2 tone)

Built-in DTMF decoder is available for option signalling. Built-in 2-Tone decoder is available for option signalling.

It is possible to use individual call, group call, DBD (Dead

Beat Disable). Note : DBD is only DTMF

Preset operation is triggered when there is match with Option

Signaling.

When Option Signaling matches on a Group Channel where it is set to Yes, the Option Signaling display flashes and Option Signaling is canceled. Settings after this will cause "Transpond" or "Alert" to sound.

Setting the Selective Call Alert LED will cause the LED to start flashing orange.

Mute or Unmute is triggered by the ID/QT/DQT/Carrier when option signaling matches (when Option Signal is deactivated by a transmission).

AND/OR

Option Signaling match conditions can be selected with AND/OR logic.

Alert/Transpond AF Mute Open

AND

Triggers at match with QT/ Triggers at match with QT/ DQT/ID+DTMF(2tone);Opt

Triggers at match with Triggers only for match with DTMF(2tone) ; Opt

DQT/ID+DTMF(2tone);

QT/DQT/ID;Signaling

Opt

8) OST (Operator Selectable Tone) (TK-370G K types only)

The transceiver is capable of having the "OST" function and

16 tone pairs (QT/DQT) with a max 10-digit name for each tone pair.

9) Clear to Transpond

The transceiver waits for an acknowledgment signal until

the channel become free.

This feature ensures the acknowledgment signal is receive

by another party.

10) Battery Save

This is the automatic battery saver during standby mode

operation. The receiver circuit is turned on and off to conserve the battery life.

Even if set as OR, there is no Alert/Transpond just with

DTMF.

Even if set as OR, AF mute cannot be canceled just by a

match with DTMF.

In conventional channels not set with QT/DQT, signaling is

a match just by receiving the carrier.

Auto Reset

When Option Signaling matches on a Group channel where it is set to Yes, Option Signaling is canceled when it matches a group channel set to Yes.

After Option Signaling matches, Option Signaling can automatically Reset after a specified time.

Dead Beat Disable

When the D.B.D (Dead Beat Disable) code matches, a preset operation is performed.

When D.B.D matches on all group channels regardless of whether Option Signaling = Yes/No, then TX Inhibit or TX RX Inhibit is activated by the settings performed afterwards. D.B.D is canceled when the D.B.D. code + "#" is received.

Transpond is always activated when the D.B.D code is a matches. Alert is not output. An Option Signaling match is not displayed.

TK-360G/(N)/370G/(N)

OPERATING FEATURES / REALIGNMENT

7. Audible user feedback tones (TK-370G only)

The transceiver outputs various combinations of tones to notify the user of the transceiver operating state. The main tones are listed below

The high tone is 1477Hz, the mid tone is 941Hz, and the low tone is 770Hz.

• Power on tone

This tone is output when the transceiver is turned on. (The high tone is output for 500ms.)

• Alert tone

This tone is output when the transceiver is in TX inhibition for TOT, battery warning and PLL unlocked. It is output until the PTT button is released. (The 697Hz tone is output.)

• Busy Tone

This informs the user of a busy channel lock out

• Group Call Tone

The group call tone informs the user of a group call in DTMF/

2 Tone Option Signaling. This tone repeats 7 times.

770Hz 770Hz

30ms 30ms 30ms

• Individual Tone

Individual tone is issued on receiving selective call by DTMF/

2 Tone Option Signaling.

2000Hz 2000Hz 2000Hz

100ms 100ms 100ms 100ms 100ms

• Pre Alert tone

Informs the user when nearing transmit inhibit (transmit

cutoff) time due to TOT.

The Pre Alert Tone is issued from the time set for TOT Pre

Alert until the TOT triggers.

1633Hz 1633Hz 1633Hz

50ms 50ms 50ms 50ms 50ms

8. 5 tone Standard

The selected 5 tone Standard is used for 5 tone encoding and decoding.

Range:

ZVEI, CCIR, EEA, ZVEI-2, EIA, KENWOOD.

REALIGNMENT

1. Modes

User mode

Panel test mode

(TK-370G only)

PC mode

Firmware programming mode

Clone mode

Self programming mode (TK-370G only)

Mode Function

User mode For normal use. Panel test mode Used by the dealer to check the

Panel tuning mode Used by the dealer to tune the radio. PC mode Used for communication between the

Data programming Used to read and write frequency data mode PC test mode Used to check the radio using the PC.

Firmware program- Used when changing the main ming mode program of the flash memory. Clone mode Used to transfer programming data

Self programming Frequency, signalling and features. mode

Panel tuning mode

Data programming mode

PC test mode

Checksum

fundamental characteristics.

radio and PC (IBM compatible).

and other features to and from the radio.

This feature is included in the FPU. See panel tuning.

from one radio to another.

PC tuning mode

2. How to Enter Each Mode

Mode Operation

User mode Power ON Panel test mode

PC mode Received commands from PC Panel tuning mode [Panel test mode]+[°] Firmware programming mode

Clone mode [Side1]+[3]+Power ON

Self programming mode [Side1]+[

[2]+Power ON (Two seconds) (TK-370G only)

[Side1]+[Side2]+Power ON (Two seconds)

(Two seconds)

]+Power ON

(Two seconds) (TK-370G only)

•

3. For the panel Test Mode (TK-370G only)

For the setting method, refer to ADJUSTMENT.

3-1. For the panel Tuning Mode

For the setting method, refer to ADJUSTMENT.

TK-360G/(N)/370G/(N)

REALIGNMENT

4. Checksum

Executing this function, "TUNING" appears on the display

of TK-370G while calculating the checksum .

When the calculation is completed, the display returns to

normal and PC displays the checksum of the radio.

5. PC Mode

5-1. Preface

The TK-360G/370G transceiver is programmed using a personal computer, a programming interface (KPG-22) and programming software (KPG-67D).

The programming software can be used with an IBM PC or compatible. Figure 1 shows the setup of an IBM PC for programming.

5-2. Connection procedure

1. Connect the TK-360G/370G to the personal computer with

the interface cable.

2. When the POWER is switched on, user mode can be

entered immediately. When the PC sends a command, the radio enters PC mode. When data is transmitted from transceiver, the red LED blink. When data is received by the transceiver, the green LED blinks.

IBM-PC

Notes:

• The data stored in the personal computer must match model type when it is written into the flash memory.

• Change the TK-360G/370G to PC mode, then attach the interface cable.

5-3. KPG-22 description

(PC programming interface cable: Option)

The KPG-22 is required to interface the TK-360G/370G to the computer. It has a circuit in its D-subconnector (25-pin) case that converts the RS-232C logic level to the TTL level.

The KPG-22 connects the SP/MIC connector of the TK360G/370G to the computers RS-232C serial port.

5-4. Programming software description

The KPG-67D programming disk is supplied in 3-1/2” disk format. The software on this disk allows a user to program the TK360G/370G radios via a programming interface cable (KPG-22).

5-5. Programming with IBM PC

If data is transferred to the transceiver from an IBM PC with the KPG-67D, the destination data (basic radio information) for each set can be modified. Normally, it is not necessary to modify the destination data because their values are determined automatically when the frequency range (frequency type) is set.

The values should be modified only if necessary. Data can be programmed into the flash memory in RS-232C format via the universal connector.

KPG-67D installation manual part No. : B62-1153-XX

KPG-67D

RF Power meter or SSG

6. Firmware Programming Mode

6-1. Preface

Flash memory is mounted on the TK-360G/370G. This allows the TK-360G/370G to be upgraded when new features are released in the future. (For details on how to obtain the firmware, contact Customer Service.)

6-2. Connection procedure

Connect the TK-360G/370G to the personal computer (IBM PC or compatible) with the interface cable (KPG-22). (Connection is the same as in the PC Mode.)

KPG-22

}

MIC

}

Tuning cable (E30-3216-05)

Gray Gray/Black

1.5D-XV Lead wire Gray-XV Shield wire

Fig. 1

6-3. Programming

1. Start up the programming software (KPG-67D), select "firmware program" in the "Program" item, and press the Return key on your personal computer. This starts up the firmware programmer.

2. The top screen is displayed. Press any key to advance to the next screen.

3. Set the communications speed (normally, 57600 bps) and communications port in the Setup item.

4. Set the firmware to be updated by File select (=F1).

5. Hold down the [Side1] and [Side2] switches on the TK-360G/ 370G, and press the power switch. When the [Side1] and [Side2] switches are held down for two seconds, "PROG 576" appears on the display and the LED lights orange. When "PROG 576" is displayed, release the switches. (TK-370G only)

TK-360G/(N)/370G/(N)

REALIGNMENT

6. Check the connection between the TK-360G/370G and the personal computer, and make sure that the TK-360G/370G is in Program mode.

7. Press F10 on the personal computer. A window opens on the display to indicate the writing progress. When the TK360G/370G begins to receive data, the LED lights green.

8. When data is received successfully, a checksum appears on the display.

(Since the TK-360G does not have a display, check the checksum with the FPU (KPG-67D).)

9. If you want to continue programming other TK-360G/ 370Gs, repeat steps 5 to 8.

Notes:

●

To start the Firmware Programmer from KPG-67D, the Fpro path must be set up by the KPG-67D Setup.

●

This mode cannot be entered if the Firmware Programming mode is set to Disable in the Programming software (KPG-67D).

7. Clone Mode

Programming data can be transferred from one radio to another by connecting them via their SP/MIC connectors. The operation is as follows (the transmit radio is the master and the receive radio is the slave).

●

When programming the firmware, it is recommend to copy the data from the floppy disk to your hard disk before you update the radio firmware. Directly copying from the floppy disk to the radio may not work because the access speed is too slow.

6-4. Function

1. If you press the [Side2] switch while "PROG XXX" is displayed, the checksum is displayed. If you press the [Side2] switch again (while the checksum is displayed), "PROG XXX" is redisplayed.

2. A transmission speed can be selected by pressing the [Side1] switch while "PROG XXX" is displayed. 19200 bps: The LED flashes green and red alternately.

38400 bps: The LED flashes orange. 57600 bps: The LED lights orange.

Note:

Normally, write in the high-speed mode.

1. Turn the master TK-370G power ON with the [Side1]+[3] key held down. The TK-370G displays "

2. Power on the slave TK-360G/370G.

3. Connect the cloning cable to the SP/MIC connectors on the master and slave.

4. Press the [ "

CLONE ". The data of the master is sent to the slave. While the slave is receiving the data, "-PC-" is displayed. When cloning of data is completed, the master displays "END", and the slave automatically operates in the User mode. The slave can then be operated by the same program as the master.

Slave TK-360G TK-360G TK-360G TK-360G TK-862 TK-862

Master

TK-370G

(N)E

] key on the master while the master displays

E (N)E E4 (N)E4 E (N)E

TK-370G TK-370G

E (N)E

OK N/A N/A N/A OK N/A

N/A OK N/A N/A N/A OK

CLONE ".

5. The other slave can be continuously cloned. When the [ key on the master is pressed while the master displays "END", the master displays " operation in steps 2 to 4.

Note: You can clone the programmed data between the

transceiver listed below. Frequency version must be same. Use the new clonig cable for TK-360G/370G. You cannot use the old cloning cable for TK-360/370.

]

CLONE ". Carry out the

TK-360G/(N)/370G/(N)

REALIGNMENT

Cloning cable parts No.

E30-3410-05 (TK-370G → TK-360G/370G)

3.5

GND REMOTE/TXD

2.5

Cloning cable

PTT/RXD

Fig. 2

8. Self Programming Mode (TK-370G)

Write mode for frequency data and signalling etc. Mainly

used by the person maintaining the user equipment.

2.5

E30-3411-05 (TK-370G → TK-860G/862G)

MBL PSB GND

PTT/RXD ME MIC REMOTE/TXD CM

PTT/RXD

3.5

GND REMOTE/TXD

X57-588X Compoent Side

8.1 Self programming mode setting

Remove D17 from the TX-RX unit (Figure 3) (E, (N)E models only). Hold down the [Side1]+[●] switches and turn the power switch on. When the self programming mode is entered, [SELF] appears on the display.

Note :

This mode (self programming mode) cannot be set when it

has been disabled with the FPU.

D17

Fig. 3

TK-360G/(N)/370G/(N)

REALIGNMENT

8-2. Channel Setting Mode

This is a mode for making channel settings with the panel

keys without using the FPU.

Pressing [Side2] when "SELF" is displayed, sets Channel Setting Mode. Select an item set using [3] then change the selection with the encoder. The data displayed using [2] is stored in the memory and then proceeds to the next item. Pressing [3] proceeds to the next item without storing it in the memory. Press [Side2] to set the display to "SELF" and return to reset (default) status. All channel data is cleared when pressing [2] key with the blank RX frequency.

No. Function Choices Display Remarks

Select Channel Select Group

RX frequency

Rx Signaling

TX frequency

TX Signaling

Option Signaling OFF

(Only when DTMF/ 2TONE is selected for signalling type)

6ID

(Only when DTMF is selected for signalling type)

1-128

_1-_1._ _1-128._ _1.-_1_

[3] : Group selection/ Channel selection change

128.-_1_

Step 2.5kHz-1MHz

STP_250 STP_1M

Display when an item is selected or when a step is changed (about 0.5 seconds) [•] Step change UHF : 5.0,6.25kHz,1MHz,Step

Blank

100.0000-

————

[Side1] : Freq On/Blank switching

R.450.0000

The rightmost dot indicates

550.0000MHz 50Hz digit (On=5; Off=0). OFF ————[Side1 QT 67.0-250.3Hz (EIA Mode) QT 67.0-254.1Hz (0.1Hz Step Mode) DQT 000-777 (Normal) (1 Step Mode) DQT 023-754 (Normal) (Standard Table Mode) DQT 000-777 (Inverse) (1 Step Mode) DQT 023-754 (Inverse) (Standard Table Mode) Step 2.5kHz-1MHz

QT_67.0_ QT_250.3_ QT_67.0* QT_254.1* DQT000N* DQT777N* DQT023N DQT754N DQT000I* DQT777I* DQT023I DQT754I STP_250

] : Off/QT/DQT switching [•] : Mode switching [°] :

Normal/Inverse

switching

_ _

Same as RX frequency.

STP_1M

Blank

100.0000-

T. ———— T.450.0000

550.0000MHz Same as RX signaling.

Default

Display when an item is selected

DTMF 2-TONE 000-

NONE____ DTMF____ 2TONE___ ___ID___

9999999999 (about 0.5 seconds)

12345678

Display of the current setting (If it is 8 or more digits, scroll it.)

——987 Display when a code is input

(Input it with DTMF key.)

CLEAR

——000

[Side1] : Data clear

No. Function Choices Display Remarks

Busy Channel Lockout

Beat shift

RF Power

Wide/Narrow (Wide 5K/ Wide 4k)

Scan Delete/ADD

Priority Channel

Home Channel

Compander

PTT ID

Begin of TX ID (Only when DTMF/2TONE is selected for signalling type)

NO Type 1 Type 2 No Yes High Power Low Power

Wide (Wide 5K)

Narrow (Wide 4K) DELETE

ADD No Yes No Yes No Yes OFF Begin of TX End of TX Both 0-

BCL_NO__ BCL_1___ BCL_2___ SHFT_NO_ SHFT_YES PWR_H___ PWR_L___ WIDE_ (Wide_5K_) NARROW_ (Wide_4K_) SCAN_DEL SCAN_ADD P.CH_NO__ Not used when (Scan) Priority is not Fixed. P.CH_YES_ H.CH_NO__ H.CH_YES_ COMP_NO_ COMP_YES P.ID_OFF P.ID_1 P.ID_2 P.ID_3 _BOT_ID_

9999999999999999

12345678

——987

Default BCL_YES for E, (N)E type N/A for E, (N)E type

Default

( ) : E-Type (N)E: Not used.

Not used for TK-360G

Default

Not used when Home Channel is not set in Key Assignment. Not used when Wide is selected.

Not valid if Dial ID =Disable and PTT ID=OFF, or EOT is set. Display when an item is selected (about 0.5 seconds) Display of the current setting (If it is 8 or more digits, scroll it.) Display when a code is input (Input it with DTMF key.)

Begin of TX ID

(Only when 5TONE is selected for signalling type)

END of TX ID (Only when DTMF/2TONE is selected for signalling type)

Blank OFF Encode A~E _BOT__A

09999999999999999

———— _BOT_OFF

[Side1] : Data clear Not valid if PTT ID=OFF, or EOT is set. Turn the rotary encoder.

_EOT_ID_

Not valid if Dial ID=Disble and PTT ID=OFF, or BOT is set. Display when an item is selected (about 0.5 seconds)

12345678

Display of the current setting (If it is 8 or more digits, scroll it.)

——987

Display when a code is input (Input it with DTMF key.)

END of TX ID

(Only when 5TONE is selected for signalling type)

Decode 1 ID

(Only when 5TONE is selected for signalling type)

Decode 2 ID

(Only when 5TONE is selected for signalling type)

CALL 1 ID

(Only when 5TONE is selected for signalling type)

CALL 2 ID

(Only when 5TONE is selected for signalling type)

Blank ———— OFF

_EOT_OFF

Encode A~H _EOT__A

OFF

DEC1_OFF

Decode A~F DEC1__A

OFF

DEC2_OFF

Decode A~F DEC2__A

OFF

_CL1_OFF

Encode A~H _CL1__A

OFF

_CL2_OFF

Encode A~H _CL2__A

[Side1] : Data clear Not valid if PTT ID=OFF, or EOT is set. Turn the rotary encoder.

Not valid if PTT ID=OFF, or EOT is set. Turn the rotary encoder.

Turn the rotary encoder.

No. Function Choices Display Remarks

Transpond ID

(Only when 5TONE is selected for signalling type)

PTT ID Monitor

(Only when 5TONE is selected for signalling type)

CALL 1 Monitor

(Only when 5TONE is selected for signalling type)

CALL 2 Monitor

(Only when 5TONE is selected for signalling type)

OFF

_TSP_OFF

Encode A~H _TSP__A

OPEN DISABLE

PTTM_YES PTTM_NO_

CL1M_YES CL1M_NO_

CL2M_YES CL2M_NO_

Turn the rotary encoder.

TK-360G/(N)/370G/(N)

REALIGNMENT

●

Flow Chart

Channel Setting Mode (5TONE Model)

Self programming mode

[Side2]

Channel set mode Channel selection

[Side2]

RX frequency

RX signaling

TX freguency

TX signaling

Busy channel lockout

Best Shift yes/no

RF Power High/Low

Wide/Narrow

Scan delete/add

Priority channel

Home channel

Compander yes/no

Begin of TX ID

End of TX ID

Decode 1 ID

Decode 2 ID

Transpond ID

PTT ID Monitor

CALL 1 Monitor

CALL 2 Monitor

PTT ID

Call 1 ID

Call 2 ID

[Side2]

[2]

Side1

[

[2]/[3]

[

Side1

[2]/[3]

Side1

[

[2]/[3]

[

Side1

[2]/[3]

E Type is wide 5K/4K. N(E): Not used.

[2]/[3]

Not used when (Scan) Priority is not Fixed.

[2]/[3]

Not used when Home Channel is not set in key Assignment.

[2]/[3]

Not used when Wide is selected.

[2]/[3]

Channel Delete

OFF

]

OFF

]

[Side1]

OFF

]

OFF QT DQT N DQT I

]

[Side1]

[3]

[

Side1

QT DQT N DQT I

[Side1]

[

Side1

[Side1]

Group selection

]

[ ]

]

[ ]

TK-360G/(N)/370G/(N)

REALIGNMENT

8-3. Function Setting Mode

This is a mode for using the panel keys to make function

settings without using the FPU, that operate on all channels.

Pressing the [Side1] when "SELF" is displayed, sets the Function Setting Mode. Select an item set using [3] then change the selection with the encoder. The data displayed using [2] is stored in the memory and then proceeds to the next item. Pressing [3] proceeds to the next item without storing it in memory. Press [Side1] to display "SELF" and return to reset (default) status.

Function Setting Mode

No.

Function Choices Display Remarks

Optional Feature

Power On Tone

Control Tone

Warning Tone

Time Out Timer TOT

Pre-Alert Time TOT

Rekey Time TOT OFF1-15/

Reset Time

Battery Save

YES/NO

PONT_YES

Default:YES YES/NO CNTT_YES Default:YES YES/NO OFF,15-300/15s Step OFF,1-10/ 1s Step OFF1-60/ 1s Step

1s Step

WART_YES

Default:YES

TOT_60 Default:60s TOTP_PFF

Cannot be set when TOT is OFF.

Default:OFF

TOTK_OFF

Cannot be set when TOT is OFF.

Default:OFF

TOTS_OFF

Cannot be set when TOT is OFF.

Default:OFF ON BATT_ON Default OFF BATT_OFF

Squelch Level

0-9/1 Step SQL__5 Default;5

Others

Panel Test/panel Tuning MODE

Enable PTM_ENA Default (Not used for TK-360G.) Disable PTM_DIS

8-4. Memory Reset Mode

This mode is used to clear data for functions that can be set

in Self Programming Mode or to return to reset values (default).

Pressing [

"CANCEL".

Turning the encoder alternately switches the display

between "CANCEL" "READY".

Pressing [

sets the display to "CLEAR".

Pressing [ Pressing [

to "SELF" without resetting the data.

When the memory is reset, mode data and model data are not reset. The TK-360G cannot reset the memory.

] when "SELF" is shown, sets the display to

] when "READY" is shown, clears the data and

] again, returns the display to "SELF".

] when "CANCEL" is shown, returns the display

●

Function Setting Mode

Flow Chart

Self programming mode

[Side1]

Function set mode

[Side1]

[Side1] key function

[Side1]

[MON] key function

[Side1]

[ ] key function

[Side1]

[ ] key function

[Side1]

[2]

key function

[Side1]

[3]

key function

[Side1]

[CH]

key function

[Side1]

Power on tone yes/no

[Side1]

Contorol tone yes/no

[Side1]

WArning tone yes/no

[Side1]

Time Out Timer

[Side1]

T.O.T. Pre-alert time

[Side1]

T.O.T. Rekey time

[Side1]

T.O.T. Reset time

[Side1]

Clear to Transpond

[Side1]

Battery Save on/off

[Side1]

Signaling

[Side1]

[2]/[3]

[Side1]

Look back time A

[Side1]

Look back time B

[Side1]

Dropout delay time

[Side1]

Rise time with QT

[Side1]

No. of DTMF key

[Side1]

D key assignment

[Side1]

Inter mediate code

Squelch level

[2]/[3]

Priority

[2]/[3]

Revert channel

[2]/[3]

Dwell time

[2]/[3]

Digit time

[2]/[3]

Inter digit time

[2]/[3]

First digit time

[2]/[3]

First digit delay

[2]/[3]

Dial ID

[2]/[3]

DTMF hold time

[2]/[3]

Store & Send

[2]/[3]

DTMF signaling

[2]/[3]

[Side1]

Group code

Auto reset time

Call alert/Transpond

Panel test/Panel tuning

mode

[2]/[3]

TK-360G/(N)/370G/(N)

DISASSEMBLY FOR REPAIR

Separating the case assembly from the chassis.

1. Remove the two knobs z and three round units x.

2. Remove the two screws

3. Expand the right and left sides of the bottom of the case assembly, lift the chassis, and remove it from the case assembly

TK-360G

stopper

TK-370G

Separating the chassis from the unit.

• TK-360G

1. Remove the twelve small screws m, and remove the three large screws

2. Remove the solder from the antenna terminal using a solder iron then lift the unit off (X57).

• TK-370G

1. Remove the three screws ..

Lift the unit (X54), and rise up the connecter lever in the

arrow with your finger

Remove the three hexagonal bosses

twelve screws

2. Remove the solder from the antenna terminal using a soldering iron, then lift the unit off (X57).

, and remove the

Ω

TK-370G

❾

X54-

4. Taking cure not to cut the speaker lead b, open the chassis and case assembly, and pull the speaker lead with connector n.

❾

TK-360G/370G E, (N)E only

❽

➐

X57-

❽

❿

X57-

➐

Unsolder

➐

❽

➐

Antenna teminal

➐

TK-360G/(N)/370G/(N)

CIRCUIT DESCRIPTION

1. Frequency configuration

The receiver utilizes double conversion. The first IF is 49.95 MHz and the second IF is 450 kHz. The first local oscillator signal is supplied form the PLL circuit.

The PLL circuit in the transmitter generates the necessary frequencies. Fig. 1 shows the frequencies.

SYSTEM

50.4MHz

multiply

450kHz

PLL VCO

AMP

TCXO

MIC AMP

16.8MHz

MIC

TX/RX : 440~470MHz (E, (N)E)

ANT

TX/RX : 403~430MHz (E4, (N)E4)

ANT

AMP

RX : 390.05~420.05MHz (E, (N)E) RX : 353.05~380.05MHz (E4, (N)E4)

AMP

TX : 440~470MHz (E, (N)E) TX : 403~430MHz (E4, (N)E4)

MCF

49.95MHz

Fig. 1 Frequency configuration

2. Receiver

The frequency configuration of the receiver is shown in Fig. 2.

ANT

BPF

ANT

CF1 : Wide E, E4

IC4

IF, MIX, DET

X3 multiply

IC14

HPF LPF HPF BEF

2nd Local

Q12

Fig. 2 Receiver section

RF AMP Q301

Narrow (N)E, (N)E4

BPF

AF AMP

IC16 (2/2)

TCXO

MIXER

Q19

1st Local

DE-

EMP

MCF

XF1

PLL

VCO

AF AMP IC15(2/2)

EXP

IF AMP

Q22

AF VOL

MUTE

AF AMP

IC11

3) IF Amplifier circuit

The first IF signal is passed through a four-pole monolithic crystal filter (XF1) to remove the adjacent channel signal. The filtered first IF signal is amplified by the first IF amplifier (Q22) and then applied to the lF system IC (IC4). The IF system IC provides a second mixer, second local oscillator, limiting amplifier, quadrature detector and RSSI (Received Signal Strength Indicator). The second mixer mixes the first IF signal with the 50.4MHz of the second local oscillator output (TCXO X3) and produces the second IF signal of 450kHz. The second IF signal is passed through the ceramic filter (CF1) to remove the adjacent channel signal. The filtered second IF signal is amplified by the limiting amplifier and demodulated by the quadrature detector with the ceramic discriminator (CD1). The demodulated signal is routed to the audio circuit.

4) Wide 5K/Wide 4K changeover circuit (without (N)E, (N)E4)

The Wide 5K (high level) and Wide 4K (low level) data is output from IC5 (OUTPUT EXPANDER), pin 4. Q23 turns on/off with the Wide 5K/Wide 4K data and the IC4 detector output level is changed to maintain a constant output level during wide or narrow signals.

CD1

R108

C133

AFO

IFO

QAD

MXO

IFI

C108

R105

Q22

R75

R98

MXI

CF1

Q23

IC4 FM IF SYSTEM

R74

C107

Wide 5K / Wide 4K

"H" : Wide 5K "L" : Wide 4K

1) Front end (RF AMP)

The signal coming form the antenna passes through the transmit/receive switching diode circuit, (D3,D7) passes through a BPF, and is amplified by the RF amplifier (Q301). The resulting signal passes through a BPF and goes to the mixer.

2) First mixer

The signal from the front end is mixed with the first local oscillator signal generated in the PLL circuit by Q19 to produce a first IF frequency of 49.95 MHz. The resulting signal passes through the XF1 MCF to cut the adjacent spurious and provide the optimum characteristics, such as adjacent frequency selectivity.

Fig. 3 Wide 5K/Wide 4K changeover circuit

TK-360G/(N)/370G/(N)

CIRCUIT DESCRIPTION

5) Audio amplifier circuit

The demodulated signal from IC4 is amplified by IC16 (2/2), high-pass filtered, low-pass filtered, high-pass filtered, bandeliminate filtered, and de-emphasized by IC14. The signal then goes through an AF amplifier IC15 (2/2), an AF volume control (VR2), and is routed to an audio power amplifier (IC11) where it is amplified and output to the speaker.

6) Squelch

Part of the AF signal from the IC enters the FM IC (IC4) again, and the noise component is amplified and rectified by a filter and an amplifier to produce a DC voltage corresponding to the noise level. The DC signal from the FM IC goes to the analog port of the microprocessor (IC13). IC13 determines whether to output sounds from the speaker by checking whether the input voltage is higher or lower than the preset value. To output sounds from the speaker, IC6 sends a high signal to the SP MUTE line and turns IC11 on through Q32,Q33,Q34 and Q30. (See Fig. 4)

7) Receive signaling

(1) QT/DQT 300Hz and higher audio frequencies of the output signal from IF IC are cut by a low-pass filter (IC19). The resulting signal enters the microprocessor (IC13). IC13 determines whether the QT or DQT matches the preset value, and controls the SP MUTE and the speaker output sounds according to the squelch results.

(2) 2-TONE Part of the received AF signal output from the AF amplifier IC16(2/2), and then pass through an audio processor (IC14), goes to the other AF amplifier IC15(1/2), is compared, and then goes to IC13. IC13 checks whether 2-TONE data is necessary. If it matches, IC13 carries out a specified operation, such as turning the speaker on. (See Fig. 4)

(3) DTMF The DTMF input signal from the IF IC(IC4) is amplified by IC16(2/2) and goes to IC18, the DTMF decoder. The decoded information is then processed by the CPU. During transmission and standby, the DTMF IC is set to the power down mode when the PD terminal is High. When the line is busy, the PD terminal becomes Low, the power down mode is canceled and decoding is carried out.

3. PLL frequency synthesizer

The PLL circuit generates the first local oscillator signal for reception and the RF signal for transmission.

1) PLL

The frequency step of the PLL circuit is 5 or 6.25kHz. A 16.8MHz reference an oscillator signal is divided at IC2 by a fixed counter to produce oscillator (VCO) output signal which is buffer amplified by Q3 then divided in IC2 by a dual-module programmable counter. The divided signal is compared in phase with the 5 or 6.25kHz reference signal from the phase comparator in IC2. The output signal from the phase comparator is filtered through a low-pass filter and passed to the VCO to control the oscillator frequency.(See Fig. 5)

2) VCO

The operating frequency is generated by Q2 in transmit mode and Q10 in receive mode. The oscillator frequency is controlled by applying the VCO control voltage, obtained from the phase comparator, to the varactor diodes (D2 and D4 in transmit mode and D9 and D11 in receive mode). The T/R pin is set high in receive mode causing Q7 and Q8 to turn Q2 off and turn Q10 on.

The T/R pin is set low in transmit mode. The outputs from Q10 and Q2 are amplified by Q3 and sent to the buffer amplifiers.

IF AMP

93ANSQL

FM IF IC4

IC13

CPU

DET

IC19 LPF

QT/DQT

2TN

TOI

HPF LPF HPF BEF

IC15 (1/2)

COMPARATER

2-TONE

PD, CLK, SD,STD

IC18 DTMF DECODE

DE-

EMP

IC14

IC16 (2/2)

IF AMP

Fig. 4 AF Amplifier and Squelch

EXP

IC15 (2/2)

AF AMP

Q36 SW

MUTE

IC11

AF PA AMP

IC6

5RC

OUTPUT EXPANDER

Q32, 33, 34 SW

Q30 SW

MUTE

D2, 4

LPF

PLL DATA

REF OSC

16.8MHz

D9, 11

PLL IC IC2

I/N

I/M

Fig. 5 PLL circuit

TX VCO

Q10

RX VCO

5kHz/6.25kHz

PHASE

COMPARATOR

5kHz/6.25kHz

BUFF AMP

Q7, 8

T/R SW

CHARGE

PUMP

RF AMP

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