Kenwood KAC-6201, KAC-5201 User Manual

Installation procedure

1. Remove the ignition key and disconnect the

negative - terminal of the battery to prevent short circuits.

2. Set the unit according to the intended usage.

3. Connect the input and output cables of the units.

4. Connect the speaker wires.

5. Connect the power wire, power control wire and grounding wire following this order.

6. Install the unit in the car.

7. Connect the negative - terminal of the battery.

To prevent fire caused by a short in the wiring, connect a fusible link or breaker nearby the battery’s positive terminal.

• Be sure to turn the power off before changing the setting of any switch.

• If the fuse blows, check wires for shorts, then replace the fuse with one of the same rating.

• Check that no unconnected cables or connectors are touching the car body. Do not remove caps from unconnected cables or connectors to prevent short circuits.

• Connect the speaker wires to appropriate speaker connectors separately. Sharing the negative wire of the speaker or grounding speaker wires to the metal body of the car can cause this unit to fail.

• After installation, check that the brake lamps, winkers, and wipers work properly.

■ Speaker level input terminals (!)

• The genuine-accessory car stereo shall have a maximum power output of no more than 40 W.

•Do not connect the speaker output leads from a power amplifier (Optional) to the speaker level input terminals of this unit, for this may cause malfunction or damage.

• Do not connect cables and leads to both RCA cable input jacks and the speaker level input terminals simultaneously, for this may cause malfunction or damage.

• Connect the power control lead to a power supply which can be turned ON/OFF by the ignition key switch (ACC line). With this connection, shock noise may be generated when the power of the genuine-accessory car stereo is switched ON/OFF.

■ Power terminal (234)

Connect to their respective terminals the power supply wire, and ground wire, all of which pass through the associated terminal cover. Once the connections are complete, place the cover on the terminal section.

■ Accessories

Installation

Since the power amplifier has no parts which require operation, it can be installed at a position away from the driver’s seat without any hindrances. As generally accepted positions for its installation, places such as inside the trunk, etc. can be considered.

• Do not install the unit under the carpet. Otherwise heat build-up occurs and the unit may be damaged.

• Install this unit in a location which allows heat to easily dissipate. Once installed, do not place any object on top of the unit.

• The surface temperature of the amplifier will become hot during use. Install the amplifier in a place where people, resins, and other substances that are sensitive to heat will not come into contact with it.

• When making a hole under a seat, inside the trunk, or somewhere else in the vehicle, check that there is nothing hazardous on the opposite side such as a gasoline tank, brake pipe, or wiring harness, and be careful not to cause scratches or other damage.

• Do not install near the dashboard, rear tray, or air bag safety parts.

• The installation to the vehicle should securely fasten the unit to a place in which it will not obstruct driving. If the unit comes off due to a shock and hits a person or safety part, it may cause injury or an accident.

• After installing the unit, check to make sure that electrical equipment such as the brake lamps, turn signal lamps and windshield wipers operate normally.

2CAUTION

2WARNING

KAC-6201 KAC-5201

POWER AMPLIFIER

INSTRUCTION MANUAL

Take the time to read through this instruction manual. Familiarity with installation and operation procedures will help you obtain the best performance from your new power amplifier.

For your records

Record the serial number, found on the back of the unit, in the spaces designated on the warranty card, and in the space provided below. Refer to the model and serial numbers whenever you call upon your KENWOOD dealer for information or service on the product. Model KAC-6201/5201 Serial number

Specifications

Specifications subject to change without notice.

Audio Section ........................................................................KAC-6201 KAC-5201

Max Power Output ..............................................................................................350 W × 1 250 W × 1

Rated Power Output (4 Ω)

Normal (20 Hz – 20 kHz, 0.08 % THD)................................................................60 W × 2 40 W × 2

Normal (DIN45324, +B=14.4 V) ..........................................................................60 W × 2 40 W × 2

Bridge (1 kHz, 0.8 % THD) ................................................................................150 W × 1 120 W × 1

Rated Power Output (2 Ω)

Normal (1 kHz, 0.8 % THD) ................................................................................75 W × 2 60 W × 2

Frequency Response (+0, –1 dB) ..................................................................10 Hz – 45 kHz 5 Hz – 50 kHz

Signal to Noise Ratio ..................................................................................................100 dB 100 dB

Sensitivity (MAX) (rated output) ....................................................................................0.2 V 0.2 V

Sensitivity (MIN) (rated output)......................................................................................5.0 V 5.0 V

Input Impedance ..........................................................................................................10 kΩ 10 kΩ

Low Pass Filter (12 dB/oct.)..........................................................................................80 Hz 80 Hz

High Pass Filter (12 dB/oct.) (KAC-6201 only) ............................................................150 Hz

General....................................................................................KAC-6201 KAC-5201

Operating Voltage (11 – 16 V allowable) ......................................................................14.4 V 14.4 V

Current Consumption (1 kHz, 10% THD) ......................................................................19 A 16 A

Dimensions (W × H × D)[mm] ........................................................................228 × 59 × 228 228 × 59 × 160

Dimensions (W × H × D)[inch] ..........................................................................9 × 2-5/16 × 99 × 2-5/16 × 6-5/16

Weight ............................................................................................................2.8 kg (6.1 lbs) 2.1 kg (4.6 lbs)

....................................................................................

Weight ............................................................................

Safety precautions

To prevent injury or fire, take the following precautions:

• When extending the ignition, battery, or ground wires, make sure to use automotive-grade wires or other wires with a 3mm2(AWG12) or more to prevent wire deterioration and damage to the wire coating.

• To prevent a short circuit, never put or leave any metallic objects (such as coins or metal tools) inside the unit.

• If the unit starts to emit smoke or strange smells, turn off the power immediately and consult your Kenwood dealer.

• Do not touch the unit during use because the surface of the unit becomes hot and may cause burns if touched.

To prevent damage to the machine, take the following precautions:

• Be sure the unit is connected to a 12V DC power supply with a negative ground connection.

• Do not open the top or bottom covers of the unit.

• Do not install the unit in a spot exposed to direct sunlight or excessive heat or humidity. Also avoid places with too much dust or the possibility of water splashing.

• When replacing a fuse, only use a new one with the prescribed rating. Using a fuse with the wrong rating may cause your unit to malfunction.

• To prevent a short circuit when replacing a fuse, first disconnect the wiring harness.

• If you experience problems during installation, consult your Kenwood dealer.

• If the unit does not seem to be working right, consult your Kenwood dealer.

FCC WARNING

This equipment may generate or use radio frequency energy. Changes or modifications to this equipment may cause harmful interference unless the modifications are expressly approved in the instruction manual. The user could lose the authority to operate this equipment if an unauthorized change or modification is made.

■ Cleaning the unit

If the front panel gets dirty, turn off the power and wipe the panel with a dry silicon cloth or soft cloth.

Do not wipe the panel with a hard cloth or a cloth dampened by volatile solvents such as paint thinner and alcohol. They can scratch the surface of the panel and/or cause the indicator letters to peel off.

■ Wiring

• If a buzzing noise is heard from the speakers when the engine is running, connect a line noise filter (optional) to each of the battery wire.

• Do not allow the wire to directly contact the edge of the iron plate by using Grommets.

• Connect the ground wire to a metal part of the car chassis that acts as an electrical ground passing electricity to the battery‘s negative terminal. Do not turn the power on if the ground wire is not connected.

• Be sure to install a protective fuse in the power cord near the battery. The protective fuse should be the same capacity as the unit’s fuse capacity or somewhat larger.

• For the power cord and ground, use a vehicle type (fireproof) power wring cord with a current capacity greater than the unit’s fuse capacity. (Use a power wiring cord with a diameter of 3 mm2(AWG 12) or greater.)

• When more than one power amplifier are going to be used, use a power supply wiring wire and protective fuse of greater current-handling capacity than the total maximum current drawn by each amplifier.

■ Speaker Selection

• The rated input power of the speakers that are going to be connected should be greater than the maximum output power (in Watts) of the amplifier. Use of speakers having input power ratings that are less than the output power of the amplifier will cause smoke to be emitted as well as damage.

• The impedance of the speakers that are going to be connected should be 2Ω or greater (for stereo connections), or 4Ω or greater (for bridged connections). When more than one set of speakers are going to be used, calculate the combined impedance of the speakers and then connect suitable speakers to the amplifier.

2CAUTION

NOTE

2CAUTION

2WARNING

Part name

Number of

Items

External

View

Terminal cover

(Power terminal)

Self-tapping screws

(ø4 × 16 mm)

Installation board, etc. (thickness : 15 mm or more)

Self-tapping screw (ø4 × 16 mm)

PROBLEM POSSIBLE CAUSE SOLUTION

No sound. (No sound from one side.)

(Blown fuse.)

The output level is too small (or too large).

The sound quality is bad. (The sound is distorted.)

• Input (or output) cables are disconnected.

• Protection circuit may be activated.

• Volume is too high.

• The speaker cord is shorted.

The input sensitivity adjusting control is not set to the correct position.

• The speakers wire are connected with wrong + / polarity.

•A speaker wire is pinched by a screw in the car body.

• The switches may be set improperly.

• Connect the input (or output) cables.

• Check connections by referring to "Power indicator".

• Replace the fuse and use lower volume.

• After check the speaker cord and fixing the cause of the short, replace the fuse.

Adjust the control correctly referring to "Controls".

• Connect them properly checking the + / - of the terminals and wires well.

• Connect the speaker wire again so that it is not pinched by anything.

• Set switches properly by referring to "System examples".

8 Ω

2 Ω

4Ω

Troubleshooting Guide

What might appear to be a malfunction in your unit may just be the result of slight misoperation or miswiring. Before calling service, first check the following table for possible problems.

System examples

LRL

MONO(Lch)

STEREO

OPERATION

MONO(Lch)

STEREO

L+R

OPERATION

KAC-5201 KAC-6201

LPF

FILTER

OFF

LPF

FILTER

HPF

OFF

LRL

MONO(Lch)

STEREO

OPERATION

MONO(Lch)

STEREO

L+R

OPERATION

KAC-5201 KAC-6201

LPF

FILTER

OFF

LPF

FILTER

HPF

OFF

MONO(Lch)

STEREO

OPERATION

MONO(Lch)

STEREO

L+R

OPERATION

KAC-5201 KAC-6201

LPF

FILTER

OFF

LPF

FILTER

HPF

OFF

432

Operations of the following control and switches are required in accordance with the center unit and speakers connected with this unit.

1 Fuse

25 A × 1 : KAC-6201 15 A × 1 : KAC-5201

If you can’t find the specified capacity fuse at your store etc., consult your Kenwood dealer.

2 Battery terminal 3 Ground terminal 4 Power control (REMOTE) terminal 5 SPEAKER OUTPUT terminals

• Stereo Connections:

When you wish to use the unit as a stereo amplifier, stereo connections are used.

• Bridged Connections:

When you wish to use the unit as a high-output monaural amplifier, bridged connections are used. (Make connections to the LEFT channel (+) and the RIGHT channel (–) SPEAKER OUTPUT terminals.)

6 RCA cable ground lead terminal

When using an RCA cable with a ground lead attached, connect the ground lead to this terminal.

Do not use this terminal for power source grounding. This unit will be damaged if the power source grounding wire is connected to this terminal.

7 FILTER switch

These switches allow filtering of the speaker output signals.

• HPF (High Pass Filter) position (KAC6201 only)

Only frequencies of 150 Hz or higher are output. (Frequencies below 150 Hz are cut.)

• LPF (Low Pass Filter) position

Only frequencies of 80 Hz or lower are output. (Frequencies above 80 Hz are cut.) The Lch and Rch will be mixed before output even if the operation switch is set to STEREO.

• OFF position

The original sound without filtering is output.

8 OPERATION switch

This switch allows selection of the amplification method of input signals.

• STEREO position

The amplifier can be used as a stereo amplifier.

• L+R position (KAC-6201 only)

The input left and right signals are combined before being amplified. Use this position when the unit is used for subwoofer speakers or the L+R (monaural) sound is required.

• MONO (Lch) position

Amplifies the signal input from the left side only. Set to this position and make bridged connections to use as a high-power monaural amplifier. (The input right signal is not output.)

9 INPUT SENSITIVITY control

Set this control according to the pre-output level of the center unit connected with this unit, or to the maximum power output of the genuine-accessory car stereo. Use the diagram on the right as a guide.

For the pre-output level or the maximum power output, refer to the “Specifications” in the instruction manual of the center unit.

0 LINE IN terminal ! Speaker level input terminals

Power indicator

When the power is turned on, the Power indicator lights. If the Power indicator does not light when the power is turned on, the protection function may be activated. Check whether there is any indication of trouble.

■ The protection function is activated in the following situations:

This unit is equipped with a protection function for protecting this unit and your speakers from various accidents or problems that can occur. When the protection function is triggered, the Power indicator goes off and the amplifier stops operating.

• When a speaker wire may be short-circuited.

• When a speaker output contacts ground.

• When the unit malfunctions and a DC signal is

sent to the speaker output.

• When the internal temperature is high and unit

won’t operate.

• When a ground wire of the center unit (cassette

receiver, CD receiver, etc.) or this unit is not connected to a metal part serving as an electrical ground passing electricity to the battery's negative - terminal.

NOTE

2CAUTION

NOTE

Controls

INPUT

SENSITIVITY(V)

MAXMIN

0.30.5

1.0

(W)

089 !6

1 234 5

089 !6 7

KAC-5201 KCA-6201

KAC-6201

KAC-5201

Power indicator

KAC-6201

KAC-5201

Terminal cover

Battery

Ground wire*

Battery wire*

Protective Fuse*

Power control wire*

■ Power wire connection

Connection

For safe installation, read "Installation procedure" before starting work.

NOTE

GND

LEFT

BRIDG

RIGHT

LEFT

GED

RIGHT

SPEAKER LEVEL INPUT

CENTER UNIT (Cassette receiver, CD receiver, etc.)

Power control wire*

RCA cable*

Genuine-accessory car stereo (No line output center unit etc.)

ACC

Battery

Car fuse box

Lead terminal*

Subwoofer

Lead terminal*

Right speaker

Left speaker

Speaker

■ 2-channel system

■ 1-channel system

■ Subwoofer system

■ RCA cable connection ■ Speaker level input connection

■ Speaker stereo connection ■ Speaker bridge connection

CENTER

UNIT

CENTER

UNIT

CENTER

UNIT

■ Tri-mode

Principle of Tri-mode

Method of frequency band division using a coil and capacitor ... in case of 6dB/oct. slope Coil (L): Passes low frequencies and blocks high frequencies. (Low pass) Capacitor (C): Passes high frequencies and blocks low frequencies. (High pass)

Example:

When it is required to set a crossover frequency of 120 Hz using speakers with an impedance of 4 ohms. fc=Cut of Frequency (Hz) R=Speaker Impedance (Ω)

• If you wish to bridge-connect a speaker, the speaker impedance must be no less than 4 ohms. Connecting a speaker with an impedance lower than 4 ohms may damage the unit.

• Be sure to connect capacitors to speakers to which high frequencies will be passed. Failure to do so will result in a drop of the combined impedance with the subwoofer.

• Ensure that the withstand voltage and current ratings of the capacitors (C) and coils (L) are sufficient.

2CAUTION

0 dB

-3 dB

Crossover Frequency

Frequency

CENTER

UNIT

High pass

Subwoofer (L + R)

159000

C= (µF)

fc x R

159 x R

L= (mH)

159000

= = 331.25 µF

120Hz x 4Ω

159 x 4Ω

= = 5.3 mH

120Hz

Left speaker

Right speaker

Left speaker

Right speaker

Left speaker Right speaker

Subwoofer

Lead terminal*

*Commercially available parts

25W or greater

MONO(Lch)

LRL

FILTER

OFF

LPF

HPF

STEREO

OPERATION

L+R

MONO(Lch)

KAC-5201 KAC-6201

LPF

OPERATION

STEREO

FILTER

OFF