Kenwood DVF-R5060, DVF-R5060S Service Manual

70%

MULTIPLE DVD/VCD/CD PLAYER

POWER

ON OFF

DISC SKIP

SEQUENCE

MODE

DISC 1

DISC 2

DISC 3 DISC 4

DISC 5

AUDIO

OUTPUT

VIDEO

OUTPUT

S-VIDEO

OPTICALCOAXIAL

DVF-R5060/R5060-S

SERVICE MANUAL

This manual is available for Europe and Australia markets.

Knob(POWER) * (K27-)

Top cover * (A01-)

Cabinet panel * (A60-)

Con din socket (E68-0018-08)

Crystal Window * (B10-)

Con phono socket (E63-1244-08)

Button * (K29-)

Button * (K27-)

AC power cord bushing (J42-0350-08)

Con scart dual (E40-8779-08)

In compliance with Federal Regulations, following are reproduction of labels on, or inside the product relating to laser product safety.

Caution : No connection of ground line if disassemble

the unit. Please connect the ground line on

rear panel, PCBs, Chassis and some others.

Con phono socket (E63-1227-08)

Oscillating module (GP1F32T)

KENWOOD Corp. certifies this equipment conforms to DHHS Regulations No.21 CFR 1040. 10, Chapter 1, subchapter J.

DANGER : Laser radiation when open and interlock defeated. AVOID DIRECT EXPOSURE TO BEAM.

AC power cord * (E30-)

* Refer to parts list on page24.

Batteries(R6/AA) ...(2)

Please confirm that the following accessories are present.

Audio video cord (Red, White, Yellow) ...(1) (E30-2990-08)

Remote control unit ...(1) (A70-1570-08)

Coaxial cable ...(1) (E30-7235-08)

DVF-R5060/R5060-S

The marking of products using lasers

(For countries other than U.S.A., U.S.-Military and Canada)

The marking this product has been classified as Class 1. It means that there is no danger of hazardous radiation outside the product. Location: Back panel

CLASS 1

LASER PRODUCT

Operation to reset

÷ Please note that resetting the microprocessor clears the

contents stored in, it returns the microprocessor to the condition when it left the factory.

1 In Power ON condition, keep the DISC 3 key and the 4

(Skip) key pressed at the same time.

2 When both keys are pressed, the region code of the unit,

the software version, etc. will be displayed on the display. (When nothing is done, the display of this information continues.) Example: 72. 14.02:05

3 Press the DISC 4 key and the

4 key at the same time.

"BYE" will be shown on the display.

4 Press the POWER ON/OFF switch to go to Power OFF. 5 When Power ON is performed with the POWER ON/OFF

switch, the settings become the default factory settings.

The microprocessor may fall into malfunction (impossibility to operate erroneous display, etc.) when the power cord is unplugged while power is ON or due to an external factor. In this case, execute the following procedure to reset the microprocessor and return it to normal condition.

CONTENTS / ACCESSORIES / CAUTIONS

CONTENTS / ACCESSORIES / CAUTIONS............. 2

DISASSEMBLY FOR REPAIR....................................3

BLOCK DIAGRAM ......................................................4

CIRCUIT DESCRIPTION ............................................5

PC BOARD .............................................................. 10

Accessories

SCHEMATIC DIAGRAM .......................................... 16

EXPLODED VIEW ....................................................22

PARTS LIST..............................................................24

SPECIFICATIONS ......................................Back cover

Cautions

DVF-R5060/R5060-S

PLASTIC PLATE

POWER SWITCH LEVER

DISASSEMBLY FOR REPAIR

1.How to open the tray if it does not come out. (Fig.1)

1. Remove the plastic plate.

2. Turn the gear fully CCW using a flat driver and so on in the drawing through the hole on the loading chassis bottom.

3. Pull out the tray frontward by hand when it comes just out.

2.How to remove the DVD mechanism. (Fig.2)

1. Remove connectors (1~3) and power switch lever.

2. To separate the DVD mechanism, remove screws (4x4) and pull it out backward.

Fig. 1

Fig. 2

AC CORD

+8V ANALOG VCC

-8V ANALOG VCC +5V DIGITAL VCC +3.3V DIGITAL VCC +9V MOTOR VCC 5V FRONT

IC91 FL

M29W800AT

8MBIT

FLASH MEMORY

IC41

HY57V641620HGT

SDRAM-64MBIT

IC31

125MHz

IC21

MPEG

STI5519

IC32

DAC

WM8728

L.P.F

BA4560F

MUTE

JK82

Lch

Rch

MIXED

CVBS-VIDEO

JK83A

JK83B S-VIDEO

JK84

RCA 3V

BUFFER COAXIAL

JK81

OPTICAL

IC85

IC51

74HCU04 HEX INVERTER

IC22

EEPROM M24C02

Q31R

Q31L

+12V ANALOG VCC

IC33

TR BUFFER & B.N.F.

Q20S,21S

Q20Y,21Y

TR BUFFER & B.N.F.

& B.N.F.

TR BUFFER

Q20C,21C

Q20R,21R

TR BUFFER & B.N.F.

Q20G,21G

Q20B,21B

TR BUFFER & B.N.F.

& B.N.F.

TR BUFFER

SCART PART

RCA PART

JK71

+5VS

FL AC

-27V

ADDR+

F-WE

F-DE

F-RESET

ADDR+

D-RAS0-

RDNOTWR

DATA +

D-CAS0-

D-CAS1-

F-CE

F-OE(DRAM OE)

VFD DATA OUT

VFD DATA IN

+5V6S

IR REMOCON

IRQ2

+3V3-RESET

EXIT-DATA

EXIT-BCLK

EXIT-DATAVALID

EXT-PSTART/ERROR

F/E SDATA

+9V MOTOR VCC

+3.3V DIGITAL VCC

+5V DIGITAL VCC

F/E SCL

PCM1748E-DATA

PCM1748-CS

PCM1748-CLK

PCMCLK

LRCLK

BCK

AUDIO MUTE

CVBS-OUT

Y-OUT

C-OUT

GND

SPDIF

VIDEO MUTE

PIXCLK-27MHz

SDA SCL

L AUDIO

R AUDIO

F-OE(DRAM OE)

DATA +

VFD CLK

POWER CTL

VFD STB

SLIDER-OUT(DRAWER-CW-CTRL)

SLIDER-OPEN/CLOSE(POWER-POSITION-P1)

SLIDER-IN(DRAWER-CCW-CTRL)

C-OUT

Y-OUT

CVBS-OUT

G(Y)-OUT

B(Cb)-OUT

R(Cr)-OUT

G(Y)-OUT

B(Cb)-OUT

R(Cr)-OUT

Rch OUT

CVBS-OUT

BLUE-OUT

RED-OUT

GREEN-OUT

Lch OUT

SMPS

TVM MECHA F/E & MECHA

DVF-R5060

DVF-R5060/R5060-S

BLOCK DIAGRAM

DVF-R5060/R5060-S

CIRCUIT DESCRIPTION

1. Pin Description of MPEG Processor IC (Main, IC21)

Pin No. Pin Name I/O Pin Description

PIOs and communication

1 PIO2(5) RGB SEL(BLANK) I/O RGB sel (blank). E/T type only 2 PIO2(6) VIDEO MUTE I/O Video mute control. 3 PIO2(7) 16: 9 INDICATOR I/O 16 : 9 indicator (E/T type only) 6 PIO3(0) SCART H (TV/AUX) I/O RGB sel (blank). E/T type only 7 PIO3(1) I/O Unused. 8 PIO3(2) CSB O Unused.

9 PIO3(3) SDIN O Unused. 10 PIO3(4) IR REMOCON I/O Unused. 11 PIO3(5) SCLK O Unused. 12 PIO3(6) I/O Unused. 13 PIO3(7) DVD RESET I/O Power- on reset of front-end module.

Front-end

16 B DATA I I2S Data 17 B BCLK I I2S Bit clock 18 B FLAG I I2S Error flag 19 B SYNC I/O I2S Sector / ABS time

Reserved

20 B WCLK I/O Unused. 21 B V4 I/O Unused. 22 NRSS OUT I/O Unused. 23 VDD RGB - Supply voltage for RGB (+2.5VA). 24 VSS RGB - GND

Video DAC

25,26,27 B/G/R (OUT) O B/G/R signal outputs.

28 V REF RG I Reference voltage input for DAC RGB. 29 I REF RG I Reference current input for DAC RGB. 30 VDD YCC - Supply voltage for YCC (+2.5VA). 31 VSS YCC - GND

32~34 Y/C/CV (OUT) O Y/C/CV signal outputs.

35 V REF YCC I Reference voltage input for DAC YCC. 36 I REF YCC I Reference current input for DAC YCC.

PIOs and communication

39 PIO4(0)HP MUTE - Unused. 40 PIO4(1) - Unused. 41 PIO4(2) DAC SCKDSD O DAC system clock output. 42 PIO4(3) DAC SDIDEM O DAC data output. 43 PIO4(4) DAC MUTEB O DAC mute control. 44 PIO4(5) DAC LAT12S O DAC latch output. 45 PIO4(6) DAC CSBIWL O DAC chip select. 46 PIO4(7) ZERO I/O Zero data flag.

Audio DAC

48 VDD PCM - Supply voltage for PCM (+2V5). 49 VSS PCM - Ground for PCM. 51 DAC SCLK (BCK) O DAC over sampling clock. 52 DAC PCMOUT0 (DATA) O DAC PCM data out 0. 53 DAC PCMOUT1 O DAC PCM out 1 (unused). 54 DAC PCMOUT2 O DAC PCM out 2 (unused). 55 DAC PCMCLK O DAC PCM clock. 56 DAC LRCLK O DAC PCM Left/Right clock. 57 SPDIF OUT O Audio digital data output.

Shared memory interface

58~63 SMI ADR(4~9) O SDRAM address bus. 66~69 SMI ADR(3~0) O SDRAM address bus.

DVF-R5060/R5060-S

CIRCUIT DESCRIPTION

Pin No. Pin Name I/O Pin Description

70~73 SMI ADR(10~13) O SDRAM address bus.

74 SMI CS(0) O Chip select bank 0. 75 SMI CS(1) - Unused. 76 SMI RAS O SDRAM RAS 77 SMI CAS O SDRAM CAS 78 SMI WE O SDRAM write enable 79 SMI DQML O DQ MASK enable low. 80 SMI DQMU O DQ MASK enable up. 82 SMI CLKIN I SDRAM clock input.

84~93 SMI DATA(0~9) I/O SDRAM data bus.

95 SMI CLKOUT O SDRAM clock out.

97~102 SMI DATA(10~15) I/O SDRAM data bus.

Reserved

103 ADC SCLK I/O Unused. 104 ADC LRCLK I/O Unused. 105 ADC DATA I Unused. 106 ADC PCMCLK O Unused.

JTAG

109 TRST4 I Test reset from emulator module. 110 TMS I Test mode select. 111 TDO O Test data out to emulator module. 112 TDI I Test data input from emulator module. 113 TCK I Test clock input from emulator module.

Timers

114 PWM2 I/O Unused. 115 PWM1 I/O ROM boot option port (voltage low = emulator booting). 116 PWM0 I/O Unused.

EMI Interface

117 CPU OE I/O Flash ROM output enable. 118 CPU PRO CLK O SDRAM clock (unused).

Clock & Reset

120 PIX CLK I 27MHz main clock input. 122 VDD PLL - Supply voltage for PLL (+2V5). 123 VSS PLL - Ground for PLL. 124 RESET I Chip reset input.

Interrupt

125 IRQ(2) I Interrupt request 2 from front-end module. 126 IRQ(1) I Unused. 127 IRQ(0) I Unused.

EMI Interface

128 CPU BE(0) O BYTE 0 Enable 129 CPU BE(1) O BYTE 1 Enable 130 CPU RW O Unused. 131 CPU WAIT I Wait state (connected to ground). 132 CPU CE(3) O Flash ROM chip select. 133 CPU CE(2) O Flash ROM down-load JIG module select. 134 CPU CE(1) O Unused. 135 CPU CE(0) O Unused. 138 CPU RAS1 I/O Unused. 139 CPU CAS0 O Unused.

140 CPU CAS1 O Unused. 141~148 CPU DATA(0~7) I/O Flash ROM data input/output (0~7). 151~158 CPU DATA(8~15) I/O Flash ROM data input/output (8~15). 161~170 CPU ADR(1~10) O Flash ROM address (1~10). 173~183 CPU ADR(11~21) O Flash ROM address (11~21).

DVF-R5060/R5060-S

CIRCUIT DESCRIPTION

Pin No. Pin Name I/O Pin Description

PIOs and communication

186 PIO0(0) T STROBE I/O UART0 data 187 PIO0(1) MOD SW I/O ATAPI RD 188 PIO0(2) O VFD strobe output. 189 PIO0(3) O VFD clock output. 190 PIO0(4) O VFD data output. 191 PIO0(5) I Data input from VFD.

PIO0(6) SLIDER SENSOR

192

193

194 PIO1(0) SDA I/O SSC0 data (MTSR out / MRST in) 195 PIO1(1) SCL I/O SSC0 clock

196

197 PIO1(3) TXD(JIG) I/O UART2 TXD 200 PIO1(4) RXD(JIG) I/O UART2 RXD 201 PIO1(5) FRONT TXDI I/O UART1 TXD 202 TRIGGER IN I/O Trigger input from JIG. 203 TRIGGER OUT I/O Trigger output from JIG. 204 PIO2(0) - Unused. 205 PIO2(1) FRONT RXD I/O UART1 RXD 206 PIO2(2) I Unused. 207 PIO2(3) - Unused. 208 PIO2(4) AUDIO MUTE O Audio mute control.

Power supply

4,47,81,107

136,159,184

14,37,64,94

119,149,171

198

5,15,38,50,65

83,96,108,121

137,150,160 172,185,199

OPEN/CLOSE (DRAWER POSITION ) PIO0(7) SLIDER IN (DRAWER CCW/CTRL)

PIO1(2) SLIDER OUT (DRAWER CW CTRL)

VDD3 3 - 3.3V Power supply.

VDD2 5 - 2.5V Power supply.

VSS - GND

I/O Detection port of slider sensor for DVD mechanism.

I/O Control port of slider (IN) for DVD mechanism.

I/O Control port of slider (OUT) for DVD mechanism.

+ 16 hidden pages

Kenwood DVF-R5060, DVF-R5060S Service Manual

CONTENTS / ACCESSORIES / CAUTIONS

Contents

Accessories

Cautions

DISASSEMBLY FOR REPAIR

BLOCK DIAGRAM

CIRCUIT DESCRIPTION

1. Pin Description of MPEG Processor IC (Main, IC21)