Kenmore Ultrafilter 500 625.384750 User Manual

OWNER'S
MANUAL
MODEL NO.
UltraFilter 300
625.384720
UltraFilter 500
625.384750
Caution: Read and Follow
All Safety Rules and
This Product.
If you have questions when installing, operating or maintaining your reverse
osmosis system, call this toll-free number...
1-800-426-9345
www.KenmoreWater.com
Reverse Osmosis Drinking Water System
Warranty
How To Install
How It Works
Care Of
Repair Parts
System tested and certified by NSF International
to ANSI/NSF Standard 58 for the reduction of the
claims specified on the performance data sheet.
SAVE THIS MANUAL
PRINTE_ IN U._J_.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U. S. A.
Part No. 7227352 (Rev. L 10/21/03)
- WARRANTY-
_ t t t t t t t t t t t t t t t t t t t t t t t t t t t t t _
I I
I (except filter cartridges and R. O. membrane) t
I For one year from the date of purchase, when the Reverse Osmosis Drinking Water System is installed I
and maintained in accordance with our instructions, Sears will repair, free of charge, defects in material
t and workmanship, except filter cartridges and the R. O. membrane, t
! !
I TO OBTAIN WARRANTY SERVICE, SIMPLY CONTACT THE NEAREST SEARS SERVICE CENTER
THROUGHOUT THE UNITED STATES. This warranty applies only while this product is in use in the
t United States. t
! !
I Thiswarrantygivesy_uspecific_ega_rights_andy_umayhave_therrightswhichvaryfr_mstatet_state_ I
! !
t Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 !
FULL WARRANTY ON REVERSE OSMOSIS DRINKING WATER SYSTEM
I_ ............................. J
SEARS INSTALLATION POLICY
All installation labor arranged by Sears shall be per- formed in a neat, workmanlike manner in accor-
dance with generally accepted trade practices. Fur- ther, all installations shall comply with all local laws,
codes, regulations, and ordinances. Customer shall also be protected during installation by insurance re- lating to Property Damage, Workman's Compensa-
tion and Public Liability.
installation prove faulty within one year, Sears will,
SEARS INSTALLATION WARRANTY
In addition to any warranty extended to you on the Sears merchandise involved, which warranty be- comes effective the date the merchandise is installed,
should the workmanship of any Sears arranged
upon notice from you, cause such faults to be cor- rected at no additional cost to you.
I
I
- SAFETY GUIDES -
Read all steps and guides carefully before instal- ling and using your reverse osmosis system. Follow
all steps exactly to correctly install. Reading this manual will also help you to get all the benefits from the reverse osmosis system.
Do not attempt to use this product to make safe
drinking water from non-potable water sources. Do not use the system on microbiologically unsafe wa- ter, or water of unknown quality without adequate
disinfection before or after the system. This system is certified for cyst reduction and may be used on disinfected water that may contain filterable cysts.
Check with your local public works department for plumbing and sanitation codes. You must fol- low their guides as you install the system. Follow
your local codes if they differ with guides in this manual.
This system shall only be used for arsenic reduc- tion on chlorinated water supplies containing de- tectable residual free chlorine at the system inlet. Water systems using an inline chlorinator should
provide a one minute chlorine contact time before the RO system.
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
This system is acceptable for treatment of influ- ent concentrations of no more than 27 mg/L nitrate
and 3 mg/L nitrite in combination measured as N and is certified for nitrate/nitrite reduction only for water supplies with a pressure of 280 kPa (40 psig) or greater.
The reverse osmosis system works on water pres- sures of 40 psi (minimum) to 100 psi (maximum). If
your house water pressure is over the maximum, install a pressure reducing valve in the water supply
pipe to the reverse osmosis system.
Do not install the reverse osmosis system out- side, or in extreme hot or cold temperatures. Temper- ature of the water supply to the reverse osmosis sys-
tem must be between 40°F and 100°F. Do not install on hot water.
Read the other limits (pH, hardness, etc.) in the specifications and be sure your water supply con- forms. Also see "Water Supply" on page 3.
The reverse osmosis membrane contains a pre-
servative for storage and shipment. Be sure to purge
as instructed on page 9 before using product water.
2
- TABLE OF CONTENTS -
Where To Install the RO System ........ 4
Tools and Materials Needed ........... 4
Installation Steps .................... 5- 9
Cold Water Supply .................. 5
Drain Adapter ..................... 6
Faucet ............................ 6- 7
RO Assembly ...................... 7
Storage Tank, Tubing Connections .... 8
Installation Steps - continued
Sanitizing, Pressure Test, Purging .... 9
How the RO System Works ........... 10-11
Care of RO System ................... 12-15
Dimensions, Specifications ............ 16
Remote Installation Locations ......... 17
Repair Parts ......................... 18-19
- WHAT YOUR REVERSE OSMOSIS SYSTEM WILL DO -
Your Reverse Osmosis (RO) Drinking Water System is a water treatment unit. It uses household water
pressure to reverse a natural physical process called osmosis. Water, under pressure, is forced through a
semi-permeable membrane where minerals and im- purities are filtered out. Clean drinking water goes to the faucet or storage, while minerals and impurities
are sent to the drain with RO waste water. The miner- als and impurities are measured in water as total dis-
solved solids (TDS).
The system includes replaceable pre and postfilter sediment-carbon cartridges. The prefilter removes sand, silt, dirt, rust particles, other sediments, and
chlorine from the water supply before it can enter the
RO membrane. The postfilter removes any tastes and/or odors that may remain in the water, after passing through the RO membrane, and just before going to the RO faucet. To prevent water waste, an
automatic shutoff valve doses when the RO faucet is closed and the storage tank is full.
Your reverse osmosis system gives you a continuous
supply of sparkling clear, delicious water for drink-
ing, cooking and other uses. Foods will look and
taste better too. Having high quality RO product wa- ter at your fingertips eliminates the need to buy
bottled water. The storage tank holds over 2 gallons
of RO product water for your needs.
- BEFORE YOU BEGIN TO INSTALL THE RO SYSTEM -
FOR OPTIMUM PERFORMANCE YOUR KEN- MORE REVERSE OSMOSIS SYSTEM SHOULD BE
INSTALLED ON SOFTENED WATER. CAUTION: A refrigerator icemaker may not operate
properly when connected to a reverse osmosis sys- tem that has been installed on a water system that op- erates outside of the specified pressures listed on page 16.
Check Your Water Supply: The cold water supply to the RO system must be within certain quality limits. See the specification table on page 16. If supply water
is not within limits, the RO system can not make product water as it should and reduced RO mem-
brane life will result. Trained sales people at Sears can arrange for a free
water analysis. The analysis will tell you if other wa- ter supply treatment is needed before going to the RO system.
CAUTION: Chlorine in the water will destroy the RO membrane. Most cities add chlorine to the wa-
ter supply to kill bacteria. The prefilter removes chlorine up to the limits shown in the specifications
before it enters the RO membrane. It is important
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
to replace the prefilter cartridge at least every 6 months. See the RO care guide on page 16.
Check Parts Included: Unpack the carton and re- move the RO system. In addition to the assembled
RO and the storage tank, the system includes the parts illustrated below, a separate length of tubing,
and this manual.
FIG. 1 HANGERWASHERS WATERFAUCET
&SCREWS
©
TEFLON
TAPE
[3 DRAIN
r_, _PTER
TUBING
ADAPTER
WATER SUPPLY
FITTING
1
L
3
AA BATTERIES
(MONITOR
MODEL)
ROPRODUCT
- WHERE TO INSTALL THE RO SYSTEM -
The RO assembly and storage tank is designed for installation under the sink, usually in the kitchen or
bathroom. The RO assembly mounts on a wall sur- face, or can lay on the cabinet floor next to the storage tank. Hanger washers and wood screws are included for cabinet wall mounting. The RO product water
faucet installs on the sink, or on the countertop next to the sink (pages 6 and 7).
Note: Tubing lengths allow for the removal of the
assembly from the hanger washers for servicing. If tubing lengths are shortened for neater appear- ance, it may be necessary to keep the assembly on the hanger washers for service.
You can also locate the RO assembly and storage tank
FIG. 2 ]
in any remote location from the faucet, observing
safety guides on page 2. You do need a nearby water source and drain point (see page 17).
Water Supply: To provide supply water to the RO
system inlet use the included feed supply fitting or
install pipe fittings for tubing connection, as typical- ly shown on page 5.
Drain Point: A suitable drain point is needed for re-
ject water from the RO membrane. A floor drain, laundry tub, standpipe, sump, etc., is preferred, as
shown in the remote locations drawing, page 17. A sink p4rap drain adaptor is included to install where codes permit, as an optional drain point (page 6).
RO prod ucl:
\ [_water faucet
sink drain RO Assembly
p-trap
- TOOLS AND MATERIALS NEEDED -
adjustable wrench, standard pliers, and larger adjustable jaw pliers or pipe wrench to fit sink drain
slotted and Phillips head screwdrivers plumbers putty
- 6 STEPS TO INSTALL -
STEP 1: - Install Cold Water Supply fittings - page 5
STEP 2: - Install Drain Adapter - page 6
STEP 3: - Install Faucet - pages 6 and 7
adapter
electric drill and bits, if hole is needed for the RO faucet, page 6 and 7
STEP 4: - Install RO Assembly - page 7
STEP 5: - Install Storage Tank, Make Remaining Tub-
ing Connections - page 8
STEP 6: - Sanitizing, Pressure Testing, Purging - page 9
4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
- STEP 1: INSTALL COLD WATER SUPPLY FITTING -
Check and comply with local plumbing codes as you plan, then install a cold feed (supply) water fitting. The fitting must provide a leak-tight connection to the RO 1/4" tubing (see FIG. 8, page 8). A typical connection using the included water supply fitting is shown in FIG.3 - A below. An optional connection, using standard plumbing fittings (not included), is shown in B.
Note: Codes in the state of Massachusetts require installation by a licensed plumber, and do not permit the use of a saddle valve. For installation, use plumbing code 248-CMR of the Commonwealth of Massachusetts.
A. WATER SUPPLY FITTING
1. Close the house main water shutoff valve and open faucets to drain water from the sink cold water pipe.
2. Remove nut that connects the cold water faucet to cold water plumbing.
3. Use pipe joint compound or Teflon tape on cold water faucet stud threads and on the male threads of the water
supply fitting that connect to the cold water pipe.
4. Thread water supply fitting onto pipe and reconnect nut to bottom of fitting.
B. OPTIONAL PIPE FITTINGS (compression type shown)
Note: Be sure to turn off the water supply and open
a low faucet to drain the pipe.
Complying with plumbing codes, install a fitting on the kitchen cold water pipe to adapt 1/4" OD tubing. A typical connection is shown in figure 3B. If threaded fittings are used, be sure to use pipe joint
compound or Teflon tape on outside threads.
"1
I FIG. 3 | A. WATER
J
cold water
faucet stud
cold
(using included water supply fitting)
SUPPLY CONNECTION
water supply fitting
/
lf4" green tubing to
RO inlet (see step 2, on
page 8)
B. WATER SUPPLY TYPICAL CONNECTION
(using compression fitting)
- parts not included -
1/4 compression
fitting insert
\
cold water
shutoff
cold
water
pipe
1/4" tubingto _._(_ "
RO inlet (see step
2, on page 8)
5
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
- STEP 2: INSTALL DRAIN ADAPTER -
Note: Running the drain tubing directly to a floor drain, sump, standpipe, laundry tub, etc., as shown on page 17, is preferred. However, if that is not pos- sible or practical, the included drain adapter installs
in the sink drain pipe, always above or ahead of the p-trap (FIG. 4). Be sure to comply with your local plumbing codes. Other drain pipe fittings, in addi- tion to the adapter, may be needed.
The drain adapter fits 1-1/2" sink drain pipe.
The adapter installs directly onto the sink tailpiece as typically shown in FIG. 4 and 5.
Locate so drain tubing from the faucet (installed in step 1, page 8) makes a straight run to the adapter,
without dips, loops, low spots or kinks.
Note: Consult a plumber if you are not familiar with
plumbing procedures.
1. Use a ferrule and nut to assemble the drain tubing connector to the drain adapter (FIG. 5). Turn the con- nector to about 45 ° from the 12:00 position, as shown
(to 10:00 or 2:00 position as needed). Tighten the nut
securely.
I FIG. 5 ]
i
F-1
2. Carefully disassemble the sink drain pipe and clean the tailpiece to assure a leak-tight fit.
3. Install the drain adapter onto the sink tailpiece, using a ferrule and nut. Snug the nut, but do not tighten.
Note: If needed, to make fit, you can cut to shorten
the unthreaded end of the adapter. Do not cut too short so the adapter will make a leak-tight seal with
the connecting fitting.
4. Assemble the p- trap to the drain adapter, and oth- er drain pipe fittings as required (check codes) to complete the drain run.
5. Tighten all connections, but do not overtighten and break plastic fittings.
- STEP 3: INSTALL FAUCET -
A. PREPARE MOUNTING HOLE
1. Select one of the following places for the faucet. Be
sure it will fit flat against the surface, and there is space underneath for tubing (see FIG. 8, page 8).
@Use an existing sink top hole for a spray hose or other faucet. A 1-1/8" to 1-1/4" diameter hole is needed.
f@lTul@ 0
drain adapter
bl_¢k
errule _llet
2:00
¢orlrlO_Or
CAUTION: To avoid damaging a sink beyond re- pair, consult a qualified plumber or installer for guides to drill holes in porcelain or stainless steel.
2. If drilling is needed, make the 1-1/8" to 1-1/4" di- ameter hole.
@ Drill a new hole in the countertop next to the 3. Place plumbers putty around the drilled hole (FIG. sink. 6) to prevent water leakage around the base of the
@ Drill a new hole in the sink top. faucet.
6
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
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