Please read the following instructions before
servicing your refrigerator.
1.Check the refrigerator for current leakage.
2.To prevent electric shock,unplug before
servicing.
3.Always check line voltage and amperage.
4.Use standard electrical components.
5.Don't touch metal products in the freezer with
wet hands.This may cause frost bite.
6.Prevent water from spiling on to electric
elements or the machine parts.
7.Before tilting the refrigerator, remove all materials
from on or in the refrigerator.
8.When servicing the evaporator, wear gloves to
prevent injuries from the sharp evaporator fins.
9.Service on the refrigerator should be performed
by a qualified technician.Sealed system repair must
be performed by a CFC certified technician.
Page 3
- 3 -
1. SPECIFICATIONS
1-1 DISCONNECT POWER CORD BEFORE SERVICING
IMPORTANT RECONNECT ALL GROUNDING DEVICES.
All parts of this appliance capable of conducting electrical current are grounded. If grounding wires, screws, straps, clips,
nuts or washers used to complete a path to ground are removed for service, they must be returned to their original position
and properly fastened.
1-2 IMPORTANT NOTICE
This information is intended for use by individuals possessing adequate backgrounds of electrical, electronic and
mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The
manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in
connection with its use.
1-3 ELECTRICAL SPECIFICATIONS
Temperature Control (Position: MID) .................................................................................................................... -6°F to +8°F
Defrost Control ......................................................................................................................................................... Automatic
Maximum Current Leakage ............................................................................................................................................ 0.5mA
Maximum Ground Path Resistance ......................................................................................................................... 0.14Ohms
Energy Consumption ..............................................................................................................19cuft 396KWh/yr (Energy star)
22cuft 423KWh/yr (Energy star)
1-4 NO LOAD PERFORMANCE
Control Position: MID/MID
And ambient of: 70°F 90°F
Fresh Food, °F .......................................................33°F to 41°F ............................................................................33°F to 41°F
Frozen Food, °F ......................................................-4°F to +4°F ............................................................................-4°F to +4°F
Percent Running Time ..............................................25% - 35% ...............................................................................45% - 60%
1-5 REFRIGERATION SYSTEM 1-6 INSTALLATION
Minimum Compressor Capacity Vacuum .......................... 21 in Clearance must be provided at top, sides and rear of the
Minimum Equalized Pressure refrigerator for air circulation.
@ 70°F ...........................................................49PSIG AT TOP ..............................................................................1in
@ 90°F ...........................................................56PSIG AT SIDES .....................................................................1/18 in
Refrigerant R134a .......................................................... 4.2 Oz AT REAR ...........................................................................1in
Temperature Control .................... 6871JB2036D
Main Control ................................ EBR41531306
EVAPORATOR FAN
HOT LOOP
DRYER
COMPRESSOR
CONDENSER
EVAPORATOR
CONDENSER FAN
- 4 -
COLD AIR
MIXED AIR
AIR RETURN TO
EVAPORATOR
EVAPORATOR
FREEZER
CONTROL
FRESHFOOD
Page 5
2. PARTS IDENTIFICATION
- 5 -
CustomCube Ice maker
Freezer Shelf
Digital Sensor Control
Refrigerator Light
Snack Pan
Freezer Door Bin
Dairy Corner
Can Dispenser
Door Bin
Refrigerator Door Rack
B
C
D
A
E
Use this section to become more familiar with the parts and features. Page references are included for your
convenience.
NOTE:This guide covers several different models.The refrigerator you have purchased may have some
or all of the items listed below.The locations of the features shown below may not match your model.
I
K
L
J
M
Shelves
Crisper
F
G
Base Grille
H
Keeps fruits and vegetables fresh and crisp
A
C
D
E
F
H
I
O
L
G
M
N
O
Vitabox (Inside)*
*On some models
Ice Bin
N
B
K
J
Page 6
3. DISASSEMBLY
- 6 -
3-1 REMOVE FREEZER DOOR
• Gently pry o the Top Hinge Cover with a at head
screwdriver and remove (see Fig 1).
• Using 10 mm or 13/32-inch socket wrench, remove
the 3 bolts and lift o the Top Hinge (see Fig. 2).
Set parts aside.
• Lift freezer door slightly and remove it.
(Fig. 3). Set aside.
Fig. 1
3-2 REMOVE REFRIGERATOR DOOR
• Loosen and remove the 2 bolts and the phillips head
screw to remove the Middle Hinge Bracket from
refrigerator housing (Fig. 4 and 5). Set parts aside.
• Lift up door slightly and remove it.
To replace doors, begin with refrigerator door and then
follow with freezer door.
Fig. 2
Fig. 5
Fig. 6
Fig. 4
Middle
Hinge Bracket
Middle
Hinge Bracket
Fig. 3
Page 7
3-3 REPLACE REFRIGERATOR DOOR
• Set door onto Bottom Hinge Pin.
• Place Hinge Pin of Middle Hinge Bracket inside
Hinge Pin Insert on top of door (Fig. 7). Hold door
in place and
the holes in refrigerator housing.
Fig. 7
line up the Middle Hinge Bracket with
• Place Upper Hinge’s Pin in the top of freezer door
and line up the Upper Hinge with holes in top of
refrigerator. Use the 3 bolts to replace Hinge (Fig. 10).
Fig. 10
• Carefully force-t Top Hinge Cover back into place
over Hinge (Fig.11).
• Use the 2 bolts and phillips screw to refasten
the Middle Hinge Bracket and door to the
refrigerator housing. (Fig. 8).
Fig. 8
3-4 REPLACE FREEZER DOOR
• Set the freezer door onto the Middle Hinge Pin
(Fig. 9).
Fig. 9
Fig. 11
ELECTRICAL SHOCK HAZZARD
Before you begin, either unplug the refrigerator or turn
o power at the circuit breaker or fuse box. Remove
food and any Adjustable Door or Utility Bins from doors.
Failure to do so could result in death or serious injury.
- 7 -
Page 8
3-5 REVERSE FREEZER DOOR
• Gently pry off the Top Hinge Cover with a flat head
screwdriver and remove (see Fig.13).
Fig. 13
• Using 10mm or 13/32-inch socket wrench, remove
the 3 bolts and lift off the Top Hinge (see Fig. 14).
Set parts aside.
Fig. 14
Top Hinge
• Move the Hinge Pin Insert Bracket to the other side
of the door, keeping the same orientation, and move
the Hinge Pin Insert into the hole on the left side
of the bracket (Fig. 17).
Hinge Pin Insert
Hinge Pin
Insert Bracket
• Reverse Door Closer/Stop by flipping over
(see Fig. 18), place on top of Hinge Pin Insert
Bracket, and tighten both down with the screw.
• Lift up door slightly and remove it (Fig. 15).
Fig. 15
Mode Hinge Bracket
Hinge Pin
• Turn freezer door upside down on a non-scratch
surface and loosen the screw to remove Door
Closer/Stop and Hinge Pin Insert (see Fig. 16).
Door Closer/ Stop
• Pry off cover on top of refrigerator on left side to
uncover screw holes (Fig. 19).
• Set freezer door and Top Hinge parts to the side
and remove refrigerator door.
Fig. 19
Cover
(on top of
refrigerator)
- 8 -
Page 9
3-6 REVERSE AND REATTACH
REFRIGERATOR DOOR
• Using a ¼-inch socket wrench, loosen and remove
Hinge Pin from the Middle Hinge Pin Bracket.
Remove washer underneath the middle hinge and
set aside
NOTE: At this point the door will be loose, lift up
door slightly and remove it. (Fig. 20 and 20a).
Fig. 20
Fig. 20a
• Remove base grill.
• Remove the washer from the Bottom Hinge Pin (Fig.22).
• Using a ¼-inch socket wrench, loosen and remove
the Hinge Pin from the Bottom Hinge. Reattach
the Hinge Pin to the opposite side of the Hinge
(see Fig. 22 and 22a).
NOTE: This is easier to do while the Hinge is still attached.
Fig. 20Fig. 22
Fig. 20aFig. 22a
• Loosen and remove the 2 bolts and the
phillips head screw to remove the Middle
Hinge Bracket from refrigerator housing
(Fig. 21). Set parts aside.
Fig. 21
• Using 10 mm or 13/32-inch socket wrench
with 2-inch extension, loosen the 3 bolts
and remove the Bottom Hinge from right
side of housing (Fig. 23).
Fig. 23
- 9 -
Page 10
• At this point, remove the Decorative Bolt on bottom on
refrigerator housing from the left side of refrigerator
(Fig. 24). You will need this hole for the Bottom Hinge.
Fig. 24
• Move the Bottom Hinge to the left side of housing keeping
the same orientation, and reattach with 3 bolts (Fig. 25).
Now move Decorative Bolt to hole on lower right side
of housing.
Fig. 25
• Take out the Hinge Pin Insert and move the Bracket to the
other side of the door,keeping the same orientation (Fig. 28).
• Place Hinge Pin Insert into the left side
of the bracket. Tighten Hinge Pin Bracket
to door (Fig. 28).
Fig. 28
Hinge
Pin Bracket
Hinge Pin Insert
• Take Door Closer/stop and flip (see Fig. 29). Line up screw
holes and mount on left side of door bottom with the two
screws. Turn door upright. It is now ready for re-attaching.
NOTE: The Refrigerator Door Closer/Stop is not used on all
models. The model you have may not include this part.
Fig. 29
• Turn refrigerator door upside down on a non-scratching
surface.
• With door upside down, loosen the 2 screws and remove the
Door Closer/Stop (Fig. 26), then loosen the other two screws to
remove the bottom Hinge Pin Insert Bracket with Hinge Pin
Insert (see Fig. 27).
NOTE: The Refrigerator Door Closer/Stop is not used on all
models. The model you have may not include this part.
Fig. 26
Door Closer/Stop
Fig. 27
Hinge
Pin Bracket
Hinge Pin
Insert
• With flat-head screwdriver, carefully pry off and remove the
cover over the screw holes on the left side of refrigerator
housing (Fig. 30).
Fig. 30
• Remove the outer lower Decorative Screw from housing
at area between freezer and refrigerator doors (Fig. 31).
(You will need this hole for the Middle Hinge Bracket).
Fig. 31
- 10 -
Page 11
• Following illustration, flip the Middle Hinge Bracket (Flange
will now be on top) and position on left side of refrigerator
and re-attach with two bolts and a Phillips screw. (Fig. 32).
• Place refrigerator door down over pin on bottom hinge.
(Fig. 32).
• Place washer between refrigerator door and middle hinge
and re-attach Hinge Pin to Hinge Bracket with 1/4-in.socket
wrench.
• Tighten bolts. Force-fit Top Hinge Cover over Top Hinge.
NOTE: Bracket has been flipped, but Hinge Pin stays in the
same orientation with its hexagonal end facing upward.
• Place Decorative Screw into outer hole on right side of
housing.
• Attach cover on the right side. Cover is force-fitted
Decorative
Screw
Fig. 33
Fig. 36
• Replace cover from left side of refrigerator top onto the
right of top to cover the holes. Cover is also force-fitted
Cover (on top of
refrigerator)
Fig. 37
After changing doors, make sure that the corners of the
Door Gaskets are not folded over. To ensure a good seal,
apply a small amount of silicon grease on the corners of
gaskets.
Corners
REATTACHING FREEZER DOOR
• Put freezer door down over the Hinge Pin on the Middle
Hinge Pin Bracket
• Place Upper Hinge’s Pin in the top of freezer door and line
up the Upper Hinge with holes in top of refrigerator. Use the 3
bolts to replace Hinge.
Fig. 35
Fig. 38
-11 -
Page 12
3-7 LEVELING AND DOOR CLOSING
To avoid vibration, the unit must be leveled.
adjust the Leveling Legs to compensate for unevenness
of the floor. The front should be slightly higher than the
rear to aid in door closing.
Your refrigerator has two Front Leveling Screws – one on
the right and one on the left. If your refrigerator seems
unsteady or you want the doors to close more easily,
adjust the refrigerator’s tilt using the instructions below:
1. Plug refrigerator power cord into a 3-prong grounded
outlet. Move the refrigerator into its final position.
2. Remove the base grill.
The two Leveling Screws
on the bottom of the refrigerator on either
side (see Fig. 39).
3. Insert a flat screwdriver in slots to adjust the Leveling
Screws (Fig. 39). Turn the leveling screw clockwise
to raise that side of the refrigerator or counterclockwise
to lower it. It may take several turns of the Leveling
Screw to adjust the tilt of the refrigerator.
NOTE: Having someone push against the top of the
refrigerator takes some of the weight off the Leveling
Screws. This makes it easier to adjust the screws.
Fig. 39
are located
If necessary,
3-8 DOOR ALIGNMENT
If the space between your doors is uneven, follow the
instructions below to align the doors:
1. Gently pry off the Top Hinge Cover with a flat head
screwdriver and remove. Loosen the Top Hinge Bolts
using a 10 mm or 13/32-in. socket wrench or
open-end wrench.
2. Have someone hold the freezer door so the space
between the two doors is even, and retighten
the top hinge bolts.
3. Replace the Top Hinge Cover.
4. Open both doors again and check to make sure
that they close easily. If not, tilt the refrigerator
slightly more to the rear by turning both Leveling
Screws clockwise. It may take several more turns,
and you should turn both Leveling Screws the
same amount.
5. Replace the base grill.
- 12 -
Page 13
3-10 DEFROST CONTROL ASSEMBLY
Defrost Control assembly consists of Defrost Sensor and
FUSE–M.
Defrost sensor functions to defrost automatically. It is
attached to metal side of the Evaporator and senses
Temperature. At the temperature of 162°F(72°C), it stops
the emission of heat from the Heater.
Fuse-M is a safety device for preventing over-heating of
the Heater when defrosting.
1. Pull out the grille assembly. (Figure 41)
2. Separate the connector of the Defrost Control
assembly and replace the Defrost Control assembly
after cutting the Tie Wrap. (Figure 42)
3-11 LAMP
3-11-1 Refrigerator Compartment Lamp
1. Unplug the power cord from the outlet.
2. Remove refrigerator shelves.
3. Release the hooks on both ends of the lamp shield and
pull the shield downward to remove it.
4. Turn the lamp counterclockwise.
5. Assemble in reverse order of disassembly. Replacement
bulb must be the same specification as the original
(Max. 40 W-1EA).
3-12 CONTROL BOX-REFRIGERATOR
1. First, remove all shelves in the refrigerator. Then remove
the Refrigerator Control Box by loosening 2 screws.
2. Remove the Refrigerator Control Box by pulling it
downward.
3. Disconnect the lead wire on the right position and
separate the lamp sockets.
SHROUD
GRILLE
FAN MOTOR
Fig. 40
GRILLE ASSEMBLY
Fig. 41
DEFROST-CONTROL
ASSEMBLY
Fig. 42
COVER LAMP
CONTROL BOX
Fig. 43
Fig. 44
3-9 FAN AND FAN MOTOR
1. Remove the freezer shelf. (If your refrigerator has an
icemaker, unplug and remove the icemaker first).
2. Remove the screw of the cover grille fan
3. Remove the grille by pulling it out and by loosening a screw.
4. Remove the Fan Motor assembly by loosening 4 screws and
disassemble the shroud.
5. Pull out the fan and separate the Fan Motor and Bracket.
FAN
BRACKET
- 13 -
Page 14
4-2-4 Role of Combo TSD
(1) The combo is attached to the sealed compressor and is
used for the operation and protect the motor.
(2) The compressor is a single phase induction motor. During
the starting and operation, the combo allows current flow to
both the start and main winding.
4-2-5 PTC/Combo - Applied Circuit Diagram
Starting Method for the Motor
4. COMPRESSOR ELECTRICAL
4-1 COMPRESSOR
4-1-1 Role
The compressor intakes low temperature and low pressure gas
from the evaporator of the refrigerator and compresses this gas
to high temperature and high pressure gas. It then delivers the
gas to the condenser.
4-1-2 Composition
The compressor includes overload protection. The PTC starter
and OLP (overload protector) are attached to the outside of the
compressor. Since the compressor is manufactured to
tolerances of 1 micron and is hermetically sealed in a dust and
moisture-free environment, use extreme caution when
repairing it.
4-1-3 Note for Usage
(1) Be careful not to allow over-current.
(2) If compressor is dropped or handled carelessly, poor
operation and noise may result.
(3) Use proper electric components appropriate to the particular
compressor in your product.
(4) Keep compressor dry.
If the compressor gets wet (in the rain or a damp environment)
and rust forms in the pin of the Hermetic Terminal, poor
operation and contact may result. If the hermetic connector
rusts out or fails, refrigerant and oil will be expelled into the
contact area, probably resulting in smoke and fire.
(5) When replacing the compressor, be careful that dust,
humidity, and soldering flux don´t contaminate the inside of the
compressor. Contamination in the cylinder may cause noise,
improper operation or even cause it to lock up.
4-2 PTC-STARTER/ COMBO
4-2-1 Composition of PTC- Starter
(1) PTC (Positive Temperature Coefficient) is a no-contact
semiconductor starting device which uses ceramic material
consisting of BaTiO3.
(2) The higher the temperature is, the higher the resistance
value. These features are used as a starting device for the
motor.
4-2-2 Role of PTC-Starter
(1) The PTC is attached to the Sealed Compressor and is used
for starting the motor.
(2) The compressor is a single-phase induction motor. During
the starting operation, the PTC allows current flow to both the
start winding and main winding.
4-2-3 Combo TSD
TSD (Time Starting Device) is a new electronic starting system
for high efficiency compressors due to the following
characteristics:
(1) Combo concept-overload protector, electronic board and
cover in a single casing.
(2) Fully electronic concept.
(3) Full integration of starting and protection devices.
(4) Free from mechanical and electromagnetic noises.
PK
CAPACITOR PART
Cs
3
2
RD
6
P.T.C
5
Cr
4
BL
BK
BL
OLP
PART
COMP' EARTH
GN
(GN)
/YL
M
S
LD,LQ COMP'
EG COMP'
3
2
* P.T.C OPTION
6
3
2
5
5
6
4
4
* ALTERNATIVE COMP'
ACCESSORIES
CR
BK
L
BL
N
COMBO KIT
(PTC+OLP)
PTC
OLP
COMPRESSOR
ACCESORIES
PTC
DIAGRAM
COMBO KIT
DIAGRAM
- 14 -
Page 15
4-2-8 Note for using the PTC-Starter / Combo
(1) Be careful not to allow over-voltage and over-current
(2) Do not drop or handle carelessly.
(3) Keep away from any liquid.
If liquid such as oil or water enters the PTC/Combo,
PTC/Combo materials may fail due to breakdown of their
insulating capabilities.
(4) If the exterior of the PTC/Combo is damaged, the resistance
value may be altered. This can cause damage to the
compressor and result in a no-start or hard-to-start condition.
(5) Always use the PTC/Combo designed for the compressor
and make sure it is properly attached to the compressor. Parts
may appear physically identical but could have different
electrical ratings. Replace parts by part number and model
number. Using an incorrect part could result in damage to the
product, fire, injury, or possibly death.
Customer part
number
Lot code/
date code
330 FBYY-S1 BOX98
12345678
Physical
termination
part number
Electrical
characteristics
part number
(OVERLOAD PROTECTOR cross section)
Fig. 45
4-3 OLP (OVERLOAD PROTECTOR)
4-3-1 Definition of OLP
(1) OLP (OVERLOAD PROTECTOR) is attached to the
compressor and protects the motor by opening the circuit to the
motor if the temperature rises activating the bimetal spring in
the OLP.
(2) When high current flows to the compressor motor, the
bimetal wors by heating the heater inside the OLP, and the OLP
protects the motor by cutting off the current flowing to the
compressor motor.
4-3-2 Role of the OLP
(1) The OLP is attached to the sealed compressor used for the
refrigerator. It prevents the motor coil from being started in the
compressor.}
(2) For normal operation of the OLP, do not turn the adjust screw
of the OLP in anyway.
4-2-6 Motor Resarting and PTC/ Combo Cooling
(1) It requires approximately 5 minutes for the pressure to
equalize before the compressor can restart.
(2) The PTC/Combo device generates hea during operation.
Therefore, it must be allowed to cool before the compressor can
restart.
4-2-7 Relation of PTC-Starter / Combo and OLP
(1) If the compressor attempts to restart before the PTC/Combo
device is cooled, the PTC/Combo device will allow current to
flow only to the main winding.
(2) The OLP will open because of the over current condition.
Thissame process will continue (3 to 5 times) when the
compressor attempts to restart until the PTC/Combo device has
cooled. The corret OLP must be properly attached to prevent
damage to the compressor.
Parts may appear physically identical but could have different
electrical ratings. Replace parts by part number and model
number. Using an incorrect part could result in damage to the
product, fire, injury, or possibly death.
- 15 -
Page 16
5. CIRCUIT DIAGRAM
- 16 -
PWB(PCB) ASSEMBLY, DISPLAY
CON101
2
BNRD1PK3YL4BL
5
RT-SENSOR
6
1 2 3 4 5 6
SB
WH
11 10
9 8 7 6 5 4 3 2 1
6
7
8
4321
1
2
3
4
5
1
2
3
4
5
6
7
10
9
8
BN
GYWHGY
CON5
CON6 CON8
11 10
9 8 7 6 5 4 3 2 15 6 71 2 3 4
123
CON3
CON1CON2
CON7
CON4
RD
BN
PR
GY
WH
BO
BO
WH
WH
PRPK YL BL
SB
BK
BN
BLYLBNSBBL
PR
A B
DEF-SENSOR
R-SENSOR
C-FAN
F-FAN
GN/YL
PK
CAPACITOR PART
WH
1
1
CON4
MOTOR
1
WH
2
ICE MAKER
CON3
WH
2
CON5
1
SHEATH
ICE SENSOR
WH
M
BK
CON1
WH
HEATER,
CON2
Cs
3
2
RD
2
6
BK
1
S/W
CON6
P.T.C
BK
5
Cr
BL
POWER
4
RD
1
BL
I/MAKER W/VALVE
FUSE-M
(GN)
(98 C)
BK
FUSE-M
BL
OLP
PART
COMP' EARTH
(72 C)
GN
BL
HEATER
RD
(GN)
BL
R-LAMP
/YL
M
S
PWB (PCB) ASSEMBLY, ICE MAKER
ICE MAKER PART
POWER
SUPPLY
L
N
CORD
VV
SHEATH
com
nc
nc
com
DOOR S/W-R
A
B
SBBNYLBLBLBK
SBBN
PWB(PCB) ASSEMBLY, MAIN
DIFFERENT LOCALITIES AND MODEL TYPE.
ON CIRCUIT DIAGRAM ARE SUBJECT TO CHANGE IN
P.T.C,COMP' ACCESSORIES AND COMP' EARTH PART
*PLUG TYPE,ICE MAKER PART,CAPACITOR PART,
RD: RED
GN/YL: GREEN/YELLOW
WH: WHITE
BK/WH: BLACK/WHITE
BK: BLACKGN: GREENGY: GRAY
YL: YELLOW
RD/WH: RED/WHITE
SB: SKY BLUE
PK: PINK
BL: BLUE
BL/WH: BLUE/WHITE
PR: PURPLE
BO: BRIGHT ORANGE
BN: BROWN
(GN)
GN/YL
COMP' ACCESSORIES
* ALTERNATIVE COMP'
LD,LQ COMP'
ACCESSORIES
EG COMP'
3
CR
BK
2
* P.T.C OPTION
L
BL
N
COMBO KIT
(PTC+OLP)
6
3
2
5
5
6
4
PTC
4
OLP
Page 17
6. TROUBLESHOOTING
- 17 -
6-1 COMPRESSOR AND ELECTRIC COMPONENTS
1
2
3
4
5
2
5
5
3
5
1
43
YES
NO
YES
Open or short
YES
YES
NO
NO
Power Source.
No voltage.
(Rated voltage
±10%)?
Replace OLP.
Reconnect.
Did
compressor
start?
Compressor
is OK
Replace the
compressor
Check connection
condition.
OLP disconnected?
Advise customer that
power supply needs to be
checked by an electrician.
Supply
voltage rating
with ±10%.
Applied voltage isn't
in acceptable range.
(115V ±10%)
Remove PTC-Starter/Combo
from compressor and
measure voltage
between Terminal C of
compressor and
terminal 5 or 6 of PTC/Combo
Check resistance of
PTC-Starter/Combo
Check resistance of two
terminals in OLP.
Check the power supply
under load.
(Compressor attempting
to re-start after being off
for 5 minutes).
.
Check
resistance of
PTC-Starter.
Check OLP.
Check
starting state.
Check resistance of motor compressor.
Replace
compressor
Check
resistance of
motor
compressor.
The resistance between pins should be
between 1 and 50 ohms. The resistance to
ground should be infinite.
or short to
ground
Check the resistance
between M-C, S-C and M-S
in motor compressor.
Check each pin to ground.
Check resistance of
two terminals in
PTC-Starter/Combo
At normal temperature
6.8 +20: OK?
If power conducts: OK
If not: NG
Page 18
6-2 PTC / COMBO AND OLP
Normal operation of
compressor is impossible
or poor.
65
Separate PTC-Starter/Combo
from Compressor and
measure resistance
between No. 5 and 6
of PTC-Starter with a
Tester.
(Figure 1 and figure 2)
Separate OLP from
compressor and check
resistance value between
two terminals of OLP with a
tester.
(Figure 3)
Shows continuity
Open
Observation value is
115V/60Hz : 6.8 ±30%
at room temperature
The resistance value
is 0 (short) or
8(open).
Check another
electric component.
Replace OLP.
PTC/ Combo OK
Replace PTCStarter/Combo
OLP OK
Figure 1
?
Figure 3
Figure 2
- 18 -
Page 19
6-3 OTHER ELECTRIC COMPONENTS
• Not cooling at all
Compressor
doesn't run.
• Poor cooling performance
Compressor runs
poorly.
Check for open short or
incorrect resistance readings
in the following components
a. Starting devices
b. OLP
c. Compressor coil
d.Wiring harness
Check a starting
voltage.
Check voltage at
starting devices.
Check current at
Compressor.
Cause
Short, open or broken.
Poor contact
or shorted.
Coil open or shorted.
Poor contact
or shorted.
Low voltage.
Poor or broken or
open contact.
Shorted.
Replace
indicated component.
Raise voltage.
Replace
indicated component.
Fan motor
doesn't run.
Heavy frost buildup on
EVAPORATOR.
Check rating of OLP.
Check wiring circuit.
Check Fan Motor.
Check current flow in
the following
components:
- Sensor
- Fuse-M
Check current flow in
the Defrost Heater.
Lack of capacity.
Wire is open or
shorted.
Coil is shorted or
open.
Open.
Open.
Replace
indicated component.
Replace
indicated component.
Replace
Defrost Heater.
- 19 -
Page 20
6-4 SERVICE DIAGNOSIS CHART
COMPLAINTSYMPTOMPOSSIBLE CAUSESSOLUTION
Electronic Display not
operating correctly
1. No Display at all
1. Supply voltage not within specifications
1. Check supply voltage to refrigerator
Not cooling
Not cold enough
Not defrosting
2. Partial or
abnormal display
1. Display on but
compressor not
operating
1. Display on
compressor is
operating
1. Freezer has to
much frost
2. Open in wiring harness from PWB board
3. Open in door monitor switch circuit
1. Supply voltage not within specifications
2. Open wiring harness from PWB board
1. Compressor not operating
2. Open in compressor circuit
1. Condenser fan motor not operating
2. Condenser coils blocked
3. Evaporator fan motor not operating
4. Internal air flow blocked
5. Sensor not operating properly
6. Door not sealing
7. Evaporator frosted up
8. Sealed system related problem
1. Open in defrost circuit
2. Chack wiring and connectors to PWB board
3. Check door monitor circuit
1. Check supply voltage to refrigerator
2. Chack wiring and connectors to PWB board
1. Check for compressor operation by using the test key
on main circuit board.
2. Check for open on OLP, PTC, compressor, wiring, etc.
1. Check condenser fan motor and wiring circuit
2. Check air flow across condenser
3. Check evaporator fan motor and wiring circuit
4. Check air ducts
5. Check refrigerator and freezer sensors
6. Check for proper door seal
7. Check defrost circuit components
1. Check defrost heater and circuit using Test Key
2. Defrost sensor not operating correctly
3. Defrost drain clogged
- 20 -
2. Check sensor
3. Check drain
Page 21
6-5 REFRIGERATING CYCLE
• Troubleshooting Chart
CAUSE
STATE OF
THE UNIT
STATE OF THE
EVAPORATOR
TEMPERATURE
OF THE
COMPRESSOR
REMARKS
PARTIALFreezer Low flowing sound ofA little higher• Refrigerant level is low due
LEAKAGEcompartment and Refrigerant is heard andthan ambientto a leak.
LEAKAGE
Refrigerator don't frost forms in inlet only.temperature.• Normal cooling is possible by
cool normally.restoring the normal amount of
• Refrigerant and repairing the leak.
COMPLETE Freezer Flowing sound of refrigerantEqual to ambient• No discharging of Refrigerant.
LEAKAGEcompartment andis not heard and frost isn'ttemperature.• Normal cooling is possible by
Refrigerator don't formed.
cool normally.
restoring the normal amount of
refrigerant and repairing the leak.
PARTIALFreezer Flowing sound of refrigerantA little higher• Normal discharging of the
RESTRICTION
RESTRICTION
compartment andis heard and frost formsthan ambient refrigerant.
Refrigerator don't in inlet only.temperature.• The capillary tube is faulty.
cool normally.
WHOLE
RESTRICTION
Freezer
compartment and
Refrigerator don't cool.
Flowing sound of refrigerantEqual to ambient• Normal discharging of the
is not heard and frost isn'ttemperature.
refrigerant.
formed.
MOISTURECooling operationFlowing sound of refrigerantLower than• Cooling operation restarts
RESTRICTION
COMPRESSION
COMP-Freezer andLow flowing sound ofA little higher• Low pressure at high side
DEFECTIVE
RESSIONRefrigeratorrefrigerant is heard andambient
stops periodically.is not heard and frost melts.ambient
temperature.
don't cool.frost forms in inlet only.temperature.
when heating the inlet of thecapillary tube.
of compressor due to low refrigerant level.
NO COMP-No compressingFlowing sound of refrigerantEqual to ambient• No pressure in the high
RESSIONoperation.is not heard and there istemperature.
no frost.
pressure part of the
compressor.
Leakage Detection
Check sealed system for leak.
Check if compressor runs.
(If don’t , wait a while until it start to work)
If frost is formed normally
YES
Only check that there is not any
hole or bad welding in Eva in-Eva
out.
Check frost pattern on Evaporator.
(Eva In, Eva Out)
Moisture restriction.
intermittent problem.
No frost or frost forms
in inlet only
Normal Amount
Faulty
Compressor
Replace
Compressor
Confirm refrigerant
amount
None or too much.
Recharge refrigerant
(check correct quantity)
No frost
normally
Restriction
Check for oil leak on high
side (Machinery Room)
Frost formed
normally
Finished OK
YES
Gas leakage
Repair it.
Frost formed
normally
- 21 -
Page 22
7. OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER
7-1 OPERATION PRINCIPLE
7-1-1 Operation Principle of Icemaker
Power On
Start Position
Icemaking
Mode
Harvest
Mode
Fill
Park Position
Test Mode
• Adjusts Ejector to Start Position whit power on.
•
Waits until water becomes cold after starting the
Icemaking operation.
• Runs MOTOR to drop ice from the tray into the ICE BIN.
• Performs Icemaking Mode after supplying water by operating
the SOLENOID in ICE VALVE.
• With the detect lever, checks if the ICE BIN is full.
• To operate LINE and SERVICE, press and hold the Fill Key
for 3 seconds. The icemaking will run through 3 stages:
Harvest Fill Icemaking.
1. Turning the Icemaker stop switch off (O) stops the icemaking function.
2. Setting the Icemaker switch to OFF and then turning it back on will reset the icemaker control.
Water amount
control button
Power (On/Off) Switch
- 22 -
Page 23
7-2 ICEMAKER FUNCTIONS
7-2-1 Start Position
1. After POWER OFF or Power Outage, check the EJECTOR's position with MICOM initialization to restart.
2. How to check if it is in place:
- Check HIGH/LOW signals from HALL SENSOR in MICOM PIN.
3. Control Method to check if it is in place:
(1) EJECTOR is in place,
- It is an initialized control, so the mode can be changed to icemaking control.
(2) EJECTOR isn't in place:
A. If EJECTOR is back in place within 2 minutes with the motor on, it is being initialized. If not, go to Step B.
B. If EJECTOR is back in place within 18 minutes after the heater turns from ON to OFF, it is being initialized. If not, it is
not functioning. Repeat Step B with Heater and Motor off.
7-2-2 Icemaking Mode
1. Icemaking refers to the freezing of supplied water in the ice trays. Complete freezing is assured by measuring the
temperature of the Tray with Icemaking SENSOR.
2. Icemaking starts after completion of the water fill operation.
3. The Icemaking function is completed when the sensor reaches -7°C, 60 to 240 minutes after starting.
4. If the temperature sensor is defective, the ice-making function will be completed in 4 hours.
NOTE :After icemaker power is ON, the icemaker heater will be on for test for 9 seconds.
7-2-3 Harvest Mode
1. Harvest (Ice removing) refers to the operation of dropping cubes into the ice bin from the tray when icemaking has
Completed.
2. Harvest mode:
(1) The heater is ON for 30 seconds, then the motor starts.
(2) After performing Step 1 (the heater is turned OFF), the ejector will be back in place wthin 18 minutes. (Hall sensor
sign = OV). Ice removal is then complete. Then the icemaker cycles to the fill mode. The water supply fails to start, it
is not functioning. Put the heater and motor in the off position. Restart every 2 hours. (Refer to figure1)
NOTE :If the motor malfunctions and starts before the detect lever rises, MICOM regards the Ice-Removing phase as
completed. Water then starts flowing. To prevent this, MICOM doesn’t switch to water-supply mode, but restarts the iceremoving mode. If this happens 3 times, the motor is malfunctioning and you should stop the loads (heater, motor). Then
restart the Ice-Removing mode every 2 hours. (See Step 2 above.)
on
Heater
Motor
Hall IC
off
30 sec.
on
off
10 sec.
5V
0V
Icemaking sensor temperature is 10ºC or more
Maximum 18 minutes
After detect LEVER rises
2 ms
Ice removing
completion point
Figure1. Harvest mode Process
- 23 -
Page 24
7-2-4 Fill/Park Position
1. Once a normal harvest mode has been completed, the water solenoid will be activated.
2. The amount of water is adjusted by pressing the Fill Key repeatedly. This changes the time allowed for fill as illustrated in
the table below.
Water supply amount TABLE
STAGETIME TO SUPPLYINDICATIONSREMARKS
1
2
3
NOTE :Below is an example used by another vendor as an explanation of what is taking place.
6 sec.
7 sec.
8 sec.
The water amount will vary depending
on the water control switch setting, as
well as the water pressure of the
connected water line.
- 24 -
Page 25
7-2-5 Function TEST
1. This is a compulsory operation for test, service, cleaning, etc. It is operated by pressing and holding the fill key for 3 seconds.
2. The test works only in the Icemaking Mode. It cannot be entered from the Harvest or Fill mode. (If there is an ERROR, it
can only be checked in the TEST mode.)
3. Caution! If the test is performed before water in the icemaker is frozen, the ejector will pass through the water. When the fill
mode begins (Stage 4), unless the water supply has been shut off, added water will overflow into the ice bin. If the control
Doesn’t operate normally in the TEST mode, check and repair as needed.
4. After water is supplied, the normal CYCLE is followed: icemakingHarvestFillPark Position.
5. Five seconds after Stage 5 is completed, the icemaker returns to MICOM control. The time needed to supply water
resets to the pre- test setting.
Diagnosis TABLE
STAGEITEMSINDICATORREMARKS
Five seconds after heater starts, heater will
1
2
HEATER
MOTOR
go off if temperature recorded by sensor is
10¡C or lever is in up position.
Five seconds after heater starts, you can
confirm that motor is moving.
3
4
5
6
HALL IC
(TRAY)
SOLENOID VALVE
HALL IC
(LEVER)
Reset
Return to Status prior to
TEST MODE
You can confirm Hall IC detection of position.
Two seconds after detection of initial
position, you can confirm that valve is on.
You can check when the Hall IC is sensing a full
ice condition. (If there is a water fill error, the
fifth LED is not on.)
Five seconds after fifth stage is completed,
the icemaker resets to initial status.
7-3 DEFECT DIAGNOSIS FUNCTION
7-3-1 ERROR CODES shown on Ice Maker water supply control panel
NODIVISIONINDICATORCONTENTSREMARKS
1
2
Normal
Icemaking
Sensor
malfunction
Mark time to
supply
None
Open or short-circuited wire
Display switch
operates properly
Make sure that the wire
on each sensor is
connected.
3
ERROR indicators in table can be checked only in TEST mode.
Icemaker Kit
malfunction
When ejector blades don´t reach
park position over 18 minutes after
harvest mode starts.
- 25 -
Check
HALL IC/MOTOR/
HEATER/RELAY
Page 26
8. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM
8-1 FUNCTION
8-1-1 Function
1. When the appliance is plugged in, is set to “3” for the refrigerator. You can adjust the Refrigerator control temperature by
pressing the ADJUST button.
2. When the power is initially applied or restored after a power failure, it is automatically reset to “3”.
5
12
WARMERCOLDER
TEMPERATURE
ADJUST
8-1-2 Defrost Cycle
Defrosting starts each time the accumulated COMPRESSOR running time is between 7 and 50 hours. This time is
determinate by how long the doors are opened.
For initial power on or for restoring power, defrosting starts when the compressor running time reaches 4 hours.
Defrosting stops if the sensor temperature reaches 50 °F (10 °C) or more. If the sensor doesn’t reach the 50 °F (10°C) in 1
hour, the defrost mode is malfunctioning. (Refer to the defect diagnosis function).
Defrosting won’t function if the sensor if defective (wires are cut or short circuited)
4
3
8-1-3 Electrical Parts Operation in Sequence.
Electrical parts such as COMP, defrost heater, freezer FAN, etc. Operate in the following order to prevent noise and parts
damage. Several parts are started at the same time at initial power on and are turned off together when TEST is completed.
OPERATINGORDERREMARKS
OPERATINGORDERREMARKS
Temperature of defrost
Temperature of defrost
sensor is 113°F (45°C)
sensor is 113°F (45°C)
INITIAL POWER ON
INITIAL POWER ON
or more .
or
Temperature of defrost
Temperature of defrost
sensor is lower than
sensor is lower than
113°F (45°C)
113°F (45°C .
POWER
POWER
ON
ON
POWER
POWER
ON
ON
0.5
0.5
Sec
Sec
0.5 Sec
0.5 Sec
0.5
0.5
Se
Se
c
c
Def-
Def-
Heater
Heater
ON
ON
COMP,
COMP,
F-FAN
F-FAN
ON
ON
COMP,
COMP,
F-FAN
F-FAN
ON
ON
10 Sec
10 Sec
Def-
Def-
Heater
Heater
OFF
OFF
- 26 -
Page 27
8-1-4 Defect Diagnosis Function
1. If there is a problem, an error code will appear..
2. The buttons will not operate.
3. When the problem is repaired, the display will return to normal.
1. Test mode allows checking the PCB and the function of the product as well as determining the Defective part in case of an
error.
2. The test button is on the main PCB of the refrigerator (Test S/W).
3 While in the test mode, the ADJUST button will not operate.
4. After exiting the test mode, be sure to reset by unplugging and plugging in the appliance,
5. If an error, such as a sensor failure is detected while in the test mode, the test mode is cleared and the error code is
displayed.
6. While an error code is displayed, the test mode will not be activated.
MODE Key Control Operation Remarks
1) Continuous operation of the
Push the test COMP, Freezer FAN
button once and Cooling FAN. *The maximum
TEST 1 2) DEFROSTING HEATER OFF time for TEST 1
3) ALL DISPLAY ON is 5 min.
4) LAMP RELAY ON/OFF
OPERATED BY DOOR SWITCH
1) COMP OFF Ref. Temp. Display
Push the test 2) Freezer FAN and Cooling
button once while FAN OFF
in TEST MODE 1 3) Defrosting Heater ON
TEST 4) 1, 3, 5 LED ON
Operate max 1 Hr
:ON :OFF
Push the test button Reset to the default settings
Once while in TEST (Compressor will delay 7
RESET MODE 2 minutes for Power ON)
- 28 -
Page 29
8-2 PCB FUNCTION
Con 1Con 3Con 2
Con 8
Con 2
Con 5Con 6Con 7
- 29 -
Page 30
8-2-1 Power Circuit
Power is supplied to the control board at the pin 11 and 9 of connector #1. (Refer to figure 1)
CON3
123
POWER
SUPPLY
CORD
N
L
GN/YL
(GN)
GN/YL
(GN)
HEATER,
ICE SENSOR
WH
WH
1
2
CON4
CON5
PWB (PCB) ASSEMBLY, ICE MAKER
SHEATH
WH
WH
1
1
CON3
ICE MAKER PART
9 8 7 65 4 32 15 6 71 23 4
11 10
BLYLBNSBBL
SBBNYLBLBLBK
CAPACITOR PART
FUSE-M
BK
2
CON2
MM
ICE MAKER
WH
1
CON1
MOTOR
BL
2
BK
POWER
BK
1
(98 C)
S/W
RD
1
CON6
VV
I/MAKER W/VALVE
RD
BL
COMP' ACCESSORIES
FIGURE 1
CON1CON2
BK
SB
SBBN
PK
Cr
2
Cs
4
3
P.T.C
S
5
M
6
BL
COMP' EARTH
BK
(GN)
PART
GN
/YL
OLP
DOOR S/W-R
BN
com
nc
nc
BB
AA
R-LAMP
BL
com
FUSE-M
(72 C)
RD
HEATER
SHEATH
BL
8-2-2 Load and Door Light Circuit (HV)
1. Load Drive Condition Check
To measure outputs of the control board, check voltages between the pins for the following components:
(Refer to figure 1)
Pin
Circuit
Number
Compressor Con 1 Pin 1Con 1 Pin 3115 VAC
Defrost
HeaterCon 2 Pin 7 Con 1 Pin 3115 VAC
R LAMPCon 2 Pin 3Con 1 Pin 3115 VAC
Ice Maker
Con 1 Pin 7Con 1 Pin 5115 VAC
NOTE: When the door of the refrigerator is left open for 7 minutes or longer, the lamp of the refrigerator turns off automatically.
Pin
Number
Output
Voltage
CONNECTOR 1
PIN1197531
NL1
L(I/M)
N(I/M)
NCOMP
CONNECTOR 2
PIN57
13
N/CDEF-HTRN/CDOOR LAMP
- 30 -
Page 31
2. Door Monitor Circuit (LV)
Refrigerator
pins 4 and 3 Con 8
Door Close0 volts
Door Open5 volts
Measurement between
PIN1234
CONNECTOR 8
RT-SNRR-DOOR S/W
8-2-3 Temperature Sensor Circuit (Refer to figure 2)
Voltage supplied to each sensor wil range between 0.5 volts -22°F(-30°C) and 4.5 volts 122°F(50°C) depending upon the
temperature in the compartments. A measurement of 0 volts indicates a short in the sensor circuit. A measurement of 5
volts indicates an open in the sensor circuit.
PWB(PCB) ASSEMBLY, DISPLAY
C-FAN
F-FAN
CON101
BN
RD
1 2 3 4 5 6
CON5
CON4
1
SB
2
BN
3
PR
4
5
GY
6
WH
7
8
9
10
2
BNRD1PK3YL4BL
11 10
PWB(PCB) ASSEMBLY, MAIN
5
6
PR
9 8 7 6 5 4 3 2 1
PRPK YL BL
CON6 CON8
RT-SENSOR
A B
WH
GYWHGY
CON7
1
2
3
4
5
6
7
8
4321
DEF-SENSOR
BO
BO
WH
WH
R-SENSOR
FIGURE 2
CONNECTOR 7
PIN12345678PIN1234
N/CN/CN/CN/C
To measure the outputs of the sensors, check the voltages between the pins as in the table. And refer the values in the
section “RESISTANCE SPECIFICATION OF SENSOR”
To measure the outputs of the fans on the control boards check the voltages between the pins for the following components: