Kenmore 721.60483000 Service Manual

Page 1
DIVISION 20
BASIC FIELD MANUAL
FOR
MICROWAVE OVEN
MODEL 721.60483000
MODEL 721.60483000
October, 2000
Page 2
CAUTION
PRECAUTIONS TO BE OBSERVED BEFORE
AND DURING SERVICING TO AVOID
POSSIBLE EXPOSURE TO EXCESSIVE
MICROWAVE ENERGY
a. Do not operate or allow the oven to be operated with the door open. b. Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary; (1) Interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
c. Before turning on microwave for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
d. Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired adjusted by procedures described in this manual before the oven is released to the owner.
e. A Microwave leakage check to verify compliance with the Federal performance standard should be
performed on each oven prior to release to the owner.
• Proper operation of the microwave ovens requires that the magnetron be assembled to the wave guide and cavity. Never operate the magnetron unless it is properly installed.
• Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron.
• Routine service safety procedures should be exercised at all times.
• Untrained personnel should not attempt service without a thorough review of the test procedures and safety information contained in this manual.
MODEL 721.60483000
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FOREWORD
Read this Manual carefully. Failure to adhere to or observe the information in this Manual may result in exposing yourself to the Microwave Energy normally contained within the oven cavity.
MODEL 721.60483000
MECHANICAL SERVICE INFORMATION
TABLE OF CONTENTS
1. Adjustment Procedures....................................................................................................................................... 3
2. Precautions on Installation .................................................................................................................................. 5
3. General Precautions in Use................................................................................................................................. 5
4. Trial Operation..................................................................................................................................................... 5
5. Specifications ...................................................................................................................................................... 6
6. Overall Circuit Diagram ....................................................................................................................................... 7-8
7. Operating Procedures ......................................................................................................................................... 9-11
8. Procedure for Measuring Microwave Energy Leakage........................................................................................ 12-13
9. Disassembly Instructions..................................................................................................................................... 14-18
10. Interlock Continuity Test.................................................................................................................................... 19
11. Test and Checkout Procedures, and Troubleshooting
A. Test Procedures............................................................................................................................................. 20-22
B. Checkout Procedures..................................................................................................................................... 23-25
C. Troubleshooting............................................................................................................................................. 26-30
MODEL 721.60483000
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MODEL 721.60483000
1. ADJUSTMENT PROCEDURES
To avoid possible exposure to microwave energy leakage, adjust the door latches and interlock switches, using the following procedure.
ONLY AUTHORIZED SERVICE PERSONNEL SHOULD MAKE THIS ADJUSTMENT.
The Interlock Monitor and Primary Interlock Switch acts as the final safety switch protecting the user from microwave energy. The terminals between “COM” and “NC” of the Interlock Monitor must close when the door is opened. After adjusting the Interlock Monitor Switch, make sure that it is correctly connected. See Figures 1-a and 1-b throughout this procedure.
CHECK THE DOOR LATCH AND SWITCH CLOSING.
NOTE: The outer cover of the microwave oven is
removed.
(1) Set the microwave oven on its side so that you can see
the latch board and the switches, as shown in Figure 1-a.
(2) Close the door tightly and check gaps A and B to be
sure they are no more than 1/64(0.5 mm). See Figure
1-b for close-up view of gaps A and B (door latches). If all gaps are less than 1/64(0.5 mm), adjustment of the latch board may not be necessary. Go to Steps 5 and 6 to check the sequence of the switches.
NOTE: To correct sequence of the Primary Interlock
Switch, Secondary Interlock Switch and the Interlock Monitor Switch is very important.
If any gap is larger than 1/64(0.5 mm), you will need to adjust the latch board-U, L. Go to step 3 and follow all steps in order.
ADJUST THE LATCH AND SWITCH CLOSING
(3) Loosen the two screws holding the plastic latch board as
shown.
(4) With the oven door closed tightly, move the latch board
upward toward the top of the oven and/or away from the door latch until the gaps are less than 1/64(0.5 mm).
Hold the latch board tightly in this position until you check the sequence of the switches in steps 5 and 6.
TEST THE LATCH AND SWITCH SEQUENCE
(5) Open the oven door slowly. Watch the door latch, the
Primary Switch. Release Rod and Lever on the switches to make sure they are zero to the body of the switches in the following sequence:
- Primary Interlock Switch
- Secondary Interlock Switch
- Interlock Monitor Switch
Adjust the latch board until the switches operate in this sequence. See Steps 3 and 4.
(6) Close the oven door slowly and be sure it is tightly
closed. Watch the three switches to make sure they are zero to the body of the switches in the following sequence:
- Interlock Monitor Switch
- Primary Interlock Switch
- Secondary Interlock Switch
NOTE: The Interlock Monitor Switch is an added safety
check on the Primary and Secondary Interlock Switches. If the Primary and Secondary Interlock Switches allow the oven to operate with the door open, the Monitor Switch will blow the fuse.
(7) When you achieve the proper sequence of switches in
Steps 5 and 6, tighten the latch board screws at that point.
TEST THE MICROWAVE ENERGY LEAKAGE
(8) Using a survey meter, make sure the microwave energy
is below 5 mW/cm.sq.
Page 5
LATCH BOARD
MODEL 721.60483000
DOOR LATCH
A
DOOR LATCH
SECONDARY INTERLOCK SWITCH
MONITOR INTERLOCK SWITCH
PRIMARY INTERLOCK SWITCH
0-1/64"
LATCH BOARD
Figure 1-a
LATCH
Figure 1-b
0-1/64"
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Page 6
2. PRECAUTIONS ON INSTALLATION
(Figure 2)
A. Plug the power supply cord into a 120 V AC, 60 Hz,
single-phase power source with a capacity of at least 20 amperes.
B. Since the unit weights about 38 lbs, be sure to place it
on a sturdy and flat surface.
C. Avoid placing the unit in a location where there is direct
heat or splashing water.
D. Place the unit as far away as possible from TV, radio,
etc. to prevent interference.
CAUTION
3. GENERAL PRECAUTIONS IN USE
A. Never operate the unit when it is empty. Operating the
oven with no load may shorten the life of the magnetron. Whenever cooking dry foods (dried fish, bread, etc.) or a small amount of food, be sure to put a glass of water into the cooking compartment. The turntable tray may become hot after operating, be careful when touching it.
B. Aluminum foil should be avoided because it will disrupt
cooking and may cause arcing. However, small pieces may be used to cover some parts of food to slow the cooking. Any aluminum foil used should never be closer than 2.5 cm to any side wall of the oven.
4. TRIAL OPERATION
After installation, the following sequences and results should be checked carefully. A. Put a container filled with water (about 1 liter) into the
oven, and close the door tightly. B. Touch the STOP/CLEAR and the COOK TIME keys. C. Set cooking time for 10 minutes by touching “1”
and then “0” three times. 1000 appears in the
display window. D. Touch the START key.
Make sure the cavity light comes on. The unit will begin
cooking and the display window will show the time
counting down by seconds. E. After about 5 minutes, make sure the primary interlock
switch, the secondary interlock switch and the interlock
monitor and oven lamp switch operate properly by
opening and closing the door several times. Touch the
START key each time the door is closed. F. Continue operating the unit. Four long beep sound
signal is heard when the time is up. The unit will shut off
automatically. G. Confirm the water is hot. H. Finally, measure the output power according to
POWER OUTPUT MEASUREMENT on page 13.
5. FEATURES AND SPECIFICATIONS
A. The safety systems incorporated in this model are:
(1) Primary interlock switch
(2) Secondary interlock switch
(3) Interlock monitor switch
(4) Choke system
(5) Magnetron thermostat
(6) Oven cavity thermostat
(Note: This thermostat located on the oven cavity will open and stop the unit from operation only if a high temperature is reached, such as, a fire created by overcooking food.)
B. Any one of 10 power output levels ranging 100W to
1000W can be selected by the touch control and
electronic computer system. C. Cooking time can be displayed on the digital readout. D. Three different cooking stages can be set. The oven
remembers three cooking stages and changes from one
cooking stage to another. This is made possible with the
memory function of the microprocessor.
MODEL 721.60483000
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This unit is equipped with a 3-prong plug for your safety. If the wall outlet is a grounded 3-hole type, the unit will be grounded automatically.
Three-Pronged(Grounding) Plug
Figure 2
Properly Polarized and Grounded Outlet
Page 7
SPECIFICATIONS
Rated Power Consumption..........................................1500W maximum
Output
..........................................................................1100W maximum (*IEC 705 Rating standard)
...................................................................Adjustable 100W through 1100W, 11 steps
Frequency....................................................................2,450 MHz ± 50 MHz
Power Supply...............................................................120V ±12V AC, 60Hz
Rated Current...............................................................13.0 Amp.
Magnetron Cooling.......................................................Forced Air Cooling
Microwave Stirring........................................................Turntable
Rectification..................................................................Rectification Voltage Doubler Half-Wave
Door Sealing ................................................................Choke System
Safety Devices.............................................................Thermostat:
Open at 90°C ± 5°C
Open at 75°C ± 5°C Fuse(20A) Primary Interlock Switch Secondary Interlock Switch Interlock Monitor
Magnetron....................................................................2M246
High Voltage Capacitor................................................Capacitor: 1.00µF, 2.1KV Ac
High Voltage Diode......................................................350mA, 9.0KV
Cavity Lamp.................................................................125V, 20W
Timer............................................................................Digital, up to 99 mm. 99 sec. (in each cooking stage)
Tray..............................................................................Tempered Safety Glass
Overall Dimensions......................................................23
7
/8”(W) x 139/16”(H) x 1913/16”(D)
Oven Cavity Size..........................................................17
17
/32”(W) x 107/8”(H) x 1821/32”(D)
Effective Capacity of Oven Cavity................................2.1 Cu.ft.
Accessories..................................................................Use and Care Manual ,Turntable,
Rotating Ring Assembly.
SWITCH CHART
NOTE: Use the above switch chart with circuit diagram on page 7.
MODEL 721.60483000
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PRIMARY SECONDARY INTERLOCK INTERLOCK INTERLOCK MONITOR SWITCH SWITCH SWITCH
COM COM COM
NO NO NC
SWITCH MODE
CONDITIONS
DOOR OPEN
DOOR CLOSED
∞∞∞0
0
0
Page 8
6. OVERALL CIRCUIT DIAGRAM A. SCHEMATIC DIAGRAM
MODEL 721.60483000
-7-
IMPORTANT SAFETY NOTE: THE SHADED AREAS ON THIS SCHEMATIC DIAGRAM INCORPORATE SPECIAL FEATURES
IMPORTANT FOR PROTECTION FROM MICROWAVE RADIATION, FIRE, ELECTRICAL SHOCK, AND
HAZARDS. WHEN SERVICING IT IS ESSENTIAL THAT ONLY MANUFACTURERS SPECIFIED PARTS
BE USED FOR THE CRITICAL COMPONENTS IN THE SHADED AREAS OF THE SCHEMATIC DIAGRAM.
NOTICE: SINCE THIS IS BASIC SCHEMATIC DIAGRAM, THE VALUES OF COMPONENTS AND
SOME PARTIAL CONNECTIONS ARE SUBJECT TO CHANGE FOR IMPROVEMENT.
NL
1 2 3 4
5 6 7 8
OL
FM
TTM
WH
SYMBOL
NOTE:
1. DOOR IS OPEN.
2.RS: SENSING ELEMENT RC: COMPENSATING ELEMENT
3. WIRE COLOR.
COLOR WHITE BLACK
YELLOW PINK
BLUE
GREEN BROWN
BK
YL PK
RED
RD
BL
GN BN
H.V.DIODE
H.V. CAPACITOR
RDWH
BN(NC)(C)
YL
CN4
TURNTABLE
MOTOR
WH
GN
SECONDARY
INTERLOCK
SWITCH
WH
WH
WH
BK
BL
GN
PK
WH RD
RC RS
HUMIDITY
SENSOR
BK
RELAY 1
RELAY 2
L.V. TRANSFORMER
(CN1)
BK
RD
BK
FUSE
20A
PRIMARY INTERLOCK SWITCH (NO)
BK
MONITOR SWITCH
H.V.TRANSFORMER
FAN
MOTOR
OVEN LAMP
MGT/OVEN
THERMOSTAT
AC 120V/60Hz SINGLE PHASE ONLY
MAGNETRON
321
Page 9
B. MATRIX CIRCUIT FOR TOUCH KEY BOARD
MODEL 721.60483000
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Figure 4
(Sensor) Popcorn
(Sensor)
Cook
Express
Defrost
N.C
User
Choice
Timer
Time of
Day
Add
30 Sec
Quick
Defrost
(Sensor)
Reheat
Quick Touch
Cook
Quick
ON
MoreN.C Less
Power
Stop/ Clear
Time Start 8 9 0
1
N.C N.C N.C N.C N.C N.C
234567
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7. OPERATING PROCEDURES
Starts the oven.
Start
Display Window- Shows:
* Time of day. * Cooking time. * Cooking power level. It also function as a countdown timer when cooking.
NOTE: A "beep" sounds when you touch a "key" on the control panel, to indicate that you have entered a setting.
Add 30 Sec
Used to set cooking time quickly and directly
Sensor Popcorn Sensor Reheat
User Choice
Used to change the oven’s default settings
Time of Day
Used in setting time of day
Sensor Cook
Quick Touch Cook
Used to select
programming food items
Quick On
Used to cook at 100%
power for 1 to 9 minutes
Numbers-
Used to enter the: * Time of day. * Cooking time. * Cooking power. * Food weight for defrost.
Time
Express Defrost
More/Less
Quick Defrost
Used to quick defrosting
for 1.0 pound
Stop/Clear
Stops the oven and
clears all entries except
CLOCK.
Once cooking has
begun, however,
CLEAR will function
only after STOP
has been touched.
Timer
You can use your
microwave oven
as a timer.
Power
Used select cooking power level.
A. OVEN CONTROL PANEL
MODEL 721.60483000
Figure 5
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B. PANEL INSTRUCTIONS
The entire operation is done by simple touch control pads.
1. DISPLAY. The Display includes a clock and indicators that tell you time of day, cooking time settings, and cooking functions selected.
2. SENSOR COOK. This pad allows you to cook most of your favorite foods without having to select cooking times and power levels.
3. SENSOR REHEAT. This pad allows you to reheat precooked room-temperature or refrigerated foods without selecting cooking times and power levels.
4. QUICK TOUCH COOK. Touch this pad to select programming food items.
5. QUICK ON. Touch this pad to cook at 100% cook power for 1 to 9 minutes.
6. TIMER. Touch this pad to use your microwave oven as a kitchen timer.
7. USER CHOICE. Touch this pad to change the oven's default settings for sound, clock, scroll speed, Lbs/Kg and demo choice.
8. MORE/LESS. Touch this pad to adjust cook food for a longer or shorter time.
9. QUICK DEFROST. This pad provides you with the quick defrosting method for 1.0 pounds frozen foods.
10. EXPRESS DEFROST. This pad is an accurate defrosting method for frozen meat, poultry and fish up to 6.0 lbs or 4.0 kgs.
11. TIME. Touch this pad to set a cooking time.
12. STOP/CLEAR. Touch this pad to stop the oven or clear
entries.
13. SENSOR POPCORN. This pad lets you pop commercially packaged microwave popcorn.
14. ADD 30 SEC. Touch this pad to cook at 100% cook power for 30 seconds to 99 minutes, 59seconds.
15. TIME OF DAY. Touch this pad to enter the time of day.
16. NUMBER PADS. Touch Number Pads to enter cooking
time, power level, quantities, or weights.
17. POWER. Touch this pad to set a cooking power.
18. START. Touch this pad to start all entries (except the
QUICK TOUCH and QUICK ON functions which start automatically) and to turn Child Lock on or off.
MODEL 721.60483000
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Page 12
C. EASY USE CHART
(1) TIME OF DAY
1. Touch STOP/CLEAR.
2. Touch TIME OF DAY.
3. Touch numbers for correct time of day.
4. Touch START.
(2) TIMER
1. Touch STOP/CLEAR.
2. Touch TIMER.
3. Touch correct numbers for time.
4. Touch START.
(3) CHILD LOCK
To set:
1. Touch STOP/CLEAR.
2. Touch START more than 4 seconds. To cancel:
1. Touch STOP/CLEAR.
2. Touch START more than 4 seconds.
(4) SENSOR COOK
1. Touch STOP/CLEAR.
2. Touch COOK.
3. Touch number for SENSOR COOK category.
(5) SENSOR REHEAT
1. Touch STOP/CLEAR.
2. Touch REHEAT.
3. Touch number from 1 to 3 (Touch 1: DINNER PLATE, Touch 2: SOUP/SAUCE,
Touch 3: CASSEROLE)
(6) SENSOR POPCORN
1. Touch STOP/CLEAR.
2. Touch POPCORN.
(7) QUICK TOUCH COOK
1. Touch QUICK TOUCH COOK.
2. Touch number for QUICK TOUCH COOK category.
3. Touch correct number for amount.
(8) ADD 30 SEC
1. Touch STOP/CLEAR.
2. Touch ADD 30 SEC.
(9) USER CHOICE
1. Touch STOP/CLEAR.
2. Touch USER CHOICE.
3. Touch number from 1 to 5 Touch 1: SOUND ON/OFF Touch 2: CLOCK ON/OFF Touch 3: SCROLL SPEED Touch 4: LBS/KG Touch 5: DEMO ON/OFF
4. Touch correct number for setting.
(10) QUICK DEFROST
1. Touch STOP/CLEAR.
2. Touch QUICK DEFROST.
3. Touch number from 1 to 3 (Touch 1: Ground Beef, Touch 2: Chicken Pieces,
Touch 3: Fish Fillets)
(11) EXPRESS DEFROST
1. Touch STOP/CLEAR.
2. Touch EXPRESS DEFROST. Three different defrosting levels are provided. (Ground Meat, Poultry, Steaks/Chops)
3. Enter the weight of your food in decimal increments from 0.1 to 6.0 pounds.
4. Touch START
5. At beeping, turn food over by following the instructions in the manual.
6. After turning food over, touch START to resume defrosting.
(12) TIMED COOKING
1. Touch STOP/CLEAR.
2. Touch COOK TIME.
3. Touch numbers for cooking time.
4. Touch POWER.
5. Touch number for cooking power level.
6. Touch START.
(13) MULTI-STAGE COOKING
1. Touch STOP/CLEAR.
2. Touch COOK TIME.
3. Touch numbers for cooking time.
4. Touch POWER.
5. Touch number for cooking power level.
6. Repeat steps 2-5 to set 2nd cooking stage.
7. Touch START.
MODEL 721.60483000
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Page 13
8. PROCEDURE FOR MEASURING MICROWAVE ENERGY LEAKAGE
A. CAUTIONS
(1) Be sure to check a microwave emission prior to servicing
the oven if the oven is operative prior to servicing.
(2) The service personnel should inform the manufacturer,
importer, or assembler of any certified oven unit found to have a microwave emission level in excess of 5mW/cm.sq. and should repair any unit found to have excessive emission levels at no cost to the owner and should ascertain the cause of the excessive leakage. The service personnel should instruct the owner not to use the unit until the oven has been brought into compliance.
(3) If the oven operates with the door open, the service
personnel should;
- Tell the user not to operate the oven
- Contact the manufacturer and CDRH (Center for Devices and Radiological Health) immediately. NOTE: Address on CDRH Office of Compliance (HFZ-312) Center for Devices and Radiological Health 1390 Piccard Drive Rockville, Maryland 20850
(4) The service personnel should check all surface and vent
openings for microwave emission testing.
(5) Check for microwave energy leakage after every
servicing. The power density of the microwave radiation leakage emitted by the microwave oven should not exceed 1mW/cm.sq. And always start measuring of an unknown field to assure safety for operating personnel from radiation leakage. NOTE: The standard is 5mW/cm.sq. while in the customers home. 1mW/cm.sq. stated here is manufacturers own voluntary standard for units in customers home.
EQUIPMENT
Electromagnetic energy leakage monitor (NARDA 8100B, HOLADAY HI 1501)
600cc glass beaker
Glass thermometer 100°C
B. MEASURING MICROWAVE ENERGY LEAKAGE
(1) Pour 275±15cc of 20±5°C water in a beaker which is
graduated to 600 cc, and place the beaker in the center of the oven.
(2) Set the energy leakage monitor to 2,450 MHz and use it
following the manufacturers recommended test procedure to assure correct result.
(3) When measuring the leakage, always use the 2 inch
(5cm) spacer supplied with the probe. (4) Operate the oven at its maximum output. (5) Measure the microwave radiation using and
electromagnetic radiation monitor by holding the probe
perpendicular to the surface being measured. (See
Figure 7)
C. MEASUREMENT WITH THE OUTER CASE REMOVED
(1) When you replace the magnetron, measure for
microwave energy leakage before the outer case is
installed and after all necessary components are
replaced or adjusted. Special care should be taken in
measuring the following parts.
- Around the magnetron
- The waveguide
WARNING: AVOID CONTACTING ANY HIGH VOLTAGE
PARTS.
MODEL 721.60483000
-12-
Move probe along shaded area.
Probe scanning speed less than 2.5 cm/sec.
Figure 7
Figure 6
Page 14
D. MEASUREMENT WITH A FULLY ASSEMBLED OVEN
(1) After all components, including the outer panels, are
fully assembled, measure for microwave energy leakage around the door viewing window, the exhaust opening and air inlet openings.
(2) Microwave energy leakage must not exceed the values
prescribed below.
NOTES:
Leakage with the outer panels removed - less than 5mW/cm.sq. Leakage for a fully assembled oven (Before the latch switch (primary) is interrupted) with the door in a slightly opened position - less than 1 mW/cm .sq.
E. NOTE WHEN MEASURING
(1) Do not exceed meter full scale deflection. (2) The test probe must be removed no faster than 1
inch/sec (2.5cm/sec) along the shaded area, otherwise a false reading may result.
(3) The test probe must be held with the grip portion of the
handle. A false reading may result if the operator’s hand is between the handle and the probe.
(4) When testing near a corner of the door, keep the probe
perpendicular to the surface making sure the probe horizontally along the oven surface, this may possibly cause probe damage.
F. RECORD KEEPING AND NOTIFICATION AFTER
MEASUREMENT
(1) After adjustment and repair of any microwave energy
interruption or microwave energy blocking device, record the measured values for future reference. Also enter the information on the service invoice.
(2) Should the microwave energy leakage not be more
than 1mW/cm.sq. after determining that all parts are in good condition, functioning properly and genuine replacement parts which are listed in this manual have been used.
(3) At least once a year, have the electromagnetic energy
leakage monitor checked for calibration by its manufacturer.
G. POWER OUTPUT MEASUREMENT
(1) Fill the test beaker with 59 ˚F(15 ˚C) ~ 75 ˚F(24 ˚C) 1 liter tap
water.
(2) Stir the water in the beaker with thermometer ( ˚F or ˚C) and
measure temperature as T1. (3) Place the beaker on the center of turntable. (4) Set for one (1) minute and three (3) seconds and operate
the oven at high power.
NOTE: The additional three (3) seconds is to allow the
magnetron to begin generating power.
(5) When the heating is finished, stir the water again with
thermometer and measure the temperature of water as T2. (6) Subtract T1 from T2, this will give you the temperature rise. (7) The microwave power output is within specification, if the
temperature rise is as shown below:
Temperature Rise
Line Voltage Degrees ˚F Degrees ˚C
120 V 18.9 ~ 25.2 10.5 ~ 14 108 V Min. 17.5 Min 9.7
(8) Power output will be influenced by line voltage of power
supply. Consequently, correct power output must be
measured within 120V AC ± 1 Volt while unit is operating.
MODEL 721.60483000
-13-
SPECIAL TIP
• This oven used the button head screws.
• When you remove the screws, using the tamper-resistant Torx driver have a pin-in-head.
Button Head
(Torx style 2)
Page 15
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MODEL 721.60483000
9. DISASSEMBLY INSTRUCTIONS
IMPORTANT NOTES:
UNIT MUST BE DISCONNECTED FROM ELECTRICAL OUTLET WHEN MAKING REPAIRS, RE-PLACEMENTS, ADJUSTMENTS AND CONTINUITY CHECKS. WAIT AT LEAST ONE MINUTE, UNTIL THE HIGH VOLTAGE CAPACITOR IN THE HIGH VOLTAGE POWER SUPPLY HAS FULLY DISCHARGED. THE CAPACITOR SHOULD BE DISCHARGED BY USING INSULATED WIRE - I.E. TEST PROBE CONNECTED TO 10KOHM RESISTOR IN SERIES TO GROUND. WHEN RECONNECTING THE WIRE LEADS TO ANY PART, MAKE SURE THE WIRING CONNECTIONS AND LEAD COLORS ARE CORRECTLY MATCHED ACCORDING TO THE OVERALL CIRCUIT DIAGRAM. (ESPECIALLY SWITCHES AND HIGH VOLTAGE CIRCUIT.)
A. REMOVING OUT CASE (Figures 8)
(1) Remove three screws from the rear section. (2) Remove one screw from the side section. (3) Push the outer case back about 1 inch (3cm). (4) Lift the case from the set.
B. REMOVING POWER AND CONTROL CIRCUIT
BOARD(Figure 9)
(1) Open the door. (2) Remove two screws, securing the circuit board. (3) Disconnect the lead wire from RELAY(RY2) on the
circuit board.
(4) Lift up and pull out control panel assembly carefully
from the cavity.
(5) Disconnect the lead wire from connector(CN1) on the
circuit board.
CAUTION: DISCHARGE THE HIGH VOLTAGE
CAPACITOR BEFORE SERVICING.
(6) Pull down and remove the circuit board from the control
panel.
(7) Remove the F.P.C connector from the terminal socket.
Lift up and pull out control panel
securing screw
ground screw
Remove screw
Figures 9
Figure 8
F.P.C.Connector
Control Panel
Circuit Board
Page 16
C. DOOR GROSS ASSEMBLY REMOVAL
(1) Open the door. (2) Remove the choke cover very carefully with a flat-blade
screwdriver.
CAUTION : Be careful not to damage door seal plate by
screwdriver.
(3) Lift up and push the door.
NOTE:
1. After replacing the door, be sure to check that the primary switch, monitor switch, and secondary switch operate normally.
2. After replacing the door, check for microwave energy leakage with a survey meter. Microwave energy must be below the limit of 5 mW/cm.sq. (with a 275 ml water load)
3. When mounting the door assembly to the oven assembly, be sure to adjust the door assembly parallel to the chassis. Also adjust so the door has no play between the inner door surface and oven frame assembly. If the door assembly is not mounted properly, microwaves may leak from the clearance between the door and the oven.
MODEL 721.60483000
-15-
Remove choke cover
Remove Door
Figure 10
Page 17
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MODEL 721.60483000
D. MAGNETRON REMOVAL
(1) Disconnect the wire lead from the magnetron. (2) Carefully remove the mounting screws holding the
magnetron and the waveguide.
(3) Remove the magnetron assembly until the tube is clear
from the waveguide.
NOTE:
1. When removing the magnetron, make sure its dome does not hit any adjacent parts, or it may be damaged.
2. When replacing the magnetron, be sure to install the magnetron gasket in the correct position and be sure that the gasket is in good condition.
3. After replacing the magnetron, check for microwave leakage with a survey meter around the magnetron. Microwave energy must be below the limit of 5 mW/cm2. (With a 275 ml. water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage, tighten the
mounting screws properly, making sure there is no gap between the waveguide and the magnetron.
E. SUCTION GUIDE MAIN ASSEMBLY NOTE: To repair any of them, the Suction Guide Main ASSY
should be removed first. (1) Disconnect the wire lead from the capacitor and fan motor. (2) Remove three screws holding the Suction Guide Main
ASSY to oven cavity.
(3) Pull out Suction Guide Main ASSY from the oven.
Figures 11
Pull out suction guide main ASS’Y
Screw
Remove screw
Figures 12
Waveguide Dome
Waveguide Bracket
Magnetron Gasket Magnetron
Air Duct
Magnetron
Pull out
Page 18
-17-
MODEL 721.60483000
F. FAN MOTOR ASSEMBLY REMOVAL NOTE: To repair any of them, the Suction Guide Main ASSY
should be removed first. (1) Disconnect the wire lead from fan motor. (2) Remove the fan. (3) Remove the two screws holding the fan motor assembly to
the suction guide assy.
G. HIGH VOLTAGE TRANSFORMER REMOVAL
(1) Discharge the high voltage capacitor. (2) Disconnect the wire lead from magnetron, high voltage
transformer, and capacitor.
(3) Remove the screw holding the high voltage transformer to
the base-plate.
H.V. Transformer
Figures 14
Suction Guide
H.V.
Diode
H.V.
Capacitor
Fan Motor ASS'Y
Figures 13
H. REMOVING SENSOR
1) Disconnect the leadwire from PCB Assembly.
2) Remove a screw securing the sensor duct.
Figures 15
Page 19
I. HIGH VOLTAGE CAPACITOR AND DIODE REMOVAL
(1) Discharge the high voltage capacitor. (2) Disconnect the wire lead from the high voltage capacitor. (3) Remove the screw holding the high voltage capacitor
bracket.
J. REMOVING THE TURNTABLE MOTOR
(1) Remove the glass turntable & the rotating ring ASS’Y by
hand.
(2) Remove the turntable motor cover.
The turntable base cover is easily removed by pinching
the six parts with wire cutting pliers.
(3) Disconnect the wire lead from the turntable motor
terminals.
(4) Remove the screw securing the turntable motor to the
oven cavity assembly.
(5) After repairing the motor, rotate the removed turntable
motor cover.
(6) Fit the turntable motor cover's projecting part to the base
plate slit.
NOTE:
1. Remove the wire lead from the turntable motor VERY CAREFULLY.
2. Be sure to grasp the connector, not the wires, when removing.
K. INTERLOCK SYSTEM
(1) INTERLOCK MECHANISM
The door lock mechanism is a device which has been specially designed to eliminate completely microwave activity when the door is opened during cooking and thus to prevent the danger resulting from the microwave leakage.
(2) MOUNTING OF THE PRIMARY/MONITOR/
SECONDARY SWITCHES TO THE LATCH BOARD
(3) INSTALLATION AND ADJUSTMENT OF THE LATCH
BOARD TO THE OVEN ASSEMBLY
• Mount the latch board to the oven assembly.
• Adjust the latch board in the arrow direction so that oven door will not have any play in it when the door is closed.
• Tighten the mounting screw.
• Check for play in the door by pushing the door release button. Door movement should be less than
0.5 mm. (1/64 inch)
Don't push the door release button while making this
adjustment. Make sure that the latch moves smoothly after adjustment is completed and that the screws are tight. Make sure the primary, monitor, and secondary switches operate properly by following the continuity test procedure.
MODEL 721.60483000
-18-
Wire Leads
Turntable Motor
Figures 16
Figures 17
(7) The taptite screw shall be used when a turntable
motor cover is secured with a screw.
ADJUSTMENT DIRECTION
SECONDARY SWITCH
MONITOR SWITCH
PRIMARY SWITCH
Taptite Screw
Page 20
-19-
MODEL 721.60483000
A. PRIMARY INTERLOCK SWITCH TEST
When the door release button is depressed slowly with the door closed, an audible click should be heard at the same time or successively at intervals. When the button is released slowly, the latches should activate the switches with an audible click. If the latches do not activate the switches when the door is closed, the switches should be a adjusted in accordance with the adjustment procedure. Disconnect the wire lead from the primary switch. Connect the ohmmeter leads to the common (COM) and normally open (NO) terminal of the switch. The meter should indicate an open circuit in the door open condition. When the door is closed, the meter should indicate a closed circuit. When the primary switch operation is abnormal, make the necessary adjustment or replace the switch only with the same type of switch.
B. SECONDARY INTERLOCK SWITCH TEST
Disconnect the wire lead from the secondary switch. Connect the ohmmeter leads to the common (COM) and normally open (NO) terminals of the switch. The meter should indicate a open circuit in the door open condition. When the door is closed, meter should indicate an closed circuit. When the secondary switch operation is abnormal, make the necessary adjustment or replace the switch only with the same type of switch.
C. MONITOR SWITCH TEST
Disconnect the wire lead from the monitor switch. Connect the ohmmeter leads to the common (COM) and normally closed (NC) terminals of the switch. The meter should indicate closed circuit in the door open condition. When the door is closed, meter should indicate an open circuit. When the monitor switch operation is abnormal, replace with the same type of switch. NOTE: After repairing the door or the interlock system, it is necessary to do this continuity test before operating the oven.
WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION
EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS.
TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR PRIMARY SWITCH TYPE NO. SZM-V 16-FA-62 OR VP-532A-OF FOR MONITOR SWITCH TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR SECONDARY SWITCH
COMPONENTS TEST PROCEDURE RESULTS
SWITCHES Check for continuity of the Door Door (Wire leads removed) switch with an Ohm-meter open closed
Primary Switch
Monitor Switch
Secondary Switch
NOTE : After checking for the continuity of switches, make sure that they are
connected correctly.
10. INTERLOCK CONTINUITY TEST
COM
NO
NC
COM
COM
NO
Page 21
-20-
MODEL 721.60483000
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE HIGH VOLTAGE TRANSFORMER.
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER OF WATER IN CONTAINER) IN THE OVEN.
COMPONENTS TEST PROCEDURE RESULTS
HIGH VOLTAGE TRANSFORMER (Wire leads removed)
MAGNETRON (Wire leads removed)
1. Measure the resistance. (Ohm-meter scale: Rx1 and Rx100)
Primary winding
Secondary winding
Filament winding
2. Measure the resistance. (Ohm-meter scale: Rx1000)
Primary winding to ground
Filament winding to ground
1. Measure the resistance. (Ohm-meter scale: Rx1)
Filament terminal
2. Measure the resistance. (Ohm-meter scale: Rx1000)
Filament to chassis
Approx.: 0.2 ~ 0.4 ohm Approx.: 60 ~ 90 ohm Less than: 1 ohm
Normal: Infinite Normal: Infinite
Normal: Less than 1 ohm
Normal: Infinite
PRIMARY TERMINAL
SECONDARY TERMINAL
FILAMENT WINDING TERMINAL
11. TEST AND CHECKOUT PROCEDURES, AND TROUBLESHOOTING
A. TEST PROCEDURES
Page 22
-21-
MODEL 721.60483000
COMPONENTS TEST PROCEDURE RESULTS
HIGH VOLTAGE CAPACITOR
HIGH VOLTAGE DIODE
NOTE : Some inexpensive meters may indicate infinite resistance in both direction.
Measure the resistance. (Ohm-meter scale: Rx1000)
Terminal to terminal.
Measure the resistance. (Ohm-meter scale: Rx1000)
Terminal to case.
Measure the continuity (Forward). (Ohm-meter scale: Rx10000)
Measure the continuity (Reverse). (Ohm-meter scale: Rx10000)
Normal: Momentarily indicates
several ohms, and then gradually returns to infinite.
Normal: Infinite.
Normal: Continuity. Abnormal: Infinite.
Normal: Infinite. Abnormal: Continuity.
NOTE: When testing the magnetron, be sure to install the magnetron gasket in the
correct position and be sure that the gasket is in good condition.
Antenna Gasket
Chassis
Filament
Page 23
-22-
MODEL 721.60483000
COMPONENTS TEST PROCEDURE RESULTS
RELAY 2
FAN MOTOR (Wire leads removed)
TURNTABLE MOTOR (Wire leads removed)
SENSOR
Check for continuity of relay 2 with an ohm­meter. (Remove wire leads from relay 2 and operate the unit.)
Measure the resistance. (Ohm-meter scale: R x 1)
Measure the resistance. (Ohm-meter scale: R x 1)
1) Disconnect sensor connector from micom computer board.
2) Measure resistance terminal to terminal (ohm meter scale: R X 1000)
POWER LEVEL
1 4 sec 18 sec 2 6 sec 16 sec 3 8 sec 14 sec 4 10 sec 12 sec 5 12 sec 10 sec 6 14 sec 8 sec 7 16 sec 6 sec 8 18 sec 4 sec 9 20 sec 2 sec
10 22 sec 0 sec
Normal: A: Approx. 85 ~ 100 ohm. B: Approx. 10 ~ 25 ohm.
Abnormal: Infinite or several
ohm.
Normal: Approx.100~150 ohm Abnormal: Infinite or several
ohm.
Normal: Approximately
BK - RD: 5.1 Kohm RD - WH: 2.1 Kohm
BK - WH: 2.1 Kohm Abnormal: Infinite or several. * Sensor cooking condition
1. Oven should be plugged in at least
5 minutes before sensor cooking.
2. Room temperature should not
exceed 95
°F .
3. Be sure the exterior of the cooking
container and the interior of the oven are dry. Wipe each off with paper towel.
4. The oven will not generate
microwave energy for the first 28 seconds of the sensor cooking cycle.
NOTE : A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED
WHEN THE UNIT IS SERVICED FOR ANY REASON.
MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE
TO GRASP THE CONNECTOR, NOT THE WIRES.
Relay 2
A
B
RD
BK
WH
1
2
3
Page 24
-23-
MODEL 721.60483000
B. CHECKOUT PROCEDURES
(1) CHECKOUT PROCEDURES FOR FUSE BLOWING
CAUTION: REPLACE BLOWN FUSE WITH 20 AMPERE FUSE.
Fuse blows immediately after the door is closed.
Fuse blows immediately after the door is opened.
Fuse blows when the door is closed and START key is touched.
Improper operation of the primary interlock, secondary interlock switches and/or the interlock monitor switch.
Malfunction of the high voltage transformer; the high voltage capacitor including the diode, the magnetron, the blower motor or the circuit board.
PROBLEMS CAUSES
NOTES:
- If the fuse is blown by an improper switch operation, replace the defective switches and the fuse at the same time. After replacing the defective switches with new ones, make sure that they are correctly connected.
- Check for microwave energy leakage according to 1. ADJUSTMENT PROCEDURES on page 3, when the primary interlock, secondary interlock switches and/or the interlock monitor switches are adjusted or replaced.
Page 25
-24-
MODEL 721.60483000
(2) CHECKOUT PROCEDURES FOR RELAY
- PROBLEM (A) ­FAN motor and oven lamp turn on without touching START key when the door is closed.
Remove the mate connector of I/O CON from the circuit board does the unit still operate?
GOOD
GOOD
Replace the
circuit board
- PROBLEM (B) ­FAN motor and oven lamp turn on When the door is closed and START key is touched.
Check the interlock switches
Replace the micro switches.
Defective RELAY or poor connection of relay
Replace RELAY or correct the connection.
NO
NO
YES
NO
NO
YES
YES
Page 26
MODEL 721.60483000
-25-
NOTE: A MICROWAVE ENERGY LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
(3) CHECKOUT PROCEDURES FOR CIRCUIT BOARD
The following symptoms indicate a defective circuit board. (1) The start function fails to operate but the high
voltage Systems, the interlock switches, the door
sensing and the relay check good. (2) The unit with a normal relay continuously operates. (3) The buzzer does not sound or continues to sound.
(4) Some segments of one or more digits do not light up, or
they continue to light up, or segments light when they
should not. (6) Wrong figures appear. (7) The figures of all digits flicker. (8) Some of the indicators do no light up. (9) The clock does not keep time properly.
Page 27
-26-
MODEL 721.60483000
C. TROUBLE SHOOTING
WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor.
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire from these parts and then check continuity with the AC plug removed. To do otherwise may result in a false reading or damage to your meter.
5. Do not touch any part of the circuit on the PCB since static electric discharge may damage this control panel. Always touch yourself to ground while working on this panel to discharge any static charge built up in your body. (Micom model only)
CONDITION
Microwave oven
does not work.
Inserting many plugs into one outlet and using them at the same time. (blown fuse or breaker)
Microwave oven plug is not inserted tightly.
Output power is too low. Low AC input voltage.
Food temperature is too low.
Using metallic ware and allowing it to touch the oven wall.
Sparks occur.
Inconsistent intensity of microwave by their characteristics.
1. Use plastic wrap or lid.
2. Stir once or twice while cooking soup, cocoa or milk, etc.
Uneven cooking.
Ceramic ware trimmed in gold or silver powder is used.
Avoid using other electrical appliances when you use the microwave oven.
Insert microwave oven plug securely.
Use the microwave oven at adequate line voltage.
This may not be a defect. It is possible that the food should be cooked for a longer time period.
Do not use metallic ware for cooking except where noted in the cooking guide.
Do not use any type of cookware with metallic trimming.
CAUSE REMEDY
Page 28
-27-
MODEL 721.60483000
1. Incomplete segments.
Segment missing.
Partial segment missing.
Digit flickering (NOTE: Slight flickering is normal.)
2. Colon does not turn on or blink.
3. A distinct change in the brightness of one or more numbers in display.
4. One or more digits in the display are not lighting.
5. Display indicates a number different from one touched, for example, key in 5 and 3 appears in the display.
6. Specific numbers (for example 7 or 9) will not display when key pad is touched.
7. Display does not count down with time blinking or up with clock operation.
8. Display obviously jumps in time while counting down.
9. Display counts down too fast while cooking.
10. Each indicator light does not turn on after setting cooking cycle.
11. Display time of day does not reappear when cooking is finished.
(TROUBLE 1)
The following visual conditions indicate a probable defective control circuit.
CONDITION CHECK RESULT CAUSE REMEDY
1. No input can be programmed.
Continuity
No continuity
Defective PCB assembly.
Loose connection.
Replace PCB assembly.
Connect them tightly.
Check the conn­ection between membrane key assembly and PCB assembly.
2. Some inputs cannot be programmed.
3. Display shows a number or figure different from one touched.
4. Random programming when touching other pads.
5. Display is fixed at some figure and can not accept any input.
Everything works as specified.
Still have trouble.
Defective key membrane assembly.
Defective PCB assembly.
Replace key membrane assembly.
Replace PCB assembly.
Replace key membrane assembly and check operation.
Page 29
-28-
MODEL 721.60483000
CONDITION CHECK RESULT CAUSE REMEDY
1. Fuse blows. Continuity.
No continuity.
Continuity.
Shorted contact at the primary switch.
Replace fuse, primary, monitor switches, and RELAY(RY2) of P.C.B Assembly.
No continuity.
Normal.
Defective high voltage capacitor.
Replace high voltage capacitor.
Fuse blows again
Defective high volt­age transformer.
Replace high volt­age transformer.
Malfunction of the monitor switch.
Replace fuse, primary, monitor switches, and RELAY(RY2) of P.C.B Assembly.
Check continuity of monitor switch (with door closed).
Check continuity of primary switch (with door opened).
Disconnect one side of the wire lead connected from transformer to the high voltage capacitor and operate the unit.
Replace fuse
2. Fuse does not blow.
No continuity.
Continuity.
No continuity.
Defective power supply cord.
Replace power supply cord.
Defective thermostat.
Replace thermostat.
Check continuity of thermostat.
Check continuity of power supply cord.
(TROUBLE 2)
Oven does not operate at all, Display window does not display any figures, and no input is accepted.
Page 30
-29-
MODEL 721.60483000
CONDITION CHECK RESULT CAUSE REMEDY
1. Setting time does not count down when touching START pad.
2. Fan motor or oven lamp do not turn on.
No continuity.
Continuity.
Continuity
Defective PCB assembly.
Loose connection.
Replace PCB assembly.
Connect them tightly.
No continuity
Abnormal
Check fan motor.
Defective fan motor. Replace fan motor.
Abnormal
Normal
Check oven lamp.
Defective oven lamp. Replace oven lamp.
Defective secondary switch.
Replace secondary switch.
Check continuity of secondary switch (with door closed).
Check the con­nection between CN1 connector and PCB assembly.
(TROUBLE 3)
Display shows all figures set, but oven does not start cooking while desired
program times are set and START pad is touched.
(TROUBLE 4) Oven seems to be operating but little heat is produced in oven load.
NOTE :
Simple test of power output-conducted by heating one liter water for one min. if available. Minimum 8.5°C temperature rise is normal condition.
CONDITION CHECK RESULT CAUSE REMEDY
Output is low
Lower than 90% of rating voltage.
Normal
Abnormal
Defective PCB assembly.
Replace PCB assembly.
Normal
Abnormal
Measure the output power.
Defective magnetron.
Replace magnetron.
Decrease in power source voltage with load.
Suggest customer contact local electric power utility co. or qualified electrician.
Check the power source voltage.
Disconnect the wire leads from relay 2 and check on and off time with multitester.
Page 31
-30-
MODEL 721.60483000
CONDITION CHECK RESULT CAUSE REMEDY
No microwave oscillation.
No continuity.
Continuity.
Abnormal
Defective high voltage transformer.
Replace high voltage transformer.
Normal
Defective PCB assembly.
Replace PCB assembly.
Disconnect the wire leads from relay 2 and check continuity of relay 2. (Operate the unit)
Check high vol­tage transformer
Output is full power when you set lower power level.
Abnormal.
Defective PCB assembly.
Replace PCB assembly.
Disconnect the wire leads from relay 2 and check continuity relay 2. (Operate the unit)
Abnormal
Defective high voltage capacitor.
Replace high voltage capacitor.
Normal
Check high vol­tage capacitor.
Abnormal
Defective high voltage diode.
Replace high voltage diode.
Normal
Check high vol­tage diode.
Abnormal
Defective magnetron.
Replace magnetron.
Check magnetron.
(TROUBLE 5)
No microwave oscillation even though oven lamp and fan motor run. (Display operates properly)
NOTE : Make sure the wire leads correct position.
When Removing the wire leads from the parts, be sure to grasp the connector, not the wires.
When removing the magnetron, be sure to install the magnetron gasket in the correct position
and in good condition.
Page 32
October, 2000
-1-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
INTRODUCTION
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)
INTERIOR PARTS
OVEN CAVITY PARTS
DOOR PARTS
LATCH BOARD PARTS
CONTROL PANEL PARTS
BASE PLATE PARTS
SENSOR PARTS

#EV#

Page 33
October, 2000
-2-
DRAWING NO: 1
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
DOOR PARTS
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)
13352A
13213A
13552A
13536A
14026A
14970A
13581A
15006A
13551A

#EV#

Page 34
October, 2000
-3-
DRAWING NO: 1
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
DOOR PARTS
(See Illustration “DOOR PARTS”)
N.S.P (NOT SERVICE PART): THESE PARTS ARE NOT AVAILABLE AS REPAIR PARTS BECAUSE THEY ARE TOO COSTLY OR NOT PRACTICAL TO REPLACE OR NEVER EXPECTED TO FAIL DURING THE LIFE EXPECTANCY OF THE UNIT. * ITEMS NOT ILLUSTRATED.
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)

#EV#

Page 35
October, 2000
-4-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
CONTROLLER PARTS
DRAWING NO: 2
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)
268711
24510L
23551B
24970A
WTP018
23550D
24781M

#EV#

23551A
Page 36
October, 2000
-5-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
CONTROL PANEL PARTS
(See Illustration “CONTROLLER PARTS”)
DRAWING NO: 2
N.S.P (NOT SERVICE PART): THESE PARTS ARE NOT AVAILABLE AS REPAIR PARTS BECAUSE THEY ARE TOO COSTLY OR NOT PRACTICAL TO REPLACE OR NEVER EXPECTED TO FAIL DURING THE LIFE EXPECTANCY OF THE UNIT. * ITEMS NOT ILLUSTRATED.
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)

#EV#

Page 37
October, 2000
-6-
DRAWING NO: 3
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)
33390G
WTT
020
WSZ185
33112U
WTT020
33461Z
35889A
33052M
36549S
WTP
013
340511
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
OVEN CAVITY PARTS

#EV#

Page 38
October, 2000
-7-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
OVEN CAVITY PARTS
(See Illustration “OVEN CAVITY PARTS”)
DRAWING NO: 3
N.S.P (NOT SERVICE PART): THESE PARTS ARE NOT AVAILABLE AS REPAIR PARTS BECAUSE THEY ARE TOO COSTLY OR NOT PRACTICAL TO REPLACE OR NEVER EXPECTED TO FAIL DURING THE LIFE EXPECTANCY OF THE UNIT. * ITEMS NOT ILLUSTRATED.
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)

#EV#

Page 39
October, 2000
-8-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
LATCH BOARD PARTS
DRAWING NO: 4
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)
55262A
WTT028
43500A
466003
466001
466001
43501A
WSZ
085
56912B

#EV#

Page 40
October, 2000
-9-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
LATCH BOARD PARTS
(See Illustration “OVEN CAVITY PARTS”)
DRAWING NO: 4
N.S.P (NOT SERVICE PART): THESE PARTS ARE NOT AVAILABLE AS REPAIR PARTS BECAUSE THEY ARE TOO COSTLY OR NOT PRACTICAL TO REPLACE OR NEVER EXPECTED TO FAIL DURING THE LIFE EXPECTANCY OF THE UNIT. * ITEMS NOT ILLUSTRATED.
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)

#EV#

Page 41
October, 2000
-10-
DRAWING NO: 5
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)
568771
WSZ
002
WSZ
196
WSZ
002
WSZ
002
WSZ
002
WTT
028
56411A
56930V
56549F
54974S
WTT
037
55900A
54810C
WTT
028
50
CZZH
56851D
34930W
34810M
WSZ
002
948502
56324A
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
OVEN INTERIOR PARTS

#EV#

Page 42
October, 2000
-11-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
OVEN INTERIOR PARTS
(See Illustration “LATCH BOARD”)
DRAWING NO: 5
N.S.P (NOT SERVICE PART): THESE PARTS ARE NOT AVAILABLE AS REPAIR PARTS BECAUSE THEY ARE TOO COSTLY OR NOT PRACTICAL TO REPLACE OR NEVER EXPECTED TO FAIL DURING THE LIFE EXPECTANCY OF THE UNIT. * ITEMS NOT ILLUSTRATED.
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)

#EV#

Page 43
October, 2000
-12-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
BASE PLATE PARTS
DRAWING NO: 6
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)
948501
63302R
56170D
WSZ002
WTT021
WTT021
63302L
65006B
65006B
63303L
63303R

#EV#

Page 44
October, 2000
-13-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
BASE PLATE PARTS
(See Illustration “BASE PLATE PARTS ”)
DRAWING NO: 6
N.S.P (NOT SERVICE PART): THESE PARTS ARE NOT AVAILABLE AS REPAIR PARTS BECAUSE THEY ARE TOO COSTLY OR NOT PRACTICAL TO REPLACE OR NEVER EXPECTED TO FAIL DURING THE LIFE EXPECTANCY OF THE UNIT. * ITEMS NOT ILLUSTRATED.
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)

#EV#

Page 45
October, 2000
-14-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
SENSOR PARTS
DRAWING NO: 7
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)
56501A
WTP002
WTT021
54974T

#EV#

Page 46
October, 2000
-15-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
SENSOR PARTS
(See Illustration “SENSOR PARTS ”)
DRAWING NO: 7
N.S.P (NOT SERVICE PART): THESE PARTS ARE NOT AVAILABLE AS REPAIR PARTS BECAUSE THEY ARE TOO COSTLY OR NOT PRACTICAL TO REPLACE OR NEVER EXPECTED TO FAIL DURING THE LIFE EXPECTANCY OF THE UNIT. * ITEMS NOT ILLUSTRATED.
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)

#EV#

Page 47
October, 2000
-16-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
POWER AND CONTROL CIRCUIT BOARD
DRAWING NO: 11
COMPONENT SIDE SOLDER SIDE
Page 48
October, 2000
-17-
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
POWER AND CONTROL CIRCUIT BOARD
(See Illustration “POWER AND CONTROL CIRCUIT BOARD”)
DRAWING NO: 11
N.S.P (NOT SERVICE PART): THESE PARTS ARE NOT AVAILABLE AS REPAIR PARTS BECAUSE THEY ARE TOO COSTLY OR NOT PRACTICAL TO REPLACE OR NEVER EXPECTED TO FAIL DURING THE LIFE EXPECTANCY OF THE UNIT. * ITEMS NOT ILLUSTRATED.
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)
Page 49
-18-
October, 2000
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
SCHEMATIC DIAGRAM OF P.C.B
DRAWING NO: 11
Page 50
-19-
October, 2000
KENMORE MICROWAVE OVEN
MODEL NO. 721.60483000
SCHEMATIC DIAGRAM OF P.C.B
(See Illustration “SCHEMATIC DIAGRAM OF P.C.B”)
DRAWING NO: 11
N.S.P (NOT SERVICE PART): THESE PARTS ARE NOT AVAILABLE AS REPAIR PARTS BECAUSE THEY ARE TOO COSTLY OR NOT PRACTICAL TO REPLACE OR NEVER EXPECTED TO FAIL DURING THE LIFE EXPECTANCY OF THE UNIT. * ITEMS NOT ILLUSTRATED.
*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING
APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK(***)
Page 51
P/NO: 3828W5S1706
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