Kenmore 66544053300, 66544053301, 66544053302, 66544054300, 66544054301 Installation Guide

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COOKTOP INSTALLATION INSTRUCTIONS

INSTRUCCIONES DE INSTALACION DE

LASUPERFICIE DE COCCION

INSTRUCTIONS D'INSTALLATION DE

LATABLE DE CUISSON

Table of Contents / indice / Table des mati_res

COOKTOP SAFETY ......................................... 1

Tools and Parts ............................................. 2

Location Requirements ................................. 2

Electrical Requirements ................................ 3

Unpack Cooktop ........................................... 3

Install and Level Cooktop ............................. 3

Make Electrical Connection .......................... 4

Final Installation ............................................. 5

Complete Installation .................................... 5

SERVICE NUMBERS ................. BACK COVER

SEGURIDAD DE LA

SUPERFICIE DE COCCION ............................. 6

Piezas y herramientas ................................... 6

Requisites de ubicacion ................................. 6

Requisites el_etrioos ...................................... 7

Desempaque la superficie de cocci6n ......... 8

Instalacion y nivelaci6n de

la superficie de cocci6n ................................ 8

Come hacer la conexion el_ctrica ................ 9

Instalacion final ............................................ 10

Complete la instalaci6n ............................... 10

NUMEROS DE SERVICIO.CONTRAPORTADA

S#CURIT# DE LA TABLE DE CUISSON ...... 11

Outillage et pi_ces ....................................... 11

Emplacement d'installation ......................... 11

Specifications _lectriques ........................... 12

D_ballage de la table de cuisson ................ 13

Installation de la table de cuisson

et r_glage de I'aplomb ................................ 13

Raccordement _lectrique ............................ 14

Installation finale .......................................... 15

Achever I'installation ................................... 15

NUM#ROS

DE SERVICE ............. COUVERTURE ARRIERE

COOKTOP SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word "DANGER" or

This is the safety alert symbol. "WARNING." These words mean:

You can be killed or seriously injured if you don't immediately follow instructions.

You can be killed or seriously injured if you don't

follow instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

IMPORTANT: Save installation instructions for local electrical inspector's use. IMPORTANTE: Guarde las instrucciones de instalacidn para use del inspector electrico local.

IMPORTANT : Conserver les instructions d'installation a I'usage de I'inspecteur local des installations electriques.

IIIIIIIIIIIIIIIIII

9759088

Gather the required tools and parts before starting installation. Tools needed

• Tape measure • Marker or pencil

• Flat-blade screwdriver • Pliers

Parts needed

• A UL or CSA conduit connector

• UL listed wire nuts

Parts supplied

• Cooktop

• 2 clamp brackets

• 21/2'' (6.4 cm) clamping screw Check local codes. Check existing electrical supply. See

"Electrical Requirements." All electrical connections should be made by a licensed, qualified

electrical installer.

Proper installation is your responsibility. Make sure you have everything needed for correct installation. It is the responsibility

of the installer to comply with the installation clearances specified in these instructions.

IMPORTANT: Observe all governing codes and ordinances. When installing cooktop, use minimum dimensions given.

Cabinet storage space located above the surface units should be avoided.

• The cooktop must be a specified cooktop that is approved to be installed either alone or over an undercounter built-in

oven. Check the cooktop burner box for an approved installation label. If you do not find this label, contact your

dealer to confirm that your cooktop is approved.

• Ovens approved for this type of installation will have an approval label located on the top of the oven. If you do not

find this label, contact your dealer to confirm that your oven is approved. Refer to oven manufacturer's Installation

Instructions for approval for built-in under use and proper

cutout dimensions.

• When installing cooktop over an undercounter built-in oven, do not fasten cooktop to countertop with clamps. This will

make the cooktop easier to remove if future servicing becomes necessary.

• The cooktop should be installed away from strong draft areas, such as windows, doors and strong heating vents or

fans. The cooktop should be located for convenient use in the kitchen.

• Use the countertop opening dimensions that are given with these Installation Instructions. Given dimensions are

minimum clearances and provide 0" (0 cm) clearance.

• Grounded electrical supply is required. See "Electrical

Requirements" section.

Product Dimensions

15" (38.1 cm)

30" (76.2 crn) or ......... \

36" (91.4 cm)

21- (54,1

Installation Clearances

_--- A _l 13" (33 crn)

B I " _18" (45.7 cm) rain

c I 1

A. 30" (76.2 cm) on 30" models; 36" (91.4 cm) on

36" models

B. Combustible area above countertop C. 30" (76.2 cm) minimum clearance between top of

cooktop platform and bottom of unprotected wood or

metal cabinet (24" [61 cm] minimum clearance if

bottom of wood or metal cabinet is protected by not

less than V4"[0.6 cm] flame retardant millboard

covered with not less than No. 28 MSG sheet steel,

0.015" [0.04 cm] stainless steel, or 0.024" [0.06 cm]

aluminum or 0.020" [0.05 cm] copper)

D. 13" (33 cm) recommended upper cabinet depth

E.2" (5.1 cm) F. 20.5" (52 cm)

G. Minimum clearance upper cabinet to countertep

within minimum clearances to ceektep

H. Junction box or outlet," 12" (30.5 cm) minimum from

bottom of countertop; 10" (25.4 cm) from right side of cabinet

I.29.5" (75 cm) on 30" models; 35.5" (90.2 cm) on

36" models

J. Minimum distance to nearest left and right side

combustible surface above cooktop

2-7/8" (7,3 cm)

NOTES: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear the burner box. To avoid this modification, use a base cabinet

having sidewalls wider than the cutout. Ifcabinet has a drawer, a 3" (7.5 cm) depth clearance from the countertop to the top of the

drawer (or other obstruction) in base cabinet is required.

Electrical Shock Hazard

Disconnect power before servicing. Use 8 gauge solid copper wire. Electrically ground cooktop.

Failure to follow these instructions can result in

death, fire, or electrical shock.

If codes permit and a separate ground wire is used, it is

recommended that a qualified electrical installer determine that the ground path and wire gauge are in accordance with local codes.

Do not ground to a gas pipe. Check with a qualified electrical installer if you are not sure the

cooktop is properly grounded. Do not have a fuse in the neutral or ground circuit.

• To be sure that the electrical connection and wire size are adequate and in conformance with the National Electrical

Code, ANSI/NFPA 70-latest edition or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.

O-M91-1atest edition, and all local codes and ordinances. A copy of the above code standards can be obtained from:

National Fire Protection Association

Battewmarch Park, Quincy, MA 02269.

CSA International

8501 East Pleasant Valley Road

Cleveland, Ohio 44131-5575

A UL or CSA listed conduit connector must be provided at each end of the power supply cable (at the cooktop and at

the junction box). If the house has aluminum wiring, connect the aluminum

wiring to the copper wire by using special connectors designed and UL listed for joining copper to aluminum.

Follow the electrical connector manufacturer's recommended procedure. Aluminum/copper connection must conform with

local codes and industry accepted wiring practices.

To prevent floor damage, set the cooktop onto cardboard prior to installation.

1. Remove the shipping materials and tape from the cooktop.

2. Remove the hardware package from inside the literature bag.

The cooktop may be installed with a panel trim kit or inside custom cabinetry.

Install cooktop

1. Decide on the final location for the cooktop. Locate existing wiring to prevent drilling into or severing wiring during

installation.

2. Place the cooktop upside down on a protective surface.

Before You Make the Electrical Connection:

To properly install your cooktop, you must determine the type of electrical connection you will be using and follow the instructions provided for it here.

• A 4-wire, single phase 120/240-volt, 60Hz., AC-only electrical supply is required (except for replacement in existing

installations) on a separate, 40-amp circuit, fused on both sides of the line.

Locate the junction box to allow as much slack as possible

between the junction box and the cooktop so that the cooktop can be moved ifservicing becomes necessaw in the

future.

• Do not cut the conduit. Use the length of conduit provided.

A. Burner box B. Foam strip

3. Remove foam strip from literature package. Apply foam strip around bottom of cooktop flush with edge. Turn cooktop right

side up.

4. Set the cooktop into the opening so that it is flush and centered with the cabinetry facing.

5. Installthe2providedclampbracketsoneachendofthe burnerboxbottom.

...................................................C

A. Attachment screw holes for optional front and back

location

B. Clamp bracket (end locations recommended) C. Burner box bottom

D. Attachment screw

E.Attachment screw location (recommended)

NOTE: If cabinet construction does not provide clearance for

installing brackets at burner box ends, install the brackets on the front and back of the burner box bottom.

Install clamp brackets

1. Remove the attachment screws for the bracket locations selected from the bottom of the burner box.

2. Use bracket mounting holes that will allow the clamp screws to contact the countertop bottom.

3. Attach brackets as shown, then rotate brackets so that they do not extend beyond edge of burner box.

4. Tighten screws just enough to hold brackets in place when cooktop is put into cutout.

5. Turn the cooktop right side up, and place the cooktop into the cutout.

6. Check that the front edge of the cooktop is parallel to the front edge of the countertop. If repositioning is needed, lift

the entire cooktop up from the cutout to prevent scratching the countertop.

7. Loosen the screws. Rotate the brackets so that they extend beyond edge of the burner box.

8. Tighten screws securely.

Electrical Shock Hazard

Disconnect power before servicing. Use 8 gauge solid copper wire. Electrically ground cooktop.

Failure to follow these instructions can result in death, fire, or electrical shock.

This cooktop is manufactured with a frame connected, green ground wire. Connect the cooktop cable to the junction box

through the UL or CSA listed conduit connector.

Electrical Connection Options

If your home has: And you will be Go to Section:

connecting to:

4-wire direct A fused 4-Wire Cable from

disconnect or Power Supply circuit breaker

box

3-wire direct A fused 3-Wire Cable from

disconnect or Power Supply circuit breaker box

4-Wire Cable from Power Supply

B C

A. Red wires B. Bare or green wires

C. 4-Wire cable from cooktop D. Junction box

E. White wires

F. UL listed wire nuts G. Black wires H. UL or CSA listed

conduit connector

REMEMBER: Use the 4-wire cable from power supply where local codes do not permit connecting the frame-ground

conductor to the neutral (white) junction box wire.

1. Disconnect power.

2. Remove junction box cover if present.

3. Connect the flexible cable conduit from the cooktop to the junction box using a UL or CSA listed conduit connector.

4. Tighten screws on conduit connector.

5. Connect the two black wires together using the UL listed wire nuts.

6. Connect the two red wires together using the UL listed wire nuts.

7. Connect the two white wires together using the UL listed wire nuts.

8. Connect the green ground wire from the cooktop cable to the green or bare grounded wire (in the junction box) using the UL

listed wire nuts.

9. Install junction box cover.

10. Reconnect power.

3-Wire Cable from Power Supply

A. Junction box B. Red wires

C. White wire (from power supply) D. White and green grounding

wires (from cooktop)

E.4-Wire cable from cooktop F. Black wires

G. UL or CSA listed conduit

connector

A. Glass cooktop B. Burner box

C. Clamp bracket

D. Countertop

E.2 W' (6.4 cm) clamping screw F. Attachment screw

1. Place the 2.5" (6.4 cm) clamping screws into the brackets.

2. Check to be sure the cooktop is still level.

3. Use a screwdriver to tighten the screws against the countertop. Do not overtighten.

1. Check to be sure all parts are now installed. If there is an extra part, go back through the steps to see which step was

skipped.

2. Check to be sure you have all of your tools.

3. Dispose of/recycle all packaging materials and unused parts.

4. Use a mild solution of liquid household cleaner and warm water to remove waxy residue caused by protective shipping

material. Dry thoroughly with a soft cloth. For more information, see the "Cooktop Care" section of the Use and

Care Guide.

5. Read "Cooktop Use" in the cooktop Use and Care Guide.

6. Connect power.

NOTE: If the cooktop will not work after turning the power on, check that the circuit breaker is not tripped or the house fuse

blown. See "Troubleshooting" section in the Use and Care Guide for further information.

REMEMBER: Use the 3-wire cable from power supply where local codes permit connecting the frame-ground conductor to

the neutral (white) junction box wire:

1. Disconnect power.

2. Remove junction box cover if present.

3. Connect the flexible, cable conduit from the cooktop to the junction box using UL listed wire nuts.

4. Connect the two black wires together.

5. Connect the green and white cooktop cable wires to the white (neutral) wire in the junction box using the UL listed wire nuts.

6. Install junction box cover.

7. Reconnect power.

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