Kenmore 640-06256595-7, 14605349710 Owner’s Manual

Use & Care Guide Manual de Uso y Cuidado

English / Español

Kenmore®

Liquid Propane Gas Grill

Parrilla a gas de propane liquido

Model/Modelo: 146.05349710

Item / Artículo: 640-06256595-7

P/N 40500318 Sears Brands Management Corporation Hoffman Estates, IL 60179 U.S.A. www.kenmore.com www.sears.com www.kmart.com

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.

DANGER

If you smell gas:

Shut off gas to the appliance.

Extinguish any open flame.

Open lid.

If odor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

WARNING

Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall not

be stored in the vicinity of this or any other

appliance.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly, please call 1-888-287-0735. You will be speaking to a representative of the grill manufacturer and not a Sears

Safety Symbols

employee. To order new parts call Sears at 1-844-553-6667.

The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

Product Record

IMPORTANT: Fill out the product record information below.

DANGER

Model Number

Serial Number

See rating label on grill for serial number.

WARNING

Date Purchased

CAUTION

For residential use only. Do not use for commercial

cooking.

2 • 05349-40500318

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

Installation Safety Precautions

• Please read this User’s Manual in its entirety before using

the grill.

• Failure to follow the provided instruction can result in seriously bodily injury and/or property damage.

• Some parts of this grill may have sharp edges. Please wear suitable protective gloves.

• Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied.

• Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.

NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery and/or installation.

NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future reference.

Assembly . . .

. 18-29

TABLE OF CONTENTS

For Your Safety . . .

. . 2

Grill Service Center. . .

. . 2

Product Record Information . . .

. 2

Installation Safety Precautions . . .

. . 2

Repair Protection Agreements Congratulations on making a smart purchase. Your new Kenmore

product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Here’s what the Repair Protection Agreement* includes:

Expert service by experienced service technicians trusted

in millions of homes every year.

Unlimited service and no charge for parts and labor on all

covered repairs

Product replacement up to $1500 if your covered product

can't be fixed

Discount of 25% from regular price of service and related

installed parts not covered by the agreement.

Fast help by phone – phone support from a service agent

on all products to help troubleshoot problems. Think of us as a “talking owner’s manual.

Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. Yo u can call anytime day or night.

The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

Safety Symbols . . .

. . 2

Kenmore Grill Warranty . . .

. 4

Use and Care . . .

. . . 5-11

Parts List . . .

. . . 12

Parts Diagram . . .

. . 13

Before Assembly . . .

. . . 14-17

Troubleshooting . . .

. 30-32

05349-40500318• 3

Wash your hands after handling this product.

1. Combustion by-products produced when using this

product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

2. This product contains chemicals, including lead and

lead compounds in brass fittings. It also produces combustion by-products when used. These substances are known to the State of California to cause cancer, birth defects or other reproductive harm.

CALIFORNIA PROPOSITION 65

WARNING

Sears Installation Service

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-844-553-6667, and in Canada call1-800-469-4663.

WARRANTY

KENMORE LIMITED WARRANTY

WITH PROOF OF SALE, the following warranty coverage applies when this appliance is correctly installed, operated and maintained according to all supplied instructions.

FOR ONE YEAR from the date of sale this appliance is warranted against defects in material or workmanship. A defective appliance will receive free repair or replacement at option of seller.

FOR FIVE YEARS from the date of sale, any stainless steel burner that rusts through or burns through will be replaced free of charge. If rust through or burn through occurs within the first year, a new burner will be installed at no charge. If rust through or burn through occurs after the first year, a new burner will be supplied but not installed at no charge. You are responsible for the labor cost of burner installation after the first year from the date of sale.

For warranty coverage details to obtain free repair or replacement, visit the web page: www.kenmore.com/warranty

All warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or surface rusting, which are either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result of normal use, accident or improper maintenance.

All warranty coverage is void if this appliance is ever used for other than private household purposes.

This warranty covers ONLY defects in material and workmanship, and will NOT pay for:

1. Expendable items that can wear out from normal use within the warranty period, including but not limited to

batteries, screw-in base light bulbs and surface coatings or finishes.

2. A service technician to clean or maintain this appliance, or to instruct the user in correct appliance installation,

operation and maintenance.

3. Service calls to correct appliance installation not performed by Sears authorized service agents, or to repair

problems with house fuses, circuit breakers, house wiring, and plumbing or gas supply systems resulting from such installation.

4. Damage to or failure of this appliance resulting from installation not performed by Sears authorized service

agents, including installation that was not in accord with electrical, gas or plumbing codes.

5. Damage to or failure of this appliance, including discoloration or surface rust, if it is not correctly operated and

maintained according to all supplied instructions.

6. Damage to or failure of this appliance, including discoloration or surface rust, resulting from accident, alteration,

abuse, misuse or use for other than its intended purpose.

7. Damage to or failure of this appliance, including discoloration or surface rust, caused by the use of detergents,

cleaners, chemicals or utensils other than those recommended in all instructions supplied with the product.

8. Damage to or failure of this appliance resulting from natural or other catastrophe, such as flood, fire or storm.

9. Damage to or failure of parts or systems resulting from unauthorized modifications made to this appliance.

10. Service to an appliance if the model and serial plate is missing, altered, or cannot easily be determined to have the

appropriate certification logo.

Disclaimer of implied warranties; limitation of remedies

Customer’s sole and exclusive remedy under this limited warranty shall be product repair or replacement as provided

herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited to one year on the appliance and five years on the burners, or the shortest period allowed by law. Seller shall not be liable for incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the duration of implied warranties of merchantability or fitness, so these exclusions or limitations may not apply to you. This warranty applies only while this appliance is used in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

4 • 05349-40500318

LP Cylinder

USE AND CARE

• The LP cylinder used with your grill must meet the following

requirements:

• Use LP cylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

Capacity maximum.

• LP cylinders must be constructed and marked in accordance

with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for marking.

• LP cylinder valve must have:

• Type 1 outlet compatible with

regulator or grill.

• Safety relief valve.

• UL listed Overfill Protection

Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve.

• LP cylinder must be arranged for vapor withdrawal and

include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.

OPD Hand Wheel

• NEVER store a spare LP cylinder under or near the

appliance or in an enclosed area.

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LP tank valve. Turn coupling nut

counterclockwise by hand only - do not use tools to disconnect. Lift LP tank wire upward off of LP tank collar, then lift LP tank up and off of support bracket. Install safety cap onto LP tank valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage.

LP Tank Valve

• LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.

• LP dealer must purge new cylinder before filling.

• Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder will vary by temperature.

• A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

• To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone

directory under “Gas Companies” for nearest certified LP

dealers.

Safety Cap

Retainer Strap

• A disconnected LP tank in storage or being transported must have a safety cap installed (as shown). Do not store an LP tank in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP tank inside a vehicle which may become overheated by the sun.

• Do not store an LP tank in an area where children play.

DANGER

05349-40500318 • 5

• Never fill a cylinder beyond 80% full.

• If the information in the two points above is not followed exactly, a fire causing death or serious injury may occur.

• An overfilled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.

• If you see, smell or hear gas escaping, immediately get away from the LP cylinder and appliance and call your fire department.

LP Tank Exchange

• Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual.

• Always keep new and exchanged LP tanks in upright position during use, transit or storage.

• Leak test new and exchanged LP tanks BEFORE connecting to grill.

Connecting Regulator To The LP Tank

1. LP tank must be properly secured onto grill. (Refer to

assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to a

full stop.

4. Remove the protective cap from LP tank valve. Always use

cap and strap supplied with valve.

LP Tank Leak Test

For your safety

OPD Hand Wheel

Type 1 outlet with

thread on outside

Safety Relief Valve

Strap and Cap

• Leak test must be repeated each time LP tank is exchanged or refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

• Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below. Leaks are indicated by growing bubbles.

Do not insert a POL transport plug

(plastic part with external threads) into the type 1 valve outlet. It will defeat the Safety Relief Valve feature.

WARNING

If “growing” bubbles appear do not use or move the LP

tank. Contact an LP gas supplier or your fire department!

5. Hold regulator and insert nipple into LP

tank valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP tank valve so as not to crossththread the connection.

Nipple has to be centered into the LP tank valve.

▲Do not use household cleaning agents. Damage to the gas

train components (valve/hose/regulator) can result.

6 •05349-40500318

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP tank.

3.Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at 1-844-553-6667.

4.Brush soapy solution onto areas where bubbles are shown in picture below:

Hold coupling nut and regulator

as shown for proper connection

▲

to LP tank valve.

Never remove threaded

orifice at end of valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The

regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only - do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! Call 1-844-553-6667 for an identical replacement part.

DANGER

• Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

5. If “growing” bubbles appear, there is a leak. Close LP tank

valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts at 1-844-553-6667.

6. Always close LP tank valve after performing leak test by

turning hand wheel clockwise.

WARNING

•

Outdoor gas appliance is not intended to be installed

in or on a boat.

•

Outdoor gas appliance is not intended to be installed

in or on an RV.

•

Never attempt to attach this grill to the self-contained

LP gas system of a camper trailer or motor home.

•

Do not use grill until leak-tested.

•

If a leak is detected at any time, STOP and call the fire

department.

• If you cannot stop a gas leak, immediately close LP cylinder valve and call LP gas supplier or your fire department !

05349-40500318 • 7

Safety Tips

WARNING

For Safe Use of Your Grill and to Avoid Serious Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that

burn.

• Do not block holes in sides or back of grill.

• Use grill only in well-ventilated space. NEVER use

in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

• Do not use charcoal or ceramic briquets in a gas grill.

• Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire, or to sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

▲ Before opening LP cylinder valve, check the coupling nut for

tightness.

▲ When grill is not in use, turn off all control knobs and LP cylinder

valve.

▲ Never move grill while in operation or still hot. ▲ Use long-handled barbecue utensils and oven mitts to avoid burns

and splatters.

▲ Maximum load for searing burner and side shelf is 10 lbs. ▲ The drip tray must be inserted into grill and emptied after each use.

Do not remove drip tray until grill has completely cooled.

▲ Clean grill often, preferably after each cookout. If a bristle brush is

used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

▲ If you notice drip or other hot material dripping from grill,

determine the cause, correct it, then clean and inspect valve. Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.

▲ Do not store objects or materials inside the grill cart enclosure that

would block the flow of combustion air to the underside of either the control panel or the firebox bowl.

▲ The regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill.

▲ If you have a grill problem see the "Troubleshooting Section". ▲ If the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

CAUTION

• Putting out drip fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

• Do not use water on a drip fire. Personal injury may result. If a drip fire develops, turn knobs and LP cylinder off.

• Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a drip fire can occur that may damage the product.

Main and Searing Burner Igniter Lighting

▲Do not lean over grill while lighting.

1. Open lid during lighting.

2. Turn ON gas valve on tank.

3. Push and turn any main burner control knob to HI. And

hold in. You will hear a clicking sound from the electrodes of all burners

4. If ignition does NOT occur in 5 seconds, turn the burner

control knob OFF, wait 5 minutes, and repeat the lighting procedure.

5. To ignite another main burner, repeat step 3.

6. To ignite the Searing Burner, follow steps 2-4 using the

Searing Burner knob.

If igniter does not work, follow Match Lighting instructions.

• Apartment Dwellers: Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.

• Never operate grill with LP cylinder out of correct position specified in assembly instructions.

• Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.

8 • 05349-40500318

WARNING

Burner Flame Check

• Remove cooking grates and heat diffusers. Light burners, turn knobs from HI to LO. You should see a smaller flame in LO position than seen on HI. Perform burner flame check on searing burner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden flame drop or low flame" in the Troubleshooting Section.

Turning Grill Off

• Turn all knobs to OFF position. Turn LP cylinder off by turning

Igniter Check

• Turn gas off at LP cylinder. Press and hold electronic igniter button. "Click"

should be heard and spark seen each time between collector box or burner and electrode. See "Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before checking valves.

Knobs lock in OFF position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to OFF position. Valves should turn smoothly.

Hose Check

• Before each use, check to see if hoses are cut or worn. Replace damaged

hoses before using grill. Use only valve/hose/regulator as specified in the parts list of this Use & Care Guide.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for

paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.

• Porcelain surfaces: Because of glass-like composition, most residue can be

wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive cleaner and

warm soapy water. Wipe dry with a soft nonabrasive cloth.

05349-40500318 • 9

Match Lighting

▲Do not lean over grill while lighting.

1. Open lid during lighting.

2. Place match into match holder (hanging on right back leg).

Light match, place into lighting hole on left side of firebox.

3. Turn right knob to HI position. Be sure burner lights and stay lit.

4. Light other burners follow with step 3.

Searing Burner Match Lighting

1. Open searing burner lid. Turn on gas at LP cylinder.

2. Place lit match near burner.

3. Turn searing burner knob to HI. Be sure burner lights and stays lit.

Cast Iron Grate Seasoning (if applicable)

First Use – Before first use, season cast iron grates as follows: Rinse cast iron grates with hot water. Do not use soap. Dry grates thoroughly with a cloth towel. Coat grates with vegetable oil or non-stick cooking spray. Place grates in grill. Start grill and slowly raise temperature to 350° - 400° F. Heat grates for one hour. Turn off grill and allow grates to cool completely before using to cook. Cleaning – Do not use soap when cleaning grates. Clean grates with a stiff brush and hot water. Dry grates thoroughly with a cloth towel. Re-seasoning – Re-season grates when rust spots appear on grate surface. When re-seasoning grates, soap may be used with hot water to clean grates. After cleaning, dry grates thoroughly with a cloth towel. Coat grates with vegetable oil or non-stick cooking spray. Place grates in grill. Start grill and slowly raise temperature to 350° - 400° F. Heat grates for one hour. Turn off grill and allow grates to cool completely before using again.

Cleaning the Burner Assembly

CAUTION

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1. Turn gas off at control knobs and LP cylinder.

2. Remove cooking grates and heat diffusers.

3. Remove attachment screw from rear of each burner. See Fig.

A next page.

4. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run the hook through each burner

tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not use

a brass wire brush), run the brush through each burner tube several times.

the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

5. Wire brush entire outer surface of burner to remove

food residue and dirt.

6. Clean any blocked ports with a stiff wire such as an

open paper clip.

7. Check burner for damage, due to normal wear and

corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

Spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.

VERY IMPORTANT: Burner tubes must reengage valve openings. See illustrations below.

8. Carefully replace burners. See Fig. A and B next page.

9. Attach rear of each burner to bracket with screw. See Fig.

A next page.

10. Replace heat diffusers and cooking grates.

Storing Your Grill

•Clean cooking grates.

•Store in dry location.

•When LP cylinder is connected to grill, store outdoors in a

well-ventilated space and out of reach of children.

•Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer once available.

•Store grill indoors ONLY if LP cylinder is turned off and Disconnected, remove from grill and stored outdoors.

• When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill.

SPIDER ALERT!

If you notice that your grill is getting hard to light or that the

flame isn’t as strong as it should be, take the time to check and clean the venturi’s.

IMPORTANT: Always ensure that the venturi burner tubes are clean. A venturi burner tube has a narrow area in which spiders tend to build nests.

10 • 05349-40500318

• Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

•Drip Tray and Cup: Regularly clean the grease drippings from the Drip Tray and Drip Cup. When the grill has completely cooled down after use, remove the cup from the tray and slide the tray out of the grill. Clean the grease drippings from the cup and tray surfaces by washing with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth. Slide the tray back into the grill and replace the cup back into the tray before using the grill again.

Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. Place food over unlit burner(s); the heat from lit burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking.

Food Safety

Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly. For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am

4:00 pm EST).

1 Burner Cooking

Cook with direct or indirect heat. Best for smaller meals or foods. Consumes less fuel.

Indirect Cooking Instructions

• Always cook with the lid closed.

• Due to weather conditions, cooking times may vary. During

cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperature.

• Place food over over unlit burner(s).

How To Tell If Meat Is Grilled Thoroughly

• Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to check for visual signs of doneness.

• Whole poultry should reach 180° F; breasts, 170° F. Juices should run clear and flesh should not be pink.

• Hamburgers made of any ground meat or poultry should reach 160° F, and be brown in the middle with no pink juices. Beef, veal and lamb steaks, roasts and chops can be cooked to 145° F. All cuts of pork should reach 160° F.

• NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F, or until steaming hot.

2 Burner Cooking

Great indirect cooking on low. Produces slow, even heating. Ideal for slow roasting and baking.

WARNING: To ensure that it is safe to eat, food must be cooked to the minimum internal temperatures listed in the table below.

USDA* Safe Minimum Internal Temperatures

Fish

145°F

Pork

160°F

Egg Dishes

160°F

Steaks and Roasts of Beef,

Veal or Lamb

145°F

Ground Beef, Veal or Lamb

160°F

Whole Poultry (Turkey,

Chicken, Duck, etc.)

165°F

Ground or Pieces Poultry

165°F

(Chicken Breast, etc.)

*United States Department of Agriculture

05349-40500318• 11

USDA* Recommended Safe Minimum Internal Temperatures

Beef, Veal, Lamb and Pork – Whole Cuts**

145° F

Fish

145° F

Beef, Veal, Lamb and Pork – Ground

160° F

Egg Dishes

160° F

Turkey, Chicken & Duck – Whole, Pieces & Ground

165° F

* United States Department of Agriculture **Allow meat to rest three minutes before carving or consuming.

12 • 05349-40500318

Key

Description

Qty

Part Number

Key

Description

Qty

Part Number

Side Burner Lid

41500041

Cart Support Angle Bar

40500074

Rotate Rod, Side Burner Lid

40500211

Door Handle

40500082

Side Burner Grid

50600203

Right Door

40500080

Searing Burner

40900142

Left Door

40500076

Double Ignition Wire

50600225

Left Side Panel

40500061

Searing Burner Base

40500055

Left Grease Tray Bracket

40500068

Drip Box

40500057

Right Grease Tray Bracket

40500069

Right Side Shelf

40500048

Back Panel

40500067

Electronic ignition module

41500214

Match Holder

40800128

Igniter Cover

30800246

Lighting Rod Chain

41100105

Fascia, Right Side Shelf

40500052

Match Holder Bracket

40500212

Control Panel

40500035

Door Bracket

40500071

Gas Valve, Main Burner

41100102

Right Door Bracket

40500073

Igniter Wire

40500209

Left Door Bracket

40500072

Main Burner Tube

40500039

Drip cup

40500033

Searing Valve

50600212

Drip Tray Assembly

4050026

Side Burner Manifold

40200045

Fascia, Left Side Shelf

40900040

Side Burner Hose

40900216

Left Side Shelf

40500042

Ground wire

30800244

Firebox Silicone Rubber Bumper

50300205

Control Knob Bezel

40900036

Lip Silicone Rubber Bumper

40700103

40900206

Temperature Gauge

40500201

40900224

Logo 1 40800106

Regulator

40800115

Rotate Rod, Lid

40500202

Gas Tank Holder

40500213

Insulation Spacer, Lid Handle

30800231

Bottom Shelf

40500084

Bezel, Lid Handle

30800011

Front Panel

40500089

Lid 1 40500002

Standard Caster

40900214

Lid Handle

40500100

Swivel Caster

40900213

Warming Rack

40500203

Swivel Caster with Brake

40900212

Cooking Grate

40500204

Door Magnet Box

50600076

Firebox Back Panel

40500024

Door Magnet

40200094

Heat Diffuser

40500025

Cotter Pin

110380

Firebox 1 40500012

Hole Bushing

40400005

Main Burner Electrode L880

40500208

Wire Clamp

50600085

Main Burner Electrode L720

40500207

Right Side Panel

40500065

Main Burner Electrode L560

40500206

Tank Baffle

40500092

Main Burner Electrode L400

40500205

Plastic Hold Set

40900225

Main Burner

40500098

Not Pictured Hardware Pack

40500330

Manual

40500318

If you are missing hardware or have damaged parts after unpacking grill, call 1-888-287-0735 for replacement.

To order replacement parts after using grill,

Control Knob ,Main Burner Control Knob ,Searing Burner

05349-40500318 • 13

PARTS DIAGRAM

14•05349-40500318

BEFORE ASSEMBLY

NOTICE: Once you have unpacked the grill according to the STOP SHEET instructions, check all grill parts against the pictures on this and the following two pages. If you parts are missing or damaged, call 1-888-287-0735.

05349-40500318•15

BEFORE ASSEMBLY

16• 05349-40500318

BEFORE ASSEMBLY

ASSEMBLY

CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES.

Tools Required:

 Adjustable wrench (not provided)  Screwdriver (not provided)  7/16” Combination wrench (not provided)  The following hardware is provided in blister pack for convenient use.

M4X10 Hex bolts

Qty: 2 pcs

M6X13 screws

Qty: 32 pcs

M5X10 Hex bolts

Qty: 4 pcs

M4X12 screws

Qty:2 pcs

M4X10 screws

Qty: 42pcs

AA Battery Qty: 1 pc

M6 flat washers

Qty: 6 pcs

Wrench Qty: 1 pc

M5 flat washers

Qty: 4 pcs

05349-40500318• 17

Bottom Shelf

□ Turn bottom shelf upside down. Attach the front panel to bottom shelf with (8) M4x10 screws. □ Attach the casters to bottom shelf with (16) M6x13 screws.

Note: Install each caster into the correct position as shown in the figure below. The standard

caster (non-swiveling) will only install in one direction.

□ Turn bottom shelf right side up, lock caster brakes to stabilize unit for further assembly. Attach

door magnet box to bottom shelf with (2) M4x10 screws.

M6X13 screw Qty: 16 pcs

M4X10 screw Qty: 10 pcs

18•05349-40500318

Swivel Caster (Part No. : 40900213)

Standard Caster (Part No. : 40900214)

Swivel Caster with Brake (Part No. : 40900212)

05349-40500318 • 19

Cart

□ To attach side panels, align side panel holes with screw insert holes on each side of bottom

shelf. Note: Left side panel has match holder attachment.

□ Attach but do not fully tighten left and right side panels to bottom shelf with (6) M6x13 screws.

Leave a small gap beneath the screw heads for easier attachment of panels, brackets and bars in the following steps on this page. (A)

□ Attach back panel to bottom shelf and two side panels with (8) M4x10 screws .(B) □ Attach tank baffle bar to back panel and bottom shelf with (2) M4x10 screws. (C) □ Align door bracket holes with holes on side panels. Attach door bracket to side panels with (4)

M4x10 screws. (D) Note: Attach bracket so that magnets are at top.

□ Align the holes in the cart support angle bars with holes on bottom shelf and side panels.

Attach angle bars with (8) M4x10 screws. (E) Now fully tighten the 6 screws attaching the side panels to the bottom shelf.

M6X13 screw Qty: 6 pcs

M4X10 screw Qty: 22 pcs

20• 05349-40500318

Electronic Ignition Module

□ Attach electronic ignition module through mounting hole on right side panel. See A □ Insert rubber gasket followed with plastic lock nut and tighten by hand. See A

+ 44 hidden pages