Kenmore 640-06171799-7 Owner’s Manual

Use & Care Guide Manual de Uso y Cuidado

English / Espafiol

I(enmoreo

@ @ @

Model/Modelo: 146. 34461410

Item / Arficulo: 640-06171799-7

P/N 41600070

Sears Brands Management Corporation Hoffman Estates, IL 60179 U.S.A.

www.kenmore.com www.sears.com

www.kmart.com

o I°

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas

supplier or your fire department.

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall not

be stored in the vicinity of this or any other

appliance.

Installation Safety Precautions

• Please read this User's Manual in its entirety before using the grill.

• Failure to follow the provided instruction can result in

seriously bodily injury and/or property damage.

• Some parts of this grill may have sharp edges. Please wear suitable protective gloves.

• Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied.

• Grill installation must conform with local codes, or in their

absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and

Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV

Series, Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian

Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States

and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or

boats.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly,

please call 1-888-287-0735. You will be speaking to a representative of the grill manufacturer and not a Sears

employee. To order new parts call Sears at 1-800-4-MY-HOME _.

Product Record

IMPORTANT: Fill out the product record information below.

Model Number

Serial Number

See rating label on grill for serial number.

Date Purchased

NOTE TO INSTALLER: Leave this User's Manual with the customer after delivery and/or installation.

NOTE TO CONSUMER: Leave this User's Manual in a convenient place for future reference.

Safety Symbols The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout the manual.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

For residential use only. Do not use for commercial

cooking.

2 ° 34461-41600070 © Sears Brands, LLC

CAUTION

CAUTION: Indicates a potentially hazardous situation or

unsafe practice which, if not avoided, may result in minor or moderate injury.

For Your Safety ... Grill Service Center...

Product Record Information ... Installation Safety Precautions ... Safety Symbols ...

..2

• .2

Sears Installation Service For Sears professional installation of home appliances, garage

door openers, water heaters, and other major home items, in the

U.S.A. cait 1-800-4-MY-HOME _>

Kenmore Grill Warranty... Use and Care.

Parts List... Parts Diagram...

Before Assembly ... Assembly...

Troubleshooting...

Repair Protection Agreements Congratulations on making a smart purchase. Your new Kenmore _>

product is designed and manufactured for years of dependable operation. But Iike alI products, it may require repair from time to time That's when having a Repair Protection Agreement can save you

money and aggravation.

Purchase a Pepair Pro/ec/ion Agreemeni now and pro/ec/ yourse/f

from unexpec/ed hassle and expense. Here's what the Repair Protection Agreement s includes:

[] Expert service by our 10,000 professional repair specialists [] Unlimited service and no charge for parts and labor on alI

covered repairs

[] Product replacement up to $1500 ifyour covered product

can't be fixed

[] Discount of 25% from regular price of service and related

installed parts not covered by the agreement; also, 25% off regular price of preventive maintenance check

[] Fast help by phone - we catI it Rapid Resolution -

phone support from a Sears representative. Think of us as a "talking owner's manual."

... 3-4

• .. 5-11 ...12

• .13

... 14-17

• 18-30

• 31-33

CALIFORNIA PROPOSITION 65

This product contains chemicals, including lead and lead compounds inbrass fittings .It also produces combustion by-products when used. These substances are known to the State of California to cause cancer, birth defects or other reproductive harm.

Wash your hands after handling this product.

Once you purchase the Repair Protection Agreement, a simple phone catt is att that it takes for you to schedule service. You can calI anytime day or night, or schedule a service appointment online.

The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we wilt provide a fulI refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information in the U.S.A.call 1-800-827-6655.

*Coverage inCanada varieson some items.Forfull details call SearsCanada at 1-800-361-6665.

34461-41600070 ° 3

KENMORE GRILL WARRANTY

Kenmore One Year Limited Warranty

When installed, operated and maintained according to all supplied instructions, if this appliance fails due to a defect in

material and workmanship within one year from the date of purchase, call 1-800-4-MY-HOME _ to arrange for free repair

or replacement at option of seller.

For five years from the date of purchase, any burner that rusts through will be replaced free of charge. After the first year

from the date of purchase, you are responsible for the labor cost to have it installed.

All warranty coverage excludes ignitor batteries and grill part paint loss,discoloration or surface rusting, which are either expendable parts that can wear out from normal usewithin the warranty period, or are conditions that can be the result of

normal use,accident or improper maintenance.

All warranty coverage is void if this product is ever used while providing commercial services or if rented to another

person.

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

1.Expendable items that can wear out from normal use within the warranty period, including but not limited to batteries, light bulbs and surface coatings or finishes.

2. A service technician to instruct the user in correct product installation, operation or maintenance.

3. A service technician to clean or maintain this product.

4. Damage to or failure of this product if it is not installed, operated or maintained according to the all instructions supplied with the product.

5. Damage to or failure of this product resulting from accident, abuse, misuse or use for other than itsintended purpose.

6. Damage to or failure of this product caused by the useof detergents, cleaners, chemicals or utensils other than those recommended in all instructions supplied with the product.

7. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.

Disclaimer of implied warranties; Limitation of remedies customer's sole and exclusive remedy under this limited warranty shall be product repair as provided herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited

to one year or the shortest period allowed by law. Sears shall not be liable for incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the

duration of implied warranties of merchantability or fitness, so these exclusions or limitations may not apply to you.

This warranty applies only while this appliance isused in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation,

Hoffman Estates, IL6017

4 " 34461-41600070

° NEVER store a spare LP cylinder under or near the

appliance or in an enclosed area.

° Never fill a cylinder beyond 80% full.

• If the information in the two points above is not

followed exactly, a fire causing death or serious

injury may occur.

• An overfilled or improperly stored cylinder isa

hazard due to possible gas release from the safety relief valve. This could cause an intense fire with

risk of property damage, serious injury or death.

• If you see, smell or hear gas escaping,

immediately get away from the LPcylinder and appliance and call your fire department.

LPTank Removal, Transport And Storage

• TurnOFFatIcontrol knobsand LPtank valve. Turncoupling nut

counterclockwise by handonly- do not usetools to

disconnect.Lift LPtank wire upward off of LPtankcollar, then Iift LPtank up andoff of support bracket. Installsafety cap onto LP tank valve.Always usecap and strap suppliedwith valve. Failure to use safety cap as directed may result in serious personal injuryand/or property damage.

LPTank Valve., _'_

_Safety Cap

_'_ _Retainer Strap

• A disconnected LPtank in storage or being transported must have a safety cap installed (as shown). Do not store an LPtank

in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LPtank inside a vehicle

which may become overheated by the sun.

• Do not store an LPtank in an area where children play.

LP Cylinder

• The LPcylinder used with your grill must meet the following requirements:

• Use LPcylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tail) with 20 lb. (9 kg.)

Capacity maximum.

• LPcylinders must be constructed and marked in accordance

with specifications for LPcylinders of the U.S. Department of

Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LPcylinder collar for marking.

• LPcylinder valve must have:

• Type 1outlet compatible with regulator or grill.

• Safety relief valve.

• UL listed Overfilt Protection Device (OPD). This OPD safety OPDHand Wheel feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

• LPcylinder must be arranged for vapor withdrawal and include collar to protect LPcylinder valve. Always keep LP cylinders in upright position during use, transit or storage.

LPcylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

• LPgas is nontoxic, odorless and colorless when produced. For Your Safety, LPgas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

• LPgas is highly flammable and may ignite unexpectedly when

mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.

• LPdealer must purge new cylinder before filling.

• Dealer should NEVER tilt LPcylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder wilt vary by

temperature.

• A frosty regulator indicates gas overfill. Immediately close LP

cylinder valve and caII local LPgas dealer for assistance.

• Do not release liquid propane (LP)gas into the atmosphere. This

isa hazardous practice.

• To remove gas from LPcylinder, contact an LPdealer or catt a

local fire department for assistance. Check the telephone directory under "Gas Companies" for nearest certified LP

dealers.

34461-41600070 ° 5

LP Tank Exchange Connecting Regulator To The LP Tank

• Many retailers that seii griiis offer you the option of replacing your empty LPtank through an exchange service. Use only those

reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD

safety feature-equipped tank as described in the "LPTank" section of this manual.

• Always keep new and exchanged LPtanks inupright position

during use, transit or storage.

• Leak test new and exchanged LPtanks BEFOREconnecting to grill.

LP Tank Leak Test

For your safety

• Leak test must be repeated each time LPtank is exchanged or refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical

appliances. During leak test, keep grill away from open flames or sparks.

• Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows

in figure below. Leaks are indicated by growing bubbles.

1.LPtank must be properly secured onto grill. (Refer to assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LPtank OFF by turning OPD hand wheel clockwise to a full stop.

4. Remove the protective cap from LPtank valve. Always use cap and strap supplied with valve.

Hand Wheel

rpe 1outlet with

thread on outside

Safety Relief

Strap and Cap

If "growing" bubbles appear do not use or move the LP

tank. Contact an LPgas supplier or your fire department!

• Do not use household cleaning agents. Damage to the gas train components (valve/hose/regulator) can result.

Do not insert a POL transport plug (plastic part with external threads) into the type 1 valve outlet. It will defeat the Safety

Relief Valve feature.

5. Hold regulator and insert nipple into LP tank valve. Hand-tighten the coupling

nut, holding regulator in a straight line with LPtank valve so as not to crossth-

thread the connection.

Nipple has to be centered into the LP

tank val

6 ° 34461-41600070

Hold coupling nut and regulator as shown for proper connection

to LP tank valve.

6. Turn the coupling nut clockwise and tighten to a fuII stop. The regulator wilI seat on the back-check feature in the LPtank

valve, resulting insome resistance. An additional one-half to three-quarters turn is required to complete the connection.

Tighten by hand only - do not use tools.

NOTE"

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the

connection, do not use this regulator! Catt 1-800-4-MY-HOME ® for an identical replacement part.

Leak Testing Valves, Hose and Regulator

1.Turnall grill control knobsto OFF.

2.Be sure regulator is tightly connected to LPtank.

3.Compieteiy open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off

immediately. There is a major Ieak at the connection. Correct

before proceeding by calling Sears for replacement parts at

1-800-4-MY-HOME _.

4.Brush soapy solution onto areas where bubbles are shown in

picture below:

Never remove threaded

orifice at end of valve.

• Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

• Outdoor gas appliance is not intended to be installed in or on a boat.

• Outdoor gas appliance is not intended to be installed in or on an RV.

• Never attempt to attach this grill to the self-contained LPgas system of a camper trailer or motor home.

• Do not usegrill until leak-tested.

• If a leak is detected at any time, STOP and call the fire department.

• If you cannot stop a gas leak, immediately close

LPcylinder valve and call LPgas supplier or your fire

department!

5. If "growing" bubbles appear, there is a leak. Close LPtank valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Catt for replacement parts at 1-800-4-MY-HOME ®.

6. Aiways ciose LPtank valve after performing teak test by turning hand wheel clockwise.

34461-41600070 ° 7

For Safe Use of Your Grill and to Avoid Serious Injury.

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that

burn.

• Do not block holes in sides or back of grill.

• Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch,

covered patio, or under an overhead structure of any kind.

• Do not use charcoal or ceramic briquets in a gas grill.

• Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire, or to sources of ignition etc.

Safety Tips

• Before opening LPcylinder valve, check the coupling nut for tightness.

• When grill is not in use,turn off all control knobs and LPcylinder valve.

• Never move grill while in operation or stili hot.

• Use long-handled barbecue utensils and oven mitts to avoid burns and splatters.

• Maximum load for sideburner and side shelf is 10 tbs.

• The grease tray must be inserted into grill and emptied after each use. Do not remove grease tray until grill has completely cooled.

• Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the griii cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

• If you notice grease or other hot material dripping from grill, determine the cause, correct it, then clean and inspect valve. Keep ventilation openings in cylinder enclosure (grill cart) free and clear

of debris.

• Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either

the control panel or the firebox bowl.

• The regulator may make a humming or whistling noise during operation. Thiswill not affect safety or use of grill.

• If you have a grill problem see the "Troubleshooting Section".

• If the regulator frosts, turn off grill and LPcylinder valve immediately. This indicates a problem with the cylinder and it

should not be used on any product. Return to supplier!

• Apartment Dwellers. Check with management to learn the requirements

and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the

ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is

hazardous.

• Never operate grill with LPcylinder out of correct position specified in assembly instructions.

• Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.

* 34461-41600070

CAUTION

• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP

cylinder off.

• Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.

Main Burner Igniter Lighting

• Do not beanover griIi while lighting.

1.Open lid during iighting.

2. Turn on valve from source or tank.

3. To ignite, turn Ignition Burner knob to _ HI.

4. Pushand hold electronic ignition button.

5. If ignition does not occur in 5 seconds, turn the burner

controls OFF, wait 5 minutes, and repeat the lighting procedure.

6. To ignite other main burners after ignition burner is lit,turn a

control knob that is adjacent to a tit burner to _ Hi. Ignite far left burner last.

7. To ignite the Side Burner, follow steps 3-5 using the Side

Burner knob.

If igniter does not work, follow Match Lighting instructions.

Turn controls and gas source or tank OFF when not in use.

CAUTION

If ignition does not occur in 5 seconds, turn the

burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with

the valve open, gas will continue to flow out of the burner and could ignite with risk of injury.

Match Lighting

ADo not Iean over grill while lighting.

1.Open lid during iighfing.

2. Place match into match holder (hanging on right back leg). Light match, piace into iighfing hote on left side of firebox.

3. Turn right knob to HI position. Be sure burner iighfs and stay tit.

4. Light other burners fotiow with step 3.

Sideburner Match Lighting

1.Open sideburner lid. Turn on gas at LPcylinder.

2 Place lit match near burner 3 Turn sideburner knob to HI Be sure burner lights and stays tit

Burner Flame Check

• Remove cooking grates and heat diffusers Light burners, turn knobs from HI to LO You should see a smaller flame in

LO position than seen on HI Perform burner flame check

on sideburner, also Always check flame prior to each use If only tow flame is seen refer to "Sudden flame drop or low flame" in

the Troubleshooting Section

Turning Grill Off

• Turn all knobs to OFF position Turn LPcylinder off by turning

Igniter Check

• Turn gas off at LPcylinder Press and hold electronic igniter button "Click" should be heard and spark seen each time

between collector box or burner and electrode See "Troubleshooting" if no click or spark

Valve Check

• Important: Make sure gas is off at LPcylinder before checking valves Knobs lock in OFFposition To check

valves, first pushin knobs and release, knobs should spring

back If knobs do not spring back, replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly

Hose Check

• Before each use, check to see if hoses are cut or worn Replace damaged hoses before using grill Use only

valve/hose/regulator as specified in the parts list of this Use & Care Guide

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the

factory (and should never be painted) Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinseand allow to completely air dry Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or

specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft

n.onabrasive cloth.

• Stainless steel surfaces: To maintain your grill's high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease

deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on

cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

34461-41600070 ° 9

CAUTION

SPIDER ALERT!

IMPORTANT: Always ensure that the venturi burner tubes are clean. A venturi burner tube has a narrow area in

which spiders tend to build nests.

If you notice that your grill isgetting hard to light or that the flame isn't as strong as it should be, take the time to check and

clean the venturi's.

Spiders or small insects have been known to create "flashback" problems. The spiders spin webs, build nests and lay eggs in the grill's venturi tube (s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause

injury.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner

assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LPcylinder

2 Remove cooking grates and heat diffusers 3 Remove cotter pin from rear of burners

4 Carefully Iift each burner up and away from valve openings We suggest three ways to clean the burner tubes Usethe one

easiest for you

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook Runthe hook through each burner

tube several times

ZZZZZZII........................................ .... ___

(B) Use a narrow bottle brush with a flexible handle (do not use

a brass wire brush), run the brush through each burner tube several times

the burner tube and out the burner ports Check each

port to make sure air comes out each hole

5 Wire brush entire outer surface of burner to remove

food residue and dirt

6 Clean any blocked ports with a stiff wire such as an

open paper ctip

7 Check burner for damage, due to normal wear and

corrosion some holes may become enlarged If any large cracks or holes are found replace burner

VERY IMPORTANT: Burner tubes must reengage valve openings See illustrations below

To prevent flashbacks and ensuregood performance the burner and venturi assemblyshould be removed from the grill and cleaned

fore usewhenever the grill has been idle for anextended period.,

Storing Your Grill

•Clean cooking grates

•Store in dry location

•When LPcylinder is connected to grill, store outdoors in a

well ventilated space and out of reach of children

• Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer once available

•Store grill indoors ONLY if LPcylinder is turned off and Disconnected, remove from grill and stored outdoors

• When removing grill from storage, follow "Cleaning the Burner

Assembly' instructions before starting grill

10 " 34461-41600070

8 CarefuIiy r:_ptace burners 9 Attach burners to brackets with cotter pin 10 Reposition carryover tubes and attach to burners Replace

heat diffusers and cooking grates

Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. Place food over unlit burner(s); the heat from tit burners circulates gently throughout the grill, cooking meat or

poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking.

1 Burner Cooking

Cook with direct or indirect heat.

Best for smaller meals or foods. Consumes less fuel.

Indirect Cooking Instructions

• Always cook with the Iid closed.

• Due to weather conditions, cooking times may vary. During

cotd and windy conditions the temperature setting may

need to be increased to insure sufficient cooking

temperature.

• Place food over over unlit burner(s).

Food Safety

Food safety is a very important part of enjoying the outdoor

cooking experience. To keep food safe from harmful bacteria, foilow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kilt bacteria. Use a thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly. For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am

4:00 pm EST).

How To Tell If Meat Is Grilled Thoroughly

• Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat thermometer to be sure food has

reached a safe internal temperature, and cut into food to check for visual signs of doneness.

• Whole poultry should reach 180° F; breasts, 170° F.Juices should run clear and flesh should not be pink.

• Hamburgers made of any ground meat or poultry should reach 160° F,and be brown in the middle with no pink juices Beef, veal and tamb steaks, roasts and chops can be cooked to 145° F.Aii cuts of pork should reach 160° F.

• NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats tike hot dogs, grill to 165° F,or until steaming hot.

2 Burner Cooking

Great indirect cooking on low.

Produces slow, even heating.

Ideal for slow roasting and baking.

WARNING: To ensure that it is safe to eat, food must be cooked to the minimum internal temperatures listed inthe table below.

USDA* Recommended Safe Minimum Internal Temperatures Beef, VeaI, Lamb and Pork - Whole Cuts_ 145° F Fish 145° F

Beef, Veal, Lamb and Pork - Ground 160° F Egg Dishes 160° F

Turkey, Chicken & Duck - Whole, Pieces & 165°F Ground

United States Department of Agriculture

_Altow meat to rest three minutes before carving or consuming.

34461-41600070 ° 11

Key

Side Burner Lid

Rotate Rod, Side Burner Lid

Side Burner Grid

Side Burner

Igniter Wire, Side Burner

Locater Pin,Side Burner

Side Burner Base

Right Side Shelf

Side Shelf Handle

Electronic Ignition Module

Control Panel

Gas Valve, Main Burner

Side Burner Hose

Gas Valve, Side Burner

Manifold ,Main Burner

Bezel, Control Knob

Control Knob

Regulator

Contter Pin

Gas Tank Holder

Front Panel

Tank Baffle

Wheel

Bottom Shelf

Middle Shelf, Right Cart

Bottom Panel, Right Cart

Front Leg Bracket

Back Panel, Right Cart

Front Bottom Rail, Right Cart

Rear Bottom Rail, Right Cart

Front Top Rail ,Right Cart

Description

Qty Part Number

1 40800064

2 40800118

1 40800119 1 40800121 1 40800120

2 40800135

1 40800063 1 41600005

1 41600099 1 40800122 1 41600085

4 40900205

1 40900210 1 40900209

1 40800037

5 40900036

5 40900206

1 40800115

9 110050

1 40800130

2 41600051

1 40800090

2 40800124

1 41600057 1 41600049

1 41600050

2 41600048

1 41600055 1 41600045

1 41600042 1 41600052

Key Description Qty Part Number

32 Rear Top Rail, Right Cart 1 41600053 33 Front Bottom Rail, Left Cart 1 41600022

34 Rear Bottom Rail, Left Cart 1 41600026 35 Back Rail 1 41600054

36 Left Side Shelf 1 41600002 37 Grease Cup Clip 1 40800131

38 Grease Cup 1 40800026 39 Firebox 1 40700021

40 Silicone Rubber Bumper 2 50300205

41 Temperature Gauge 1 40900201

42 Logo 1 40800106 43 Rotate Rod, Lid 2 50300207

44 Lid 1 40700004 45 Silicone Rubber Bumper 2 40700103

46 Bezel ,Lid Handle 2 40900013 47 Lid Handle 1 40900012

48 Warming Rack 1 40900203

49 Cooking Grate 2 40900204

50 Heat Diffuser 4 40800023

51 Flame Carry Over Tube 3 40800022 52 Main Burner 4 40700125

53 Igniter Wire, Main Burner 1 40900207

54 Grease Accumulate Panel 1 40900029

55 Left Leg Frame 1 41600011 56 Middle Leg Frame 1 41600029

57 Right Leg Frame 1 41600017 58 Light Rod Chain 1 120007

59 Axle Rod 1 408D00125

60 Leg Extender 2 40800127

61 Split Pin 2 110025

Not Pictured Hardware Pack Manual

12 • 34461-41600070

41600069

41600070

If you are missing hardware or have damaged parts after unpacking grill,

call 1-888-287-0735 for replacement.

To order replacement parts after using grill, call 1-800-4-MY-HOME ®

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34461-4"160007,0 . "13

NOTICE: Once you have unpacked the grill according to the STOP SHEET

instructions, check all grill parts against the pictures on this ancl the following

two pages. If any parts are missing or damaged, call 1-888-287-0735

14 • 34461-41600070

34461-41600070* 15

16* 34461-41600070

CAREFULLY READ AND PERFORM ALL INSTRUCTIONS ON THE FOLLOWING PAGES.

Tools Required:

• Adjustable wrench (not provided)

• Screwdriver (not provided)

• 7/16" Combination wrench (not provided)

• The following hardware is provided in blister pack for convenient use.

M4XIO screw Qty: 41 pcs

M5X10 screw Qty: 2 pcs

M6X13 screw Qty: 32 pcs

AA A Battery

Qty:l pc

M5 flat washer Qty: 2 pcs

M6 compression washer Qty: 8 pcs

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34461-41600070 ° 17

Leg To Leg Frame

Align the middle holes on the front rail brackets with the holes on the bottom of the middle leg frame.

Attach brackets to frame with (4) M6x13 screws. (A) Attach left cart front and rear bottom rail to left leg frame and middle leg frame with (8) M6x13 screws. (B) Attach right cart front and rearbottom rail to right leg frame and middle leg frame with (8) M6x13 screws. (C)

Note: Tight all screws on this step.

Left leg frame Middle leg frame

Key#33

M6X13 screw Qty: 20 pcs

Middle leg frame

Front leg bracket

Left leg frame

Middle leg frame

Left cart front

bottom rail

Key#34 _ Left cart rear

bottom rail

Right leg frame

18 "*34461-41600070

Key#29

Right cart front bottom rail

Key#30 Right cart rear bottom rail

Wheels and Leg Extenders to Cart

Turn cart upside down. Insert axle rod through wheel and other wheel. Attach with (1)Axle washer, nut and hitch pin. Use gloved hand or rubber mallet to hammer leg extenders onto right legs.

Axle Rod

_ teg Extender

Hitch Pin

M6 Washer

Nut

34461-41600070 ° 19

Bottom Shelf

Attach left cart bottom panel to left leg frame with (3) M4xl0 screws. Be sure to attach with tank

hold down bar facing left leg frame as shown.

DAttach right cart bottom panel to middle and right leg frames with (6) M4xl0 screws.

t,,-,

M4X10 screw Qty: 9 pcs

Left cart bottom panel

Left Leg frame

Front

Right Leg frame

20 "*34461-41600070

Right Cart Bottom Panel

+ 46 hidden pages