Kenmore 640-04921798-7 Owner’s Manual

Use & Care Guide
Manual de Uso y Cuidado
English / Espafiol
Model/Modelo: 139.01566310
Item /Articulo: 640-04921798-7
Kenmoreo
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P/N 3027951 Rev4 11/12 Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A. www.kenmore.com
www.sears.com www.kmart.com
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If you smell gas:
1.Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas
supplier or your fire department.
1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any
other appliance.
Installation Safety Precautions
Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. A conversion kit must
be purchased for use with natural gas.
Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.
IMPORTANT: This grill is intended for outdoor use and is not
intended to be installed in or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this Use & Care Guide with the
customer after delivery and/or installation.
Call Grill Service Center For Help And Parts If you have questions or need assistance during assembly,
please call 1-800-482-0131. You will be speaking to a representative of the grill manufacturer and not a Sears employee. To order new parts call Sears at
1-800-4-MY-HOME.
Product Record IMPORTANT: Fill out the product record information
below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
NOTE TO CONSUMER: Leave this Use & Care Guide in a convenient place for future reference.
Safety Symbols The symbols and boxes shown below explain what each
heading means. Read and follow all of the messages found throughout the manual.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in
death or serious injury.
For residential use only. Do not use for
commercial cooking.
© 2012 KCD IP, LLC
CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided,
may result in minor or moderate inju_.
For Your Safety .................................. 2
Grill Service Center ............................... 2
Product Record Information ........................ 2
Safety Symbols ................................... 2
Installation Safety Precautions ....................... 2
Kenmore Grill Warranty ........................... 3
Use and Care .................................. 4-11
Natural Gas Conversion Kit ........................ 12
Parts List .................................... 13-19
Parts Diagram ................................... 20
Assembly .................................... 21-30
Troubleshooting ............................... 31-33
Repair Protection Agreements Congratulations on making a smart purchase. Your new
Kenmore @product is designed and manufactured for years of dependable operation. But like all products, it may require
repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what the Repair Protection Agreement includes: m Expert service by our 10,000 professional repair
specialists
m Unlimited service and no charge for parts and labor on
all covered repairs
m Product replacement up to $1500 if your covered
product can't be fixed
m Discount of 25% from regular price of service and
related installed parts not covered by the agreement; also, 25% off regular price of preventive maintenance check
m Fast help by phone - we call it Rapid Resolution -
phone support from a Sears representative. Think of us
as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. You
can call anytime day or night, or schedule a service appointment online.
The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we
will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information call 1-800-827-66SS.
Sears Installation Service For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®
Kenmore One Year Limited Warranty When installed, operated and maintained according to all
supplied instructions, if this appliance fails due to a defect in material and workmanship within one year from the date of
purchase, call 1-800-4-MY-HOME ® to arrange for free repair or replacement if repair is unavailable.
For ten years from the date of purchase, any burner that rusts through will be replaced free of charge. After the first year from the date of purchase, you are responsible for the labor
cost to have it installed. All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or surface rusting, which are either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance. All warranty coverage is void if this product is ever used while
providing commercial services or if rented to another person.
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for.
1. Expendable items that can wear out from normal use within the warranty period, including but not limited to batteries,
light bulbs and surface coatings or finishes.
2. A service technician to instruct the user in correct product installation, operation or maintenance.
3. A service technician to clean or maintain this product.
4. Damage to or failure of this product if it is not installed, operated or maintained according to the all instructions supplied with the product.
5. Damage to or failure of this product resulting from accident, abuse, misuse or use for other than its intended purpose.
6. Damage to or failure of this product caused by the use of detergents, cleaners, chemicals or utensils other than those
recommended in all instructions supplied with the product.
7. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.
Disclaimer of implied warranties; limitation of remedies Customer's sole and exclusive remedy under this limited
warranty shall be product repair as provided herein. Implied warranties, including warranties of merchantability or fitness
for a particular purpose, are limited to one year or the shortest period allowed by law. Sears shall not be liable for
incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the duration of
implied warranties of merchantability or fitness, so these exclusions or limitations may not apply to you.
This warranty applies only while this appliance is used in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL
60179
NEVER store a spare LP cylinder under or near the grill appliance or in an enclosed area.
Never fill a cylinder beyond 80% full.
If the information in the two points above is not followed exactly, a fire causing death or serious
injury may occur.
An over filled or improperly stored cylinder is a hazard due to possible gas release from the
safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
If you see, smell or hear gas escaping, immediately get away from the LPcylinder and grill appliance and call your fire department.
LP Cylinder
The LP cylinder used with your grill must meet the following requirements:
Use LPcylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
LPcylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for
marking.
LPcylinder valve must have:
Type 1 outlet compatible with
regulator or grill.
Safety relief valve.
UL listed Overfill Protection Hand Wheel
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use only LPcylinders equipped with this type of valve.
LPcylinder must be arranged for vapor withdrawal and
include collar to protect LPcylinder valve. Always keep LP
cylinders in upright position during use, transit or storage.
LP Tank Removal, Transport and Storage
Turn OFF all control knobs and LPtank valve. Turn coupling nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then lift LP tank up and off of support bracket. Place the dust
cap on cylinder valve outlet whenever the cylinder is not in use.
Only install the type of the dust cap of the cylinder valve outlet
that is provided with the cylinder valve. Other types of caps or
plugs may result in leakage pf propane. Failure to use safety cap as directed may result in
serious personal injury and/or property damage.
LP Tank Valve
Cap
Retainer Strap
A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP tank inside
a vehicle which may become overheated by the sun.
Do not store an LP tank in an area where children play.
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
LPgas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to
rotten cabbage) so that it can be smelled.
LPgas is highly flammable and may ignite unexpectedly
when mixed with air.
LP Cylinder Filling
Use only licensed and experienced dealers.
LPdealer must purge new cylinder before filling.
Dealer should NEVER fill LPcylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by
temperature.
A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.
Do not release liquid propane (LP)gas into the atmosphere. This is a hazardous practice.
To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP dealers.
4
LPTankExchange
Manyretailersthatsellgrillsofferyoutheoptionofreplacing youremptyLPtankthroughanexchangeservice.Useonly
thosereputableexchangecompaniesthatinspect,precision fill,testandcertifytheircylinders.Exchangeyourtankonly
foranOPDsafetyfeature-equippedtankasdescribedin the"LPTank"sectionofthismanual.
AlwayskeepnewandexchangedLPtanksinuprightposition duringuse,transitorstorage.
LeaktestnewandexchangedLPtanksBEFORE connectingtogrill.
Connecting Regulator To The LP Tank
1. LPtank must be properly secured onto grill. (Refer to assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LPtank OFF by turning OPD hand wheel clockwise to a full stop.
4. Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve.
OPD Hand Wheel
LPTankLeakTest Foryoursafety
LeaktestmustberepeatedeachtimeLPtankisexchanged orrefilled.
Donotsmokeduringleaktest.
Donotuseanopenflametocheckforgasleaks.
Grillmustbeleaktestedoutdoorsinawell-ventilatedarea, awayfromignitionsourcessuchasgasfiredorelectrical
appliances.Duringleaktest,keepgrillawayfromopen flamesorsparks.
Usea cleanpaintbrushanda50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appear do not use or move the LP
tank. Contact an LP gas supplier or your fire department!
_, Do not use household cleaning agents. Damage to gas
train components (valve/hose/regulator) can result.
Type 1outlet with thread on outside
Safety Relief
Strap and cap
Do not insert a POL transport plug (plastic part with external threads)
into the Type 1tank valve outlet. It will defeat the Safety Relief Valve
feature.
5. Hold regulator and insert nipple into LP tank valve. Hand-tighten the coupling nut, holding regulator in a straight
line with LPtank valve so as not to crossthread the
connection.
Nipple has to be centered into the LP tank valve.
Hold coupling nut and regulator as shown for proper connection
to LP tank valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP
tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete
the connection. Tighten by hand only - do not use tools.
NOTE: If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! Call 1-800-482-0131
for assistance.
Leak Testing Valves, Hose and Regulator
1.Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LPtank.
3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for
replacement parts at 1-800-4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown in picture below:
A Never remove threaded
orifice at end of valve.
° Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.
° Outdoor gas appliance is not intended to be installed
in or on a boat.
° Outdoor gas appliance is not intended to be installed
in or on an RV.
° Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
° Do not use grill until leak-tested. ° If a leak is detected at any time, STOP and call the
fire department.
° If you cannot stop a gas leak, immediately close
LPcylinder valve and call LP gas supplier or your fire
department!
5. If "growing" bubbles appear, there is a leak. Close LP tank valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call Sears for
replacement parts at 1-800-4-MY-HOME®.
6. Always close LP tank valve after performing leak test by turning hand wheel clockwise.
For Safe Use of Your Grill and to Avoid Serious Injury:
* Do not let children operate or play near grill. * Keep grill area clear and free from materials that
burn.
* Do not block holes in sides or back of grill. * Check burner flames regularly.
" Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any
kind.
" Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
* Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire, or to sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.
Safety Tips
slL Before opening LPcylinder valve, check the coupling nut
for tightness.
slk When grill is not in use, turn off all control knobs and LP
cylinder valve.
slL Never move grill while in operation or still hot. slk Use long-handled barbecue utensils and oven mitts to
avoid burns and splatters.
slk Maximum load for side burner and side shelf is 10 Ibs.
The grease tray must be inserted into grill and emptied
slk after each use. Do not remove grease tray until grill has
completely cooled.
slk Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior
to grilling. It is not recommended to clean cooking surfaces while grill is hot.
slk If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect
valve, hose and regulator before continuing. Perform a leak test.
slL Keep ventilation openings in cylinder enclosure (grill cart)
free and clear of debris.
slL Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.
slL The regulator may make a humming or whistling noise
during operation. This will not affect safety or use of grill.
slk If you have a grill problem see the "Troubleshooting
Section".
silk If the regulator frosts, turn off grill and LPcylinder valve
immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!
Apartment Dwellers:
Check with management to learn the requirements and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from
walls or rails. Do not use on or under balconies.
NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is hazardous.
Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from specified operation position.
Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.
Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP
cylinder off.
Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may
damage the product.
Ignitor Lighting the Grill
1.Open lid during lighting.
2. Open LPcylinder valve or natural gas valve.
3. Push any burner control knob in and turn the knob to the left to "HI" position. You will hear a clicking sound from all the
burners. Keep pressing the knob until the burner is lit.
7
4. If ignition does not occur in 5 seconds, turn the burner control off, wait 5 minutes for gas to clear away, and repeat
step 3.
5. To light other burners, repeat step 3.
NOTE: If ignitor does not work, follow Match Lighting
instructions.
Turn controls and gas source or tank OFF when
not in use.
If ignition does not occur in 5 seconds, turn the burner control off, wait 5 minutes, and repeat the lighting
procedure. DO NOT leave burner control knob in ON position if burner does not light. If the burner does not
ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of
injury.
Match-Lighting
A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
Light match, place into the firebox.
3. Push in and turn right knob to HIGH position. Be sure burner
lights and stays lit.
4. Light other burners by pushing knob in and turning to HI
position.
Burner Flame Check
Remove cooking grates and heat diffusers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller
flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to
each use.
Turning Grill Off
Turn all knobs to position. Turn LPcylinder off by turning hand-wheel clockwise to a full stop.
Ignitor Check
Turn gas off at LPcylinder. Pushthe control knob in and turn the knob to the left to "HI" position." Clicking" should be
heard and spark seen each time between collector box or burner and electrode. See "Troubleshooting" if no click or
spark.
Valve Check
Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back
to OFF position. Valves should turn smoothly.
Hose Check
Before each use, check to see if hoses are cut or worn. Replace damaged hoses before using grill. Use only identical
replacement part valve/hose/regulator as specified in the Parts List of this Use and Care Guide.
Side burner Match Lighting
1. Open side burner lid. Turn on gas at LPcylinder.
2. Place lit match near burner.
3. Turn side burner knob to HI. Be sure burner lights and stays lit.
General Grill Cleaning
Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with
scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven
cleaner to painted surfaces.
Plastic parts: Wash with warm soapy water and wipe dry.
Donotusecitrisol,abrasivecleaners,degreasersora concentratedgrillcleaneronplasticparts.Damagetoand
failureofpartscanresult.
Porcelainsurfaces:Becauseofglass-likecomposition,most residuecanbewipedawaywithbakingsoda/watersolution
orspeciallyformulatedcleaner.Usenonabrasivescouring
powderforstubbornstains.
Paintedsurfaces:Washwithmilddetergentornonabrasive
cleanerandwarmsoapywater.Wipedrywitha soft
nonabrasivecloth.
Stainlesssteelsurfaces:Tomaintainyourgrill'shighquality
appearance,washwithmilddetergentandwarmsoapy waterandwipedrywitha softclothaftereachuse.Baked-
ongreasedepositsmayrequiretheuseofanabrasiveplastic cleaningpad.Useonlyindirectionofbrushedfinishtoavoid
damage.Donotuseabrasivepadonareaswithgraphics.
Cookingsurfaces:Ifabristlebrushisusedtocleananyof
thegrillcookingsurfaces,ensurenoloosebristlesremainon cookingsurfacespriortogrilling.Itisnotrecommendedto
cleancookingsurfaceswhilegrillishot.
StoringYourGrill
Cleancookinggrates.
Storeindrylocation.
WhenLPcylinderisconnectedtogrill,storeoutdoorsina wellventilatedspaceandoutofreachofchildren.
Covergrillif storedoutdoors.Choosefroma varietyofgrill coversofferedbymanufacturer.
StoregrillindoorsONLYifLPcylinderisturnedoffand disconnected,removedfromgrillandstoredoutdoors.
Whenremovinggrillfromstorage,follow"CleaningtheBurner Assembly"instructionsbeforestartinggrill.
CleaningtheBurnerAssembly Followtheseinstructionstocleanand/orreplacepartsof
burnerassemblyorif youhavetroubleignitinggrill.
1.TurngasoffatcontrolknobsandLPcylinder.
2.Removecookinggratesandheatdiffusers.
3.Removecotterpinsfromrearofburners.
4. Carefully lift each burner up and away from valve openings.
SPIDER ALERT!
If you notice that your grill is getting hard to light or that The flame isn't as strong as it should be, fake the time to
check and clean the burner tubes.
Spiders or small insects have been known to create "flashback" problems. The spiders spin webs, build nests
and lay eggs in the grill's burner tubes obstructing the flow of gas to the burner. The backed-up gas can ignite
in the burner tube behind the control panel. This is known as a flashback and it can damage your grill and even
cause injury.
To prevent flashbacks and ensure good performance the burner and burner tube assembly should be removed
from the grill and cleaned before use whenever the grill has been idle for an extended period.
We suggest three ways to clean the burner tubes. Use the one easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
5. Wire brush entire outer surface of burner to remove food
residue and dirt.
6. Clean any blocked ports with a stiff wire such as an open
paper clip.
7. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
_ii_i_i_iil;_iil;iiil;iiil;i_il;iiiiil;iiiillI;¸¸II;IIIIII;¸III;_¸'_....
Correct burner-to-valve engagement
Indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the
grill by indirect heat. Place food over unlit burner(s); the heat from lit burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame.
This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and
juices that drip during cooking.
1Burner Cooking
Cook with direct or indirect heat. Best for smaller meals or foods.
Consumes less fuel.
Food Safety Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria, follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly. For more information call: USDA Meat and Poultry Hotline
at 1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am-4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
Meat and poultry cooked on a grill often browns very fast on
the outside. Use a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to
check for visual signs of doneness.
Whole poultry should reach 180° F; breasts, 170 ° F. Juices
should run clear and flesh should not be pink.
Hamburgers made of any ground meat or poultry should
reach 160 ° F, and be brown in the middle with no pink juices. Beef, veal and lamb steaks, roasts and chops can be cooked
to 145°F. All cuts of pork should reach 160° F.
NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F, or until steaming hot.
Indirect Cooking Instructions
Always cook with the lid closed.
Due to weather conditions, cooking times may vary. During cold and windy conditions the temperature setting
may need to be increased to insure sufficient cooking temperatures.
Place food over unlit burner(s)
2 Burner Cooking
Great indirect cooking on low. Produces slow, even heating.
Ideal for slow roasting and baking.
WARNING: To ensure that it is safe to eat, food must be cooked to the minimum internal temperatures listed in the table
below.
USDA _ Recommended Safe Minimum Internal Temperatures
Beef, Veal, Lamb and Pork - Whole Cuts _ 145° F
Fish 145° F
Beefr Veal r Lamb and Pork - Ground 160° F Egg Dishes 160° F
Turkey, Chicken & Duck - Whole, Pieces & Ground 165° F
United States Department of Agriculture
_AIIow meat to rest three minutes before carving or consuming.
10
GasRequirements LPGas
IfyourgrillisforLPGas,theregulatorsuppliedissetfor an11-in.watercolumn(WC)andisforusewithLPgas
only.Thefactory-suppliedregulatorandhosemustbe usedwitha20-lb.LPgastank.
ExcessFlowControlandLowHeat Thepropaneregulatorassemblyincorporatesanexcess
flowdevicedesignedtosupplythegrillwithsufficientgas flowundernormalconditionsyetcontrolexcessgasflow.
Rapidchangesinpressurecantriggertheexcessflow deviceprovidingalowflameandlowtemperature.If the
tankvalveisturnedopentoallowgasflowwhilea burner valveisopen,thesurgeofpressurewillcausethedevice
toactivate.Thedevicewillremaincloseduntilthe pressureisequalized.Thisshouldoccurwithin5
seconds. To ensure this does not cause difficulty in lighting the grill,
follow these instructions:
1. Make sure all burner valves are "OFF".
2. Open the tank valve and wait 5 seconds.
3. Light the burners one at a time following the lighting
instructions.
Care and Maintenance Time Table Chart
Frequency Based
Grill Item Painted surface
Stainless surface
All grates
Stainless grates
Porcelain grates
Burner heat tents Burners
Burner box interior
on Normal Use
Twice yearly Twice yearly
After each use
15 days
15 days
30 days 90 days
120 days
CALIFORNIA PROPOSITION 65
Cleaning Method Car wax
Stainless cleaner Burn off and wipe
Wire brush/ Dishwasher safe
Scrub pad soapy water/Dishwasher
safe Wire brush
Wire brush
Interior grill cleaning products (available at
sears)
Helpful Care and Maintenance Hints
Before grilling, pre-heat grill for 15 minutes on "HI" with hood down. To avoid uncontrolled flare-ups or grease fires, grill meats with hood open. Close hood if meats are
thick or weather is cold, or if you are using a rotisserie or indirect cooking.
Always protect your hand with a pot holder or cooking glove when coming into contact with a hot surface.
Hood up when grilling meats, especially chicken. Hood down when indirect or rotisserie cooking.
NEVER leave your grill unattended while cooking.
After use, close hood, turn burners to HI for 15 min. for self-cleaning, grease burn off.
1. Combustion by-products produced when using this product contain chemicals known to State of
California to cause cancer, birth defects and other reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to State of
California to cause cancer, birth defects or other reproductive harm.
Wash your hands after using this product.
11
OperatingInstructions:
1.Toconnect,pushbacksocketsleeve.
Yourgrillcanbeconvertedtonaturalgas.The conversionmustbeperformedbyaqualifiedgas
technician.
Natural gas conversion kit Kenmore Model # 01898
(Manufacturer Part No.: 9141650)
To purchase a Natural Gas Conversion kit call Sears at
1-800-4-MY-HOME®
Natural Gas Connection Preparation:
1. Turn off gas supply, and then remove cap on gas supply side.
2. Recommended: Install a shut-off valve on gas supply side before installing the socket.
3. Socket should be installed by an authorized technician in accordance with the national fuel gas code (NFPA 54/ANSI223.1).
4. Before inserting plug, turn on gas supply and leak test all connections including the stem of the shut-off valve and the opening of the socket. For best results,
use an ammonia-free soap & water solution.
Socket Sleeve
2. Insert plug and release sleeve.
3. Push plug until sleeve snaps forward. (Gas will flow automatically. Failure to connect plug properly to
socket will inhibit gas flow to the appliance.)
Socket
To disconnect
1. Pull Sleeve back. Pull plug out of socket. (Gas is automatically shut off.)
2. Close shut-off valve or turn off gas supply, and replace dust caps on socket and plug.
Plug
Natural Gas Now that your grill is converted to Natural Gas use, it is
set for 7-inch water column (WC) pressure, and cannot
be used with Propane Gas. Gas pressure is affected by
gas line size and the length of gas line run from the
house. Follow the recommendations in the chart below.
From House to Grill
Distance
Up to 25 ft.
Tubing Size
3/8 in. diameter
26-50 ft.
1/2 in. diameter
51-100 ft.
Over 101 ft.
2/3 of the run: 3/4 in. diameter 1/3 of the run :1/2 in. diameter
3/4 in. diameter
12
Part list detail with graphic:
No. QTY Description
Artwork
1 1
2 2
3 2
Bottom Panel Assembly
Castor
Castor with Lock
i
4 1
5 1
6 1
7 1
Tank Tray
Cart Left side Panel Assembly
Cart Right side Panel Assembly
Cart Rear Panel
iii!
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13
Cart Beam Assembly
10
11
12
Triangle Strengthening Wedge
Tank Exclusion Bar
Drip Tray Assembly
Left side Door Assembly
ifi_
,ii_!
13
14
Right side Door Assembly
Handle Assembly
14
15
Handle Bezel
16
17
18
Handle Screw Cap
Door Hinge
Hood Handle
,y ,,,"/ i, ,//
Y Y
19
2O
Hood Handle Bezel
Grill Body Assembly
15
21
Side Table Assembly
22
23
24
Sicle Burner Assembly
Bezel
Knob
L_
_D
98 °
O_
90°
i80 °
i8"
25
26
27
Knob
Igniter
Side burner grid
16
28
Heat Diffusers
29
3O
31
32
Cooking Grid
Warming Rack
Drip Cup
Door Stop
33
34
ii
Hardware Tool Kit
5109076
L_
_]?Z]
Natural Gas Conversion Kit
Not Included, purchase separately
01898
17
Hardware Tool Kit:
AA. M6"16 Screw
QTY: 57 pcs
BB. M6 Washer QTY.. 18 pcs
CC.M6 Stretchy Washer
DD. M5"16 Screw QTY." 18pcs
EE.Washer 18"6.4"1.5, QTY.. 4 pcs
QTY: 22 pcs
/i
: ;[i[[i[iiii I I i[i!i[ti[ilii I
',\
"\\ j
_ ¸..../
FF. M4"6 Screw GG. M4"10 Screw HH. M5 Blast-proof II. AA Battery JJ. M4"28 Screw, QTY.. 4 pcs QTY..24 pcs Washer QTY:2 pcs QTY.. 1pcs QTY.. 1pcs
If you are missing hardware or have damaged parts after unpacking grill, call 1-800-482-0131 for replacement. To order replacement parts after using grill, call 1-800-4-MY-HOME®
\\
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same
18
Parts List:
No. Description
1 Hood Inner Panel 2 Hood Rotation Shaft 3 Hood Assembly
4 Thermometer 5 Name Plate
6 Hood Plastic Cushion 7 Hood Handle Cap
8 Hood Handle 9 Warming Rack
10 Cooking Grate 11 R Pin 12 Main Burner
13 Main Burner Ignition Pin 14 Body Assembly
15 Heat Shield 16 Rear Cover Shield 17 Infrared Burner
18 Heat Diffusers 19 Rear Burner Front Shield 20 Rear Burner Nozzle
Support
21 Rear Burner
Nozzle Assembly
22 Rear Burner Ignition Pin 23 Rear Burner Ripple Tube 24 Thermocouple
25 Thermocouple Sitting Box
26 Side Burner Lid 27 Trivet
28 Side Burner Soup Tray 29 Grill Body Plastic Cushion 30 Side Table Assembly
31 Fixing Bracket 32 Infrared Side Burner
33 Side Burner Panel 34 Side Burner Ignition Pin
35 Side Burner Nozzle
Support
36 Side Burner Nozzle 37 Regulator
38 Side Burner Gas Tube &
Valve Assembly
39 Side Burner Nozzle Ripple
Tube
40 Igniter
Part. No.
CH3017301 CH3017302
CH3017303 CH3017304 CH3017305
CH3017306 CH3017307
CH3017308 CH3017309
CH3017310 CH3017311
CH3017312 CH3017313 CH3017314
CH3017315 CH3017316 CH3017317
CH3017318 CH3017319 CH3017320
CH3017321
CH3017322 CH3017323 CH3017324
CH3017325
CH3017326 CH3017327
CH3017328 CH3017329 CH3017330
CH3017331 CH3017332 CH3017333
CH3017334 CH3017335
CH3017336 1 76 Cylinder Tray CH3017337 1 77 Cylinder Screw Assembly
CH3017338 1 78 Ignition Pin Assembly
CH3017339 1 79 Cylinder Guide Rail
CH3017340
QTY
1
2
1 1
1
2 2
1 1
2
4 4 4
1 1 1
1
4
1 1
1 1
1 1
1 1
1 2
1 3 1
1 1 1
No. Description
41 Main Burner Ignition Wire 42 Rear Burner Ignition Wire 1 43 Side Burner Ignition Wire 1
44 Ignition Wire 45 Side Table Assembly
46 Side Table Panel 47 Main Gas Tube& Valve
Assembly
48 Side Table Handle 49 Side Table Handle Cap
50 Control Panel 51 Bezel
52 Main Burner Knob 53 Rear Burner Knob
54 Screw Cap of the Handle 55 Door Handle Bezel
56 Door Handle 57 Left Door Assembly 58 Right Door Assembly 59 Cart Left Panel Assembly 60 Drip Tray Assembly
61
Cart Right Panel Assembly
62 Cart Rear Panel Assembly 63 Cart Beam
64 Drip Cup Assembly 65 Triangle Strengthening
Wedge 66 Magnet 67 Door Stop
68 Bottom Panel 69 Side Burner Ripple Tube
70 Cylinder Shield 71 Door Hinge 72 Castor with Lock
73 Castor 74 Cylinder Guide Rail Shield
75 Guide Rail Shield Bracket
80 Guide Rail Shield Support
Part. No.
CH3017341 CH3017342
CH3017343 CH3017344 CH3017345
CH3017346 CH3017347
CH3017348 CH3017349
CH3017350 CH3017351
CH3017352 CH3017353 CH3017354
CH3017355 CH3017356 CH3017357
CH3017358 CH3017359 CH3017360
CH3017361
CH3017362 CH3017363 CH3017364
CH3017365
CH3017366 CH3017367
CH3017368 CH3017369 CH3017370
CH3017371 CH3017372 CH3017373
CH3017374 CH3017375
CH3017376 CH3017377
CH3017378
CH3017379
CH3017380
QTY
4
1 1 2
1 1 1
2
4
1
6 5
1
4 4
2 1
1 1
1
1 1
1 2
1 1
1 1
1
4
2 2
1 1
1 1 1
2
3
Other Parts : Hardware Tool Kit 5109076
Use & Care Guide 3027951 Not included with grill, sold separately: Natural Gas Conversion Kit, Part No. 01898
19
Part Diagram
88
.......23
84
...........S
$6 27
.............3 O
.........38
El
4 0
41
I
2O
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