Kenmore 640-03982839-7 Owner’s Manual

Use & Care Guide Manual de Uso y Cuidado
English / Espafiol
I(enmoreo
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Items / Arficulos: 640-03982839-7
P/N 40900319 Sears Brands Management Corporation Hoffman Estates, lL 60179 U.S.A.
www.kenmore.com www.sears.com
www.kmart.com
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If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Installation Safety Precautions
Please read this User's Manual in its entirety before using the grill.
Failure to follow the provided instruction can result in
seriously bodily injury and/or property damage.
Some parts of this grill may have sharp edges. Please wear suitable protective gloves.
Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
_/ehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.
All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or
boats.
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-888-287-0735. You will be speaking to a representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at 1-800-4-MY-HOME _.
Product Record
IMPORTANT: Fill out the product record information below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
NOTE TO INSTALLER: Leave this User's Manual with the customer after delivery and/or installation.
NOTE TO CONSUMER: Leave this User's Manual in a convenient place for future reference.
Safety Symbols The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
For residential use only. Do not use for commercial
cooking.
2 ° 16142-40900319 © 2012 KCD IP, LLC
CAUTION
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or moderate injury.
For Your Safety ... Grill Service Center...
Product Record Information ... Installation Safety Precautions ... Safety Symbols ... Kenmore Grill Warranty...
Use and Care.
•.. 4-10
KENMORE GRILL WARRANTY
2 2
One Year Full Warranty on Kenmore Grill
2
Ifthis griii fails due to a defect in materiai or workmanship
2
within one year from the date of purchase, catt 1-800-4-MY
HOME @to arrange for free repair (or replacement if repair
2
proves impossible).
3
Limited Warranty on Burners
Parts List... Parts Diagram...
Before Assembly ... Assembly...
Troubleshooting...
Repair Protection Agreements Congratulations on making a smart purchase. Your new Kenmore _>
product is designed and manufactured for years of dependable operation. But Iike alI products, it may require repair from time to time That's when having a Repair Protection Agreement can save you
money and aggravation.
Purchase a Pepa/r Pro/ec//on Agreemen/ now and pro/ec/ yourse/f
from unexpec/ed hassle and expense.
Here's what the Repair Protection Agreement s includes:
[] Expert service by our 10,000 professional repair specialists [] Unlimited service and no charge for parts and labor on att
covered repairs
[] Product replacement up to $1500 if your covered product
can't be fixed
[] Discount of 25% from regular price of service and related
installed parts not covered by the agreement; also, 25% off
regular price of preventive maintenance check
[] Fast help by phone - we catI it Rapid Resolution -
phone support from a Sears representative. Think of us as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a simple phone catt is att that it takes for you to schedule service. You can calI anytime day or night, or schedule a service appointment online.
...11
.12
... 13-16
17-25
26-28
For ten years from the date of purchase, any burner that rusts through will be replaced free of charge. After the first year from the date of purchase, you pay for labor if you wish
to have it installed.
Aii warranty coverage excludes igniter battery and grill part paint toss, discoloration or rusting, which are either
expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result of normal use, accident or improper maintenance.
Aii warranty coverage isvoid if this griit is ever used for commercial or rental purposes.
Aii warranty coverage applies only if this grill is used in the United States.
This warranty gives you specific legal rights, and you may atso have other rights which vary from state to state.
Sears Brands Management Corporation Hoffman Estates, IL 60179
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. catI 1-800-4-MY-HOME _>
The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we wilt provide a fulI refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair
Protection Agreement today[
Some limitations and exclusions apply. For prices and additional information in the U.S.A.call 1-800-827-6655.
*Coverage inCanada varies on some items.Forfull details call SearsCanada at 1-800-361-6665.
CALIFORNIA PROPOSITION 65
This product contains chemicals, including lead and lead compounds inbrass fittings. It also produces combustion
by-products when used. These substances are known to
the State of California to cause cancer, birth defects or other reproductive harm.
Wash vour hands after hand#no this oroduct.
16142-40900319 ° 3
° NEVER store a spare LPcylinder under or near the
appliance or in an enclosed area.
° Never fill a cylinder beyond 80% full.
If the information in the two points above is not followed exactly, a fire causing death or serious
injury may occur.
An overfilled or improperly stored cylinder isa hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
If you see, smell or hear gas escaping, immediately get away from the LP cylinder and
appliance and call your fire department.
LPTank Removal, Transport And Storage
TurnOFFatIcontrol knobsand LPtankvalve. Turncoupling nut
counterclockwise by handonly- do not usetools to
disconnect.Lift LPtankwire upward off of LPtankcollar, then Iift LPtank up and off of supportbracket. Installsafety cap onto LP tank valve.Always usecap and strap suppliedwith valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage.
LPTank Valve., _'_
_Safety Cap
_'_ _Retainer Strap
A disconnected LPtank in storage or being transported must have a safety cap installed (as shown). Do not store an LPtank
in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LPtank inside a vehicle
which may become overheated by the sun.
Do not store an LPtank in an area where children play.
LP Cylinder
The LPcylinder used with your grill must meet the following requirements:
Use LPcylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tail) with 20 lb. (9 kg.)
Capacity maximum.
LPcylinders must be constructed and marked in accordance
with specifications for LPcylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LPcylinder collar for marking.
LPcylinder valve must have:
Type 1outlet compatible with regulator or grill.
Safety relief valve.
UL listed Overfilt Protection Device (OPD). This OPD safety OPDHand Wheel feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
LPcylinder must be arranged for vapor withdrawal and include collar to protect LPcylinder valve. Always keep LP cylinders in upright position during use, transit or storage.
LPcylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
LPgas is nontoxic, odorless and colorless when produced. For Your Safety, LPgas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
LPgas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
Use only licensed and experienced dealers.
LPdealer must purge new cylinder before filling.
Dealer should NEVER tilt LPcylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder wilt vary by
temperature.
A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and caII local LPgas dealer for assistance.
Do not release liquid propane (LP)gas into the atmosphere. This
isa hazardous practice.
To remove gas from LPcylinder, contact an LPdealer or catt a
local fire department for assistance. Check the telephone directory under "Gas Companies" for nearest certified LP
dealers.
4 ° 16142-40900319
LP Tank Exchange Connecting Regulator To The LP Tank
Many retailers that seii griiis offer you the option of replacing your empty LPtank through an exchange service. Use only those
reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD
safety feature-equipped tank as described in the "LPTank" section of this manual.
Always keep new and exchanged LPtanks in upright position
during use, transit or storage.
Leak test new and exchanged LPtanks BEFOREconnecting to grill.
LP Tank Leak Test
For your safety
Leak test must be repeated each time LPtank is exchanged or refilled.
Do not smoke during Ieak test.
Do not use an open flame to check for gas leaks.
Grill must be Ieak tested outdoors in a welI-ventilated area, away from ignition sources such as gas fired or electrical
appliances. During teak test, keep grill away from open flames or sparks.
Use a clean paintbrush and a 50/50 mild soap and water solution. Brushsoapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
1.LPtank must be properly secured onto grill. (Refer to assembly section.)
2. Turn aII control knobs to the OFF position.
3. Turn LPtank OFF by turning OPD hand wheel clockwise to a fulI stop.
4. Remove the protective cap from LPtank valve. Always use cap and strap supplied with valve.
Hand Wheel
rpe 1outlet with
thread on outside
Safety Relief
/
Strap and Cap
If "growing" bubbles appear do not use or move the LP
tank. Contact an LPgas supplier or your fire department!
Do not use household cleaning agents. Damage to the gas train components (vatve/hose/regulator) can result.
Do not insert a POL transport plug (plastic part with external threads) into the type 1 valve outlet. It will defeat the Safety
Relief Valve feature.
5. Hold regulator and insert nipple into LP tank valve. Hand-tighten the coupling
nut, holding regulator in a straight Iine with LPtank valve so as not to crossth-
thread the connection.
Nipple has to be centered into the LP
tank val
16142-40900319 ° 5
Hold coupling nut and regulator as shown for proper connection
to LP tank valve.
6. Turn the coupling nut clockwise and tighten to a fuII stop. The regulator wiII seat on the back-check feature in the LPtank
valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
Tighten by hand only - do not use tools.
NOTE"
If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator! Catt 1-800-4-MY-HOME ® for an identical replacement part.
Leak Testing Valves, Hose and Regulator
1.Turnall grill control knobsto OFF.
2.Be sure regulator is tightly connected to LPtank.
3.Compieteiy open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major Ieak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME _.
4.Brush soapy solution onto areas where bubbles are shown in
picture below:
Never remove threaded
orifice at end of valve.
Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.
Outdoor gas appliance is not intended to be installed in or on a boat.
Outdoor gas appliance is not intended to be installed in or on an RV.
Never attempt to attach this grill to the self-contained LPgas system of a camper trailer or motor home.
Do not usegrill until leak-tested.
If a leak isdetected at any time, STOP and call the fire department.
If you cannot stop a gas leak, immediately close
LPcylinder valve and call LPgas supplier or your fire
department!
5. If "growing" bubbles appear, there is a leak. Close LPtank valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Catt for replacement parts at 1-800-4-MY-HOME ®.
6. Aiways ciose LPtank valve after performing teak test by turning hand wheel clockwise.
6 ° 16142-40900319
For Safe Use of Your Grill and to Avoid Serious Injury.
Do not let children operate or play near grill.
Keep grill area clear and free from materials that
burn.
Do not block holes in sides or back of grill.
Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any kind.
Do not use charcoal or ceramic briquets in a gas grill.
Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire, or to sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.
Safety Tips
Before opening LPcylinder valve, check the coupling nut for tightness.
When grill is not in use,turn off all control knobs and LPcylinder valve.
Never move grill while in operation or stili hot.
Use long-handled barbecue utensils and oven mitts to avoid burns and splatters.
Maximum load for sideburner and side shelf is 10 tbs.
The grease tray must be inserted into grill and emptied after each use. Do not remove grease tray until grill has completely cooled.
Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the griii cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
If you notice grease or other hot material dripping from grill, determine the cause, correct it, then clean and inspect valve. Keep ventilation openings in cylinder enclosure (grill cart) free and clear
of debris.
Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either
the control panel or the firebox bowl.
The regulator may make a humming or whistling noise during operation. Thiswill not affect safety or use of grill.
If you have a grill problem see the "Troubleshooting Section".
If the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
Apartment Dwellers. Check with management to learn the requirements
and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.
NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is
hazardous.
Never operate grill with LP cylinder out of correct position specified in assembly instructions.
Always close LPcylinder valve and remove coupling nut before moving LP cylinder from specified operation position.
CAUTION
Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.
Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP
cylinder off.
Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.
Main Burner Igniter Lighting
Do not beanover griIi while lighting.
1.Open lid during iighting.
2. Turn on valve from source or tank.
3. To ignite, turn Ignition Burner knob to _ HI.
4. Pushand hold electronic ignition button.
5. If ignition does not occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes, and repeat the lighting procedure.
6. To ignite any other Main Burner, turn knob to HI.
7. To ignite the Side Burner, follow steps 3-5 using the Side
Burner knob.
If igniter does not work, follow Match Lighting instructions.
16142-40900319 ° 7
Turn controls and gas source or tank OFF when not in use.
CAUTION
If ignition does not occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the burner and could ignite with risk of injury.
Match Lighting
ADo not Iean over grill while lighting.
1.Open lid during iighfing.
2. Place match into match holder (hanging on right back leg). Light match, piace into iighfing hote on left side of firebox.
3. Turn right knob to HI position. Be sure burner iighfs and stay tit.
4. Light other burners fotiow with step 3.
Sideburner Match Lighting
1.Open sideburner lid. Turn on gas at LPcylinder.
2 Place lit match near burner 3 Turn sideburner knob to HI Be sure burner lights and stays tit
Burner Flame Check
Remove cooking grates and heat diffusers Light burners, turn knobs from HI to LO You should see a smaller flame in
LO position than seen on HI Perform burner flame check
on sideburner, also Always check flame prior to each use If only tow flame is seen refer to "Sudden flame drop or low flame" in
the Troubleshooting Section
Turning Grill Off
Turn all knobs to OFF position Turn LPcylinder off by turning
Igniter Check
Turn gas off at LPcylinder Press and hold electronic igniter button "Click" should be heard and spark seen each time
between collector box or burner and electrode See "Troubleshooting" if no click or spark
Valve Check
Important: Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check
valves, first pushin knobs and release, knobs should spring
back If knobs do not spring back, replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly
Hose Check
Before each use, check to see if hoses are cut or worn Replace damaged hoses before using grill Use only
valve/hose/regulator as specified in the parts list of this Use & Care Guide
General Grill Cleaning
Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the
factory (and should never be painted) Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinseand allow to completely air dry Do not apply a caustic grill/oven cleaner to painted
surfaces.
Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.
Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft
n.onabrasive cloth.
Stainless steel surfaces: To maintain your grill's high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.
Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
8 ° 16142-40900319
CAUTION
SPIDER ALERT!
IMPORTANT: Always ensure that the venturi burner tubes are clean. A venturi burner tube has a narrow area in
which spiders tend to build nests.
If you notice that your grill isgetting hard to light or that the flame isn't as strong as it should be, take the time to check and
clean the venturi's.
Spiders or small insects have been known to create "flashback" problems. The spiders spin webs, build nests and lay eggs inthe grill's venturi tube (s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause
injury.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LPcylinder
2 Remove cooking grates and heat diffusers 3 Remove cotter pin from rear of burners
4 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one
easiest for you
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook Runthe hook through each burner
tube several times
ZZZZZZII........................................ .... ___
(B) Use a narrow bottle brush with a flexible handle (do not use
a brass wire brush), run the brush through each burner tube several times
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports Check each
port to make sure air comes out each hole
5 Wire brush entire outer surface of burner to remove
food residue and dirt
6 Clean any blocked ports with a stiff wire such as an
open paper clip
7 Check burner for damage, due to normal wear and
corrosion some holes may become enlarged If any large cracks or holes are found replace burner
VERY IMPORTANT: Burner tubes must reengage valve openings See illustrations below
To prevent flashbacks and ensure good performance the burner and venturi assemblyshould be removed from the grill and cleaned
fore usewhenever the grill has been idle for an extended period.,
Storing Your Grill
Clean cooking grates
Store in dry location
When LPcylinder is connected to grill, store outdoors in a
wetiventiiated space and out of reach of children
Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer once available
Store grill indoors ONLY if LPcylinder is turned off and Disconnected, remove from grill and stored outdoors
When removing grill from storage, follow "Cleaning the Burner
Assembly' instructions before starting grill
.J
8 Carefully replace burners 9 Attach burners to brackets with cotter pin
10 Reposition carryover tubes and attach to burners Replace
heat diffusers and cooking grates
16142-40900319 ° 9
Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. Place food over unlit burner(s); the heat from tit burners circulates gently throughout the grill, cooking meat or
poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking.
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods. Consumes less fuel.
Indirect Cooking Instructions
Always cook with the lid closed.
Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may
need to be increased to insure sufficient cooking
temperature.
Place food over over unlit burner(s).
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria, foilow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kilt bacteria. Use a thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly. For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am
4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat thermometer to be sure food has
reached a safe internal temperature, and cut into food to check for visual signs of doneness.
Whole poultry should reach 180° F; breasts, 170° F.Juices should run clear and flesh should not be pink.
Hamburgers made of any ground meat or poultry should reach 160° F,and be brown in the middle with no pink juices Beef, veal and lamb steaks, roasts and chops can be cooked to 145° F.Aii cuts of pork should reach 160° F.
NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.
When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F,or until steaming hot.
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
WARNING: To ensure that it is safe to eat, food must be cooked to the minimum internal temperatures listed in the table below.
USDA* Recommended Safe Minimum Internal Temperatures Beef, Veat, Lamb and Pork - Whole Cuts_ 145° F Fish 145° F
Beef, Veal, Lamb and Pork - Ground 160° F Egg Dishes 160° F
Turkey, Chicken & Duck - Whole, Pieces & 165°F Ground
United States Department of Agriculture
_Altow meat to rest three minutes before carving or consuming.
10 ° 16142-40900319
Key Description
] Side Burner Lid
2 Rotate Rod, Side Burner Lid 3 Side Burner Grid 4 Side Burner
5 Igniter Wire, Sideburner
6 Located Pin, Side Burner
7 Side Burner Base 8 Right Side Shelf
9 Fascia, Right Side Shelf
10 Electronic Ignition Module
11 Control Panel
12 Gas Valve, Main Burner 13 Side Burner Hose
14 Gas Valve, Side Burner 15 Manifold, Main Burner 16 Regulator
17 Control Knob Bezel 18 Control Knob
19 Right Side Panel
20 Door Hinge
21 Door Magnet
22 Hote Bushing 23 Right Door
24 Door Handle 25 Door Magnet Box
26 Bottom Shelf 27 Standard Caster
28 Swivet Caster 29 Swivel Caster with Brake
30 Tank Baffle
31 Cotter Pin
Qty
2
2
4
5
5
4 4
2
2
8
1
1 1
1
1 1
1 1
1
1 1
1 1
1
1 1
1 1
1 1
1
Part Number
40200044
40800118 40800119
40800121
40800120 40800135
40800063 40200035
40900046
40800122
40900032 40900205
40900210
40900209 40800037
40800115
40900036 40900206
40900054
40900211
40200094 40400005
40900066 40900076
40200072
40900069 40900214
40900213 40900212
40200070
110050
Key Description
32 Cart Support Angle Bar 33 Tank Holder
34 Left Door 35 Left Side Panel
36 Match Holder 37 Match Holder Bracket
38 Lighting Rod Chain 39 Back Panel
40 Silicone Rubber Bumper
41 Door Bracket
42 Back Rail 43 Grease Cup
44 Grease Cup Clip
45 Grease Tray 46 Fascia, Left Side Shelf
47 Left Side Shelf 48 Silicone Rubber Bumper
49 Temperature Gauge 50 Logo
51 Rotate Rod, Lid
52 Lid 53 Bezel, Lid Handle
54 Lid Handle
55 Warming Rack
56 Cooking Grate 57 Heat Diffuser
58 Flame Carry Over Tube 59 Firebox
60 Electrode, Main Burner
61 Main Burner
Qty
Part Number
2
1 1
1 1
1 1
1
2
1 1
1 1
1 1
1
2
1 1
2
1
2
1 1
2
4
3
1 1
4
40900060
40800130
40900062 40900052
40800128 40800129
41100105
40900056
50300025
40900059
40900057 40800026
40800131
40900029 40900040
40200024
40700103 40900201
40800106
50300207
40900003
40900013 40900012
40900203 40900204
40800023 40800022
40900015
40900207 40900030
Not Pictured Hardware Pack
Manual
1 40900320 1 40900319
If you are missing hardware or have damaged parts after unpacking grill, call 1-888-287-0735 for replacement.
To order replacement parts after using grill, call 1-800-4-MY-HOME ®
16142-40900319 ° 11
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12 . 16142-40900319
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READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX.
Step 1: Open shipping box by slicing down its edges with a box cutter, take out hardware pack,
manual, bottom shelf, two doors. Next remove the two side panels, warming rack, door bracket, back rail and back panel. Remove all parts from plastic bags.
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Step 2. Remove the left and right Styrofoam from Grill Head. Open grill lid and take out the boxes, packaged grates and grease tray. Remove all packing material, and take all parts out of boxes.
14 * 16142-40900319
16142-40900319"*15
CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES.
Tools Required:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
The following hardware is provided in blister pack for convenient use.
M4X10 screw Qty: 28 pcs
M5X10 screw Qty: 4 pcs
M6X13 screw Qty: 32 pcs
M4XIO countersunk head screw
Qty: 8 pcs
M5 flat washer
Qty: 4 pcs
AAA Battery
Qty:l pc
i
M6 compression washer
Qty: 8 pcs
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Turn bottom shelf upside down. Attach the casters to bottom shelf with (16)M6x13 screws.
D Bottom Shelf
Note: Install each caster into the correct position as shown in the figure below. The standard
caster will only install in one direction.
[] Turn bottom shelf right side up. Attach door magnets to bottom shelf with (2) M4xl0 screws.
M6X13 screw Qty: 16pcs M4X10 screw Qty: 2 pcs
Swivel Caster _ _
Key#. 28 ] Part#: i
40900213 _ _
** Vvvv
, : :
Swivel Caster with Brake
Key#: 29 Part#: 40900212
Standard Caster
Key#: 27 Part#: 40900214
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Cart
[] To attach side panels, align side panel leg holes with leg holes on each side of bottom shelf.
Left side panel hasmatch holder attachment. [] Attach left and right side panels to sides of bottom shelf with (4) M6x13 screws. (A) [] Attach back panel to bottom shelf and two side panels with (6)M4xl0 screws. (B) [] Attach tank baffle bar to back panel and bottom shelf with (2) M4xl0 screws. (C) [] Align door bracket holes with holes on side panels. Attach bracket to side panels with (4)
M4xl0 screws. (D) Note: Attach bracket so that magnets are at top.
[] Align the holes in the cart support angle bars with holes on bottom shelf and side panels.
Attach angle bars with (8) M4xl0 screws. (E)
A
M6X13 screw
Qty: 4 pcs
M4X10 screws Qty: 20 pcs
B
C
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i
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D
E
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