Kenmore 625.38811 User Manual

Page 1
OWNER'S
MANUAL
MODEL NO.
Kenmore C-20
625.388110
Caution:
Read and Follow
All Safety Rules and
This Product.
If you have questions when
installing, operating or main- taining your softener, and when setting the timer, call
this toll-free number...
1-800-426-9345
(M - F, 7 am - 8 pm, CST)
For repair or replacement
parts, call this toll-free num-
ber...
1-800-366-7278
See back cover for other
Sears service numbers.
www, KenmoreWater, com
SAVE THIS MANUAL
Water Softener
with Deluxe Valve
Warranty
Start Up / Setting Timer
How It Works
Care Of
Specifications
Repair Parts
Use the plastic bag and tie provided, to hang manuals
nearby" the softener for future reference.
I Sears, Roebuck and Co., 3333 Beverly Road, Hoffman Estates, IL 60179 USA I
PRINTED IN U.S.A. 7267326 (R_v. A 3[23[04)
Page 2
...........................................................................................................WARRANTY
W
A
R R
A N T
Y
i_J_J_ _J_J_ _J_J,
......ff..........
SEARS RESIDENTIAL WATER SOFTENER
FULL ONE YEAR WARRANTY ON WATER SOFTENER
For one year from the date of purchase, when this water softener is installed and maintained in accordance with our instructions, Sears will repair, free of charge,
defects in material or workmanship in this water softener.
FULL TEN YEAR WARRANTY AGAINST LEAKS
For ten years from the date of purchase, Sears will furnish and install a new current model water softener tank or salt storage drum, free of charge, if either the tank
or drum develop a leak.
TO OBTAIN WARRANTY SERVICE, SIMPLY CONTACT THE NEAREST SEARS
SERVICE CENTER THROUGHOUT THE UNITED STATES. This warranty ap- plies only while this product is in use in the United States.
This warranty gives you specific legal rights, and you may have other rights which
vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
If you want your water softener professionally installed, talk to your Sears Salesman. He will arrange for a prompt, quality installation by Sears Authorized Installers.
SEARS INSTALLATION POLICY SEARS INSTALLATION WARRANTY
All installation labor arranged by Sears shall be per- formed in a neat, workmanlike manner in accor-
dance with generally accepted trade practices. Fur- ther, all installations shall comply with all local laws, codes, regulations, and ordinances. Customer
shall also be protected, during installation, by insur- ance relating to Property Damage, Workman's
Compensation and Public Liability.
FACTS AND FIGURES TO KEEP
Fill in the blanks below and keep this book in a safe place so you always have these facts.
Water Softener Model NoA-
Serial Number / Date Installed rating decal
Water Hardness Grains Per Gallon (underside of Iron Content Parts Per Million salt hole cover)
pH. Taste And / Or Odor
Water Pressure Pounds / Square Inch Water Flow Rate Gallons Per Minute
In addition to any warranty extended to you on the
Sears merchandise involved, which warranty be-
comes effective the date the merchandise in installed, should the workmanship of any Sears ar-
ranged installation prove faulty within one year,
Sears will, upon notice from you, cause such faults
to be corrected at no additional cost to you.
The model number is on the rating decal, located on the rhn, under the salt hole coy er.
A
Page 3
',_.........,_.......,_.......,_.......,_.......,_.......,_.......,_ TABLE
I............................................ OF CONTENTS
B
I_
0
N
T
N
a_
B. C.
D. E.
a_
B_
a_
B_
C. D.
WATER SOFTENER START UP
Safety Guides Check List of Step-By-Step Guides To Install
Program The Timer ...................................
Sanitizing The Water Softener ..........................
Adding Salt to the Storage Tank ........................
HOW YOUR WATER SOFTENER WORKS
Faceplate _mer Features Soft Water Service and Regeneration
CARE OF YOUR WATER SOFTENER
Salt: Refilling Storage Tank / Salt Bridge Keeping The Water Softener Clean
Protect The Water Softener From Freezing Checklist (Not Getting Soft Water)
PAGE NO.
1-1 1-2
1-3, 1-4
1-5 1-6
2-1
2-2 to 24
3-1
3-2 3-3
3-4
,_ _ ,_,
a_
a_
B_
C.
a_
B_
C.
ABOUT YOUR WATER SOFTENER
Dimensions / Specifications
SERVICE TECH. INFORMATION
Troubleshooting ...................................... 5-1 to 5-4
Rotary Valve Service 5-5
Water Flow Through The Softener Valve ................. 5-6 to 5-8
REPAIR PARTS FOR WATER SOFTENER
Water Softener Water Softener Parts List
Valve Assembly Parts List
4-1,4-2
6-1 6-2
6-3, 6-4
B
Page 4
S
SECTION1 WATER SOFTENER START UP
A. SAFETY GUIDES
Read all steps, guides and rules carefully before installing and using your new water softener. Follow all steps exactly to correctly install. Failure to follow
them could cause personal injury or property damage.
Reading this book will also help you to get all of the benefits from your water softener.
C
N
i.JJ.JJ.J .JJ.JJ.J .JJ.J.
i._J.= ._J.=.
Your water softener will remove hardness minerals and "clear water" iron* from water, up to the limits
shown on page 4-1. It will not remove other types of iron, acids, tastes and odors, etc. It will not purify pol-
luted water or make it safe to drink.
Protect the softener and piping from freezing. Dam- age from freezing voids the softener warranty. See
page 3-3.
CAUTIONS
PLEASE READ AND COMPLY WITH THE FOLLOWING
GUIDES TO PREVENT DAMAGE TO THE SOFTENER OR OTHER PROPERTY, PERSONAL INJURY, OR POS-
SIBLE FATAL SHOCK.
THIS SOFTENER WORKS ON 24 VOLTS ONLY. BE
SURE TO USE ONLY THE TRANSFORMER INCLUDED,
AND PLUG IT INTO A NOMINAL 120V, 60 CYCLE
HOUSEHOLD OUTLET THAT IS GROUNDED AND PROPERLY PROTECTED BY AN OVERCURRENT DE-
VICE SUCH AS A CIRCUIT BREAKER OR FUSE. IF TRANSFORMER IS REPLACED, USE ONLY THE AU-
THORIZED SERVICE, CLASS II, 24 VOLT, 10 VA TRANSFORMER.
Unplug the transformer right away if the power cable should become damaged or frayed. Make re-
pairs, or replace transformer, before plugging back into the power outlet.
Always unplug the softener from electrical power
before removing outer valve covers.
This system is not intended to be used for treating water that is microbiologically unsafe or of unknown
quality without adequate disinfection before or after the system.
* Capacity to remove clear water iron was tested in the
field by the manufacturer.
1-1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 5
SECTION1 WATER SOFTENER START UP
B. CHECK LIST OF STEP-BY-STEP GUIDES TO INSTALL
_lb be sure you have done all the steps to install the softener, read the following list. Refer to the Instal-
lation Manual, part no. 7267336, for step-by-step guides.
Page numbers referred to are in the Installation
Manual unless otherwise noted.
m" Is the house water flow going INTO the softener
valve INLET? "lYace piping to be sure. See pages 2-4 and 2-5.
m" Is the plumbing bypass valve (or 3 valves) set for
SERVICE? Bypass valve(s) should always re- main in soft water service position. Position in
"bypass" only if needed for softener repairs. See FIG. 14, page 4-1 of this manual.
Is the valve drain hose connected the right way, and without sharp bends or kinks that could stop or reduce water flow? See page 3-5 in the
installation manual.
Page numbers referred to are in the Installation
Manual unless otherwise noted.
m" Is the transformer plugged into an inside, al-
ways live, grounded, 120V-60Hz electrical out- let? See pages 3-8 and 3-9 in the installation
manual, and the wiring schematic on page 5-1 of this manual.
Be sure to restart the water heater. See page 3-9.
VALVE
INLET
3va,veJl
plastic
Bypass Valve(s)
NOTE; Codes in the state of Massachusetts require installation by a licensed plianber. For installation, use plumbing, code
Z48- CMR of the Commonwealth of Massachusetts.
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
1-2
Page 6
display/I-
RECHARGE button
SECTION1 WATER SOFTENER START UP
C. PROGRAM THE TIMER
f
_,__ up button
f_
down button
_,._;TRONf_ BeQhaFge Tonight
SELECT button
WATER
SOFTENER
When the transformer is plugged in, a model code, and a test number (example: $3.0) show in the face
plate display for 4 seconds. Then, 12:00 AM and PRESENT TIME begin to flash.
53.0
=RESENT TIMtE j
Notes: If SR - - shows in the display, press the UP [Zg or
DOWN (_ button until SR17 is shown. Then, press
the SELECT button to set, and change to the flashing PRESENT TIME display.
To check the model code, unplug the transformer at the wall outlet and plug in again, if other than SR17
shows, see page 5-3 to reset.
SOUND "BEEPER": A "beeper" sounds while
pressing buttons for timer set-up. One beep signals a change in the face plate display. Repeated beeps mean the timer will not accept a change from the
button you have pressed, telling you to use another button. For example, while setting the hardness
(step 2), the beeper sounds repeatedly when the dis- play reaches i using the DOWN button, or the high- est hardness setting using the UP button.
_SET PRESENT TIME OF DAY
If the words PRESENT TIME do not show in the dis- play, press the SELECTbutton (FIG. 2) until they do,
or see the previous notes.
Press the UP / DOWN buttons to set the present time. Press UP to move the display ahead; press
DOWN to move the time backward.
If the present time is between noon and midnight, be sure PM
shows.
If the present time is between midnight and noon, be sure AM
shows.
Each press of the UP /DOWN buttons changes the time by one minute. Holding the buttons in changes the time rapidly.
1-3
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 7
SECTION1 WATER SOFTENER START UP
m
SET WATER HARDNESS NUMBER I_ SET RECHARGE (REGENERATION) TIME
Press the SELECT button once to display 25 (flashing) and HARDNESS.
The grains per gallon (gpg) hard- ness of your water supply is on your water analysis report. Be
sure to enter water test results on page A, for future reference.
If your water supply contains iron, compensate for it by adding to the water hardness number. For ex-
ample, assume your water is 20 gpg hard and con- tains 2 ppm iron. Add 5 to the hardness number for each 1 ppm of iron. In this example, you would use
30 for your hardness number.
20 gpg hardness
2 ppmiron x 5 = 10 +10
(times) 30 HARDNESS NUMBER
Press the UP / DOWN buttons to set your water
hardness number in the display. The DOWN button moves the display to 1. The UP button moves the display to the highest setting (see maximum setting for your model in the specifications).
Note: Each press of the UP / DOWN button changes the
display by i between i and 25. Between 25 and the highest number, the display changes 5 at a time... 25, 30, 35, etc. Holding the UP or DOWN but- ton in changes the display twice each second.
2S
m
Press the SELECT button to display 2:00 AM (flashing) and RECHARGE TIME.
At the 2:00 AM recharge time _'_]0_" setting, the softener begins re- '_
generation (see pages 2-3 and
2-4) at 2:00 AM, ending no later than 4:00 AM. This is a good time in most house-
holds because water is not being used (see Auto- matic Bypass, page 2- 4). If a different recharge time
setting would be better for your household, do the
following.
Press the UP / DOWN buttons to set the desired
recharge starting hour. Be sure to observe the AM- PM as you did when setting the present time of day.
Note: Each press of the UP / DOWN buttons changes the
display i hour. Holding the buttons in changes the display twice each second.
Press the SELECT button once again, to com-
plete initial programming, and RECHARGE TO- NIGHT shows in the display.
C. PROGRAM THE TIMER
IF YOU NEED HELP PROGRAMMING THE TIMER, CALL TOLL FREE,
NUMBER 1- 800 - 426 - 9345.
SEE PAGE 2-1 FOR OTHER FACE PLATE TIMER FEATURES.
1-4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 8
SECTION1 WATER SOFTENER START UP
D. SANITIZE THE WATER SOFTENER
Care is taken at the factory to keep your water soft- ener clean and sanitary. Materials used to make the softener will not infect or contaminate your water supply, and will not cause bacteria to form or grow.
However, during shipping, storage, installing and operating, bacteria could get into the softener. For this reason, sanitizing as follows is suggested 'at when installing.
[The first time you sanitize your softener, be sure
to do all steps in the installation manual, and on pages 1-2, 1-3 and 1-4 of this manual first.
Note: Be certain the bypass valve is pulled out to "service" position.
_!_ Lift the salt hole cover and use a pail to fill the
salt storage tank with 3 gallons of water.
[]Remove the brinewell cover (FIG. 3) and pour
about 3/4 ounce, or i to 2 tablespoons, of com- mon 5.25%, unscented, household bleach (Clo-
rox, Linco, BoPeep, White Sail Eagle, etc.) in the softener brinewell. Replace the brinewell cover.
[]Press the ON/OFF-HOED button and hold for3
seconds to start a recharge. This first recharge does several things.
It draws the bleachinto and through the softener to sanitize it.
It fills the salt tank to the water level needed.
salt hole cover
brinewell cover
(remove and add about
3[4 o_. bleach)
)
brirlewell
F
w_tter, J
about 3 gallons
It gets all the air out of the resin tank.
It prepares the resin bed (see page 2-3) for ser- vice and flushes residual chlorine from the soften-
er. Notes:
This recharge takes about 2 hours. You can sanitize the softener with or without salt in the storage tank.
(t9 Recommended by the water Quality Association. On some water supplies, the water softener may need periodic
disinfecting.
1-5
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 9
E. ADDING SALT TO STORAGE TANK
Brine (salt dissolved in water) is needed for each and every regeneration. The water for making brine is metered into the salt storage tank by the softener. However, you must keep salt in the tank, but it is not
necessary to keep it full. It is best to fill the storage tank one quarter to one half full, and to refill it more often. Salt bridging (see page 3-1) occurs
more often when conditions are humid and the tank is filled to the top.
Fill the tank with NUGGET or PELLET water soft- ener salt. DO NOT use rock salts, as they have dirt
and sediments that will stop the softener from working.
Before filling, be sure the brinewell cover is in place on the top of the brinewell.
If you choose Potassium Chloride (KC1) as a regen- erant, following these suggestions will help give
you years of maintenance free service.
1) Place only one bag of KC1 in your softener at a time (the salt storage tank should contain no more than 60 pounds of KC1 at any one time).
2) A softener using KC1 should not be placed in areas with temperature fluctuations and high hu- midity (KC1 will harden in these environments and may make the softener inoperable).
3) Check the brine tank and brine well (black tube in salt storage tank) monthly. If hardening is present, pour small amounts of warm water on hardened areas until they loosen.
4) If your softener does not have a KC1 salt setting you must increase your hardness setting by 25% to
ensure continuous soft water as in example below.
Kaw Water Hardel_ss
(grams per $aLLcq0
5gp$ 7gp$ i0$p$ 13 $p$ 15 $p$ 19$p$
$p$ 26gp$
26 $p$ 32.gp$
30 $p$ 38 gp$ 35 $p$ 44gp$
40 $p$ 50 gp$
*25%_
Svft_ner setting wheil
usu_ KCI
WATER SOFTENING SALT WITH IRON REMOV-
ING ADDITIVES -- Some salts have an additive to
help the softener handle iron in the water supply. These salts may be used if your water supply has a
high iron content. It is recommended to use Sears Resin Bed Cleaner 42- 34426, for periodic treatments to keep your resin bed clean. This is available at your local Sears store.
saJt
storage
_t&qk
brinewell
Gov_r
brinewell --
Sodium information: Water softeners using sodium
chloride for regeneration add sodium to the water. Persons who are on sodium restricted diets should
consider the added sodium as part of their overall
sodium intake. For example, if your water supply is 15 grains hard, you would have to drink 3 quarts of softened water to consume 335 milligrams of so- dium. That is equivalent to eating 2-1/2 slices of
white bread.
Persons who are concerned about their drinking water should consider a Kenmore Drinking Water
System that will remove or reduce in excess of 90%
of the sodium and other drinking water contami- nants.
1-6
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 10
SECTION2 HOW YOUR WATER SOFTENER WORKS
A. FACEPLATE TIMER FEATURES
EXTRA RECHARGE
S
C
N
i..=..J_J.J ..=..J_,.J,_ ..=..J_. h., ., j.I j.._., j.I.
i..= ..=..J_. h., .,j.I.
i..,j====., i..,j====., i..,j==.
RECHARGE NOW Press the RECHARGE button
Sometimes, a manually started regeneration (recharge) may be
desired, or needed. Two exam- ples are:
- You have used more water than usual (guests visiting) and you
may run out of soft water before the next timer started regenera-
tion.
- You did not refill the softener
with salt before it was gone. After you refill with salt:
You can start a regeneration right
away, or you can set the timer to regenerate at the next 2:00 AM (or other preset recharge time). Do
the following.
RECHARGE TONIGHT
Press and release (do not hold) the ,_ j,_ ] RECHARGE button. RE- =1,=_
CHARGE TONIGHT flashes in REC.ARGETO.lO.T]
the display, and the softener be-
gins regeneration at the next preset recharge time.
Press and release the RECHARGE button once more if you decide to cancel the regeneration, and RE-
CHARGE TONIGHT
PROGRAM MEMORY
If electrical power to the softener goes off, the time
display is blank but the face plate timer keeps the
correct time for about 6 hours. When electrical pow- er comes on again, you have to reset the present
time only if the display is flashing. The HARDNESS and RECHARGE TIME never require resetting un- less a change is desired.Even if the timer is incorrect after a long power outage, the softener works as it
should to keep your water soft. However, regenera- tions may occur at the wrong time of day until you reset the timer to the correct time of day.
ERROR CODE
!
and hold for 3 seconds. RE- 3; !o_w_ CHARGE NOW begins to flash ,_C.A_aE
in the display, and the softener enters the fill cycle of regeneration right away. This
regeneration will last for about 2 hours. Then, you will have soft water again.
IF YOU NEED HELP PROGRAMMING THE TIMER, CALL TOLL FREE,
NUMBER 1- 800-426- 9345.
An error code could appear in b_ .. n the face plate display if a prob- _--_ L! t
lem occurs in the softener elec- tronics. If you see an error code
instead of the present time of day, turn to page 5-2 under "_lYoubleshooting" to resolve the problem.
2-1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 11
SECTION2 HOW YOUR WATER SOFTENER WORKS
B. SOFT WATER SERVICE and REGENERATION
SERVICE REGENERATION
When the softener is giving you soft water, it is called "Service". During service, hard water comes from the house main water pipe into the softener.
Inside the softener resin tank is a bed made up of thousands of tiny, plastic resin beads (FIG. 5). As hard water passes through the bed, each bead at-
tracts and holds the hardness minerals. This is called ion-exchanging. Water without the hardness
minerals (soft water) flows out of the softener and into the house soft water pipes.After a period of
time, the resin beads hold all of the hardness miner- als they can, and cleaning with salt brine is needed.
This cleaning is called regeneration or recharge. Re-
generation is started at 2:00 a.m. by the electronic
timer (see page 2-5). It takes place in 5 stages or cycles. These are:
I ILL i BACKWASH
BRINING FAST RINSE
[] BRINE RINSE
[] FILL: Salt, dissolved in water, is called brine. Brine is needed to clean the hardness minerals from
the resin beads. _lb make the brine, water flows into the salt storage area during the fill stage as shown
in FIG. 6. Fill cycle length depends on how much
soft water making capacity you have used since the last regeneration. As you use more water, fill time increases so more brine is made. The greater
amount of brine cleans more hardness minerals from the resin bed.
Water Flow Through
the Softener in Fill
soft water hardwater
OUT IN
saltstorage
tank(salt
brinevalve
Water Flow Through
the Softener in Service
soft water hard water
OUT IN
resintank
resinbed
saltstorage
tank
brinevalve
\NXN\
fill water
2-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 12
SECTION2 HOW YOUR WATER SOFTENER WORKS
B. SOFT WATER SERVICE and REGENERATION
[] BRINING: During brining, the brine is moved
from the salt storage area, into the resin tank. Inside the resin tank, brine deans hardness minerals from the resin beads and they are discharged out the
drain. How much brine is needed to clean the resin depends on:
- -the amount of service water used between regen-
erations,
- -the amount of resin in the softener,
- -how fast the brine goes through the bed.
The nozzle and venturi (FIG. 7) make suction to take brine from the salt tank and put it into the resin tank. They keep the brine flow down to a very slow rate to get the best resin cleaning with the least salt.
[] BRINE RINSE: After all of the brine is moved
into the resin tank, the brine valve closes. Water keeps flowing the same way it did during brining
except the brine flow has stopped. Hardness miner- als and brine flush from the resin tank to the drain.
Brining and brine rinse together vary in the length of time they take, relative to the fill cycle length.
Water Flow Through the Softener
in Brining and Brine Rinse
hard water ha.rd water
bYP_S OUT t } IN
no_le &
drain
and to the drain. The bed lifts and expands for good cleaning.
Water Flow Through the
Softener in Backwash
hard water hard water
bY_sOUTI ! iN
drain
resinbedlifted
andexpanded
[] FAST RINSE: Backwash is followed by a fast flow of water down through the resin tank. The fast
flow packs the resin bed and gets it ready for return to service (FIG. 9).
After fast rinse, the softener returns to service. Hard water goes into the resin tank where the resin bed
again takes out the hardness minerals. Soft water
goes to the house soft water pipes.
Water Flow Through the
Softener in Fast Rinse
softwater hardwater
ou, I '"
brine valve
\\\\
\
brine
[] BACKWASH: During backwash, water flows
UP through the resin tank (FIG. 8) at a fast rate to flush iron minerals, dirt and sediments from the bed
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
drain
2-3
Page 13
SECTION2 , , I HOW YOUR WATER SOFTENER WORKS
B. SOFT WATER SERVICE and REGENERATION
AUTOMATIC BYPASS
During the brining, brine rinse and backwash cycles of regeneration, HARD water goes through the soft- ener valve and to the house pipes. If a faucet is opened, hard water is there for your needs. Howev-
er, you should not use hot water, if possible, because the water heater will refill with hard water. The soft-
ener, as factory programmed, regenerates from 2:00
AM to about 4:00 AM, a time when not much water is used.
If you start your day earlier in the morning (prior ro 4:00 AM), you may want to change the recharge
starting time. Set the recharge time to 12:00 AM or
1:00 AM (page 1-4). Then regeneration will start and end that much earlier and your water heater
will not refill with hard water if a hot faucet is opened.
ELECTRONICS
Two main parts of the softener's electronics are [] a WATER METER, and [] a COMPUTER.
[] WATER METER-- The water meter is in the soft-
ener valve outlet. As water flows through the meter, it sends electric pulses to the computer. The com-
puter changes the pulses to a measure in gallons of water.
[] COMPUTER -- The computer is part of the faceplate timer circuit board. It is programmed to know the softener's capacity (how many grains of
hardness minerals it will take out of the water before a regeneration is needed). When starting the soften-
er, page 1- 4, you set it for the grains per gallon (gpg) hardness of the water.
"lb find a regeneration pattern best for your needs, the computer uses: (1) water usage from the meter,
(2) hardness setting, (3) softener capacity, and (4) time since the last regeneration. The computer always adjusts this pattern to your water using
habits. It works toward providing you with soft water for the longest time and at the most efficient
salt usage.
Softening capacity is used as hard water goes through the softener and hardness minerals are removed. When the computer determines that only enough capacity remains to provide soft water up to
the next regeneration starting time (2:00 AM, or as otherwise set) it will schedule a regeneration. RECHARGE TONIGHT displays until the regeneration begins. When the regeneration begins,
RECHARGE TONIGHT goes off and RECHARGE NOW flashes during the regeneration.
2-4
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Page 14
SECTION3 CARE OF YOUR WATER SOFTENER
A. SALT: ADDING TO STORAGE TANK, SALT BRIDGE
S
C
N
i.,=..J_J.J .,=..J_,.J,_ .,=..J_.
i.,= .J .,=..J_. h.= .=..I.I.
i....a====., i....a====., i....a==.
WHEN TO ADD SALT: Check the
salt level a few weeks after you
install the softener and every week after that. Add salt to the
storage tank when the salt height is reduced to about 1/4 full (see note on page 1-6). Never let the
softener use all the salt before adding. Without
salt, you will soon have hard water.
Note: You will have a loss in softening capacity and may
get partly hard water if less than 10 inches of salt is in the storage tank.
PLEASE SEE PAGE 1-6 FOR DIRECTIONS ON ADDING SALT.
SALT BRIDGE
Sometimes, a hard crust or salt bridge forms in the salt storage tank. It is usually caused by high hu-
midity or the wrong kind of salt. When the salt bridges, an empty space forms between the water
and salt. Then salt will not dissolve (melt) in the wa- ter to make brine. Without brine, the resin bed does not regenerate and you will have hard water.
If the storage tankis full of salt, it is hard to tell if you have a salt bridge. Salt is loose on top, but the bridge
is under it. The following is the best way to check for a salt bridge.
Salt should be loose all the way to the bottom of the
tank. Hold a broom handle, or like tool, up to the
softener as shown in FIG. 10. Make a pencil mark on the handle, 1" or 2" below the top height of the rim. Then, carefully push it straight down into the salt. If a hard object is felt before the pencil mark gets to
the top of the tank, it's most likely a salt bridge. Carefully push into the bridge in a few places to break it. Do not try to break the salt bridge by pounding on the outside of the salt tank. You may
damage the tank.
1 n _ 2 n
pencil
m&rR
broom
handle
Salt Bridge
pushtoolinto salt bridge tobreak
salt
salt brid,ge
water level
If the wrong kind of salt made the bridge, take it out. Then fill the tank with nugget or pellet salt only.
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
3-1
Page 15
SECTION 3 CARE OF YOUR WATER SOFTENER
B. KEEPING THE WATER SOFTENER CLEAN
NOZZLE & VENTURI
A clean nozzle and venturi (FIG. 11) is a must for the
softener to work right. This small unit moves brine from the salt storage tank to the resin tank during re-
generation. If it becomes plugged with sand, silt,
dirt, etc., the softener will not work and you will get hard water.
"lb get to the nozzle and venturi, remove the softener top cover. Be sure the softener is in service cycle (no
water pressure at nozzle and venturi).
1) Turn off the cap from the nozzle and venturi hous-
ing.
2) Lift out the screen support and screen, do not lose
the large o-ring seal.
3) Then the nozzle and venturi. Wash and rinse the
parts in warm water until clean. If needed, use a
small brush to remove iron or dirt. Also check and clean the gasket, flow plugs and screens.
Carefully replace all parts in the correct order. Lu- bricate the o-ring seal with silicone grease or Vase- line and place in position. Install and tighten the cap, by hand only. Do not overtighten and break
the cap or housing.
Cleaning Nozzle & Venturi
Gap
(HVDO)
Nozzle & Venturi
Housing
IRON FROM RESIN BED
Your water softener takes hardness minerals (cal- cium and magnesium) out of the water. Also, it can
control some "clear water" iron. See maximum al- lowed in the specifications on page 4-1. With clear
water iron, water from a faucet is clear when first put into a glass. After 15 to 30 minutes, the water be-
gins to cloud or turn rust colored. A water softener WILL NOT remove any iron which makes the water cloudy or rusty as it comes from the faucet (called
red water iron). "lb take red water iron out of water, or over the maximum of clear water iron, an iron ill-
ter or other equipment is needed. Your local Sears
store has trained people to help you with iron water
problems.
If your water supply has clear water iron, even though less than the maximum allowed, regular resin bed cleaning is needed. Your local Sears store
has resin bed cleaner, Item No. 42-34426 for this. Clean the bed at least every 6 months. If iron shows
up in the soft water before 6 months, clean more often. Printed instructions are on the resin bed
cleaner bottle.
3-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 16
SECTION 3 CARE OF YOUR WATER SOFTENER
C. PROTECT THE WATER SOFTENER FROM FREEZING
If the softener is installed where it could freeze
Drain All Water From Softener
(summer cabin, lake home, etc.), you must drain all water from it to stop possible freeze damage. _lb
drain the softener:
[]Close the shut-off valve on the house main wa-
i
i
i
ter pipe, near the water meter or pressure tank.
[]Open a faucet in the soft water pipes to vent
pressure in the softener.
i,
[]Refer to FIG. 14 on page 4-1. Move the stem in
a single bypass valve to bypass. Close the inlet and outlet valve in a 3-valve bypass system, and
open the bypass valve. If you want water in the house pipes again, reopen the shut-off valve on
drain wood block
I
the main water pipe.
[]Unplug the transformer at the wall outlet. Re- _ Looking at FIG. 12, lay a piece of 2 inch thick
move the salt hole cover and the main cover, board near the floor drain. Move the softener _lhke off both drain hoses, close to the drain. SLOWLY and CAREFULLY,
tip it over until the rim rests on the wood block with
[]Carefully remove the large holding clips at the over not
the inlet and outlet
the
drain. Do
softener inlet and outlet (see Key No. 66, on page allow the softener's weight to rest on the inlet 6- 3). Separate the softener from the copper and outlet fittings or they will break.
tubes,
or from the
bypass
valve.
[] Tip the bottom of the softener up a few inches
and hold until all water has drained. Leave the
[]Remove the brinewell cover and disconnect the
brine valve tubing at the nozzle and venturi as- sembly (see page 3-2). Lift the brine valve out of
the brinewell. Tip the brine valve upside down
softener laying like this until you are ready to
use it. Plug the inlet and outlet with rags to keep
dirt, bugs, etc. out.
to drain water.
3-3
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 17
SECTION3 CARE OF YOUR WATER SOFTENER
D. CHECKLIST ... TO HELP YOU SAVE MONEY
If your water softener fails to work, make the following easy checks. Often, you will find what's wrong your- self and you won't have to call and wait for service. If you do not find anything wrong, while making the
checks, and your softener still does not work, call Kenmore Water Line at 1-800-426-9345.
Note:
1. Also read ERROR CODE, page 2-1.
2. If an error code is not displayed, press and hold the SELECT button until the display changes. Then, press the SELECT button again and hold until a flashing SR code appears. It must show SR17. If any other number shows, the face plate computer is working on incorrect input and would probably be the cause of the problem. To set SR17, press either the UPI_ or DOWNI_ button. When the correct model code shows, press SELECT to return a flashing 12:00 AM display. Reset the present time, hardness numbeT, etc., pages 1-3 and 1-4.
PROBLEM CAUSE CORRECTION
No soft water No salt (or salt bridged) in the storage tank
Transformer unplugged at the wall outlet, or power cable leads loose from the
electronic board, fuse blown, circuit breaker popped, or circuit switched off.
Manual bypass valve(s) in bypass position
Dirty, plugged or damaged nozzle &
venturi Valve drain hose plugged
Water hard sometimes Hardness number setting too low
Using hot water when softener is Avoidusinghotwaterduringthistimebecause regenerating the water heater refills with hard water (see
Increase in the grains of hardness in your Ask your Sears retail store for a new water
water supply analysis. Then make a new hardness number
Brine tank flooded Restricted drain line Check for kinks, bends or obstructions (see
Plugged or dirty nozzle & venturi Take apart and clean or replace damaged
Valve-rotor disc & seals Check for scratches or grooves, replace if
Refill with salt, or break the salt bridge (page 3-1). Press ON/OFF-HOLD (RECHARGE NOW) button and hold for 3 seconds to start a regeneration (see page 2-1).
Check for loss of power due to any of these and correct. With the power back on, look at the time display and read PROGRAM MEMORY, page 2-1.
Look at FIG.14 on page 4-1. Move the stem in a single valve to service. In a 3-valve bypass, open the inlet and outlet valves, and be sure to fully close the bypass valve.
Take apart and clean or replace damaged parts (see page 3-2).
The drain hose must not have kinks, sharp bends, or be raised too high above the softener (see page 3-5 in your installation
manual).
Press and release the SELECT button until HARDNESS shows in the display. Read the
hardness number in the display and be sure the same grains per gallon number is shown on your water analysis report. See page 1-4 to
reset. Press and release the SELECT button until the present time shows in the display.
Incorrect SR code selected. See above.
Automatic Bypass, page 2-4).
setting (page 1-4).
page 3-5 in your installation manual).
parts (see page 3-2).
needed.
3-4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 18
SECTION4 KNOW ABOUT YOUR WATER SOFTENER
A. DIMENSIONS / SPECIFICATIONS
BYPASS VALVES
S
C
N
i_J_J_ _J_J_ _J_. i_J_ _J_J_ _J_.
F
A
Salt Tank Height 34-1/2 102.2
B
Resin Tank Diameter 8 20.3 (nominal)
C
Resin Tank Height 35 101.6 (nominal)
D
Inlet-Outlet Height 36-1/2 105.4
E
Overall Height 46 116.8
F1
Length 18 49.5
F2
Width 11-1/2 41,9
Distance between inlet- 3-3/8 8.6 outlet center lines
GM
Bypass valve(s) should always remain in soft
water service position, Position in "bypass" only if needed for softener repairs.
IN OUT SINGLE BYPASS
PULL STEM
OUTWARD
FOR
SERVICE
3 - VALVE BYPASS
FOR SERVICE
close bypass valve
open inlet & outlet valves
FOR BYPASS
open bypass valve
close inlet & outlet valves
OUT
Outlet
Valve
IN
Bypass
1_ Valve
Inlet
Va_e
KENMORE 0-20 TIMER SR CODE SR17
Note: Please see the rating decal for operating capacity, salt usage and service flow rate/pressure loss performance specifications. Performance specifications NSF/ANSI 44 standard requirements. The rating decal is located on the rim, under the salt hole cover (see page A, inside front cover).
WATER SUPPLY TO WATER SOFTENER
Minimum water system flow (gpm) Minimum-Max. water pressure (psi).
Minimum-Max. water temperature F) Maximum water hardness (gpg) Maximum "clear water" iron (ppm)
SALT FOR WATER SOFTENER
Type of salt needed Alternate type of salt
pure, evaporated, compacted
water softener salt
4-1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
3
20 - 125 40- 120
41
5
nugget or pellet
Page 19
SECTION4 KNOW ABOUT YOUR WATER SOFTENER
A. DIMENSIONS / SPECIFICATIONS
OTHER SPECIFICATIONS Type of ion exchange material (resin)
Amount of rosin (cuft) Total rogeneration time
Efficiency Rating Max. DrainFlow Rate (gpm)
gpm = gallons per minute gpg = grains per gallon
psi = pounds per square inch ppm = parts per million
high capacity
0.62
approximately 110 minutes
@ 3.7 salt dose
4940 @ 1.8 Ib salt
0.9
4-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 20
S
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SECTION5 SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
WIRING SCHEMATIC
valve motor
'i?i
9m
brN
FACEPLATE
UP button
display
jJ DOWN button
RECHARGE button
(Recharge Tonight - Now)
Keep this manual with your water softener. If repairs are needed, the service technician must have the information on the following 8 pages. For telephone assistance, call toll free, 1-800-426-9345.
ALWAYS MAKE THESE INITIAL CHECKS FIRST
_Does the time display show the correct time of
day?
- - If display is blank, check power source to the softener.
- - If time is flashing, power was off for over 24 hours. The softener resumes normal operation
but regenerations occur at the wrong time.
-- If an error code (Example: Err3) shows in the faceplate display, go to AUTOMATIC ELEC-
TRONIC DIAGNOSTICS.
_lJ Plumbing bypass valve(s) must be fully in ser-
vice position.
_The inlet and outlet pipes must connect to the
softener inlet and outlet respectively.
_l_The valve drain hose must be free of kinks and
sharp bends, and not elevated over 8 ft. above the floor.
Remove the top cover and salt tank cover.
_Is there salt in the storage tank?
_Is the brine tubing connected? (See water flow
diagrams).
_Is the brine valve float set right? (See page 5-4).
_ Press the SELECT button 2 times to display the
hardness setting. Be sure it is the correct setting for the household's water supply. (Make a hard- ness test of the raw water and compare with the hardness setting. Also test a soft water sample to
verify if a problem exists.) Press the SELECT but- ton twice more to return to present time in the
display.
_SELECT button
_Is the transformer plugged into a "live",
grounded wall outlet, and the power cable fas- tened securely to the controller?
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
If you do not find the problem after making initial checks, do the MANUAL INITIATED ELEC-
TRONIC DIAGNOSTICS, and the MANUAL AD- VANCE REGENERATION CHECK.
5-1
Page 21
SECTION5 SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
AUTOMATIC ELECTRONIC DIAGNOSTICS The faceplate timer (PWA) computer has a self-
diagnostic function for the electrical system, except for input power and water meter. The computer
and circuits for correct opera- _.l"f- I tion. If a malfunction occurs, an
m°nit°rs electr°nic c°mp°nents I I error code appears in the face-
plate display.
CODE
Errt, Err3,
Err4 Err5
PROCEDURE FOR REMOVING ERROR CODE FROM FACEPLATE: 1. Unplug transformer from outlet 2. Correct defect 3. Plug in transformer 4. Wait for 6 minutes. The error code will return if the defect was not corrected.
MANUAL INITIATED ELECTRONICS
DIAGNOSTICS
_1_ _lb enter diagnostics, press the SELECT button
until 000 - - shows in the display.
MOST LIKELY _ _,, LESS LIKELY
motor inoperative / wiring harness or connection to switch / position switch / valve defect causing hiqh torque
faceplate timer (PWA)
The chart below shows the error codes that could appear, and the possible defects for each code.
While an error code appears in the display, all face plate buttons are inoperable except the SELECT but-
ton. SELECT remains operational so the service per-
son can make the MANUAL INITIATED ELEC-
TRONIC DIAGNOSTICS (below) to further isolate the defect, and check the water meter.
POSSIBLE DEFECT
y,_,,_, p
-I-T ,-or,
WATER METER (A) SWITCH (B)
A. The first 3 digits indicate water meter operation
as follows: 000 (steady) = Soft water not in use, and no
flow through the meter.
--OPEN A NEARBY SOFT WATER FAUCET--
000 to 199 (continual) = Repeats display for each gallon of water passing through the meter.
If you don't get a reading in the display, with faucet open, pull the sensor from the valve outlet port.
Pass a small magnet back and forth in front of the
sensor. You should get a reading in the display. If you get a reading, unhook the in and out plumbing
and check the turbine for binding.
-..
SHAFT D
VALVE
OUTLET
B. The letter (P) and dash (or dashes) indicate
POSITION switch operation. If the letter ap- pears, the switch is closed. If the dash shows, the
switch is open.
Use the RECHARGE button to manually ad- vance the valve into each cycle and check correct
switch operation.
5-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 22
SECTION5 SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
CORRECT
SWITCH
DISPLAYS VALVE CYCLE STATUS
Valve in service, fill, brining,
backwash or fast rinse position
_ p Valve rotating from one position
C. While in this diagnostic screen, the following in-
formation is available and may be beneficial for various reasons. This information is retained by the computer from the first time electrical power
is applied to the face plate.
- - Press [] to display the number of days this
face plate has had electrical power applied.
- - Press [] to display the number of regenera-
tions initiated by this face plate since the SR code number was entered.
[]Press and hold the SELECT button until...
SR17 shows.
to another
COOE
5R 17
T[MER PWA REPLACEMENT: Be sure the valve is in service position when replacing the
timer PWA (observe valve cycle indicator).
If, after installing and programming the re- placement timer PWA, the valve isnot in ser- vice position, do the following to assure correct cycle orientation, or timing, between the face-
plate and valve. Use the MANUAL ADVANCE procedures,
page 5-4. With the RECHARGE button, ad- vance through the recharge cycles until the valve stops in service position, and RE- CHARGE no longer flashes in the display.
NOTE: The valve motor may automatically drive through several valve positions while
searching for service. If an error code occurs, unplug the transformer, then plug in again.
iNO NI
This code identifies the softener nominal capacity size. If the wrong number shows, the softener will
operate on incorrect programming. Do the follow- ing as needed.
Return the present time display -- Press the SE- LECT button.
To change SR number -- Press the UP or DOWN button until the correct SR code shows. Then, press
the SELECT button and reset the timer...page 1-3.
5-3
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 23
SECTION5 SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
MANUAL ADVANCE REGENERATION CHECK This check verities proper operation of the valve
motor, brine tank fill, brine draw, regeneration flow rates, and other controller functions. Always make
the initial checks, and the manual initiated diag- nostics.
Notes: The faceplate display must show a steady time (not
flashing). If an error code shows, first press the SE- LECT button to enter the diagnostic display.
_1_ Press the RECHARGE button and hold in for 3
seconds. RECHARGE begins to flash as the soft- ener enters the fill cycle of regeneration. Remove the brinewell cover and, using a flashlight, ob- serve till water entering the tank.
a. If water does not enter the tank, look for an ob- structed nozzle, venturi, fill flow plug, brine tubing, or brine valve riser pipe.
CYCLE FLOW RATES (GALLONS PER MIN.) FILL (flow to salt storage tank) 0.3 (1.1 liters) BRINING _ A5 (.57 liters)
[]Again press RECHARGE to move the softener
into backwash. Look for a fast flow of water from the drain hose.
a. An obstructed flow indicates a plugged top dis- tributor, backwash flow plug, or drain hose.
[]Press RECHARGE to move the softener into fast
rinse. Again look for a fast drain flow. Allow the softener to rinse for a few minutes to flush out
any brine that may remain in the resin tank from the brining cycle test.
['lb return the softener to service, press RE-
CHARGE.
r] BRINE VALVE , ' FLOAT BE'I-rING
BRINE RINSE I (flow A (.38 liters)
MAX. BACKWASH drain) MAX. FAST RINSE .9 (3.4 liters)
_l After observing fill, press the RECHARGE but-
ton to move the softener into brining. A slow flow of water to the drain will begin. Verify brine
draw from the brine tank by shining a flashlight
into the brinewell and observing a noticeable
drop in the liquid level.
Note: Be sure a salt bridge is not preventing water with
salt contact.
a. If the softener does not draw brine...
...nozzle and/or venturi dirty or defective. ...nozzle and venturi not seated properly on gasket. ...restricted drain (check drain fitting and hose).
...defective nozzle and venturi seal. ...other inner valve defect (rotor seal rotor & disc,
wave washer, etc.).
Note: If water system pressure is low, an elevated drain
hose may cause back pressure, stopping brine draw.
to .9 (3.4 liters)
io,,
FREEBOARD MEASUREMENT
(Distance from top of resin tank, to top of resin bed.)
FREEII1ARD iosin ta.nk
J res n bed
5-4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 24
SECTION5 SERVICE TECH. INFORMATION
B. ROTARY VALVE SERVICE
Before working on the valve, turn offthe water sup- ply and disconnect from electrical power. TO RE-
LIEVE PRESSURE:
3 VALVE BYPASS: Close the inlet valve and open a soft water faucet. Then close the outlet valve and
open the bypass valve.
SEARS SPECIAL BYPASS: Slide the bypass valve stem to bypass position. Loosen 3 hex head screws toward the back side of the valve to allow pressure water to bleed out. Catch water with a rag.
DISASSEMBLY "lb remove a part or group of parts, refer to the valve
drawing. A common screwdriver or nut driver, Phillips screwdriver and pliers are the only tools needed to completely disassemble.
SERVICING THE VALVE Inspect all o-rings, seals and gaskets for wear or de-
fects.
Inspect the bottom surface of the rotor for scratches, chips or wear.
tion. Tighten the screws using a criss-cross pattern. If a torque wrench is available, torque to 30-40 inch
pounds.
Lubricate the gear on the motor, and the valve cam
gear with Molykote grease, or other high quahty gear lubricant.
Be sure to orient switch as shown, with lever toward the cam.
cam & sear
Note: If replacement is needed, be sure to use the current
replacement part.
ASSEMBLY
Be sure all parts are in place and in the proper posi- tion. Lubricate ALL o-rings and seals with FDA ap-
proved silicone grease. ]b install the rotor seal, first place the seal into the valve groove, rounded side down (see cross-section). Apply a light coating of
silicone grease to the seal's crossing ribs. Then, care- fully center the wear strip on the seal and push it
downward onto the seal.
Install the nozzle and venturi seal and drain seal. Assemble wave washer bearing, the wave washer,
and two o-rings onto the rotor top shaft. Then center the rotor in the valve body, on the rotor seal.
Lower the cover onto the valve body and rotor shaft. Then install the cover holding screws. Before tight- ening the screws, install the valve cam and gear. Then, turn the rotor (clockwise only) to service posi-
5-5
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 25
SECTION5 SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH THE SOFTENER VALVE
SERVICE CYCLE
(hard water)
To ValveOutlet
(soft water)
¢
bottom distributor _//
..top distributor
resin tank
POSITIOi_I
__"_x _SWITCH
Hard water enters the valve inlet port. Internal valve porting routes the water down and out the top distributor, into the resin tank. Hard water is softened as it passes through the resin bed, then
enters the bottom distributor. Soft water flows back into the valve and out the valve outlet, to the house soft water pipes.
FILL CYCLE
position switch valve sam
venturi \ _"
rotor & diss
fill flow
plug (hard water)
fill water
(ao_ top distributor
To Valve Outlet . resin tank
(soft water) _
resin
bed 1
from Valve Inlet
resin
bed
POSITION
__SWITCH
bottom distributor
"lb begin a regeneration, the electronic timer energizes the circuit to the valve motor. The valve motor rotates the rotor and disc and the valve cam until the position switch lever drops, to open the motor circuit and position the valve in FILL. As the rotor and disc rotates, the port opens for SOFT water fill through the venturi. Fill flow continues to the brine valve, and into the salt storage
tank. Soft water is still available to the house lines.
5-6
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 26
SECTION5 SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH THE SOFTENER VALVE
BRINING AND BRINE RINSE CYCLES
bypass hard water
to valve outlet
venturi
nozzle
brinefrom
salt stor- age tank
After fill, timer/switch action allows the motor to turn the rotor and disc into BRINING position. Water flow is directed to the nozzle. Suction, created by the nozzle and venturi, draws brine from the salt storage tank and injects it into the resin bed via the bottom distributor. Flow continues out the top
distributor and to the drain. Hard water is available at the valve outlet.
When the brine valve closes to end brine draw, water flow continues in the same directions to slowly RINSE brine from the resin bed and to the drain.
from Valve Inlet
r)
POSITION
BACKWASH CYCLE
bypass hard water
to valve outlet
f
flow plug
drain
\
Timer/switch action again allows the motor to turn the rotor & disc to place the valve in BACKWASH, stopping
water flow to the nozzle. Water is routed down and out the bottom distributor, up through the bed, and out the
top distributor to the drain. The fast flow (controlled by a flow plug in the drain fitting) flushes dirt, sediments,
iron deposits, remainingbrine and hardness to the drain.
!
5-7
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 27
SECTION5 SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH THE SOFTENER VALVE
FAST RINSE CYCLE
soft water
to valveoutlet
drain
POSITION
During FAST RINSE, the rotor & disc is positioned so water flow enters the resin tank through the top distributor, and exits through the bottom distributor, to the drain.
The electronic timer again energizes the motor to return the valve to service. As the valve rotates, the
position switch lever drops to open the circuit. The valve remains positioned in service until the electronic timer initiates the next regeneration.
5-8
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 28
S
C
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13_C)
19
SECTION6 REPAIR PARTS FOR WATER SOFTENER
Kenmore MODEL NO. 625.388110
A. WATER SOFTENER COMPLETE
KEY PART
NO. NUMBER
1 7180291
- 7267093 2 7230559 3 7252373 4 7246356 5 7088033 6 7176292
7 7230541 8 7201398
9 7212682 10 7138066 11 7127463 12 7236474 13 500283 14 7082150 15 7148875 16 7003847 17 7109871 18 7238743
19 7116488
20 900431 21 1103200 22 9003500 23 7105047 24 502272
24_
22 21
'1
,I
20
25 7114787 26 7077870
27 7133503 28 7133480 29 7133529
4 3442699 4 7144821
7267336 7267328
not illustrated
included in parts bag
Faceplate Cover (order following decal)
Faceplate Decal Bottom Cover
Transformer, 24V-10VA Timer RepL (PWA)
Clamp Retainer (2 req.) Clamp Section (2 req.)
Resin Tank Cover Salt Hole Cover
Screw (7 req'd)
Tank Constraint
Screw (4 req'd) Bracket
Brinewell Cover
Wing Nut, 1/4 - 20
Screw O- Ring
Brinewell Replacement Brine Tank
Brine Valve Assembly (also see page 6-2)
Hose Clamp Hose Adaptor
Grommet Replacement Bottom Distributor
Resin Resin Tank, 8 x 35
Top Distributor
O-Ring, 2-3/4" x 3" O-Ring, 13/16" x 1-1/16" O-Ring, 2-7/8" x 3-1/4"
Resin Bed Cleaner Parts Bag, (includes parts marked
with a., pages 6-1, 6-2 & 6-4)
-- order manuals separately, if needed.
Installation Manual Owners Manual
DESCRIPTION
6-1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 29
SECTION6 REPAIR PARTS FOR WATER SOFTENER
Kenmore MODEL NOS. NO. 625.388110
48
46
B. BRINE VALVE ASSEMBLY
KEY PART
NO. NUMBER
30 7168647 31 0513860 32 7097202
33 0516947 34 7093216
35 7092278
30 31
32
33
34
35
36 37
38 49 7248706
36 7170288 37 0516211
38 0516924 39 7116713
40 7092252 41 7080653 42 7131365
43 7094979 44 7092294
45 7176161 46 7095470
47 7113016
48 7171349
DESCRIPTION
Ceramic Weight Float Stop
Float (includes Key No. 31) Float Seal
Float Rod & Stem Guide Cap
O-Ring 15/16 x 1-3/16 Seal
Retainer, Bottom Seal Clip
Brine Valve Body Clip
Screen Insert
Retaining Ring O-Ring, 5/16 x 9/16
Brine Tube
Tubing Asm. (includes Key Nos. 43, 44 & 45)
Cone Screen Grounding Clamp Kit
INLET- OUTLET
GROUNDING CLAMPS
eincludedin parts
6-2
bag, see page 6-1.
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 30
SECTION6 REPAIR PARTS FOR WATER SOFTENER
C. VALVE ASSEMBLY
[_ 87
86
83 84 85
60_ _ 61_
62_
/
69
94
I
101
IO0
\
99
70
71
72
6-3
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 31
KEY PART
NO. NUMBER
50 7070412 51 7117816 52 7030713
53 7077472 54 7074123
55 7085263 56 7082087 57 7199232
58 7199729 59 7170262 60 7167659
61 7146043 62 0521829 63 7237721
64 7095030 65 1148800 66 7003847
67 7120526 68 1202600 69 7187065
70 7081201 71 7170319
72 7082053
73 7133498
74 7116713 75 7129889
76 7092642
SECTION6 REPAIR PARTS FOR WATER SOFTENER
Kenmore MODEL NO. 625.38810
C. VALVE ASSEMBLY
DESCRIPTION
Screw, #4 - 24 x 1-1/8" Spacer
Switch Expansion Pin
Screw, #10 14 x 2" (5 req'd) Valve Cover Wave Washer
Rotor & Disc
Cap
O-Ring, 1.1" x 1.4"
Screen Support
Screen
Flow Plug
Nozzle & Venturi, with Gasket
Cone - Screen
Fill Flow Plug
O-Ring, 1/4" x 1/2"
Elbow
Nut-Ferrule
Nozzle & Venturi Assembly
Retainer
O-Ring, 1/4" x 3/8" (2 req'd) Valve Body
O-Ring, 15/16" x 1-3/16"
(2 req'd)
Clip (2)
Spring
Plug (Drain Seal)
KEY PART
NO. NUMBER
77 7081764 78 7133456
79 7123639
- 7126433
80 7133511 81 7133472
82 7133464 83 0501226
84 7024160 85 7170327 86 0900431
87 7142942 88 7113927
89 0503288 90 7117808
91 0900857 92 7186263 93 7131755
94 0900060 95 7248714 96 7147243
97 98 99 7170335
100 507615 101 507369
7129716
not illustrated
included in parts
DESCRIPTION
Seal (Nozzle & Venturi) O-ring, 3/8" x 9/16"
Rotor Seal
Wear Strip
O-ring, 3-3/8" x 3-5/8" O-ring, 3/4" x 15/16"
O-ring, 7/16" x 5/8" Flow Plug, Bkw. and R Rinse Drain Hose Adaptor
O-ring, 5/8" x 13/16" Hose Clamp Clip
Cam and Gear Bearing
Motor Plate Screw, #6 - 20 x 3/8" (2 req'd)
Motor - Includes Key No. 93 Screw, #6 - 20 x 7/8" (2 req'd)
O- Ring Sensor Housing
Turbine and Support Assembly Turbine
Turbine Support Washer (2 req'd)
Copper Tube (2 req'd) Installation Nut (2 req'd)
Seal Kit (Includes Key Nos. 77, 78, 79, 80, 81 & 82)
bag, see page 6-1.
BYPASS INSTALLATION VALVE
KEY PART DESCRIPTION
NO. NUMBER
102 0502206 Retainer Ring 103 7129863 Bypass Body
104 7105013 O-Ring, 13/16xl (4req.) 105 7130911 Stem
106 7170288 O-Ring, 15/16 x 1-3/16 (2 req.)
7129871 Bypass Valve (Complete)
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
6-4
105
106
104
103
102
!
Page 32
OWNER'S
MANUAL
MODEL NO.
Kenmore C-20
Water Softeners
625.388110
The model number of your water softener is
found on the rating de-
cal. This decal is on the rim, under the salt cover.
When requesting service
or ordering parts, always provide the following in-
formation:
For the repair or replacement parts you
need delivered directly to your home
Call 7 am - 7 pm, 7 days a week
1 - 800 - 366 - PART
(1 - 800 - 366 - 7278)
For in-home major brand repair service
Call 24 hours a day, 7 days a week
1 - 800 - 4 - REPAIR
(1 - 800 - 473 - 7247)
For the location of a
Sears Parts and Repair Center in your area
Call 24 hours a day, 7 days a week
1 - 800 - 488 - 1222
======
For information on purchasing a Sears
Product Type
Model Number
Part Number
Part Description
www. KenmoreWater.com
I Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. I
Maintenance Agreement, or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday - Saturday
1 - 800 - 827 - 6655
SEARS
America's Rep,virSl:_¢i_lists
SEARS
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