For one year from the date of purchase, when this water softener is instailed and
maintained in accordance with our instructions, Sears will repair, free of charge,
defects in materia! or workmanship in this water softener.
FULL TEN YEAR WARRANTY AGAINST LEAKS
For ten years from the date of purchase, Sears will furnish and install a new current
model water softener tank or salt storage drum, free of charge, if either the tank
or drum develop a leak.
TO OBTAIN WARRANTY SERVICE, SIM PLY CONTACT THE NEAREST SEARS
SERVICE CENTER THROUGHOUT THE UNITED STATES. This warranty ap
plies only while this product is in use in the United States.
This warranty gives you specific legal rights, and you may have other rights which
vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
If you want your water softener professionally installed, talk to your Sears Salesman. He will arrange for a
prompt, quality installation by Sears Authorized Installers.
SEARS INSTALLATION POLICY
AH installation labor arranged by Sears shall be per
formed in a neat, workmanlike manner in accor
dance with generally accepted trade practices. Fur
ther, aU installations shall comply with all local
laws, codes, regulations, and ordinances. Customer
shall also be protected, during installation, by insur
ance relating to Property Damage, Workman's
SEARS INSTALLATION WARRANTY
In addition to any warranty extended to you on the
Sears merchandise involved, which warranty be
comes effective the date the merchandise in
installed, should the workmanship of any Sears ar
ranged installation prove faulty within one year.
Sears will, upon notice from you, cause such faults
to be corrected at no additional cost to you.
Compensation and Public Liability.
FACTS AND FIGURES TO KEEP
salt hole cover
FUl in the blanks below and keep this book in a safe place so you always have
these facts.
Water Softener Model No.t
Serial Number
__________________________________________
Date Installed
Water Hardness
Don Content
pH
___________
Water Pressure
____
__
Water Flow Rate
________________________________
Grains Per Gallon
' Parts Per Million
Taste And/Or Odor
_Pounds / Square Inch
Gallons Per Minute
rating decal
(underside of
salt hole cover)
t The model number is on the rating decal, located on the rim, under the salt hole cov er.
Safety Guides--------------------------------------------------------------------------------- 1~1
Check List of Step-By-Step Guides To Install
Program The Timer-------------------------------------------------------------- 1-3,1-4
Sanitizing The Water Softener-------------------------------------------------------------- 1-5
Adding Salt to the Storage Tank------------------------------------------------------------ 1-6
SECTION 2
A.
B.
A.
B.
c.
Faceplate Timer Features-------------------------------------------------------------------- 2-1
Soft Water Service and Regeneration
Salt: Refilling Storage Tank / Salt Bridge................................................ 3-1
Keeping The Water Softener Clean
Protect The Water Softener From Freezing----------------------------------------------- 3-3
Troubleshooting------------------------------------------------------------------ 5-1 to 5-4
Rotary Valve Service
Water Flow Through The Softener Valve
Valve Assembly Parts List------------------------------------------------------ 6-3, 6-4
B
Page 4
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SECTION 1
Ij:.! J: J: J: J:
WATER SOFTENER START UP
A. SAFETY GUIDES
▲ Read all steps, guides and rules carefully before
installing and using your new water softener. Follow
all steps exactly to correctly Install. Failure to follow
them could cause personal injury or property damage.
Reading this book will also help you to get all of the
benefits from your water softener.
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▲ Your water softener will remove hardness minerals
and “clear water” iron* from water, up to the limits
shown on page 4-1. It will not remove other types of
iron, acids, tastes and odors, etc. It will not purify pol
luted water or make it safe to drink.
▲ Protect the softener and piping from freezing. Dam
age from freezing voids the softener warranty. See
page 3-3.
-------------------------- CAUTIONS
PLEASE READ AND COMPLY WITH THE FOLLOWING
GUIDES TO PREVENT DAMAGE TO THE SOFTENER
OR OTHER PROPERTY, PERSONAL INJURY, OR POS
SIBLE FATAL SHOCK.
----------------------------------
A THIS SOFTENER WORKS ON 24 VOLTS ONLY. BE
SURE TO USE ONLYTHE TRANSFORMER INCLUDED,
AND PLUG IT INTO A NOMINAL 120V, 60 CYCLE
HOUSEHOLD OUTLET THAT IS GROUNDED AND
PROPERLY PROTECTED BY AN OVERCURRENT DE
VICE SUCH AS A CIRCUIT BREAKER OR FUSE. IF
TRANSFORMER IS REPLACED, USE ONLY THE AU
THORIZED SERVICE, CLASS II, 24 VOLT, 10 VA
TRANSFORMER.
A Unplug the transformer right away if the power
cable should become damaged or frayed. Make re
pairs, or replace transformer, before plugging back
into the power outlet.
A Always unplug the softener from electrical power
before removing outer valve covers.
A This system is not intended to be used for treating
water that is microbiologically unsafe or of unknown
quality without adequate disinfection before or after
the system.
* Capacity to remove clear water iron was tested in the
field by the manufacturer.
1-1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 5
j: J J: J J: J J: J J:
■ JJ JJ-È.J JJ JJ-È.J JJ JJ-È.J JJ JJ_È
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SECTION 1
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B. CHECK LIST OF STEP-BY-STEP GUIDES TO INSTALL
To be sure you have done all the steps to install the
softener, read the following list. Refer to the Instal
lation Manual, part no. 7267336, for step-by-step
guides.
Page numbers referred to are in the Installation
Manual unless otherwise noted.
Is the house water flow going i]sjxo the softener
valve INLET? Trace piping to be sure. See pages
2- 4 and 2-5.
Is the plumbing bypass valve (or 3 valves) set for
SERVICE? Bypass valve(s) should always re
main in soft water service position. Position in
"bypass" only if needed for softener repairs. See
FIG. 14, page 4-1 of this manual.
Is the valve drain hose connected the right way,
and without sharp bends or kinks that could
stop or reduce water flow? See page 3-5 in the
installation manual.
WATER SOFTENER START UP
Page numbers referred to are in the Installation
Manual unless otherwise noted.
Is the transformer plugged into an inside, al
ways live, grounded, 120V-60Hz electrical out
let? See pages 3-8 and 3-9 in the installation
manual, and the wiring schematic on page 5-1 of
this manual.
Be sure to restart the water heater. See page
3- 9.
Bypass Valve (s)
NOTE; Codes in the state of Massachusetts require installation
by a licensed plumber. For installation, use plumbing code
248- CMR of the Commonwealth of Massachusetts.
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
1-2
Page 6
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SECTION 1
FIG. 2
display
RECHARGE button
Ij:.! J: J: J: J:
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WATER SOFTENER START UP
C. PROGRAM THE TIMER
up button
down button
SELECT button
When the transformer is plugged in, a model code,
and a test number (example: S3.0) show in the face
plate display for 4 seconds. Then, 12:00 AM and
PRESENT TIME begin to flash.
con
OO.UI
5R
i^.nS~UM
iCt ■■
PRESENT TJMC
Notes:
If SR - - shows in the display, press the UP 0 or
down 0 button until SRlZis shown. Then, press
the SELECT button to set, and change to the flashing
PRESENT TIME display.
To check the model code, unplug the transformer at
the wall outlet and plug in again, if other than SR17
shows, see page 5-3 to reset.
SOUND "BEEPER": A "beeper" sounds while
pressing buttons for timer set-up. One beep signals
a change in the face plate display. Repeated beeps
mean the timer will not accept a change from the
CJU
button you have pressed, telling you to use another
button. For example, while setting the hardness
(step 2), the beeper sounds repeatedly when the dis
play reaches 1 using the DOWN button, or the high
est hardness setting using the UP button.
Q SET PRESENT TIME OF DAY
If the words PRESENT TIME do not show in the dis
play, press the SELECT button (FIG. 2) until they do,
or see the previous notes.
■ Press the UP / DOWN buttons to set the present
time. Press UP to move the display ahead; press
DOWN to move the time backward.
If the present time is between
noon and midnight, be sure PM
HS0'
ms^ENTmiE
shows.
If the present time is between
midnight and noon, be sure AM
shows.
I æ
mEÿEffrmiE
Each press of the UP /DOWN buttons changes
the time by one minute. Holding the buttons in
changes the time rapidly.
1-3
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 7
j: J J: J J: J J: J J:
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J:
SECTION 1
Ij:.! J: J: J: J:
WATER SOFTENER START UP
C. PROGRAM THE TIMER
Q SET WATER HARDNESS NUMBER
I
Press the SELECT button once to display 25
(flashing) and HARDNESS.
The grains per gallon (gpg) hard
ness of your water supply is on
your water analysis report. Be
sure to enter water test results on
page A, for future reference.
If your water supply contains iron, compensate for
it by adding to the water hardness number. For ex
ample, assume your water is 20 gpg hard and con
tains 2 ppm iron. Add 5 to the hardness number foreach 1 ppm of iron. In this example, you would use
30 for your hardness number.
20 gpg hardness
2 ppm iron X 5 = 10
(times)
+10
30 HARDNESS NUMBER
■ Press the UP / DOWN buttons to set your water
hardness number in the display. The DOWN button
moves the display to 1. The UP button moves the
display to the highest setting (see maximum setting
for your model in the specifications).
Note:
Each press of the UP / DOWN button changes the
display by 1 between 1 and 25. Between 25 and the
highest number, the display changes 5 at a
time.. .25, 30,35, etc. Holding the UP or DOWN but
ton in changes the display twice each second.
Q SET RECHARGE (REGENERATION) TIME
I
Press the SELECT button to display 2:00 AM
(flashing) and RECHARGE TIME.
At the 2:00 AM recharge time
setting, the softener begins re
generation (see pages 2-3 and
2-4) at 2:00 AM, ending no later
than 4:00 AM. This is a good time in most house
holds because water is not being used (see
Auto
matic Bypass, page 2-4). If a different recharge time
setting would be better for your household, do the
following.
■ Press the UP / DOWN buttons to set the desired
recharge starting hour. Be sure to observe the AMPM as you did when setting the present time of day.
Note:
Each press of the UP / DOWN buttons changes the
display 1 hour. Holding the buttons in changes the
display twice each second.
■ Press the SELECT button once again, to com
plete initial programming, and RECHARGE TONIGHT shows in the display.
IF YOU NEED HELP PROGRAMMING THE TIMER, CALL TOLL FREE,
NUMBER 1-800-426-9345.
SEE PAGE 2-1 FOR OTHER FACE PLATE TIMER FEATURES.
1-4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 8
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SECTION 1
D. SANITIZE THE WATER SOFTENER
Ij:.! J: J: J: J:
WATER SOFTENER START UP
Care is taken at the factory to keep your water soft
ener dean and sanitary. Materials used to make the
softener will not infect or contaminate your water
supply, and will not cause bacteria to form or grow.
However, during shipping, storage, installing and
operating, bacteria could get into the softener. For
this reason, sanitizing as follows is suggested"^^
when installing.
[g The first time you sanitize your softener, be sure
to do all steps in the installation manual, and on
pages 1-2,1-3 and 1-4 of this manual first.
Note: Be certain the bypass valve is pulled out
to "service" position.
0 Lift the salt hole cover and use a pad to fdl the
__
salt storage tank with 3 gadons of water.
Remove the brinewed cover (FIG. 3) and pour
about 3/4 ounce, or 1 to 2 tablespoons, of com
mon 5.25%, unscented, household bleach (Clo-
rox, Linco, BoPeep, White Sail, Eagle, etc.) in the
softener brinewell. Replace the brinewell cover.
Press the ON/OFF-HOLD button and hold for 3
seconds to start a recharge. This first recharge
does several things.
• It draws the bleach into and through the softener
to sanitize it.
FIG. 3
salt hole cover
• It fills the salt tank to the water level needed.
• It gets all the air out of the resin tank.
• It prepares the resin bed (see page 2-3) for ser
vice and flushes residual chlorine from the soften
er.
Notes:
This recharge takes about 2 hours.
You can sanitize the softener with or without salt
in the storage tank.
(T
Recommended by the Water Quality Association. On some
water supplies, the water softener may need periodic
disinfecting.
1 - 5
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Brine (salt dissolved in water) is needed for each
and every regeneration. The water for making brine
is metered into the salt storage tank by the softener.
However, you must keep salt in the tank, but it is not
necessary to keep it fuU. It is best to fill the storage
tank one quarter to one half full, and to refill it
more often. Salt bridging (see page 3-1) occurs
more often when conditions are humid and the tank
is filled to the top.
, . ■il'K TT TT x^*TP ti“«
^
the tank with NUGGEl or PELLEl water soft
ener salt. DO NOT use rock salts, as they have dirt
and sediments that will stop the softener from
working.
Before filling, be sure the brineweU cover is in place
on the top of the brineweU.
If you choose Potassium Chloride (KCl) as a regen
erant, foUowing these suggestions wiU help give
you years of maintenance free service.
1) Place only one bag of KCl in your softener at a
time (the salt storage tank should contain no more
than 60 pounds of KCl at any one time).
2) A softener using KCl should not be placed in
areas with temperature fluctuations and high hu
midity (KCl wiU harden in these environments and
may make the softener inoperable).
3) Check the brine tank and brine well (black tube in
salt storage tank) monthly. If hardening is present,
pour smaU amounts of warm water on hardened
areas until they loosen.
4) If your softener does not have a KCl salt setting
you must increase your hardness setting by 25% to
ensure continuous soft water as in example below.
Raw Water Hardenss
(grains per gallon)
5gPS
lOgPS
15 gpg
20gPS
25gPS
30 gpg
35 gpg
40 gpg
+ 25 % =
Softener setting wheit
using KCl
^8Pg
13 gpg
I'^gPS
25 gpg
32 gpg
38 gpg
44 gpg
50 gpg
WATER SOFTENER START UP
WATER SOFTENING SALT WITH IRON REMOV
ING ADDITIVES — Some salts have an additive to
help the softener handle iron in the water supply.
These salts may be used if your water supply has a
high iron content. It is recommended to use Sears
Resin Bed Cleaner 42- 34426, for periodic treatments
to keep your resin bed clean. This is available at
your local Sears store.
FIG. 4
Sodium information: Water softeners using sodium
chloride for regeneration add sodium to the water.
Persons who are on sodium restricted diets should
consider the added sodium as part of their overall
sodium intake. For example, if your water supply is
15 grains hard, you would have to drink 3 quarts of
softened water to consume 335 milligrams of so
dium. That is equivalent to eating 2-1/2 slices of
white bread.
Persons who are concerned about their drinking
water should consider a Kenmore Drinking Water
System that will remove or reduce in excess of 90%
of the sodium and other drinking water contami
nants.
1 - 6
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 10
J J J J J J j:)
SECTION 2
j;j j:^.i.i J J j:^.i.i J J j:.
HOW YOUR WATER SOFTENER WORKS
A. FACEPLATE TIMER FEATURES
^ EXTRA RECHARGE
Sometimes, a manually started
regeneration (recharge) may be
desired, or needed. Two exam
ples are:
- You have used more water than
c
T
usual (guests visiting) and you
may run out of soft water before
the next timer started regenera
tion.
- You did not refill the softener
with salt before it was gone. After
you refill with salt:
o
You can start a regeneration right
N
^ RECHARGE NOW
Press the RECHARGE button
and hold for 3 seconds. RE
CHARGE NOW begins to flash
in the display, and the softener
enters the fill cycle of regeneration right away. This
regeneration will last for about 2 hours. Then, you
will have soft water again.
away, or you can set the timer to
regenerate at the next 2:00 AM (or
other preset recharge time). Do
the following.
_ ||QP)W
RECHARGE HOW
^ RECHARGE TONIGHT
Press and release (do not hold) the
RECHARGE button. RECHARGE TONIGHT flashes in
the display, and the softener be
gins regeneration at the next preset recharge time.
Press and release the RECHARGE button once more
if you decide to cancel the regeneration, and RE
CHARGE TONIGHT
^ PROGRAM MEMORY
If electrical power to the softener goes off, the time
display is blank but the face plate timer keeps the
correct time for about 6 hours. When electrical pow
er comes on again, you have to reset the present
time only if the display is flashing. The HARDNESS
and RECHARGE TIME never require resetting un
less a change is desired.Even if the timer is incorrect
after a long power outage, the softener works as it
should to keep your water soft. However, regenera
tions may occur at the wrong time of day until you
reset the timer to the correct time of day.
^ ERROR CODE
An error code could appear in
the face plate display if a prob
lem occurs in the softener elec
tronics. If you see an error code
instead of the present time of day, turn to page 5-2
under "Troubleshooting" to resolve the problem.
RECHARGE TONIGHT
err u \
PM
V
IF YOU NEED HELP PROGRAMMING THE TIMER, CALL TOLL FREE,
NUMBER 1-800-426-9345.
2-1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 11
Ls j j j j j j:)
SECTION 2
B. SOFT WATER SERVICE and REGENERATION
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HOW YOUR WATER SOFTENER WORKS
SERVICE
When the softener is giving you soft water, it is
called "Service". During service, hard water comes
from the house main water pipe into the softener.
Inside the softener resin tank is a bed made up of
thousands of tiny, plastic resin beads (FIG. 5). As
hard water passes through the bed, each bead at
tracts and holds the hardness minerals. This is
called ion-exchanging. Water without the hardness
minerals (soft water) flows out of the softener and
into the house soft water pipes. After a period of
time, the resin beads hold all of the hardness miner
als they can, and cleaning with salt brine is needed.
This cleaning is called regeneration or recharge. Re
generation is started at 2:00 a.m. by the electronic
timer (see page 2-5). It takes place in 5 stages or
cycles. These are:
FILL
BRINING
BRINE RINSE
BACKWASH
FAST RINSE
REGENERATION
D FILL: Salt, dissolved in water, is called brine.
Brine is needed to clean the hardness minerals from
the resin beads. To make the brine, water flows into
the salt storage area during the fill stage as shown
in FIG. 6. Fill cycle length depends on how much
soft water making capacity you have used since the
last regeneration. As you use more water, fill time
increases so more brine is made. The greater
amount of brine cleans more hardness minerals
from the resin bed.
FIG. 6
Water Flow Through
the Softener in Fill
soft waisr hard water
OUT IN
FIG. 5
Water Flow Through
the Softener in Service
soft water hard water
OUT IN
resin tank
resin bed
2-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 12
Ls j j j j j j:)
SECTION 2
B. SOFT WATER SERVICE and REGENERATION
j;j j:^.i.i j j j:^.i.i j j j:.
HOW YOUR WATER SOFTENER WORKS
BRINING: During brining, the brine is moved
from the salt storage area, into the resin tank. Inside
the resin tank, brine cleans hardness minerals from
the resin beads and they are discharged out the
drain. How much brine is needed to clean the resin
depends on:
- - the amount of service water used between regen
erations,
- - the amount of resin in the softener,
- - how fast the brine goes through the bed.
The nozzle and venturi (FIG. 7) make suction to take
brine from the salt tank and put it into the resin tank.
They keep the brine flow down to a very slow rate
to get the best resin cleaning with the least salt.
BRINE RINSE: After all of the brine is moved
into the resin tank, the brine valve closes. Water
keeps flowing the same way it did during brining
except the brine flow has stopped. Hardness miner
als and brine flush from the resin tank to the drain.
Brining and brine rinse together vary in the length
of time they take, relative to the fill cycle length.
FIG. 7
Water Flow Through the Softener
in Brining and Brine Rinse
hard water i^^rd water
bypass OUT^ IIM
drain
and to the drain. The bed lifts and expands for good
cleaning.
FIG. 8
Water Flow Through the
Softener in Backwash
hard water . hard waier
bypass OUT f I IN
FAST RINSE: Backwash is followed by a fast
flow of water down through the resin tank. The fast
flow packs the resin bed and gets it ready for return
to service (FIG. 9).
After fast rinse, the softener returns to service. Hard
water goes into the resin tank where the resin bed
again takes out the hardness minerals. Soft water
goes to the house soft water pipes.
FIG. 9
Water Flow Through the
Softener in Fast Rinse
sofi waiar
hard waier
Q BACKWASH: During backwash, water flows
UP through the resin tank (FIG. 8) at a fast rate to
flush iron minerals, dirt and sediments from the bed
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
2-3
Page 13
Ls j j j j j j:)
SECTION 2
B. SOFT WATER SERVICE and REGENERATION
j;j j:^.i.i j j j:^.i.i j j j:.
HOW YOUR WATER SOFTENER WORKS
AUTOMATIC BYPASS
During the brining, brine rinse and backwash cycles
of regeneration, HARD water goes through the soft
ener valve and to the house pipes. If a faucet is
opened, hard water is there for your needs. Howev
er, you should not use
hot water, if possible, because
the water heater will refill with hard water. The soft
ener, as factory programmed, regenerates from 2:00
AM to about 4:00 AM, a time when not much water
is used.
If you start your day earlier in the morning (prior ro
4:00 AM), you may want to change the recharge
starting time. Set the recharge time to 12:00 AM or
1:00 AM (page 1-4). Then regeneration will start
and end that much earher and your water heater
will not refill with hard water if a hot faucet is
opened.
ELECTRONICS
Two main parts of the softener's electronics are Q]
a WATER METER, and m a COMPUTER.
m WATER METER—The water meter is in the soft
ener valve outlet. As water flows through the meter,
it sends electric pulses to the computer. The com
puter changes the pulses to a measure in gallons of
water.
Ej COMPUTER — The computer is part of the
faceplate timer circuit board. It is programmed to
know the softener's capacity (how many grains of
hardness minerals it will take out of the water before
a regeneration is needed). When starting the soften
er, page 1-4, you set it for the grains per gallon (gpg)
hardness of the water.
To find a regeneration pattern best for your needs,
the computer uses: (1) water usage from the meter,
(2) hardness setting, (3) softener capacity, and (4)
time since the last regeneration. The computer
always adjusts this pattern to your water using
habits. It works toward providing you with soft
water for the longest time and at the most efficient
salt usage.
Softening capacity is used as hard water goes
through the softener and hardness minerals are
removed. When the computer determines that only
enough capacity remains to provide soft water up to
the next regeneration starting time (2:00 AM, or as
otherwise set) it will schedule a regeneration.
RECHARGE TONIGHTdisplays until the
regeneration begins. When the regeneration begins,
RECHARGE TONIGHT goes off and RECHARGE
NOW flashes during the regeneration.
2-4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 14
J.
' ■
j j:^, ' ■j j:^, ' ■
SECTION 3
A. SALT: ADDING TO STORAGE TANK. SALT BRIDGE
J4-i.
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] CARE OF YOUR WATER SOFTENER
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WHEN TO ADD SALT; Check the
salt level a few weeks after you
install the softener and every
week after that. Add salt to the
storage tank when the salt height
is reduced to about 1/4 full (see note on page 1-6). Never let the
PLEASE SEE PAGE 1-6 FOR DIRECTIONS ON ADDING SALT.
softener use all the salt before adding. Without
salt, you will soon have hard water.
Note:
You will have a loss in softening capacity and may
get partly hard water if less than 10 inches of salt is
in the storage tank.
SALT BRIDGE
Sometimes, a hard crust or salt bridge forms in the
salt storage tank. It is usually caused by high hu
midity or the wrong kind of salt. When the salt
bridges, an empty space forms between the water
and salt. Then salt will not dissolve (melt) in the wa
ter to make brine. Without brine, the resin bed does
not regenerate and you will have hard water.
If the storage tank is full of salt, it is hard to tell if you
have a salt bridge. Salt is loose on top, but the bridge
is under it. The following is the best way to check for
a salt bridge.
Salt should be loose all the way to the bottom of the
tank. Hold a broom handle, or like tool, up to the
softener as shown in FIG. 10. Make a pencil mark on
the handle, 1" or 2" below the top height of the rim.
Then, carefully push it straight down into the salt.
If a hard object is felt before the pencil mark gets to
the top of the tank, it's most likely a salt bridge.
Carefully push into the bridge in a few places to
break it. Do not try to break the salt bridge by
pounding on the outside of the salt tank. You may
damage the tank.
FIG. 10
r-2”
penoil
mark
broom
handle
Salt Bridge
push tool into sent
bridge to break
7
safi
safi
bridge
water
level
If the wrong kind of salt made the bridge, take it out.
Then fin the tank with nugget or pellet salt only.
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
3-1
Page 15
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SECTION 3
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] CARE OF YOUR WATER SOFTENER
B. KEEPING THE WATER SOFTENER CLEAN
NOZZLE & VENTURI
A clean nozzle and venturi (FIG. 11) is a must for the
softener to work right. This small unit moves brine
from the salt storage tank to the resin tank during re
generation. If it becomes plugged with sand, silt,
dirt, etc., the softener will not work and you will get
hard water.
To get to the nozzle and venturi, remove the softener
top cover. Be sure the softener is in service cycle (no
water pressure at nozzle and venturi).
1) Turn off the cap from the nozzle and venturi hous
ing.
2) Lift out the screen support and screen, do not lose
the large o-ring seal.
3) Then the nozzle and venturi. Wash and rinse the
parts in warm water until clean. If needed, use a
small brush to remove iron or dirt. Also check and
clean the gasket, flow plugs and screens.
Carefully replace all parts in the correct order. Lu
bricate the o-ring seal with silicone grease or Vase
line and place in position. Install and tighten the
cap, by hand only. Do not overtighten and break
the cap or housing.
FIG. 11
Screen Support
Nozzle & Venturi
IMPORTAIfT: Be sure small
holes In tie gasket are cen
tered directly over the small
holes In the nozzle & venturi
housing.
*1nstall with numbered side up anct^or
concave side down. Be sure the largest
flow plug is located in the nozzle & venturi
housing.
Cleaning Nozzle & Venturi
Cap
O-ring Sea)
Screen
*Casket
*Flow Plug
(HVDC)
Nozzle & Venturi
Housing
IRON FROM RESIN BED
Your water softener takes hardness minerals (cal
cium and magnesium) out of the water. Also, it can
control some "clear water" iron. See maximum al
lowed in the specifications on page 4-1. With clear
water iron, water from a faucet is clear when first
put into a glass. After 15 to 30 minutes, the water be
gins to cloud or turn rust colored. A water softener
WILL NOT remove any iron which makes the water
cloudy or rusty as it comes from the faucet (called
red water iron). To take red water iron out of water,
or over the maximum of clear water iron, an iron fil
ter or other equipment is needed. Your local Sears
store has trained people to help you with iron water
problems.
If your water supply has clear water iron, even
though less than the maximum allowed, regular
resin bed cleaning is needed. Your local Sears store
has resin bed cleaner. Item No. 42-34426 for this.
Clean the bed at least every 6 months. If iron shows
up in the soft water before 6 months, clean more
often. Printed instructions are on the resin bed
cleaner bottle.
3-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 16
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SECTION 3
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] CARE OF YOUR WATER SOFTENER
C. PROTECT THE WATER SOFTENER FROM FREEZING
If the softener is installed where it could freeze
(summer cabin, lake home, etc.), you must drain all
water from it to stop possible freeze damage. To
drain the softener:
Close the shut-off valve on the house main wa
ter pipe, near the water meter or pressure tank.
Open a faucet in the soft water pipes to vent
pressure in the softener.
Refer to FIG. 14 on page 4-1. Move the stem in
a single bypass valve to bypass. Close the inlet
and outlet valve in a 3-valve bypass system, and
open the bypass valve. If you want water in the
house pipes again, reopen the shut-off valve on
the main water pipe.
Unplug the transformer at the wall outlet. Re
move the salt hole cover and the main cover.
Take off both drain hoses.
Carefully remove the large holding clips at the
softener inlet and outlet (see Key No. 66, on page
6-3). Separate the softener from the copper
tubes, or from the bypass valve.
Remove the brineweU cover and disconnect the
brine valve tubing at the nozzle and venturi as
sembly (see page 3-2). Lift the brine valve out of
the brinewell. Tip the brine valve upside down
to drain water.
FIG. 12
Drain All Water From Softener
Looking at FIG. 12, lay a piece of 2 inch thick
board near the floor drain. Move the softener
close to the drain. SLOWLY and CAREFULLY,
tip it over until the rim rests on the wood block
with the inlet and outlet over the drain. Do not
allow the softener's weight to rest on the inlet
and outlet fittings or they will break.
lip the bottom of the softener up a few inches
and hold until all water has drained. Leave the
softener laying like this until you are ready to
use it. Plug the inlet and outlet with rags to keep
dirt, bugs, etc. out.
3-3
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 17
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SECTION 3
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] CARE OF YOUR WATER SOFTENER
D. CHECKLIST... TO HELP YOU SAVE MONEY
If your water softener fails to work^ make the following easy checks. Often, you will find what's wrong your
self and you won't have to call and wait for service. If you do not find anything wrong, while making the
checks, and your softener stiU does not work, call Kenmore Water Line at 1-800-426-9345.
Note:
1. Also read ERROR CODE, page 2-1.
2. If an error code is not displayed, press and hold the SELECT button until the display changes. Then, press
the SELECT button again and hold until a flashing SR code appears. It must show SR17. If any other number
shows, the face plate computer is working on incorrect input and would probably be the cause of the problem.
To set SRI 7, press either the UP0 or DOWN0 button. When the correct model code shows, press SELECT
to return a flashing 12:00 AM display. Reset the present time, hardness number, etc., pages 1-3 and 1-4.
PROBLEMCAUSECORRECTION
No soft wator
Water hard sometimesHardness number setting too lowPress and release the SELECT button until
Brine tank floodedRestricted drain lineCheck for kinks, bends or obstructions (see
No salt (or salt bridged) in the storage tank
Transformer unplugged at the wall outlet,
or power cable leads loose from the
electronic board, fuse blown, circuit
breaker popped, or circuit switched off.
Manual bypass valve(s) In bypass positionLook at FIG.14 on page 4-1. Move the stem in
Dirty, plugged or damaged nozzle &
venturi
Valve drain hose plugged
Using hot water when softener Is
regenerating
Increase in the grains of hardness in your
water supply
Plugged or dirty nozzle & venturiTake apart and clean or replace damaged
Valve-rotor disc & sealsCheck for scratches or grooves, replace if
Refill with salt, or break the salt bridge (page
3-1). Press ON/OFF-HOLD (RECHARGE
NOW) button and hold for 3 seconds to start a
regeneration (see page 2-1),
Check for loss of power due to any of these
and correct. With the power back on, look at
the time display and read PROGRAM
MEMORY, page 2-1.
a single valve to service. In a 3-valve bypass,
open the inlet and outlet valves, and be sure to
fully close the bypass valve.
Take apart and clean or replace damaged
parts (see page 3-2).
The drain hose must not have kinks, sharp
bends, or be raised too high above the
softener (see page 3-5 In your installation
manual).
HARDNESS shows in the display. Read the
hardness number in the display and be sure
the same grains per gallon number is shown
on your water analysis report. See page 1 -4 to
reset. Press and release the SELECT button
until the present time shows in the display.
Incorrect SR code selected. See above.
Avoid using hot water during this time because
the water heater refills with hard water (see
Automatic Bypass, page 2-4),
Ask your Sears retail store for a new water
analysis. Then make a new hardness number
setting (page 1 -4).
page 3-5 in your installation manual).
parts (see page 3-2).
needed.
3-4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 18
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SECTION 4
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KNOW ABOUT YOUR WATER SOFTENER
A. DIMENSIONS / SPECIFICATIONS
FIG. 14
BYPASS VALVES
Bypass valve(s) should always remain in soft
water service position. Position in "bypass" only
if needed for softener repairs.
SINGLE BYPASS
PULL STEM
OUTWARD
FOR
SERVICE
3 » VALVE BYPASS
FOR SERVICE
close bypass valve
open inlet & outlet valves
FOR BYPASS
open bypass valve
close inlet & outlet valves
OUT
Outlet
Valve
Bypass
Valve
Inlet
Valve
KENMORE C-20 TIMER SR CODE SR17
Note: Please see the rating decal for operating capacity, salt usage and service flow rate/pres sure loss
performance specifications. Performance specifications NSF/ANSI 44 standard requirements. The rating
decal is located on the rim, under the salt hole cover (see page A, inside front cover).
WATER SUPPLY TO WATER SOFTENER
Minimum water system flow (gpm)...................... - 3
Minimum-Max. water pressure (psi)
Minimum-Max. water temperature (°F)
Maximum water hardness (gpg)
Maximum “Clearwater" iron (ppm)
SALT FOR WATER SOFTENER
Type of salt needed
Alternate type of salt
...............................................
.............................................
....................
..........................
.....................
................
4-1
- 20-125
- 40-120
- 41
- 5
- nugget or pellet
- pure, evaporated, compacted
water softener salt
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 19
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SECTION 4
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KNOW ABOUT YOUR WATER SOFTENER
A. DIMENSIONS / SPECIFICATIONS
OTHER SPECIFICATIONS
Type of ion exchange material (resin)
Amount of resin (cu ft)
Total regeneration time
Efficiency Rating
Max. Drain Flow Rate (gpm)
....................
...................
............................
...........
gpm = gallons per minute gpg = grains per gallon
psi = pounds per square inch ppm = parts per million
high capacity
0.62
approximately 110 minutes
@3.7 salt dose
4940 @ 1.8 lb salt
0.9
4-2
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 20
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c
T
o
N
SECTION 5
SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
Keep this manual with your water softener. If repairs are needed, the service technician must have
the information on the following 8 pages. For telephone assistance, call toll free, 1-800-426-9345.
ALWAYS MAKE THESE INITIAL CHECKS FIRST
Does the time display show the correct time of
day?
- - If display is blank, check power source to the
softener.
- - If time is flashing, power was off for over 24
hours. The softener resumes normal operation
but regenerations occur at the wrong time.
--If an error code (Example: Err3) shows in the
faceplate display, go to AUTOMATIC ELEC
TRONIC DIAGNOSTICS.
Plumbing bypass valve(s) must be fully in ser
vice position.
The inlet and outlet pipes must connect to the
softener inlet and outlet respectively.
Is the transformer plugged into a "live",
grounded wall outlet, and the power cable fas
tened securely to the controller?
The valve drain hose must be free of kinks and
sharp bends, and not elevated over 8 ft. above the
floor.
Remove the top cover and salt tank cover.
Is there salt in the storage tank?
Is the brine tubing connected? (See water flow
diagrams).
Is the brine valve float set right? (See page 5-4).
Press the SELECT button 2 times to display the
hardness setting. Be sure it is the correct setting
for the household's water supply. (Make a hard
ness test of the raw water and compare with the
hardness setting. Also test a soft water sample to
verify if a problem exists.) Press the SELECT but
ton twice more to return to present time in the
display.
If you do not find the problem after making initial
checks, do the MANUAL INITIATED ELEC
TRONIC DIAGNOSTICS, and the MANUAL AD
VANCE REGENERATION CHECK.
5 - 1
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 21
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SECTION 5
SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
AUTOMATIC ELECTRONIC DIAGNOSTICS
The faceplate timer (PWA) computer has a self
The chart below shows the error codes that could
appear, and the possible defects for each code.
diagnostic function for the electrical system, except
for input power and water meter. The computer
monitors electronic components
and circuits for correct opera
tion. If a malfunction occurs, an
error code appears in the face
plate display.
COÖE
Erri, ЕггЗ,
Err4
Err5
PROCEDURE FOR REMOVING ERROR CODE FROM FACEPLATE: 1. Unplug transformer from outlet 2. Correct
MOST LIKELYLESS LIKELY
motor inoperative / wiring harness or connection to switch / position switch / vaive defect causing
high torque
faceplate timer (PWA)
While an error code appears in the display, all face
plate buttons are inoperable except the SELECT but
ton. SELECT remains operational so the service per
son can make the MANUAL INITIATED ELEC
TRONIC DIAGNOSTICS (below) to further isolate
the defect, and check the water meter.
POSSIBLE DEFECT
defect 3. Plug in transformer 4. Wait for 6 minutes. The error code will return if the defect was not corrected.
MANUAL INITIATED ELECTRONICS
DIAGNOSTICS
To enter diagnostics, press the SELECT button
until 000 - - shows in the display.
TURBINE SWITCHES
nnn __
1Л1Ли
------
1
WATER METER (A)
SWITCH (B)
A. The first 3 digits indicate water meter operation
as follows:
000 (steady) = Soft water not in use, and no
POSITION
SWITCH
SENSOR
HOUSING
TURBINE
TURBINE
SUPPORT AND
SHAFT
VALVE
OUTLET
flow through the meter.
—OPEN A NEARBY SOFT WATER FAUCET-
000 to 199 (continual) = Repeats display for each
gallon of water passing through the meter.
If you don't get a reading in the display, with faucet
open, puh the sensor from the valve outlet port.
Pass a small magnet back and forth in front of the
sensor. You should get a reading in the display. If
you get a reading, unhook the in and out plumbing
and check the turbine for binding.
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
B. The letter (P) and dash (or dashes) indicate
POSITION switch operation. If the letter ap
pears, the switch is closed. If the dash shows, the
switch is open.
Use the RECHARGE button to manually ad
vance the valve into each cycle and check correct
switch operation.
5 - 2
Page 22
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SECTION 5
SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
CORRECT
SWITCH
DISPLAYS
—
„ p
VALVE CYCLE STATUS
Valve in service, fill, brining,
backwash or fast rinse position
Valve rotating from one position
to another
While in this diagnostic screen^ the following in
formation is available and may be beneficial for
various reasons. This information is retained by
the computer from the first time electrical power
is applied to the face plate.
-- Press 0 to display the number of days this
face plate has had electrical power applied.
- - Press 0 to display the number of regenera
tions initiated by this face plate since the SR code
number was entered.
Press and hold the SELECT button until...
CODE
SR17 shows.
5R I
TIMER PWA REPLACEMENT; Be sure the
valve is in service position when replacing the
timer PWA (observe valve cycle indicator).
If, after installing and programming the re
placement timer PWA, the valve is not in ser
vice position, do the following to assure correct
cycle orientation, or timing, between the face
plate and valve.
Use the MANUAL ADVANCE procedures,
page 5-4. With the RECHARGE button, ad
vance through the recharge cycles until the
valve stops in service position, and RE
CHARGE no longer flashes in the display.
NOTE; The valve motor may automatically
drive through several valve positions while
searching for service. If an error code occurs,
unplug the transformer, then plug in again.
This code identifies the softener nominal capacity
size. If the wrong number shows, the softener will
operate on incorrect programming. Do the follow
ing as needed.
Return the present time display
Press the SE-
LECT button.
To change SR number — Press the UP or DOWN
button until the correct SR code shows. Then, press
the SELECT button and reset the timer...page 1-3.
5 - 3
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 23
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SECTION 5
SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
MANUAL ADVANCE REGENERATION CHECK
This check verifies proper operation of the valve
motor, brine tank fill, brine draw, regeneration flow
rates, and other controller functions. Always make
the initial checks, and the manual initiated diag
nostics.
Notes:
The faceplate display must show a steady time (not
flashing). If an error code shows, first press the SE
LECT button to enter the diagnostic display.
Press the RECHARGE button and hold in for 3
seconds. RECHARGE begins to flash as the soft
ener enters the fill cycle of regeneration. Remove
the brine well cover and, using a flashlight, ob
serve fill water entering the tank.
a. If water does not enter the tank, look for an ob
structed nozzle, venturi, fill flow plug, brine tubing,
or brine valve riser pipe.
CYCLE FLOW RATES {GALLONS PER MIN.)
FiLL (fiow to sait storage tank)
BRiNiNG
BRiNE RiNSE
MAX. BACKWASH
MAX. FAST RINSE
r (flow
/ to
0.3 (1.1 liters)
.15 (.57 liters)
.1 (.38 liters)
.9 (3.4 liters)
.9 (3.4 liters)
Again press RECHARGE to move the softener
into backwash. Look for a fast flow of water from
the drain hose.
a. An obstructed flow indicates a plugged top dis
tributor, backwash flow plug, or drain hose.
Press RECHARGE to move the softener into fast
rinse. Again look for a fast drain flow. Allow the
softener to rinse for a few minutes to flush out
any brine that may remain in the resin tank from
the brining cycle test.
To return the softener to service, press RE
CHARGE.
After observing fill, press the RECHARGE but
ton to move the softener into brining. A slow
flow of water to the drain will begin. Verify brine
draw from the brine tank by shining a flashlight
into the brinewell and observing a noticeable
drop in the liquid level.
Note:
Be sure a salt bridge is not preventing water with
salt contact.
a. If the softener does not draw brine...
...nozzle and/or venturi dirty or defective.
.. .nozzle and venturi not seated properly on gasket.
...restricted drain (check drain fitting and hose).
...defective nozzle and venturi seal.
...other inner valve defect (rotor seal, rotor & disc,
wave washer, etc.).
Note:
If water system pressure is low, an elevated drain
hose may cause back pressure, stopping brine draw.
5-4
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 24
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SECTION 5
SERVICE TECH. INFORMATION
B. ROTARY VALVE SERVICE
Before working on the valve, turn off the water sup
ply and disconnect from electrical power. TO RE
LIEVE PRESSURE:
• 3 VALVE BYPASS: Close the inlet valve and open
a soft water faucet. Then close the outlet valve and
open the bypass valve.
• SEARS SPECIAL BYPASS: Slide the bypass valve
stem to bypass position. Loosen 3 hex head screws
toward the back side of the valve to allow pressure
water to bleed out. Catch water with a rag.
DISASSEMBLY
To remove a part or group of parts, refer to the valve
drawing. A common screwdriver or nut driver,
Phillips screwdriver and pliers are the only tools
needed to completely disassemble.
SERVICING THE VALVE
Inspect all 0“rings, seals and gaskets for wear or de
fects.
Inspect the bottom surface of the rotor for scratches,
chips or wear.
tion. Tighten the screws using a criss-cross pattern.
If a torque wrench is available, torque to 30-40 inch
pounds.
Lubricate the gear on the motor, and the valve cam
gear with Molykote grease, or other high quahty
gear lubricant.
Be sure to orient switch as shown, with lever toward
the cam.
motor
motor plate
cam & gear
Note:
If replacement is needed, be sure to use the current
replacement part.
ASSEMBLY
Be sure all parts are in place and in the proper posi
tion. Lubricate ALL o-rings and seals with FDA ap
proved silicone grease. To install the rotor seal, first
place the seal into the valve groove, rounded side
down (see cross-section). Apply a light coating of
silicone grease to the seal's crossing ribs. Then, care
fully center the wear strip on the seal, and push it
downward onto the seal.
Install the nozzle and venturi seal and drain seal.
Assemble wave washer bearing, the wave washer,
and two o-rings onto the rotor top shaft. Then center
the rotor in the valve body, on the rotor seal.
Lower the cover onto the valve body and rotor shaft.
Then install the cover holding screws. Before tight
ening the screws, install the valve cam and gear.
Then, turn the rotor (clockwise only) to service posi
see Noicide
assembly
service,
page 3-2
5 - 5
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 25
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SECTION 5
SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH THE SOFTENER VALVE
SERVICE CYCLE
Hard water enters the valve inlet port. Internal valve porting routes the water down and out the
top distributor, into the resin tank. Hard water is softened as it passes through the resin bed, then
enters the bottom distributor. Soft water flows back into the valve and out the valve outlet, to the
house soft water pipes.
FILL CYCLE
To begin a regeneration, the electronic timer energizes the circuit to the valve motor. The valve
motor rotates the rotor and disc and the valve cam until the position switch lever drops, to open
the motor circuit and position the valve in FILL. As the rotor and disc rotates, the port opens for
SOFT water fill through the venturi. Fill flow continues to the brine valve, and into the salt storage
tank. Soft water is still available to the house lines.
5 - 6
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 26
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SECTION 5
SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH THE SOFTENER VALVE
BRINING AND BRINE RINSE CYCLES
After fill, timer/switch action allows the motor to turn the rotor and disc into BRINING position.
Water flow is directed to the nozzle. Suction, created by the nozzle and venturi, draws brine from the
salt storage tank and injects it into the resin bed via the bottom distributor. Flow continues out the top
distributor and to the drain. Hard water is available at the valve outlet.
When the brine valve doses to end brine draw, water flow continues in the same directions to slowly
RINSE brine from the resin bed and to the drain.
BACKWASH CYCLE
Timer/switch action again allows the motor to turn the
rotor & disc to place the valve in BACKWASH, stopping
water flow to the nozzle. Water is routed down and out
the bottom distributor, up through the bed, and out the
top distributor to the drain. The fast flow (controlled by a
flow plug in the drain fitting) flushes dirt, sediments,
iron deposits, remaining brine and hardness to the drain.
5 - 7
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
Page 27
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SECTION 5
SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH THE SOFTENER VALVE
FAST RINSE CYCLE
POSITION
During FAST RINSE, the rotor & disc is positioned so water flow enters the resin tank through the top
distributor, and exits through the bottom distributor, to the drain.
The electronic timer again energizes the motor to return the valve to service. As the valve rotates, the
position switch lever drops to open the circuit. The valve remains positioned in service until the
electronic timer initiates the next regeneration.
5 - 8
Problems, Questions? Call 1-800-426-9345 Kenmore Water Line
0900857Screw, #6 - 20 X 3/8” (2 req’d)
7186263Motor - Includes Key No. 93
0900060
7248714Sensor Housing
-
7129716Seal Kit (Includes Key Nos. 77,
Wear Strip
0-ring, 3-3/8” X 3-5/8”
0-ring, 3/4” X 15/16”
0-ring, 7/16” X 5/8”
Flow Plug, Bkw. and F. Rinse
Drain Flose Adaptor
0-ring, 5/8” X 13/16”
Hose Clamp
Clip