Kenmore 41516943010 Owner’s Manual

Use& CareGuide

LiquidPropaneGasGrill

Sears ModelNo. 4t5.t69430t0

• Safety

• Parts

• Use and Care

• Assembly

This Grill is for Outdoor Use Only

• Read and follow all Safety, Assembly,

and Use & Care instructionsin this Guide before assembling and cooking

with this grill.

• Failure to follow all instructionsin this Use & Care Guide may lead to fire or

explosion, which could result in property

damage, personal injury or death.

Grill InformationCenter

MissingParts?Assembly Questions? OperationProblems? Before returning grill to store,call 1-800-241-7548

Tools needed for assembly:

Adjustable wrench (not provided) Screwdriver (not provided)

7/16" Combinationwrench (not provided)

SAVETHESEiNSTRUCTiONS!

See our extensiveassortment of outdoorliving products on-lineat

www.sears.comand www.kmart.com

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

_l|_mmmm_l! / " _

if you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. if odor continues, keep away from the appliance

and immediatelycall your gas supplier or your

fire department.

1. Do not store or use gasoline or other

flammable liquids or vapors inthe vicinity of this or any other appliance.

2. An LP Tank not connected for use shall not

be stored in the vicinity of this or any other

appliance.

Call Grill informationCenter for Help and Parts

Missing Parts? Assembly Questions? Operation Problems? Before returning grill to store, call 1-800-241-7548

Product Record IMPORTANT:Fill outtheproductrecordinformationbelow.

Model Number

Serial Number

Seeratinglabelongrillfor serialnumber.

CALIFORNIA PROPOSITION65

1. Combustion by-products produced when using

this product contain chemicals known to the State of

California to cause cancer, birth defects, and other reproductive harm.

2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other

reproductive harm.

Wash your hands after handlinq this product.

installation Safety Precautions

• Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied.

• Grill installation must conform with local codes, or in the absence of local codes, with either the National Fuel Gas

Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSAB149.1, or Propane Storage and Handling Code, B149.2, or the Standardfor Recreational

Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,

Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or

National Electrical Code,ANSI / NFPA 70or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away from any hot surfaces.

• Grill is not for use in or on recreational vehicles and/or boats.

• This grill issafety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout

the manual.

Date Purchased

To installedAssembler: Leave these instructions with

consumer.

To Consumer: Keep this manual for future reference.

CAUTioN/K

, Some parts may contain sharp edges,

especially as noted in these instructions. Wear protective gloves if necessary.

CAUT'O.

For residential use only. Do not use for commercial

cooking.

2" 464223410

DANGER: Indicatesan imminently hazardous situation which, if notavoided, will result in death or serious injury.

WARNING: Bealert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minoror moderate injury.

ForYourSafety...................................... 2

GrillInformationCenter................................ 2

KENMORE GRILL WARRANTY

ProductRecordInformation............................ 2

SafetySymbols...................................... 2

InstallationSafetyPrecautions.......................... 2

KenmoreGrillWarranty............................... 3

UseandCare.................................... 4-10

PartsList.......................................... 11

PartsDiagram...................................... 12

Assembly....................................... 13-22

Troubleshooting.................................. 23-25

RepairProtectionAgreements

Congratulations on making a smart purchase. Your new Kenmore® product is designed and manufactured for years of

dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection

Agreement cansave you money and aggravation.

Here's what the Repair Protection Agreement* includes: [] Expert service by our 10,000 professional repair specialists [] Unlimited service and no charge for parts and labor on all

covered repairs

[] Product replacement up to $1500 if your covered product

can't be fixed

[] Discount of 10% from regular price of service and related

installed parts not covered by the agreement; also, 10% off regular price of preventive maintenance check

[] Fast help by phone - we call it Rapid Resolution -

phone support from a Sears representative. Think of us

as a "talking owner's manual."

Once you purchase the Repair ProtectionAgreement, a

simple phone call is all that ittakes for you to schedule service.

You can call anytime day or night, or schedule a service

appointment online.

The Repair ProtectionAgreement isa risk-free purchase. If

you cancel for any reason during the product warranty period,

wewill provide a full refund. Or, a prorated refund anytime after

the product warranty period expires. Purchase your Repair

ProtectionAgreement today!

Some limitations and exclusions apply. For prices and

additional information in the U.S.A. call 1-800-827-6655.

*Coverage in Canada varies on some items. For full details

call Sears Canada at 1-800-361-6665.

Sears installation Service

For Sears professional installation of home appliances, garage

door openers, water heaters, and other major home items, in the

U.S.A. or Canada call 1-800-4-MY-HOME®.

One Year Full Warranty on Kenmore Grill If this grill fails due to a defect in material or workmanship

within one year from the date of purchase, call 1-800-4-MY-

HOME®to arrange for free repair (or replacement if repair proves impossible).

Ten-Year Limited Warranty on Burners Forten years from the date of purchase, any burner that

ruststhrough will be replaced free of charge.After the first yearfrom the date of purchase,you pay for labor ifyou wish

to have it installed.

All warranty coverage excludes ignitor batteries and grill part

paint loss, discoloration or surface rusting,which are either expendable parts that can wear out from normal usewithin

thewarranty period, or are conditions that can be the result of normal use, accident or improper maintenance.

All warranty coverage is void if this grill is ever used for

commercial or rental purposes.

All warranty coverage applies only if this grill is used in the

United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

CONVERSION READY This grill easily converts from LP

liquid propane to NG naturalgas. Contact 1-800-4-MY-HOME®or www.sears.comto purchase a

natural gas conversion kit, part number 415,4584609.

Dual FuerrMis registered trademarks of the W. C. Bradley Company and used, with permission, by Sears Holdings

464223410" 3

• NEVERstore a spare LP cylinderunder or near the appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• If the information in the two points above is not followed exactly, afire causing death or serious injury may occur.

• An over filled or improperlystored cylinder is a hazard due to possible gas release from the safety

relief valve. This could cause an intense fire with risk of property damage, serious injury or death.

• If you see, smell or hear gas escaping, immediately

get away from the LPcylinder and appliance and call your fire department.

LP Tank

•The LP Tank used with your grill must meet the following requirements:

• Use LP Tanksonly with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

• LP Tanks must be constructed and marked in accordance with

specifications for LP Tanksof the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,

spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP Tank collarfor marking.

• LP Tankvalve must have:

•Type 1 outlet compatible with regulatoror grill.

• Safety relief valve.

• UL listed Overfill Protection Device (OPD). This OPD safety OPDHandWheel

feature is identified by a unique triangular hand wheel. Use only LP Tanks equipped with this type of valve.

• LP Tankmust be arranged for vapor withdrawal and include collar to protect LPTank valve. Always keep LP Tanks in upright position during use, transit or storage.

LP Tank in upright position for vapor withdrawal

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LP tank valve. Turn coupling

nut counterclockwise by hand only - do not use tools to disconnect. Lift LP tank wire upward off of LP tank collar, then

lift LP tank up and off of support bracket. Installsafety cap onto LP tank valve. Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious personal injury and/or property damage.

LPTankValve ..

SafetyCap

RetainerStrap

•A disconnected LP tank in storage or being transported must have a safety cap installed (as shown). Do not store an LPtank in enclosed spaces such as a carport, garage, porch, covered

patio or other building. Never leave an LP tank inside a vehicle which may become overheated bythe sun.

• Do not store an LP tank in an area where children play.

4" 464223410

LP (Liquefied Petroleum Gas)

• LP gas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when mixedwith air.

LP Tank Filling

• Use only licensed and experienced dealers.

• LP dealer must purge new tank before filling.

• Dealershould NEVER fill LPTank more than 80% of LP Tank

volume. Volume of propane in tank will vary by temperature.

•A frosty regulator indicatesgas overfill. Immediately close LP

Tankvalve and call local LP gas dealer for assistance.

• Do not release liquid propane (LP) gas intothe atmosphere.

This is a hazardous practice.

•To remove gas from LP Tank,contact an LP dealer or call a

local fire department for assistance. Check the telephone directory under "Gas Companies" for nearest certified LP

dealers.

LPTank Exchange

Connecting Regulator To The LP Tank

• Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only

those reputable exchange companies that inspect, precision fill, test and certify their tanks. Exchange your tank only for an

OPD safety feature-equipped tank as described in the "LP Tank" section of this manual.

•Always keep new and exchanged LP tanks in upright position during use, transit or storage.

• Leak test new and exchanged LP tanks BEFORE connecting to grill.

• Placedust cap on cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust capon the cylinder valve

outlet that is provided with the cylinder valve. Other types of caps

or plugs may result in leakage of propane.

LP Tank Leak Test For your safety

• Leak test must be repeatedeach time LP tank is exchanged or refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grill must be leak tested outdoors in a well-ventilated area, away from ignitionsources such as gas fired or electrical

appliances. During leak test, keep grill away from open flames or sparks.

• Use a clean paintbrush and a 50/50 mildsoap and water solution. Brush soapy solution onto areas indicated byarrows

in figure below. Leaks are indicated bygrowing bubbles.

If "growing" bubbles appear do not use or move the LP tank.

Contact an LP gas supplier or your fire department!

1. LP tank must be properlysecured onto grill. (Refer to assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF byturning OPD hand wheel clockwise to a full stop.

4. Remove the protective cap from LPtank valve. Always use cap and strap supplied with valve.

OPDHandWheel

//- Type1outlet with

threadon outside

SafetyReliefValve

Strapand Cap

Do not insert a POL transport plug (plastic part with external threads)

into the Type I tank valve outlet. It will defeat the Safety Relief Valve

feature.

A Do not use household cleaning agents. Damage to gas

train components (valve/hose/regulator) can result.

5. Hold regulator and insert nipple into LP tank valve. Hand-tightenthe coupling

nut, holding regulator in a straight line

with LP tank valve so as not to cross-

thread the connection.

Nipplehasto be centered intothe LPtank valve.

464223410• 5

Holdcoupling nutand regulator asshownfor properconnection

to LPtank valve.

6. Turnthe coupling nut clockwise and tighten to a fullstop. The regulatorwill seal on the back-checkfeature in the LP tank

valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the

connection. Tighten by hand only - do not use tools.

NOTE:

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.

2. Be sure regulator is tightly connected to LP tank.

3. Completely open LPtank valve byturning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off

immediately.There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at

1-800-4-MY-HOME®.

4. Brush soapy solution onto areas where bubbles are shown in picture below:

Neverremovethreaded orificeatend of valve.

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to completethe

connection, do not use this regulator! Call 1-800-4-MY-HOMEfor identical replacement part.

• Do not insert any tool or foreign objects into the valve outlet or safety reliefvalve. You may damage the valve and cause

a leak. Leaking propane may result in explosion, fire, severe

personal injury,or death.

• If a leak is detected at any time, STOP and callthe fire department.

• If you cannot stop a gas leak, immediately close LP tank valve and call LP gas supplier or your fire department!

• Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

5. If "growing" bubbles appear,there is a leak. Close LP tank valve immediately and retighten connections. If leaks cannot

be stopped do not try to repair. Call Sears for replacement parts at 1-800-4-MY-HOME®.

6.Always close LP tank valve after performing leak test by turning hand wheel clockwise.

• Do not use grill until leak-tested.

6 •464223410

For SafeUse of YourGrill and to Avoid Serious injury:

• Do not letchildren operate or play near grill.

• Keepgrill area clear and free from materials that burn.

• Do not block holes in sidesor backof grill.

• Check burnerflames regularly.

• Use grill only inwell-ventilated space. NEVERuse in enclosedspace suchas carport, garage, porch,

covered patio,or under anoverhead structureof any kind.

Do not use charcoal or ceramic briquetsin a gasgrill. (Unlessbriquets aresupplied with your grill.)

Usegrill at least 3 ft. from any wall orsurface. Maintain 10ft. clearanceto objects that cancatch fire

or sources of ignition such as pilot lightson water

heaters,live electrical appliances,etc.

Safety Tips A Beforeopening LP cylinder valve, check the coupling nutfor

tightness.

A When grill is not in use, turn off all control knobs and LP

cylinder valve.

,A, Never move grill while in operation or still hot. A Uselong-handled barbecue utensils and oven mitts to avoid

burnsand splatters.

,A, Maximum load for sideburner and side shelf is 10 Ibs. A The grease tray must be inserted into grill and emptied after

each use. Do not remove grease tray until grill has

completely cooled.

A Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces

while grill is hot.

A Ifyou notice grease or other hot material dripping from grill

onto valve, hoseor regulator, turn off gas supply at once.

Determinethe cause, correct it, then clean and inspect valve, hoseand regulator before continuing. Perform a leak test.

A Keepventilation openings in cylinder enclosure (grill cart) free

and clear of debris.

A Donot store objects or materials inside the grill cart

enclosure that would block the flow of combustion air to the

undersideof either the control panel or the firebox bowl.

A The regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill. ,A, If you have a grill problem see the "Troubleshooting Section". A Ifthe regulator frosts, turn off grill and LP cylinder valve

immediately.This indicates a problemwith the cylinder and it

should not be used on any product. Return to supplier!

• Apartment Dwellers: Checkwith managementto learn the requirements

and fire codes for using an LPgas grill in your apartmentcomplex. If allowed, useoutside on the

ground floorwith a three (3) foot clearance from walls or rails. Do not use on or under balconies.

• NEVERattempt to light burner with lid closed.A buildup of non-ignited gas inside a closed grill is

hazardous.

• Never operate grillwith LP cylinder out of correct positionspecified in assembly instructions.

• Always close LP cylindervalve and remove coupling nut before moving LP cylinderfrom

specified operation position.

CAUT'O. ZL

• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may

result, if a grease fire develops, turn knobs and LP

cylinder off.

• Do not leave grill unattendedwhile preheating or burning off food residue on HI. if grill has not been regularly cleaned, a grease fire can occur that may damage the

product.

Main Burner ignitor Lighting A Donot lean over grill while lighting.

1. Open lid during lighting.

2. Turn on gas Tank valve.

3. Push and turn any burner control knob to ,_ Ill and immediately press and hold ELECTRONIC IGNITION button.

4. If ignition does NOT occur in 5 seconds, turn burner control knob OFF,wait 5 minutes for gas to clear away, and repeat the

lighting procedure.

5. Repeat above steps to lighteach burner individually.

If ignition still does not occur, follow match-lighting

instructions.

464223410• 7

Turncontrols and gas source or tank OFF when not in use.

cAuTio.

if ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure, if the burner does not ignite with the valve open, gas will continue to flow out of the

burner and could accidently ignite with risk of injury.

Main Burner Match-Lighting A Do not lean over grill while lighting.

1. Turn OFF all burner control valves.

2. Open lid during lighting. Turn on gas at LP cylinder.

3. Place match into match holder (hanging from side of cart). Light match, and place into lighting hole for desired burner to

light. The lighting holes are located at the front of the cooking grates between the emitter plate mounting brackets.

4. Push in and turn control knob to HI _ position for desired

burner to light. Be sure burner lights and stays lit.

5. If ignition does NOT occur in 5 seconds, turn the burner Control knob off, wait 5 minutes for gas to clearaway, and

repeat the match lighting procedure.

6. Ignite remaining burners by repeating steps 3 through 5 for each burner.

Side Burner ignitor Lighting A Do not lean over grill while lighting.

1. Open lid during lighting.

2. Turn ON gas tank valve.

3. Push and turn sideburner control knobto _ HI and immediately press and hold ELECTRONIC IGNITION button.

4. If ignition does NOT occur in 5 seconds, turn burner control knob OFF,wait 5 minutes for gas to clear away, and repeatthe lighting procedure.

5. Repeat above steps to light each burner individually.

Sideburner Match Lighting

1. Turn OFF all burner control valves.

2. Open the sideburner lid. Turn on gas at LP cylinder.

3. Place lit match near burner.

4. Turn sideburner knob to HI_ .

Be sure burner lights and stays lit.

WARNING: Sideburner top cover must be open when

sideburner is in operation.

8,464223410

Burner Flame Check

• Remove cooking grates and flame tamers. Light burners, rotate knobs from Hi to LOW. Youshould see a smaller flame in

LOW position than seen on Hi. Perform burner flame check on sideburner, also.Always check flame prior to each use. If

only low flame is seen refer to "Suddendrop or low flame" in the Troubleshooting Section.

Turning Grill Off

•Turn all knobs to the OFF position. Turn LP cylinder OFF by turning hand-wheel clockwiseto a full stop.

Ignitor Check

• Turn gas off at LP cylinder. Pressand hold electronic ignitor button. "Click" should be heard and spark seen each time

between each collector box or burner and electrode. See

"Troubleshooting" if no click or spark.

Valve Check

• important: Makesure gas is off at LP cylinder before checking valves. Knobs lock in OFF position. To check

valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly

before using grill. Turn knobs to LOW position then turn back to OFF position.Valves should turn smoothly.

Hose Check

• Beforeeach use, check to see if hoses are cut or worn. Replace damaged hoses before usinggrill. Use only

identical replacement partvalve/hose/regulator as specified in the Parts List of this Use and Care Guide.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for paint. Interiorsof gas grills are not painted at the

factory (and should never be painted), Apply a strong solution of detergent and water or use a grill cleanerwith scrub brush

on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Plastic parts: Wash with warm soapy water and wipe dry.

,A.Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

• Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or

specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

• Painted surfaces: Washwith mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft

nonabrasive cloth.

• Stainless steel surfaces: Tomaintain your grill's high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease

deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage.

Do not use abrasive pad on areas with graphics.

• Cooking surfaces: Ifa bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommendedto

clean cooking surfaces while grill is hot.

cAuTioN

3. Remove carryover tubes and burners.

4. Detach electrode from burner.

SPIDER ALERT!

If you notice that your grill is getting hard to light or thatthe flame isn't asstrong as it should be, takethe time to checkand

clean theburner tubes.

iiiiiiiil

CONTROLPANEL

i '9

Insomeareasof the country,spidersor smallinsectshavebeen knowntocreate"flashback"problems.Thespidersspinwebs,build

nestsandlayeggs inthegrill'sburnertube(s)obstructingthe flowofgastothe burner.Thebacked-upgascanigniteintheburner tubebehindthecontrolpanel.Thisisknownasa flashbackand it

candamageyourgrillandevencauseinjury. Topreventflashbacksandensuregoodperformancetheburnerand

burnertubeassemblyshouldberemovedfromthegrillandcleaned beforeusewheneverthegrill hasbeenidleforanextendedperiod.

SPIDER WEBS

INSIDE BURNER TUBE

BURNER

NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in

illustrations below.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one

easiest for you.

(A) Benda stiff wire (a light weight coat hangerworks well)

into a small hook. Run the hook through each burner tube several times.

r.,_,,.,. -__-

(B) Usea narrow bottle brushwith a flexible handle (do not

use a brass wire brush), run the brush through each burner tube several times.

the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

6. Wire brush entire outer surface of burner to remove food

residue and dirt.

7. Clean any blocked ports with a stiff wire such as an open

paper clip.

8. Check burner fordamage, due to normal wear and corrosion

some holes may become enlarged. If any large cracks or holes are found replace burner.

VERY IMPORTANT:Burner tubes must reengage valve

openings. See illustrations at right. Correct

9. Attach electrode to burner, burner-to-valve

10. Carefully replace burners, engagemen

11. Attach burners to brackets on firebox.

12. Reposition carryover tubes and attach to burners. Replace flame tamers and

cooking grates.

\ J

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow "Cleaning the Burner Assembly" instructions before starting grill.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner

assembly or ifyou have trouble ignitinggrill.

1. Turn gas OFF at control knobs and LP cylinder,

2. Remove cooking grates and flame tamers.

Firebox burner bracket

Electrode

screwdriver

464223410• 9

+ 19 hidden pages

Kenmore 41516943010 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual