Kenmore 415167411 Owner’s Manual

Assem bly Instructio ns

Liquid Propane Gas Grill

Model No. 415.167411

This Grill Is For Outdoor Use Only

O O O

_1_WARNING

• Failure to follow all manufacturer's instructions could result in serious

personal injury and/or property damage.

WARNING

Combustion by-products produced

when using this product contain chemicals known to the ,State of

California to cause cancer, birth defects, or other reproductive harm.

CAUTION

• Read and follow all Safety State- ments, Assembly Instructions and

Use and Care Directions before attempting to assemble and cook.

Some parts may contain sharp

edges, especially as noted in these

instructions. Wear protective gloves

if necessary.

• Parts • Use and Care

• Assembly • Troubleshooting

• Safety Rules • Recipes

Assembly Questions? Call 1-800-241-7548

Parts Ordering: Call 1-800-366-PART (7278)

To Installer/Assembler: Leave these instructions with

consumer. To Consumer: Keep this

manual for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

WARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP Tank not connected for use shall not be stored in the vicinity of this or any other appliance.

:OR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your gas supplier or your fire department.

Call Grill Service Center For Help And Parts

• If you have questions orneed assistanceduring assembly,

please call _1-800-241-7548. You wUlbe speakingto a representative of the Gnll manufacturer and not a Sears

employee.To order new pairs call Sears PartDirects_ at

1-800-366-PART (7278).

Important: Fill out Warranty Information below

Warranty Information

Installation Safety Precautions

• Use grill only with LP(propane) gas and the regulator/valve assembly supplied.

, Gdll installation must conform withlocal codes, or intheir

absence with National Fuel Gas Code, NFPA 54 / ANSI

Z223.1, Handling and storage ofLP cylinders must conform to LP Gas Code NFPNANS158. Grill is notfor use in or on

recreational vehicles and/or boats.

• All electrical accessories (such as rotisserie) must be electricallygroundedin accordancewith local codes,or

National Electdcal Code, ANSI / NFPA 70. Keep any

electricalcordsand/orfuel supplyhoses awayfrom any hot

surfaces.

This grill is safety certified for use in the United States only. Do not modify for use in any other location. Modification will

result in a safety hazard,

Safety Symbols

• The symbols and boxesshown below explainwhat each headingmeans, Read and fellow all of themessages found

throughoutthe manual.

DANGER

• DANGER: Indicates an imminentlyhazardous situation which,if not avoided,will result in death or

serious injury.

i i

ModelNumber

WARNING

UPC(oncarton) Label Lot # GG

• WARNING: Be alert to the possibilityof serious bodily injury if the instructionsare not followed. Be

SerialNumber

sure to read and carefullyfollow all of the messages.

DatePurchased

CAUTION

CAUTION: Indicates a potentially hazardous situation

• For residential use only, Do not use for commercial

cooking.

ProtectedunderoneormoreofthefollowingU.S.Patents:4,598,692;4,624,240;4,747,391;4,747,391;4,989,579;5,090,398;5,109,834;5,224,676;5,421,319;5,441226; 5,452,707;5,458,309;5,566,606;5,566,606;5,579,755;5,613,486;5,649,475;5,706,797;5,711,663;5,765,543;5,931,149;5,996,573;S,095,132;6,135,104;6,279,566; D341,292;D343,337;D364,535;D372,637;D373,701;D377,735;D383,035;£)397,910;D405,543;D405,643;D406,005;D406,009;D413,043;D413,229;D4!3,229; D414,982;D415,388;D416,164;£)416,441;D416,441;O417,587;£)422,516;D423,274;D423,876;D428,303;D435,396;£)436,004;D438,059;D438,060;D438,427; D439,!10;D442,505;D443,179;D443,354;£)447,384;£)447,385;D447,909;D448,510;D448,615;D448,616.OtherPatentsPending.AssernblyInstructions@2001Sears

Corporation,AllRightsReserved.

which, if not avoided, may result in minor or moderate injury.

4638231 . 2

ForYour Safety ........................................... 2

Call Grill Service Center ForHelp And Parts ................. 2

Warranty Information ...................................... 2

Installation Safety Precautions ............................. 2

SafetySymbols ........................................... 2

Tableof Contents ........................................ 3

KenmoreGrill Warranty ................................... 3

PartsList ................................................ 4

Parts Diagram ........................................... 5

Assembly .............................................. 6-14

Use& Care ........................................... 15-21

Troubleshooting ........................................ 22

Recipes ............................................. 23-28

KENMORE GRILL WARRANTY

Fullf-YearWarrantyonGrill ForoneyearfromthedateofpurchaseSearswillrepairorreplace,

atouroption,anygrillpart(exceptforpaintfinish)thatisdefectivein materialorworkmanship.

LimitedWarrantyonSelectedGrillParts

Fromoneyearafterthedateofpurchaseforthedesignatedtime periodslistedbelow,Searswillreplacethefollowinggrillpartsifthey

are defectiveinmaterialorworkmanship.Youwillbechargedfor

labor.

UfetimeofGdll:AluminumTopandBottomCastings (exceptforpaintfinish)

2 years:BurnerAssembly

WARRANTYSERVICE WarrantyserviceisavailablebycontactingyournearestSears

ServiceCenter.

WARRANTYRESTRICTIONS

Thiswarrantyisvoidifgritiisusedforcommercialorrentalpurposes.

Thiswarrantyappliesonlywhenthegdl]isusedintheUnitedSates.

Thiswarrantygivesyouspecificlegalrights,andyoumayalsohave

otherdghtswhichvaryfromstatetostate.

Sears,RoebuckandCo.,Dept.817WA, HoffmanEstates,IL60179

4638231• 3

Key Qtv _ Part# 1 2 LegAssembly 4502049

2 2 Rail 4502039

3 1 Brace 5502006 4 11 #10-24x2-1/4MachScrew 4080369 STD511022

5 !5 #10-24HexNut (keps) 4080208 6 1 Caster/SocketSet 4154420

7 4 EndCap 4154246 8 2 Wheel 4154417

9 2 5/16AxleBolt 4080155 10 1 "RIt-TankBracket 4502020 11 4 3/4HitchPin 4156515 12 1 FrontPanel 4154426 13 1 PaneIWireSet 4156097 14 1 CondimentBasket 4150345 15 2 PushNut 4080636

16 1 ConsoleAssembly 4530029

18a 3 #10-24x3/8#8TorxScrew 4080050 16b 1 Ignitor 5156113

16c 3 Bad{plate 4154450 15d 3 ContmlKnob 4154452

16e 1 H_e./Valv_anifoldAssy. 4158093 16f I Console 4526021

169 1 ShortlgnitorWire 4153720 16h 1 LonglgnitorWim 5156112

17 2 #10x1/2Self-TapScrew 4080652 18 1 G#llBot_m 4580102

19 2 1/4-20x1-1/2MachScrew 4080324STD512515 20 5 #10x3/8Screw 4080060 21 2 1/4-20HexNut 4080656STD541025

Key Qtv _ Part#.

22 1 GreaseClip 5156610 23 1 GreaseCup 5156609

24 1 AirShield 5501035 25 1 Elecf_odeAssembly 4153174

26 3 Burner 4158121

27 1 ShelfPanel 4526026

28 1 SideShelf 4154368 29 5 #10x2 Screw 4080757

30 1 GdllUd 4580117 31 2 l/4xl-l/8 HingePin 4156513

32 1 Handle 4069516

33 2 #10-24xlMachScrew 4080302 STD511010 34 t Heatlndicator/Bracket 4156800

35 I LogoPlate 4157122 36 2 3/16PaINut 4153096

37 1 SwingAway 4152125 38 1 ToolHolder 4154371

39 1 ToolHolder8racket 4501385

40 2 #10x1/2Screw 4080737 41 1 SidebumerBody 4526029

42 1 SideburnerFrame 4501705 43 2 #6-32x3/8MachScrew 4080361STD510603 44 1 SidebumerValveBracket 4500209

45 2 #10-24x5/8Self-TapScrew 4080040 46 1 Sideburner 5068011

47 1 SideburnerGrate 4156376 48 1 SideburnerKnob 4154248

49 1 TankWire 4154195

50 1 CookingGrate 4152741

4 • 4638231

Before Beginning Assembly

Necessary tools for assembly of your grill include:

screwdrivers (flathead and phillips), hammer, pliers

and adjustable wrench. A 3/8" and 7/16" nut driver

would be ideal.

ConsoleAssembly (16)

16e

16a

-16f

__6Z_226o

16a

16d

4638231 • 5

I Railwithlabelshasserialnumber_

nd modelnumberfor yourgrill,|

rite thisinformationon page2J

this manualinthe"Warranty l

nformation"box. ,,)

Holeon rail edgetoward

of leg.

NOTE:Labelson rail

shouldNOTbe upside downwhencartstands

in uprightposition.

Railwith labels

6 •4638231

Caster

5 4

Qty. 4 (Black)

Qty. 4

lP: Usethe fiatsideofthe_ ammerheadto gentlytap|

asterintocastersocket. ,)

Qty.2

7 Repeaton rightside

(Tapwithhammerif

Qty. 2

CompletedAssembly

Panel inside

cart

Qty.2

Pan

Wire

Alignwires withpanelholes

4638231 • 7

Qty.2

Allowhoseand ignitorwiresto hang BEHIND

panel.

Note:

Wheelsare

to left.

Note: Panelnot I shownforclarity.|

Qty.2

bottomto

screws(20).

Placegrill

bottomonto cart,insert

consolewitht

screws(19).

I I I

Grill bottom

Grease

iliP

I I

4638231 • 8

Snapelectrodeintoshield. Opensectionofelectrode

faces backof shield.

(E/ectrodetowardright

end of shie/d)

Holeon shield

fitsoverpin in

Placeshield/electrode

intogrill bottom.

(Electrodeto rightside)

Wireextends throughholei grillbottom.

Gb VERY IMPORTANT:

FCorrectengagementbetween

valveandburnertube.

Tiltbumersapprox.45degrees and insertburnertubes into

holesin front of grill to engagevalves.Burner

portsin downposition.

Secureeachburner torearof grill bottom withscrew(20).

Rotateburnerto fiat positiononcetubehas

(seeinsetC).

Qty.3

4638231 . 9

(Silver)

Qty.4

(Black)

Qty.2

Placeshelfpanelandside shelfontorightlegs, attachwithscrews(29).

t _ TiP:Attachtwo

outerscrewsfirst.

• Maximumloadfor sideshelfis10Ibs,

• Donotovertightenscrews.

NOTE:

Do not overtighten heatindicatornutor

bendbracket.

Qty.2

Qty.3

Heat indi_

Gty.2

4638231 • 10

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