Kenmore 41516649011 Owner’s Manual

Use & Care Guide

Model: 415.16649011

® ® ®

P/N G614-001-030801
Sears Brands Management Corporation

Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com

www,sears,com

Model 464224011 ° Oct-13-10

If you smell gas:
|. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lld.

4. If odor continues, keep away from the appliance
and immediately call your gas supplier or your

fire department.

|. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of
this or any other appliance.

2. An LP Tank not connected for use shall not
be stored in the vicinity of this or any other

appliance.

Call the Grill Information Center for Help and Paris

Missing Parts? Assembly Questions?Operation Problems?
Before returning grill to store, call 1-800-241-7548

Product Record
iMPORTANT: Fillout the product record informationbelow.

Model Number

Serial Number

Seeratinglabelongrillfor serialnumber.

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other

reproductive harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

* Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied.

" Grill installation must conform with local codes, or in the

absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane

Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational

Vehicles, ANSI A 119.2/NFPA !192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.

" All electrical accessories (such as a rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords

and/or fuel supply hoses away from any hot surfaces.

" Grill is not for use in or on recreational vehicles and/or boats.
" This grill is safety certified for use in the United States

and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each
heading means. Read and follow all of the messages found

throughout the manual.

Date Purchased

To Installer/Assembler: Leave these instructions with
consumer.

To Consumer: Keep this manual for future reference.

CAUTION

Some parts may contain sharp edges, especially
as noted in these instructions.

Wear protective gloves if necessar%

CAUT'O.

For resldentlal use only. Do not use for commercial

cooking.

© 2010 Sears Brands Management Corporation

2 ° 464224011

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which

if not avoided, may result in minor or moderate injury.

Printed in China

For Your Safety ...................................... 2

Grill Information Center .............................. 2

Product Record Information........................... 2

Safety Symbols ...................................... 2

InstallationSafety Precautions......................... 2

l<enmore GrillWarranty .............................. 3

Use and Care .................................... 4-10

PartsList........................................... 11

PartsDiagram ...................................... 12

Assembly ....................................... 18-22

Troubleshooting................................. 23-25

Repair Protection Agreements
Congratulations on making a smart purchase. Your new

I<enmore product is designed and manufactured for years of
dependable operation. But like all products, it may require

repair from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.

Here's what the Repair Protection Agreement _ includes:

[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all

covered repairs

[] Product replacement up to $1500 if your covered product

can't be fixed

[] Discount of 10% from regular price of service and related

installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check

[] Fast help by phone - we call it Rapid Resolution -

phone support from a Sears representative. Think of us

as a "talking owner's manual."

Once you purchase the Repair Protection Agreement, a
simple phone call is all that it takes for you to schedule service.

You can call anytime day or night, or schedule a service
appointment online.

The Repair Protection Agreement is a risk-free purchase. If
you cancel for any reason during the product warranty period,

we will provide a full refund. Or, a prorated refund anytime after
the product warranty period expires. Purchase your Repair

Protection Agreement today!
Some limitations and exclusions apply. For prices and

additional information in the U.S.A. call 1-800-827-6655.
_Coverage in Canada varies on some items. For full details

call Sears Canada at 1-800-361-6665.

Sears installation Service

For Sears professional installation of home appliances,
garage door openers, water heaters, and other major home

items, in the U.S.A. or Canada call 1-800-4-MY-HOME ®

KENMORE GRILL WARRANTY

One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or workmanship

within o,_eyear from the date of purchase, carl 1-800-4-MY-
HOME- to arrange for free repair (or replacement if repair

proves impossible).
Ten=Year Limited Warranty on Burners

For ten years from the date of purchase, any burner that
ruststhrough will be replaced free of charge. After the first

year from the date of purchase, you pay for labor if you wish
to have it installed.

All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or surface rusting, which are either

expendable parts that can wear out from normal use within
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.

All warranty coverage is void if this grill is ever used for
commercial or rental purposes.

All warranty coverage applies only if this grill is used in the
United States.

This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.

Sears Brands Management Corp.

Hoffman Estates, IL 60179

* Read and follow all Safety, Assembly,

and Use and Care instructions in this
Guide before assembling and cooking

with this griff.

" Fallure to follow all instructions in this

Use and Care Guide may lead to fire or
exploslon, which could result in property

damage, personal injury or death.

This Grill is for Outdoor Use Only

Tools needed far assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)

7/16" Combination wrench (not provided)

CONVERSION READY
This grill easily converts from LP liquid

propane to NG natural gas.
Contact 1-800-4-MY-HOME ®or

www.sears.com to purchase a natural gas
conversion kit, part number 415.7116572.

Dual Fuel TM is a registered trademarks of
the W. C. Bradley Company and used,
with permission, by Sears Holdings
Corporation. All rights reserved.

464224011 o3

f x,II _I

• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.

• Never fill a cyllnder beyond 80°/0 full.

• if the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.

• An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety

relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.

• if you see, smell or hear gas escaping, immediately
get away from the LPcylinder and appliance and

call your fire department.

LP Tank

* The LP Tank used with your grill must meet the following

requirements:

* Use LP Tanks only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

capacity maximum.

* LP Tanks must be constructed and marked in accordance

with specifications for LP Tanks of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,

spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See LP Tank collar for marking.

LP Tank valve must have:
* Type 1 outlet compatible with

regulator or grill.

Safety relief valve.
UL listed Overfill Protection

Device (OPD). This OPD safety OPD Hand Wheel
feature is identified by a unique triangular hand wheel.

Use only LP Tanks equipped with this type of valve.

* LP Tank must be arranged for vapor withdrawal and include

collar to protect LP Tank valve. Always keep LP Tanks in

upright position during use, transit or storage.

LP Tank in upright position for vapor withdrawal

LP Tank Removal, Transport And Storage

- Turn OFF all control knobs and LP tank valve. Turn coupling

nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar,
then lift LP tank up and off of support bracket. Install
safety cap onto LP tank valve. Always use cap and strap
supplied with valve.

Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

LP

Safety Cap

Retainer Strap

" A disconnected LP tank in storage or being transported must

have a safety cap installed (as shown). Do not store an LP
tank in enclosed spaces such as a carport, garage, porch,

covered patio or other building. Never leave an LP tank
inside a vehicle which may become overheated by the sun.

* Do not store an LP tank in an area where children play.

4 ° 464224011

LP (Liquefied Petroleum Gas)

* LP gas is nontoxic, odorless and colorless when produced.

For Your Safety, LP gas has been given an odor (similar to

rotten cabbage) so that it can be smelled.

* LP gas is highly flammable and may ignite unexpectedly

when mixed with air.

LP Tank Filllng

* Use only licensed and experienced dealers.
* LP dealer must purge new tank before filling.

" Dealer should NEVER fill LP Tank more than 80% of LP Tank

volume. Volume of propane in tank will vary by temperature.

* A frosty regulator indicates gas overfill. Immediately close

LP Tank valve and call local LP gas dealer for assistance.

* Do not release liquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

* To remove gas from LP Tank, contact an LP dealer or call a

local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP

dealers.

LP Tank Exchange

" Many retailers that sell grills offer you the option of

replacing your empty LP tank through an exchange
service. Use only those reputable exchange companies

that inspect, precision fill, test and certify their tanks.

Exchange your tank only for an OPD safety feature-

equipped tank as described in the "LP Tank" section of

this manual.

" Always keep new and exchanged LP tanks in upright

position during use, transit or storage.

* Leak test new and exchanged LP tanks BEFORE

connecting to grill.

" Place dust cap on cylinder valve outlet whenever the

cylinder is not in use. Only install the type of dust cap on
the cylinder valve outlet that is provided with the cylinder
valve. Other types of caps or plugs may result in leakage
of propane.

Connecting Regulator To The LP Tank

1. LP tank must be properly secured onto grill. (Refer to
assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to

a full stop.

4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.

OPD Hand Wheel

LP Tank Leak Test
For your safety

" Leak test must be repeated each time LP tank is

exchanged or refilled.

" Do not smoke during leak test.
" Do not use an open flame to check for gas leaks.

" Grill must be leak tested outdoors in a well-ventilated

area, away from ignition sources such as gas fired or
electrical appliances. During leak test, keep grill away
from open flames or sparks.

" Use a clean paintbrush and a 50/50 mild soap and water

solution. Brush soapy solution onto areas indicated by
arrows in figure below. Leaks are indicated by growing

bubbles.

If "growing"bubblesappeardo not useor movetheLP tank,

Contact an LP gas supplier or your fire department!

A Do not use household cleanlng agents. Damage to gas

valve/hose/regulator components can result.

Type ] auffet with
thread an outside

Do not insert a POL transport plug
(plastic part with external threads)

into the Type 1 tank valve outlet.
It will defeat the Safety Relief

Valve feature.

5. Hold regulator and insert nipple into LP!
tank valve. Hand-tighten the coupling

nut, holding regulator in a straight line
with LP tank valve so as not to cross-

thread the connection.

Nipple has to be centered
into the LP tank valve.

464224011 o 5

Hold coupllng nut and regulator
as shown for proper connection

to LP tank valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank

valve, resulting in some resistance. An addltlonal one-half to
three-quarters turn is required to complete the

connection. Tighten by hand only - do not use tools.

NOTE:

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.

2. Be sure regulator is tightly connected to LP tank.

3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection.

Correct before proceeding by calling Sears for replacement
parts at 1-800-4-MY-HOME ®.

4. Brush soapy solution onto areas where bubbles are shown in
picture below:

Never remove threaded

orifice at end of valve.

If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete

the connection, do not use this regulator!

Call 1-800-4-MY-HOME ®for identical replacement parts.

/k /k

" Do not insert any tool or foreign objects into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.

" If a leak is detected at any time, STOP and call the fire
department.

" If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or your fire department!

" Never attempt to attach this grill to the self-contained

LP gas system of a camper trailer or motor home.

5. if "growing" bubbles appear, there is a leak. Close LP tank

valve immediately and retighten connections, if leaks
cannot be stopped do nat try to repair. Call Sears for

replacement parts at 1-800-4-MY-HOME ®.

6. Always close LP tank valve after performing leak test by

turning hand wheel clockwise.

" Do not use grill until leak-tested.

6 ° 464224011

For Safe Use of Your Grill and to Avoid Serious
Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that
burn.

Do not block holes in sides or back of grill.

• Check burner flames regularly.
Use grill only in welt-ventilated space. NEVER use

in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.

• Do not use charcoal or ceramic briquets in a gas

. grill. (Unless briquets are supplied with your grill.)

Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch

fire or sources of ignition such as pilot lights on

water heaters, live electrical appliances, etc.

Safety Tips
A Before opening LP cylinder valve, check the coupling nut

for tightness.

A When grill is not in use, turn off all control knobs and LP

cylinder valve.

A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to

avoid burns and splatters.

A Maximum load for sideburner and side shelf is 10 Ibs.
A The grease tray must be inserted into grill and emptied

after each use. Do not remove grease tray until grill has
completely cooled.

A Clean grill often, preferably after each cookout. If a

bristle brush is used to clean any of the grill cooking
surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean
cooking surfaces while grill is hot.

A If you notice grease or other hot material dripping from

grill onto valve, hose or regulator, turn off gas supply at
once. Determine the cause, correct it, then clean and

inspect valve, hose and regulator before continuing.
Perform a leak test.

A Keep ventilation openings in cylinder enclosure (grill

cart) free and clear of debris.

A Do not store objects or materials inside the grill cart

enclosure that would block the flow of combustion air to the

underside of either the control panel or the firebox bowl.

A The regulator may make a humming or whistling noise

during operation. This will not affect safety or use of grill.
A If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and
it should not be used on any product. Return to supplier!

• Apartment Dwellers:

Check with management to learn the requirements
and fire codes for using an LP gas grill in your

apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from

walls or rails. Do not use on or under balconies.

• NEVER attempt to Eght burner with lld dosed. A
buildup of non-ignlted gas inside a closed grill is

hazardous.

• Never operate grill with LP cylinder out of
correct position specified in assembly
instructions.

• Always dose LP cylinder valve and remove
coupllng nut before moving LP cyllnder from

specified operation position.

CAUTION

* Do not preheat the grill on HIGH with the lid closed

for longer than 15 minutes. Preheating the grill with
the lld closed beyond this point can result in excessive

cooklng temperatures, risk of injury.

* Putting out grease fires by closing the lid is not

possible. Grills are well venfflated for safety reasons.

* Do not use water on a grease fire. Personal injury

may result, if a grease fire develops, turn knobs and
LP cylinder off.

* Do not leave grill unattended while preheating or

burnlng off food residue on HL if grill has not been
regularly cleaned, a grease fire can occur that may

damage the product.

464224011 o 7

Main Burner ignitor Lighting

A Do not lean over grill while lighting.
I. Turn OFF all Gas Burner Control Valves.

2. Turn ON gas source or tank.

3. Open lid during Lighting.

4. Push and turn main burner control knob to _ and hold
in. You will hear a clicking sound as the burner is being

ignited. Ignition should occur within 5 seconds, but
continue to hold the knob in for a full 10 seconds to

maintain ignition.

5. Once burner has ignited, turn knob to desired setting.

6. If Ignition does NOT occur in 5 seconds, turn the burner
control to OFF, wait 5 minutes for gas to clear away, and

repeat the lighting procedure.

7. Repeat steps 4 through 6 for the remaining main burners.

Searing Sideburner Ignltor Lighting

A Do not lean over grill while lighting.

1. Open lld during lighting. Turn on gas at LP cylinder.

2. Push and turn control knob to _ and hold in. You will
hear a clicking sound as the burner is being ignited.
Ignition should occur within 5 seconds, but continue to
hold the knob in for a full 10 seconds to maintain ignition.

3. Once burner has ignited, turn knob to desired setting.

4. If ignition does NOT occur in 5 seconds, turn the burner
control OFF. Wait 5 minutes for gas to clear away, and
repeat the lighting procedure.

Rotisserie Burner Ignltor Lighting
A Do not lean over grill while lighting.

1. Open lld during lighting. Turn on gas at LP cylinder.

2. Push and turn control knob to_ and hold in. You will
hear a clicking sound as the burner is being ignited.
Ignition should occur within 5 seconds, but continue to
hold the knob in for a full 10 seconds to maintain ignition.

3. Once burner has ignited, turn knob to desired setting.

4. If ignition does NOT occur in 5 seconds, turn the burner
control OFF. Wait 5 minutes for gas to clear away, and
repeat the lighting procedure.

Match-Lightlng
A Do not lean over grill while lighting.
A Open lid. Turn on gas at LP cylinder.
A Light Burners one at time.

Match Lighting the Main Burners

1. Place match into match holder (hanging from right cart
side).

2. Strike the match and position lit match through match

light hole on RH side of cart. Shown Figure A.

3. Position lit match next to burner. Shown Figure B.

4. Push in and turn far right control knob to ,_ position.

Be sure burner lights and stays lit.

5. If ignition does NOT occur in 5 seconds, turn the burner

control knob OFF, wait 5 minutes for gas to clear away,
and repeat the lighting procedure.

6. Light other burners in sequence from right to left by

pushing knob in and turning to ,_ position.

Figure A Figure B

Match lighting the Rotisserie Burner - Figure C

1. Place match in match holder. Strike the Match. Position lit

match close to the front center of the rotisserie burner.

2. Push in and turn rotisserie burner control knob to _ . Be

sure burner lights and stays lit.

3. If ignition does NOT occur in 5 seconds, turn the burner

control knob OFF, wait 5 minutes for gas to clear away,
and repeat the lighting procedure.

Turn controls and gas source or tank OFF when not

in use.

CAUTION

If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the

lighting procedure, if the burner does not ignite with

the valve open, gas will continue to flow out of the

burner and could accldently ignite with risk of injury

8 ° 464224011

Figure C

Match lighting the Searing Sideburner - Figure D

1. Place match in matchholder. Strike the Match. Position lit

match close to the Searing
burner.

2. Push in and turn Searing burner

knob to _ position. Be sure
burner lights and stays lit.

3. If ignition does NOT occur in 5

seconds, turn the burner control
knob OFF, wait 5 minutes for
gas to clear away, and repeat

the lighting procedure.

Figure D

Burner Flame Check

" Remove cooking grates and flame tamers. Light burners,

rotate knobs from Hi _ to LOW. You should see a smaller
flame in LOW position than seen on HI. Perform burner
flame check on sideburner, also. Always check flame prior

to each use. If only low flame is seen refer to "Sudden

drop or low flame" in the Troubleshooting Section.

Turning Grill Off
" Turn all knobs to the OFF position. Turn LP cylinder OFF by

turning hand-wheel clockwise to a full stop.

Ignitor Check
" Turn gas off at LP cylinder. Push and turn control knob to

and hold in. You will hear a clicking sound as the
burner is being ignited. Ignition should occur within 5
seconds, but continue to hold the knob in for a full 10

seconds to maintain ignition.

Valve Check
" Important: Make sure gas is off at LP cylinder before

checking valves. Knobs lock in OFF position. To check

valves, first push in knobs and release, knobs should spring

back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn

back to OFF position. Valves should turn smoothly.

Hose Check
" Before each use, check to see if hoses are cut or worn.

Replace damaged hoses before using grill. Use only
identical replacement part valve/hose/regulator as
specified in the Parts List of this Use and Care Guide.

General Grill Cleaning
" Do not mistake brown or black accumulation of grease

and smoke for paint. Interiors of gas grills are not painted
at the factory (and should never be painted). Apply a

strong solution of detergent and water or use a grill
cleaner with scrub brush on insides of grill lid and bottom.
Rinse and allow to completely air dry. Do not apply a

caustic grill/oven cleaner to painted surfaces.

" Plastic parts: Wash with warm soapy water and wipe dry.

A Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to

and failure of parts can result.

" Porcelain surfaces: Because of glass-like composition,

most residue can be wiped away with baking soda/water
solution or specially formulated cleaner. Use nonabrasive

scouring powder for stubborn stains.

" Painted surfaces: Wash with mild detergent or

nonabrasive cleaner and warm soapy water. Wipe dry
with a soft nonabrasive cloth.

" Stainless steel surfaces: To maintain your grill's high

quality appearance, wash with mild detergent and warm
soapy water and wipe dry with a soft cloth after each

use. Baked-on grease deposits may require the use of an
abrasive plastic cleaning pad. Use only in direction of
brushed finish to avoid damage. Do not use abrasive pad
on areas with graphics.

" Cooking surfaces: If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain

on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.

CAUTION

Do not remove glass for cleaning.

Glass is not dishwasher safe.

CAUTION

SPIDER ALERT!

If you notice that your griH is getting hard to light or that the

flame isn't as strong as it should be, take the time to check
and dean the burner tubes.

CONTROL PANEL .

Spiders or small insects have been known to create
_fflashback" problems. The spiders spin webs, build nests and
lay eggs in the griIFs burner tube(s) obstructing the flow of gas
to the burner. The backed-up gas can ignite in the burner tube
behind the control panel. This is known as a flashback and it

can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the
burner and burner tube assembly should be removed from the

grill and cleaned before use whenever the grill has been idle
for an extended period.

\ J

SPIDER WEBS

iNSIDE BURNER TUBE

BURNER

464224011 o 9

Cieanlng the Burner Assembly
Follow these instructions to clean and/or replace parts of
burner assembly or if you have trouble igniting grill.

1. Turn gas off at control knobs and LP Tank.

2. Remove cooking grates and heat diffusers.

3. Remove electrode from burner by prying the clip away
as shown in Figure A below. Electrode should remain in

firebox.

4. Remove hitch pins and flame carryover tubes from front
of burners as shown in Figure B below.

5. Remove remaining hitch pins from rear of burner to
disengage burner from bracket on firebox.

6. Carefully lift each burner up and away from valve
openings.

We suggest three ways to clean the burner tubes. Use the
one easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works
well) into a small hook. Run the hook through each burner

tube several times.

(B) Use a narrow bottle brush with a flexible handle (do
not use a brass wire brush), run the brush through each

burner tube several times.
(C) Wear eye protection: Use an air hose to force air

into the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.

7. Wire brush entire outer surface of burner to remove food

residue and dirt.

8. Clean any blocked ports with a stiff wire such as an open

paper clip.

9. Check burner for damage, due to normal wear and

corrosion some holes may become enlarged. If any large

cracks or holes are found replace burner.
VERY iMPORTANT: Burner tubes must re-engage valve
openings. See illustrations at right.

10. Carefully replace burners.

11.Attach electrode to burner.

Correct

12. Attach burners to brackets on burner-to-valve

firebox, engagement

13. Reposition flame carryover

tubes and attach to burners.

Replace heat tents and cooking

grates.

Storing Your Grill

- Clean cooking grates.
" Store in dry location.

" When LP cylinder is connected to grill, store outdoors in a

well-ventilated space and out of reach of children.

" Cover grill if stored outdoors. Choose from a variety of

grill covers offered by manufacturers.

" Store grill indoors ONLY if LP cylinder is turned off and

disconnected, removed from grill and stored outdoors.

" When removing grill from storage, follow "Cleaning the

Burner Assembly" instructions before starting grill.

Food Safety
Food safety is a very important part of enjoying the

outdoor cooking experience. To keep food safe from
harmful bacteria, follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy

water before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to-

eat foods to avoid cross contamination. Use a clean

platter and utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria.

Use a thermometer to ensure proper internal food
temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hofllne

at 1-800-535-4555 (In Washington, DC [phone],
10:00 am-4:00 pm EST).

How To Tell if Meat is Grilled Thoroughly

" Meat and poultry cooked on a grill often browns very fast

on the outside. Use a meat thermometer to be sure food
has reached a safe internal temperature, and cut into

food to check for visual signs of doneness.

" Whole poultry should reach 165° F.Juices should run clear

and flesh should not be pink.

" Hamburgers made of any ground meat or poultry should

reach 160 ° F, and be brown in the middle with no pink

juices. Beef, veal and lamb steaks, roasts and chops can

be cooked to 145 ° F. All cuts of pork should reach 160 ° F.

" NEVER partially grill meat or poultry and finish cooking

later. Cook food completely to destroy harmful bacteria.

" When reheating takeout foods or fully cooked meats like

hot dogs, grill to 165° F, or until steaming hot.

10 o 464224011

Pry off electrode
with a flat blade

screwdriver

Grill Halogen Light

LIGHT OPERATION iNSTRUCTiONS

1. Make sure light switch an the cantral panel is in the "OFF" pasltlan.

2. Cannect light plug ta an extenslan card, then put the extenslan

card plug inta the autlet an the wall.

3. Turn the light switch ta "ON".

Light

= Keep any electrlcal supply cord away from any

heated surface.

= Use the shortesf length extension cord required.

Do not connect 2 or more extension cords together

Bulb Replacement

A Make sure light switch an the cantral panel is in the "OFF" pasltlan and adapter plug is dlscannected fram auflet.

2. 3.

for out door use

cord,

tAUT,O,

Take care not to touch the bulb with your bare fingers.
Touching bulb with your skin can leave a film on the

bulb that causes it to burn out quickly.

Continued on next page

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