Kenmore 415162120 Owner’s Manual

AssemblyInstructions/UseandCare Manual

LiquidPropaneGasGrill

ModelNo.415.162120

ThisGrillIs For OutdoorUseOnly

NO TOOLS

ASSEMBLY

• Read this manual before cooking on grill. Failure to follow all

manufacturer's instructions could result in fire or explosion which could cause property damage, personal injury or death.

• Combustion by-products produced

when using this product contain

chemicals known to the State of California to cause cancer, birth

defects, or other reproductive harm.

• Read and follow all Safety Statements, Assembly Instructions

and Use & Care Directions before attempting to assemble and cook.

• Some parts may contain sharp edges, especially as noted in these instructions. Wear protective gloves

if necessary.

• Parts

• Assembly

• Use and Care

• Troubleshooting

• Safety Rules

Assembly Questions? Call 1-800-4-MY-HOME _

Parts Ordering: Call 1-800-366-PART (7278)

To Installer/Assembler: Leave these instructions with

consumer. To Consumer: Keep this

manual for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapors and liquids in the

vicinity of this or any other appliance.

2. An LP tank not connected for use shall

not be stored in the vicinity of this or any

other appliance.

FOR YOUR SAFETY If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

Safety Symbols

The symbols and boxes shown below explainwhat each heading means. Read andfollow all of the messages found throughout

the manual.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Bealert to the possibilityofserious bodily injury

ifthe instructions are notfollowed. Be sure to read and

carefully follow all of the messages.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly,

please call 1-800-241-7548.Youwill be speaking to a representative of the grill manufacturer and not a Sears

employee. Toorder new parts call Searsat 1-800-4-MY-HOME_.

ProductRecord

IMPORTANT:Fillouttheproductrecordinformationbelow.

Model Number

Serial Number

Seeratinglabelongrill forserialnumber.

Date Purchased

CAUTION

CAUTION: Indicates a potentially hazardous situation which,

if notavoided, may resultin minor or moderate injury.

Installation Safety Precautions

• Use grill only withLP (propane) gas and the regulator/valve

assembly supplied. Grill installation must conform with local codes, or in their

absence with National Fuel Gas Code, NFPA 541 ANSI

Z223.1. Handling and storage of LP cylinders must conform to

LP Gas Code NFPNANS158. Grill is not for use in or on recreational vehicles and/or boats.

All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with localcodes, or National Electrical Code, ANSI I NFPA 70. Keep any

electrical cords and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States only. Do not modifyfor use in any other location.Modification will result in asafety hazard.

For residenUal use only. Do not use for commercial cooking.

CARBON MONOXIDE HAZARD Burning charcoal releases carbon monoxide which has no

odor and can cause serious injury or death. Never burn charcoal inside homes, vehicles or tents.

2 • 463741404

ForYour Safety...................................... 2

Grill Service Center................................... 2

Product Record information ............................ 2

Safety Symbots...................................... 2

instaliation Safety Precautions .......................... 2

KENMORE GRILL WARRANTY

Full t-Year Warranty on Grili For one year from the date of purchase Sears will repair or

replace, at our option, any grill part (except for paint finish) that isdefective in material orworkmanship.

Kenmore Gritl Warranty ............................... 3

Parts List........................................... 4

Parts Diagram....................................... 5

Assembly ........................................ 6-15

Use andCare ................................... 16-25

Cooking Chart............................... 24

Troubleshooting ............................. 25

RepairProtectionAgreements

Congratulations onmaking a smartpurchase. Your new

Kenmore'_product is designed and manufactured for years of dependable operation. But like ali products, it may requirerepair from time to time. That's when having a Repair Protection

Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here'swhat's included in the Agreement:

,,¢ Expert service by our 12,000 professional repair speciaIists ._ Unlimited service and no chargefor parts and labor on all

covered repairs Product replacement if your covered product can't be fixed

._ Discount of 10% from reguiar price of service and service-

related paris not covered by the agreement; also, 10% off regular price of preventive maintenance check

_f Fast help by phone - phone support from a Sears

technician on products requiring in-home repair, ptus

convenient repair scheduIing

Once you purchase theAgreement, a simple phone cali isall that it takes for you to schedule service. You can call anytime day or

night, or schedule a service appointment online. Sears has over t2,000 professional repair specialists, who have

access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to heip prolongthe

tile of your new purchase for years to come. Purchase your

Repair ProtectionAgreementtoday!

Some limitations and exclusions apply. For prices and additional information call t-800-827-6655,

Limited Warranty on Selected Grill Parts From one year after the date of purchase for the designated

time periods Iisted beIow,Sears wilI replacethe following grill parts ifthey aredefective inmaterialor workmanship. You

will be charged for labor.

• Lifetime of Grill:Aluminum Top and Bottom Castings

(exceptfor paint finish)

• 2 years: BurnerAssembty

WARRANTY SERVICE Warrantyservice is available by contacting Sears at

1-800-4-MY-HOME_.

WARRANTY RESTRICTIONS This warranty is void if grill is used for commercial or rental

purposes. This warranty applies onty when the grill is used in the United

States. This warranty gives you specific legal rights, and you may

also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept.817WA, Hoffman Estates, IL 60179

Sears Installation Service For Sears professional installation of home appliances, garage

door openers, water heaters, and other major home items, in the

USA. cail 1-800-4-MY-HOME_

463741404• 3

I 2 LOgA_mbly ....................... 4-503239

2 I Baoe.............................. 4-502429

3 11 #10-24_'2_Caoiogo Bait............... 4.080084

4 I2 #10-24PaoticTee Knob............... 4.080091

5 I Midohelf ........................... 4151034

6 2 Wheel,a._sembly..................... 4.310002

7 4 I" H_;h Pn......................... _)80082 STD524001

8 2 LOgE×_nder ....................... 4.I54577

9 I Gdll Batb,_m......................... 4.555535

I0 I BamerAssembly .................... 4.505074

I1 I CAle_,fforBox ....................... 4.500278

I2 I Electrode .......................... 6155119

I3 I #10-15xl!Z Self-TapS_w ............ 4L_SOO59STD511555

I4 I OontrolPanel....................... 4525143

I5 I VelvdHosdRogulob,_rAo_m bly ........ 4524195

I 5 2 ValveCli_ .......................... 4.I51043

I7 4. #10_1/2_,T_20,Self-TapS_w ......... 4L_80043

I5 I Igniter............................. 5155113

I5 I IgniterWiro......................... 4.153198

20 I SidebornerIgn_,_rWire................ 5155109

21 2 I/4-20xl -1/# CorriogeBait ............ 4L_50515STD532512

22 2 I/4_25 WngNet ..................... 4L_50221STD541825

23 2 #10-24x%I/4"CarriageBait ............ 4LJ80074

24 I TankWire .......................... 4.151018

25 I ',/-bar.............................. 4.500325

25 2 P_ntrolKnob........................ 4.I54559

27 I Front Panel......................... 4-502456

25 I Front PanelShelf .................... 4-I54515

29 4. Puoh-Footener...................... 44_80579

30 I PanelWire ......................... 4.I51040

31 4. End Cop ........................... 4LJ80055

32 I SideShelf.......................... 4.I54572

33 5 #10-12xl-7t5_WingSc_'w............. 4L_SOOg5

I ToolHolder......................... 4.I545T5

35 I SidebornerBody..................... 4525185

35 I SidebornerFrame.................... 4.501705

37 4. #10-24WingNot..................... 4L_50053STD541610

35 I Sideborner......................... 5055028

39 I SidebornerKnob..................... 4.I54471

4.0 I SidebornerGrate.................... 4.I55576

4.1 I Gdll Lid............................ 4.550595

4.2 2 I/4_1-1/5" HingePn .................. 4-I55513

4-3 I Handle ............................ 4-I54473

44 2 #10-24xI" MachineS_w ............. 4L_80502STD511010

4.5 I Tem_mraturoGougeBa_el............. 4.I57159

4.5 I Tem_mraturoGougewithWing Nut ...... 4.I57171

4.7 I Logo Plate ......................... 4.I56051

4.5 2 3/15"PalNut........................ 4.I53098

4.9 I Swin_woy ......................... 4.152124

50 I C_okJogGrate ...................... 4.152739

51 I GreasoClip......................... 5155607

4. 463741404

41.

•47

43 45

_" 44

42 21

..... 15

463741404,5

CartAssemblyStep 1

_iliPositionbaseonedgewithtankholetoleft side. L iinsertlegsintobaseandattach withcarnagebolts

LegAssembly_

andplasticwingnuts.Usetopholesonleft side. DONOTFULLYTIGHTEN.

insertmidshelfwire intoholeson insidesoflegs, longwires towardleftside.Fullytightencarnage

boltsandplasticwingnuts.

Qty.8

Longmidshelfwire toleftside.

6. 463741404

CartAssemblyStep2 ,_ insertwheel/hubcapassembliesinto

bottomholesonleftlegs, Securebeneathbasewithhitchpins.

Seeinsetbelow. Pushlegextendersintorightlegs.

;;; i¸¸ _

Wheel!HubcapAssembly

....LegExtender

h_chpininaxle bolt,

463741404,7

GrillBottom/ControlPanelAssembly AndTankWire ,_ Carefullyplacegrillbottom/controlpanel

assemblyontocart,soas notto scratchpaint on legs.Makesurecontrolpanelbracketfitsover

supportbaroneachside. insertcarriageboltsthroughgrillb_tom and

centerholein supportbar.Threadmetalwingnuts ontoboltsbutdo notfullytighten.

L] insertcarriageboltsthroughcontrolpanelbracket

and frontholesinsupportbar.Securewithplastic

wingnuts.

EliFullytighteninstal wingnuts. _21

insertendsof tankwireinto pin408061 slotsoneachsideoftank

holein grillbase.Leantank wiretowardmidshelf.

Qty.2

pin4080615.........

Qty.2

21 23

pin4080815 p/n4080074

Qty.2 Qty.2

.... pin 4080074

GrillBottom/Control....... ;:_

PanelAssembly ;_

pin4080074.....

TankWire\

SupportBar

8. 463741404

NOTE: Wheels are to leftside.

V-bar and ControlKnobAssembly

_ RestV-baron barsupportsat each

endofgrillbottom. Presscontrolknobsontovalvestems.

_.V-barSupport

Knobs

463741404,9

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