Kenmore 415162100 Owner’s Manual

AssemblyInstructions/UseandCare Manual

LiquidPropaneGasGrill

ModelNo.415.162100

ThisGrillIs For OutdoorUseOnly

NO TOOLS

ASSEMBLY

• Read this manual before cooking on grill. Failure to follow all

manufacturer's instructions could result in fire or explosion which could cause property damage, personal injury or death.

• Combustion by-products produced

when using this product contain

chemicals known to the State of California to cause cancer, birth

defects, or other reproductive harm.

• Read and follow all Safety Statements, Assembly Instructions

and Use & Care Directions before attempting to assemble and cook.

• Some parts may contain sharp edges, especially as noted in these instructions. Wear protective gloves

if necessary.

• Parts

• Assembly

• Use and Care

• Troubleshooting

• Safety Rules

Assembly Questions? Call 1-800-4-MY-HOME _

Parts Ordering: Call 1-800-366-PART (7278)

To Installer/Assembler: Leave these instructions with

consumer. To Consumer: Keep this

manual for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapors and liquids in the

vicinity of this or any other appliance.

2. An LP tank not connected for use shall

not be stored in the vicinity of this or any

other appliance.

FOR YOUR SAFETY If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

Safety Symbols

The symbols and boxes shown below explainwhat each heading means. Read andfollow all of the messages found throughout

the manual.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Bealert to the possibilityofserious bodily injury

ifthe instructions are notfollowed. Be sure to read and

carefully follow all of the messages.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly,

please call 1-800-241-7548.Youwill be speaking to a representative of the grill manufacturer and not a Sears

employee. Toorder new parts call Searsat 1-800-4-MY-HOME_.

ProductRecord

IMPORTANT:Fillouttheproductrecordinformationbelow.

Model Number

Serial Number

Seeratinglabelongrill forserialnumber.

Date Purchased

CAUTION

CAUTION: Indicates a potentially hazardous situation which,

if notavoided, may resultin minor or moderate injury.

Installation Safety Precautions

• Use grill only withLP (propane) gas and the regulator/valve

assembly supplied. Grill installation must conform with local codes, or in their

absence with National Fuel Gas Code, NFPA 541 ANSI

Z223.1. Handling and storage of LP cylinders must conform to

LP Gas Code NFPNANS158. Grill is not for use in or on recreational vehicles and/or boats.

All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with localcodes, or National Electrical Code, ANSI I NFPA 70. Keep any

electrical cords and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States only. Do not modifyfor use in any other location.Modification will result in asafety hazard.

For residenUal use only. Do not use for commercial cooking.

CARBON MONOXIDE HAZARD Burning charcoal releases carbon monoxide which has no

odor and can cause serious injury or death. Never burn charcoal inside homes, vehicles or tents.

2 • 463742304

ForYour Safety...................................... 2

Grill Service Center................................... 2

Product Record Information ............................ 2

Safety Symbols...................................... 2

Installation Safety Precautions .......................... 2

KENMORE GRILL WARRANTY Full 1-YearWarranty on Grill

For one year from the date of purchase Sears will repair or replace, at our option, any grill part (except for paint finish) that isdefective in material orworkmanship.

Kenmore Grill Warranty ............................... 3

Parts List........................................... 4

Parts Diagram....................................... 5

Assembly ........................................ 6-14

Use andCare ................................... 15-23

Cooking Chart............................... 22

Troubleshooting ............................. 23

RepairProtectionAgreements

Congratulations onmaking a smartpurchase. Your new

Kenmore_product is designed and manufactured for years of dependable operation. But like all products, it may requirerepair from time to time. That's when having a Repair Protection

Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here'swhat'sincluded in the Agreement:

[] Expertservice by our 12,000 professional repair specialists [] Unlimited service and no charge for parts and labor on all

covered repairs

[] Product replacement if your covered product can't be fixed [] Discount of 10% from regular price of service and service-

related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check

[] Fast help by phone - phonesupport from a Sears

technician on products requiring in-home repair, plus

convenient repair scheduling

Once you purchase theAgreement, a simple phone call isall that it takes for you to schedule service. You can call anytime day or

night, or schedule a service appointment online. Sears has over 12,000 professional repair specialists, who have

access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolongthe

life of your new purchase for years to come. Purchase your

Repair ProtectionAgreementtoday!

Some limitations and exclusions apply, For prices and additional information call 1-800-827-6655.

Limited Warranty on Selected Grill Parts From one year after the date of purchase for the designated

time periods listed below, Sears will replacethe following grill parts ifthey aredefective inmaterialor workmanship. You

will be charged for labor.

• Lifetime of Grill:Aluminum Top and Bottom Castings

(except for paint finish)

• 2 years: BurnerAssembly

WARRANTY SERVICE Warranty service is available by contacting Sears at

1-800-4-MY-HOME_.

WARRANTY RESTRICTIONS This warranty is void if grill is used for commercial or rental

purposes. This warranty applies only when the grill is used in the United

States. This warranty gives you specific legal rights, and you may

also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept.817WA, Hoffman Estates, IL 60179

Sears Installation Service For Sears professional installation of home appliances, garage

door openers, water heaters, and other major home items, in the

U.S.A. call 1-8OO-4-MY-HOME_

463742304*3

Key

2 3 4 5

6 7 8

10 11

12 13 14 15

16 17

19 2O 21

etv

LegAssembly....................... 4503198

Base.............................. 4503196

#10-24x2° CardageBolt............... 4080064

#10-24PlasticTeeKnob............... 4080091

Midshelf ........................... 4151034

WheelAssembly..................... 4310002

1"Hitch Pin......................... 4080062 STD624001

LegExtender....................... 4154577

Gdll Bottom......................... 4580578

BurnerAssembly .................... 4505074

CollectorBox ....................... 4500278

Electrode .......................... 5156119

#10-16xl/2" Self-TapScrew............ 4080059 STD611005

ControlPanel ....................... 4526173

Valve/Hose/ReguletorAssembly ........ 4524198

ValveQip .......................... 4151043

#10xl/2", %20,Self-TapScrew ......... 4080043

Ignitor ............................. 4153713

IgnitorWire......................... 4153196

1/4-20xl-1/4"CarriegeBolt ............ 4080615 STD532512

1/4-20WingNut ..................... 4080221 STD541825

#10-24x1-1/4"CarriageBolt............ 4080074

Part#

Otv _ Part__#

23 1 TankWire .......................... 4151019

24 2 V-bar.............................. 4500326

25 2 ControlKnob........................ 4154559

26 1 Front Panel......................... 4503199

27 1 Front PanelShelf .................... 4154518

28 4 Push-Fastener...................... 4080679

29 1 PanelWire ......................... 4151040

30 4 End Cap ........................... 4080065

31 2 SideShelf.......................... 4154373

32 8 #10-12xl-7/8" Wing Screw............. 4080096

33 1 Gdll Lid............................ 4580652

34 2 1/4x1-1/8° HingePin.................. 4156513

35 1 Handle ............................ 4154473

36 2 #10-24xl° MachineScrew............. 4080302

37 2 #10-24WingNut..................... 4080063

38 1 TemperatureGaugewithWingNut ...... 4157171

39 1 TemperatureGaugeBezel............. 4157189

40 1 LogoPlate ......................... 4156081

41 2 3/16"PalNut........................ 4153096

42 1 SwingAway......................... 4152124

43 1 CookingGrate ...................... 4152739

44 1 GreaseClip......................... 5156607

STD511010 STD541810

4,463742304

24_

_=_40

31¸

30_ 32

27/

463742304.5

CartAssemblyStep 1

[] Positionbaseonedgewithtankholeto leftside. [] Insertlegsintobaseandattachwithcarriagebolts

[] Insertmidshelfwireintoholeson insidesoflegs,

LegAssembly\

andplasticwingnuts.Usetopholesonleft side. DONOTFULLYTIGHTEN.

longwirestowardleftside.Fullytightencarriage boltsandplasticwingnuts.

\\\\\\\\\\\\

Longmidshelf wire toleftside.

Qty.8

6,463742304

_Base

CartAssemblyStep 2 [] Insertwheel/hubcapassembliesinto

bottomholesonleftlegs.

[] Securebeneathbasewithhitchpins.

Seeinsetbelow.

[] Push legextendersintorightlegs.

Wheel/HubcapAssembly

Qty.2

_Leg Extender

with

hitchpin inaxlebolt.

463742304°7

GrillBottom/ControlPanelAssemblyAndTankWire [] Carefullyplacegrillbottom/controlpanel

assemblyontocart,soasnotto scratchpaint on legs.Makesurecontrolpanelbracketfitsover

supportbaroneachside.

[] Insertcarriageboltsthroughgrillbottomand

centerholein supportbar.Threadmetalwingnuts ontoboltsbutdo notfully tighten.

[] Insertcarriageboltsthroughcontrolpanelbracket

andfront holesinsupportbar.Securewithplastic wingnuts.

[] Fullytightenmetalwingnuts. z 20 [] Insertendsoftankwireinto T_ p/n4080615

slotsoneachsideoftank holein grillbase.Leantank

wiretowardmidshelf.

Qty.2

/p/n 4080615 20 22

p/n4080615 p/n4080074

Qty.2 Qty.2

p/n4080074

GrillBottom/Control PanelAssembly

TankWi_

22 p/n4080074_

SupportBari CenterHole

ControlPanel Bracket

SupportBar

Front Hole

8 • 463742304

NOTE: Wheels areto left side.

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