Kenmore 41516107110 Owner’s Manual

Use & Care Guide

Model: 415.16107110

® ® ®

P/N 307010030
Sears Brands Management Corporation

Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com

www,sears,com

Model 464430111 ° Nov-11-10

If you smell gas:
|. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lld.

4. If odor continues, keep away from the appliance
and immediately call your gas supplier or your

fire department.

|. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of
this or any other appliance.

2. An LP Tank not connected for use shall not
be stored in the vicinity of this or any other

appliance.

Call the Grill Information Center for Help and Paris

Missing Parts? Assembly Questions?Operation Problems?
Before returning grill to store, call 1-800-241-7548

Product Record
iMPORTANT: Fillout the product record informationbelow.

Model Number

Serial Number

Seeratinglabelongrillfor serialnumber.

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other

reproductive harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

* Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied.

" Grill installation must conform with local codes, or in the

absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane

Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational

Vehicles, ANSI A 119.2/NFPA !192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.

" All electrical accessories (such as a rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords

and/or fuel supply hoses away from any hot surfaces.
" Grill is not for use in or on recreational vehicles and/or boats.
" This grill is safety certified for use in the United States

and/or Canada only. Do not modify for use in any other

location. Modification will result in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each
heading means. Read and follow all of the messages found

throughout the manual.

Date Purchased

To Installer/Assembler: Leave these instructions with
consumer.

To Consumer: Keep this manual for future reference.

CAUTION

Some parts may contain sharp edges, especially
as noted in these instructions.

Wear protective gloves if necessar%

CAUT'O.

For resldentlal use only. Do not use for commercial

cooking.

© 2010 Sears Brands Management Corporation

2 o 464430111

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which

if not avoided, may result in minor or moderate injury.

Printed in China

For Your Safety ...................................... 2

Grill Information Center .............................. 2

KENMORE GRILL WARRANTY

Product Record Information........................... 2

Safety Symbols ...................................... 2

InstallationSafety Precautions......................... 2

l<enmore GrillWarranty .............................. 3

Use and Care .................................... 4-10

PartsList........................................... 11

PartsDiagram ...................................... 12

Assembly ....................................... 18-23

Troubleshooting................................. 24-26

Repair Protection Agreements
Congratulations on making a smart purchase. Your new

I<enmore product is designed and manufactured for years of
dependable operation. But like all products, it may require

repair from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.

Here's what the Repair Protection Agreement _ includes:

[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all

covered repairs

[] Product replacement up to $1500 if your covered product

can't be fixed

[] Discount of 10% from regular price of service and related

installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check

[] Fast help by phone - we call it Rapid Resolution -

phone support from a Sears representative. Think of us

as a "talking owner's manual."

Once you purchase the Repair Protection Agreement, a
simple phone call is all that it takes for you to schedule service.

You can call anytime day or night, or schedule a service
appointment online.

The Repair Protection Agreement is a risk-free purchase. If
you cancel for any reason during the product warranty period,

we will provide a full refund. Or, a prorated refund anytime after
the product warranty period expires. Purchase your Repair

Protection Agreement today!
Some limitations and exclusions apply. For prices and

additional information in the U.S.A. call 1-800-827-6655.
_Coverage in Canada varies on some items. For full details

call Sears Canada at 1-800-361-6665.
Sears Installation Service

For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the

U.S.A. or Canada call 1-800-4-MY-HOME®.

One Year Full Warranty on Kenmore Grill

If this grill fails due to a defect in material or
workmanship within one year from the date of purchase,
call 1-800-4-MY-HOME ®to arrange for free repair (or

replacement if repair proves impossible).

Five-Year Limited Warranty on Burners

For five years from the date of purchase, any burner that

rusts through will be replaced free of charge. After the
first year from the date of purchase, you pay for labor if
you wish to have it installed.
All warranty coverage excludes ignitor batteries and grill

part paint loss, discoloration or surface rusting, which are
either expendable parts that can wear out from normal

use within the warranty period, or are conditions that can

be the result of normal use, accident or improper

maintenance.

All warranty coverage is void if this grill is ever used for
commercial or rental purposes.

All warranty coverage applies only if this grill is used in
the United States.

This warranty gives you specific legal rights, and you

may also have other rights which vary from state to
state.

Sears Brands Management Carp.

Hoffman Estates,IL 60179

* Read and follow all Safety, Assembly,

and Use and Care instructions in this

Guide before assembilng and cooking
with this grill.

* Failure to follow all instructions in this

Use and Care Guide may lead to fire or

expioslon, which could result in property
damage, personal injury or death.

This Grill is for Outdoor Use Only

Tools needed For assembly:

Adjustable wrench (not provided)
Screwdriver (not provided)

7/16" Combination wrench (not provided)

464430111 o3

f x,II _I

• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.

• Never fill a cyllnder beyond 80°/0 full.

• if the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.

• An overfilled or improperly stored cyllnder is a
hazard due to possible gas release from the safety

relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.

• if you see, smell or hear gas escaping, immediately
get away from the LPcylinder and appllance and

call your fire department.

LP Tank

* The LP Tank used with your grill must meet the following

requirements:

* Use LP Tanks only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

capacity maximum.

* LP Tanks must be constructed and marked in accordance

with specifications for LP Tanks of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,

spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See LP Tank collar for marking.

* LP Tank valve must have:

* Type I outlet compatible with

regulator or grill.

* Safety relief valve.
* UL listed Overfill Protection

Device (OPD). This OPD safety OPD Hand Wheel
feature is identified by a unique triangular hand wheel.

Use only LP Tanks equipped with this type of valve.

* LP Tank must be arranged for vapor withdrawal and include

collar to protect LP Tank valve. Always keep LP Tanks in

upright position during use, transit or storage.

LP Tank in upright position for vapor withdrawal

LP Tank Removal, Transport And Storage

- Turn OFF all control knobs and LP tank valve. Turn coupling

nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar,
then lift LP tank up and off of support bracket. Install
safety cap onto LP tank valve. Always use cap and strap
supplied with valve.

Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

LP

Safety Cap

Retainer Strap

" A disconnected LP tank in storage or being transported must

have a safety cap installed (as shown). Do not store an LP
tank in enclosed spaces such as a carport, garage, porch,

covered patio or other building. Never leave an LPtank
inside a vehicle which may become overheated by the sun.

* Do not store an LP tank in an area where children play.

4 o 464430111

LP (Liquefied Petroleum Gas)

* LP gas is nontoxic, odorless and colorless when produced.

For Your Safety, LP gas has been given an odor (similar to

rotten cabbage) so that it can be smelled.

* LP gas is highly flammable and may ignite unexpectedly

when mixed with air.

LP Tank Filllng

* Use only licensed and experienced dealers.
* LP dealer must purge new tank before filling.

" Dealer should NEVER fill LP Tank more than 80% of LP Tank

volume. Volume of propane in tank will vary by temperature.

* A frosty regulator indicates gas overfill. Immediately close

LP Tank valve and call local LP gas dealer for assistance.

* Do not release liquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

* To remove gas from LP Tank, contact an LP dealer or call a

local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP

dealers.

LP Tank Exchange
* Many retailers that sell grills offer you the option of

replacing your empty LP tank through an exchange service.
Use only those reputable exchange companies that inspect,
precision fill, test and certify their tanks. Exchange your
tank only for an OPD safety feature-equlpped tank as

described in the "LP Tank" section of this manual.
* Always keep new and exchanged LP tanks in upright

position during use, transit or storage.

* Leak test new and exchanged LP tanks BEFORE

connecting to grill.

* Place dust cap on cylinder valve outlet whenever the

cylinder is not in use. Only install the type of dust cap on
the cylinder valve outlet that is provided with the cylinder
valve. Other types of caps or plugs may result in leakage
of propane.

LP Tank Leak Test
For your safety

* Leak test must be repeated each time LP tank is exchanged

or refilled.

" Do not smoke during leak test.
" Do not use an open flame to check for gas leaks.
" Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open

flames or sparks.

" Use a clean paintbrush and a 50/50 mild soap and water

solution. Brush soapy solution onto areas indicated by
arrows in figure below. Leaks are indicated by growing

bubbles.

Connecting Regulator To The LP Tank

1. LP tank must be properly secured onto grill. (Refer to
assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to

a full stop.

4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.

OPD Hand Wheel

j Type I outlet with

thread on outside

Do not insert a POL transport plug
(plastic part with external threads)

into the Type 1tank valve outlet.
It will defeat the Safety Relief

Valve feature.

If "growing"bubblesappeardo not useor movetheLP tank,

Contact an LPgas supplier oryour fire department!

A Do not use household cleaning agents. Damage to gas

valve/hose/regulator components can result.

5. Hold regulator and insert nipple into LP!
tank valve. Hand-tighten the coupling

nut, holding regulator in a straight line
with LP tank valve so as not to cross-

thread the connection.

464430111 - 5

Hold coupllncj nut and regulator
as shown for proper connection

to LP tank valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank

valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the

connection. Tighten by hand only - do not use tools.

NOTE:

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.

2. Be sure regulator is tightly connected to LP tank.

3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection.

Correct before proceeding by calling Sears for replacement
parts at 1-800-4-MY-HOME ®.

4. Brush soapy solution onto areas where bubbles are shown in
picture below:

Never remove threaded

orifice at end of valve.

If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete

the connection, do not use this regulator!

Call 1-800-4-MY-HOME ® for identical replacement parts.

/k /k

* Do not insert any tool or foreign objects into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.

* If a leak is detected at any time, STOP and call the fire
department.

* If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or your fire department!

* Never attempt to attach this grill to the self-contained

LP gas system of a camper trailer or motor home.

5. If "growing" bubbles appear, there is a leak. Close LP tank

valve immediately and retighten connections. If leaks
cannot be stopped do nat try to repair. Call Sears for

replacement parts at 1-800-4-MY-HOME ®.

6. Always close LP tank valve after performing leak test by

turning hand wheel clockwise.

* Do not use grill until leak-tested.

6 o 464430111

For Safe Use of Your Grill and to Avoid Serious
Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that
burn.

• Do not block holes in sides or back of grill.

• Check burner flames regularly.

• Use grill only in welt-ventilated space. NEVER use
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of

any kind.

• Do not use charcoal or ceramic briquets in a gas
grill. (Unless briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch

fire or sources of ignition such as pilot lights on

water heaters, live electrical appliances, etc.

Safety Tips
A Before opening LP cylinder valve, check the coupling nut

for tightness.

A When grill is not in use, turn off all control knobs and LP

cylinder valve.

A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to

avoid burns and splatters.

A Maximum load for sideburner and side shelf is 10 Ibs.
A The grease tray must be inserted into grill and emptied

after each use. Do not remove grease tray until grill has
completely cooled.

A Clean grill often, preferably after each cookout. If a

bristle brush is used to dean any of the grill cooking
surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean
cooking surfaces while grill is hot.

A If you notice grease or other hot material dripping from

grill onto valve, hose or regulator, turn off gas supply at
once. Determine the cause, correct it, then clean and

inspect valve, hose and regulator before continuing.
Perform a leak test.

A Keep ventilation openings in cylinder enclosure (grill

cart) free and clear of debris.

A Do not store objects or materials inside the grill cart

enclosure that would block the flow of combustion air to the

underside of either the control panel or the firebox bowl.

A The regulator may make a humming or whistling noise

during operation. This will not affect safety or use of grill.

A If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and
it should not be used on any product. Return to supplier!

• Apartment Dwellers:
Check with management to learn the requirements

and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from

walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lld closed. A
buildup of non-ignlted gas inside a closed grill is

hazardous.

• Never operate grill with LPcylinder out of
correct position specified in assembly

instructions.

• Always dose LP cylinder valve and remove
coupllng nut before moving LP cylinder from

specified operation position.

CAUTION

* Putting out grease fires by closing the lld is not

possible. Grills are well ventilated for safety reasons.

* Do not use water on a grease fire. Personal injury

may result, ff a grease fire develops, turn knobs and
LPcylinder off.

* Do not leave grill unattended while preheating or

burning off food residue on HI. If grill has not been
regularly cleaned, a grease fire can occur that may

damage the product.

ignitor Lighting the Grill

A Do not lean over grill while lighting.

1. Turn OFF gas burner control valves.

2. Turn ON gas at LP cylinder.

3. Open lld during lighting.

4. To ignite, push and turn the IGNITION BURNER knob to HI.

5. Push and hold ELECTRONIC iGNITION button until the
IGNITION BURNER lights.

6. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes for gas to clear away, and

repeat the lighting procedure.

Z To ignite remaining burners, turn each burner knob in

sequence to the HI position, starting with the burner
closest to the IGNITION BURNER.

8. Once each burner has ignited, turn knobs to desired
setting. If ignitor does not work, follow match lighting

instructions.

Lighting instructions are continued on the next page

464430111 o 7

Turn controls and gas source or tank OFF when not

In use.

If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the

lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the

burner and could accldentlv ignite with risk of

injury.

Match-Lighting
A Do not lean over grill while lighting.

1. Open lld. Turn ON gas at LP cylinder.

2. Place match into match holder (hanging from side panel
of grill). Light match; then light burner by placing match
through the match light hole on right or left side of grill.

3. Push in and turn far right or far left burner knob to the Hi
position, depending on match light hole selected. Be sure

burner lights and stays lit.

4. Light adjacent burners in sequence by pushing knobs in

and turning to the HI position.

Sideburner Ignitor Lighting

A Do not lean over grill while lighting.

1. Open sldeburner lld. Turn ON gas at LP cylinder.

2. Turn sideburner knob to the HI position, push and hold
ELECTRONIC IGNITION button.

3. If sideburner does NOT light within 5 seconds, turn knob
to OFF, wait 5 minutes, then repeat lighting procedure.

Sideburner Match Lighting

1. Open sldeburner lld. Turn ON gas

at LP cylinder.

2. Place lit match near burner.

3. Turn sideburner knob to the HI
position. Be sure burner lights and

stays lit.

8 o 464430111

Burner Flame Check
" Remove cooking grates and flame tamers. Light burners,

rotate knobs from HI to LOW. You should see a smaller
flame in LOW position than seen on HL Perform burner

flame check on sideburner, also. Always check flame prior
to each use. If only low flame is seen refer to "Sudden

drop or low flame" in the Troubleshooting Section.

--HI

Turning Grill Off
" Turn all knobs to the OFF position. Turn LP cylinder OFF by

turning hand-wheel clockwise to a full stop.

Ignitor Check
" Turn gas off at LP cylinder. Press and hold electronic

ignitor button. "Click" should be heard and spark seen
each time between each collector box or burner and

electrode. See "Troubleshooting" if no click or spark.

Valve Check
" Important: Make sure gas is off at LP cylinder before

checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring

back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn

back to OFF position. Valves should turn smoothly.

Hose Check
" Before each use, check to see if hoses are cut or worn.

Replace damaged hoses before using grill. Use only
identical replacement part valve/hose/regulator as

specified in the Parts List of this Use and Care Guide.

General Grill Cleaning
" Do not mistake brown or black accumulation of grease

and smoke for paint. Interiors of gas grills are not painted
at the factory (and should never be painted). Apply a

strong solution of detergent and water or use a grill
cleaner with scrub brush on insides of grill lid and bottom.

Rinse and allow to completely air dry. Do not apply a

caustic grffl/oven cleaner to painted surfaces.

" Plastic parts: Wash with warm soapy water and wipe dry.

A Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to

and failure of parts can result.

" Porcelain surfaces: Because of glass-like composition,

most residue can be wiped away with baking soda/water
solution or specially formulated cleaner. Use nonabrasive

scouring powder for stubborn stains.

" Painted surfaces: Wash with mild detergent or

nonabrasive cleaner and warm soapy water. Wipe dry
with a soft nonabrasive cloth.

* Stainless steel surfaces: To maintain your grill's high

quality appearance, wash with mild detergent and warm
soapy water and wipe dry with a soft cloth after each
use. Baked-on grease deposits may require the use of an

abrasive plastic cleaning pad. Use only in direction of
brushed finish to avoid damage. Do not use abrasive pad

on areas with graphics.

" Cooking surfaces: If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain

on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.

CAUTION

f

SPIDER ALERT!

if you notice that your grill is getting hard to light or that the
flame isn't as strong as it should be, take the time to check

and dean the burner tubes.

CONTROL PANEL INSIDE BURNER TUBE

Spiders or small insects have been known to create
"flashback" problems. The spiders spin webs, build nests and
lay eggs in the grilVs burner tube(s) obstructing the flow of gas
to the burner. The backed-up gas can ignite in the burner tube
behind the control panel. This is known as a flashback and it
can damage your grill and even cause injury.

SPIDER WEBS

BURNER

3. Remove carryover tubes and burners.

4. Detach electrode from burner.
NOTE: Removal/Detachment method will depend on the

burner configuration. See different configurations in

illustrations below.

5. Carefully lift each burner up and away from valve

openings. We suggest three ways to clean the burner
tubes. Use the one easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works
well) into a small hook. Run the hook through each burner

tube several times.

(g) Use a narrow bottle brush with a flexible handle (do
not use a brass wire brush), run the brush through each

burner tube several times.
(C) Wear eve protection: Use an air hose to force air into

the burner tube and out the burner ports. Check each

port to make sure air comes out each hole.

6. Wire brush entire outer surface of burner to remove food

residue and dirt.

7. Clean any blocked ports with a stiff wire such as an open

paper clip.

8. Check burner for damage, due to normal wear and

corrosion some holes may become enlarged. If any large
cracks or holes are found replace burner.

VERY iMPORTANT: Burner tubes must reengage
valveopenlngs. See illustration at right.

9. Attach electrode to burner. Correct

10. Carefully replace burners, engogemei

11. Attach burners to brackets on firebox.

12. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

burner-to-valve

To prevent flashbacks and ensure good performance the
burner and burner tube assembly should be removed from the
grill and cleaned before use whenever the grill has been idle

r an extended period, j

Storing Your Grill
" Clean cooking grates.
" Store in dry location.
" When LP cylinder is connected to grill, store outdoors in a

well-ventilated space and out of reach of children.

" Cover grill if stored outdoors. Choose from a variety of

grill covers offered by manufacturers.

" Store grill indoors ONLY if LP cylinder is turned off and

disconnected, removed from grill and stored outdoors.

" When removing grill from storage, follow "Cleaning the

Burner Assembly" instructions before starting grill.

Cleanlng the Burner Assernbl V
Follow these instructions to clean and/or replace parts of

burner assembly or if you have trouble igniting grill.

1. Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and flame tamers.

Firebox
burner
bracket

Electrode

screwdriver

464430111 o 9

Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on
the grill by indirect heat. Place food over unlit burner(s); the
heat from lit burners circulates gently throughout the grill,

cooking meat or poultry without the touch of a direct flame.
This method greatly reduces flare-ups when cooking extra
fatty cuts because there is no direct flame to ignite the fats
and juices that drip during cooking.

I Burner Cooking

Cook with direct or indirect heat.

Best for smaller meals or foods.

Consumes less fuel.

Indirect Cooking Instructions
" Always cook with the lid dosed.
" Due to weather conditions, cooking times may vary.

During cold and windy conditions the temperature setting
may need to be increased to insure sufficient cooking

temperatures.

" Place food over the unlit burner(s).

Food Safety

Food safety is a very important part of enjoying the
outdoor cooking experience. To keep food safe from
harmful bacteria, follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy

water before and after handling raw meat and poultry.

Separate- Separate raw meats and poultry from ready-to-

eat foods to avoid cross contamination. Use a clean

platter and utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria.

Use a thermometer to ensure proper internal food

temperatures.
Chlll: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotllne

at 1-800-535-4555 (In Washington, DC [phone],
10:00 am-4:00 pm EST).

How To Tell If Meat Is Grilled Thoroughly

" Meat and poultry cooked on a grill often browns very fast

on the outside. Use a meat thermometer to be sure food

has reached a safe internal temperature, and cut into

food to check for visual signs of doneness.
" Whole poultry should reach 165 ° F.Juices should run clear

and flesh should not be pink.
" Hamburgers made of any ground meat or poultry should

reach 160 ° F, and be brown in the middle with no pink

juices. Beef, veal and lamb steaks, roasts and chops can

be cooked to 145 ° FoAll cuts of pork should reach 160 ° Fo
" NEVER partially grill meat or poultry and finish cooking

later. Cook food completely to destroy harmful bacteria.
" When reheating takeout foods or fully cooked meats like

hot dogs, grill to 165° F, or until steaming hot.

10 o 464430111

2 Burner Cooking

Great indirect cooking on low.

Produces slow, even heating.

ideal for slow roasting and baking.

WARNING: To ensure that it is safe to eat, food must be

cooked to the minimum internal temperatures listed in the
table below.

USDA* Safe Minimum internal Temperatures

Fish 145°F
Pork 160°F

Egg Dishes 160°F

Steaks and Roasts of Beef,
Veal or Lamb 145°F

Ground Beef, Veal or Lamb 160°F
Whole Poultry (Turkey,

Chicken, Duck, etc.) 165°F
Ground or Pieces Poultry 165°F

(Chicken Breast, etc.)

_United States Department of Agriculture

1 1 LEFT FRONT LEG SH20705006-2
2 1 LEFT REAR LEG SH20705006-4

3 2 LEG FEET 302470076
4 1 RIGHT FRONT LEG SH20705006-3

5 1 RIGHT REAR LEG SH20705006-5
6 1 MATCH HOLDER SH302340001
7 1 BOTTOM SHELF SH20705006-1

8 2 WHEEL 302450005

9 1 AXLE ROD 302460003

10 2 WHEEL SPACER 302470077
11 2 SIDE BRACE, F/ CART SH204280006

12 2 FRONT PANEL 204260003
13 1 TANK EXCLUSION 204310004

14 1 BACK BRACE, F/ CART 204280005
15 1 HEAT SHIELD, F/ TANK 204130002

16 1 GRILL LID SH20701009-1

17 1 BEZEL, F/ TEMPERATURE GAUGE 201150002

18 1 LOGO PLATE F/ LID SH302050021
19 1 TEMPERATURE GAUGE SH302020010

20 1 HANDLE, F/ LID SH302390011

21 2 HANDLE END, F/ LID HANDLE 201090001
22 4 LID BUMPER 302060001
23 1 TOP LID HARDWARE SH302010013

24 1 FIREBOX, GRILL BOTTOM SH20702011-1
25 4 MAIN BURNER SH302120014

26 1 ELECTRODE, MAIN BURNER SH302190030

27 1 BURNER CARRY OVER TUBE SH202090002

28 1 HEAT SHIELD, FIREBOX SH202250015

29 1 BRACKET, F/ CONTROL PANEL, SH203030006

LEFT

30 1 BRACKET, F/ CONTROL PANEL, SH203030007

RIGHT

31 1 TOP PANEL, F/ CONTROL PANEL SH203050004
32 1 CONTROL PANEL, MAIN SH203010008

33 1 ELECTRONIC IGNITION MODULE 302260011
34 1 BUTTON, F/ IGNITION MODULE 302260011-1

35 1 30225002

HOSE VALVE REGULATOR
ASSEMBLY

36 5 BEZELF/CONTROL KNOB 302240001

Key Qty Description Part #

37 5 CONTROL KNOB 302230012

38 1 LEFT FASCIA 205040005
39 1 LEFT SIDE SHELF 20704006-2

40 2 TOWEL BAR 205050001

41 2 END CAP, F/ TOWEL BAR, RF/LR SH302480014
42 2 END CAP, F/ TOWEL BAR, RR/LF SH302480015
43 1 RIGHT FASCIA 206050002

44 1 RIGHT SIDE SHELF 20704006-1

45 1 DRIP PAN, F/ SB SH206020002

46 1 SIDEBURNER LID SH206040002
47 1 ELECTRODE, F/ SB SH302160006

48 1 SIDEBURNER 302140004
49 1 SIDEBURNER GRATE 302080002

50 1 GREASE TRAY 20702011-2

51 1 GREASE PAN 202140010
52 4 HEAT DIFFUSER 202150009
53 3 COOKING GRATE 302110024

54 1 WARMING RACK 302070017
55 1 WING SCREW TANK SH302360001

Not Pictured

... 1 HARDWARE PACK 505000010

... 1 ASSEMBLY MANUAL, ENGLISH 307010030

... 1 ASSEMBLY MANUAL, SPANISH 307010031
... 1 HARDWARE PACK, 505020003

F/ PRE-ASSEMBLY

If you are missing hardware or have damaged
parts after unpacking grill, call 1-800-241-7548
for replacement.

To order replacement parts after using grill,
call 1-800-4-MY-HOME ®.

464430111 o 11

®

© @

@

@

_@

@

@

12 " 464430111

®

Bottom Shelf and Legs

[] Attach legs to bottom shelf with 1/4-20x2-3/8" machine screws.

face to cart interior as shown.

Left Rear Lex_

Left Front Leg

\

Metal Tabs

Bottom Shelf

Metal Tabs_

Right Front _x_

Be sure that metal tabs on legs

Right Rear Leg

/

1/4-20x2-3/8"

Machine Screws

Qty. 8

D Wheels and Leg Extenders

Hitch Pin

0

Axle Washer

[] Turn cart upside down.
[] Insert axle rod through wheel, wheel spacer, right legs, another wheel spacer and wheel. Secure

with one axle washer and hitch pin. Be sure that cone side of each wheel is against leg.

Qty. 1

Hitch Pin

Qty. 1

Axle Washer /

Wheel

Wheel Spacer

Axle Rod

\

"Cone" side of wheel against leg

464430111 " 13

/

Side Brace

Side Braces

[] Turn cart upright.
[] Attach side braces to legs using four 1/4-20xl/2" screws each side.

Side Brace

...._:.i:.? 1/4-20xl/2"

_..

Machine Screws

Qty. 8

D Front Panels

Front

[] Fit one front panel between front legs and attach with two 5/32-32x3/8" machine screws each side.

Then attach the front panel to bottom shelf with two 5/32-32x3/8"machine screws.

[] Fit the other front panel between front legs and attach with two 5/32-32x3/8" machine screws each

side. Then use one 5/32-32x3/8" machine screw and nut to secure two front panels in the middle

hole as shown.

5/32-32x3/8"

Machine Screws

5/32-32x3/8"

Machine Screws

Qty. 11

5/32-32

Flange Nut

Qty. ]

14 " 464430111

Tank Excluslon Brace

[] insert the end without hole into the left slot in the front panels, and then use one 5/32-32x3/8"

machine screw to attach tank exclusion brace to bottom shelf.

5/32-32x3/8"

Machine Screws

Qty. 1

D Back Brace

[] Use one 5/32-32x3/8" machine screw each side to attach back brace to rear legs. Attach so that

holes in back brace face up.

Back

/

Brace

...

y'

5/32-32x3/8"

Machine Screws

Qty. 2

464430111 " 15

Tank Heat $hleld

[] Use four 5/32-32x3/8" machine screws to attach tank heat shield to back brace on one side. Attach other side under

lip of upper front paneJ as shown.

5/32-32x3/8"

Machine Screws

Qty. 4

Grill Head

W [] This two people to lift and position grill head onto card.

[] Use two 1/4-20xl/2" machine screws to attach grill head to the

step requires

[] Cut tie wraps from regulator hose and remove styrofoam. Carefully lower the grill head onto cart,

making sure the regulator hose and sideburner ignition wire are hanging outside cart. Rest the back
and front of grill head on tabs protruding from front and rear legs as shown (A).

[] Open top lid, and use four I/4-20xI/2" machine screws to attach grill head from inner firebox to

cart side braces as shown (B).

two rear legs as shown (C).

A

1/4-20xl/2"

Machine Screws

Qty. 6

Grill Head

16 "464430111

Side Shelf and Fascias

[] Use three 5/32-32x3/8" machine screws to attach fascia to left side shelf as shown (A).
[] Remove grate from beneath lid of sideburner shelf. Use three 5/32-32x3/8" machine screws to

attach fascia to sideburner shelf as shown (B).

Left Fascia

T T //

A

5/32-32x3/8"

Machine Screws

Qty. 6

\

Left Side Shelf

Right Fascia

B

\

T

T

\

Sideburner Shelf

464430111 " 17