Kenmore 1660 User Manual

Page 1
Kenmore
INSTRUCTIONS
ZIG-ZAG SEWING MACHINE
MODEL 1357/1525/1660/1947
60278
Page 2
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Page 3
1. KNOWING YOMB MACHIA
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FRONT VIEW

1.
Shuttle cover
2.
Base front cover
3.
Base
4.
Zigzag stitch needle plate
5.
Front cover release button
6.
Presser foot
7.
Thread guide
8.
Needle clamp screw
9.
Thread guide
10.
Top thread tension control 20. Feed dog control
11.
Face cover thread guide 21. Free arm
12. Face cover plate
13. Take-up lever
14.
Upper thread guide Special stitch dial
15.
16.
Stitch width control
17.
Special stitch modifier and buttonhole control Reverse stitch lever
18.
19.
Stitch length control
22. Support leg
Page 4
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23. Electric cord receptacle
24. Nomenclature plate
25. Light and power switch
26. Clutch knob
27. Hand wheel
28. Bobbin winder
29. Spool pins
30. Bobbin winder tension disc
31. Pressure regulator
(Model 1660)
{Flat-bed type)
32. Presser foot lever
33. Thread cutter
34. Presser foot thumb screw
35. Feed dogs
36. Base release button
37. Needle plate
38. Guide pin hole
39. Hand hole cover plate
Page 5
INSTALLING MACHINE (Free-arm type)
fjg-1
Fig. 2
1. To install the machine in cabinet, position machine head on cabinet platform so that holes on bottom of machine match those on board. Insert washers and screws and tighten into place. (Fig. 1)
2. A separate base and cover is available to carry the machine when needed. The base must be removed when machine is
used. To install machine in carrying case, set machine into base, with word FRONT in
base facing you. (Fig. 2) Place cover on machine with word
"SEARS" on handle facing you. The case
slopes in the same direction of the ma chine. (Fig. 3)
3. Push the speed control plug onto three­prong connector. Plug machine cord into any 110-120 volt wall outlet. Turn on power by pushing light and power switch. (Fig. 4)
4. Spool pins are packed in accessory box. Screw thread spool pins in place securely with a screw driver. Position nylon discs as shown in illustration.
Page 6
INSTALLING MACHINE (Flat bed type)
0
mm
(D
0
I#*
(D
0
1.
Loosen the two hinge screws under holes in the rear edge of the machine
bed.
2.
Raise hinge pins in the cabinet or
case. Slip machine head onto pins.
3, Tighten hinge screws securely.
4. Push the speed control plug onto three-prong connector under the bed plate. Lower machine head to
front cabinet flap.
5. Plug machine cord into any 110-120 volt wall outlet. Turn on power by pushing light and power switch.
6. Spool pins are packed in accessory box. Screw thread spool pins in place securely with a screw driver. Position nylon discs as shown in illustration.
Page 7

CONVERTING TO FREE-ARM SEWING

Fig. 1
Remove the base from the machine by pushing the release button (if applicable) and pulling the base to the left, (Fig. 1, 2)
Fig. 2
2, To replace the base, simply slide it
along the free arm to its original
position. (Fig. 1)
Note: Base cannot be removed or
replaced unless shuttle cover is
closed.
Page 8

WINDING THE BOBBIN

0
0
0
1. Release clutch by turning clutch
knob toward you.
2. Draw thread from spool through bobbin winder tension disc as shown.
3. Pull end of thread through hole in bobbin as shown.
4. Place bobbin onto bobbin winder shaft with end of thread coming from the top of the bobbin. Push
'i,
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iii!
bobbin winder latch against bobbin until it clicks. Holding onto end of thread, start nhachine. When bobbin is slightly filled, snip off end of
thread.
5. Start machine. Wind thread until
bobbin winder latch releases.
6. Tighten clutch knob and remove
bobbin.
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Page 9

THREADING THE BOBBIN CASE

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(D
d)
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1. Remove base front cover by push
ing the release button on the left
side. Open the shuttle cover.
2. Raise needle to its highest position by rotating hand wheel toward you.
3. To remove bobbin case from shut
tle, pull open latch of bobbin case.
4. Pull bobbin case straight out of
shuttle,
*
5. Insert bobbin into bobbin case mak
ing sure thread is coming from bobbin as shown.
6. Pull thread through slot of case as
shown.
7. Pull thread under tension spring.
8. Holding latch open, position case into shuttle, and release latch. Case
should lock into place when latch is released.
8
Page 10

THREADING OF TOP THREAD

Place thread on spool pin as shown with thread coming from the back of the spool. Draw thread through the top thread guide. Holding the spool stationary with right hand, pull the end of the thread between the tension discs as shown. Pull the spring wire loop up and past the top hook until the thread can be slipped into the hook (See Fig.
2). When the thread is released, the spring wire loop will return to position
(See Fig. 3) with thread in proper place. Release spool of thread and continue to
thread machine exactly as shown.
Needle must always be threaded in
direction as shown in Fig. 4.
Hold needle thread loosely in left hand and rotate hand wheel toward you one
complete turn. Bring bobbin thread up by pulling upper thread. (Fig, 5),
Page 11
STRAIGHT STITCHING

ADJUSTING TOP THREAD TENSION

Under
side
Top stitch too tight
X .
D«cr«s«« IncrMM
tension tension
ZIGZAG STITCHING
Well balanced
Top Stitch too loose
STRAIGHT STITCHING The good looking appearance of your
stitching Is largely determined by the balanced tension of both top and bobbin
threads. The tension is well balanced when these two threads 'lock' In the middle of layers of fabric you are sewing.
If, when you start to sew, you find that the stitching is Irregular, you will need to
adjust the tensron control. Make any adjustments vyith presser foot
'down'.
1. If the threads are locking on the top
surface with the top thread lying flat, the top stitch is too tight. Tension can oe decreased by turning the tension control to lower numbers.
2. If the reverse is happening with the threads on the underside of the
fabric, (fie tension is too loose. This can be corrected by turning the tension control to higher numbers.
Fabric puckers
ZIGZAG STITCHING The top thread may appear on the
bottom depending on the thread, fabric, type of stitch and sewing speed, but the bobbin thread must never appear on the top of the fabric.
ADJUSTING BOBBIN
THREAD TENSION
BOBBIN THREAD TENSION REQUIRES ADJUSTMENT LESS FREQUENTLY THAN THE TOP THREAD TENSION.
If the tension is well balanced, but the fabric puckers badly, both top and bobbin thread tensions may be too tight and have to be adjusted.
When adjusting the tension on the bobbin case, make only slight adjust ments with a srewdriver.
Page 12
STITCH WIDTH CONTROL
This control regulates the width of the stitch you select. THE HIGHER THE NUMBER-THE WIDER THE STITCH. You may vary your zigzag stitch width by adjusting this control to the setting
you desire.
This control must be on Red Dot in order to do straight stitching. Turn only
the outer rim of this control to set the stitch width. The center of the control dials the special stitches the machine is capable of sewing.

STITCH LENGTH CONTROL

The stitch length control regulates the
length of the stitch you select. THE HIGHER THE NUMBER-THESHORTER
THE STITCH. The number on stitch length control
indicates the approximate number of stitches per inch. The stitch setting you use will be determined by the thickness of the fabric you are sewing.
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p
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A longer stitch setting should be used for thicker fabric or more layers of fabric. The middle range of the control is the 10-12 stitch per inch range which is the most commonly used.
A basting stitch is made by using the longest possible stitch setting-6 stitches per inch. The red marking on the control is the setting used for the shortest stitches such as in Satin Stitching.
d)
11
Page 13
y ■•'#
REVERSE STITCH CONTROL
It Is best to begin and end seams with a
few stitches taken In reverse. This is
called back tacking. Back tacking
fastens the ends of the seams firmly and prevents raveling.
When reverse stitching is needed, turn the control clockwise and hold there during sewing. The fabric will imme
diately start feeding backwards and seam will be fastened.
SPECIAL STITCH MODIFI ER AND BUTTONHOLE CONTROL
This control gives you the means of varying the stitches on the Special Stitch Dial. When the pointer is turned to the Red Dot, the machine sews
forward only. When the pointer is
turned to the White Dot, the forward designs are varied by the machine sewing in a forward and reverse manner. Carefully read directions given in the next section of the book in order to accomplish the various stitches correctly.
12
This control is also used in making
buttonholes (Model 1525 only). Detailed instructions are given in the next section
s
f
of the book.
Page 14

SPECIAL STITCH DIAL

There are certain types of utility stitches you will use often in your honrte
sewing. This control enables you to just dial the stitch you need for the
task at hand. '
All stitches printed in red on the dial must be sewn with the Special Stitch Modifier set at the Red Dot. -
To make the stitches printed in black on this dial, the Special Stitch Modifier
must be set at the White Dot.
THE RED DOT SETTING
The setting illustrated above is the one used for most of your stitching. At this setting you may straight stitch, stretch stitch and make a simple zig zag stitch. As each stitch is dependent upon the settings of your other controls, carefully
read the directions in the next section of the book for the various stitches.
BLIND STITCH AND OVERLOOK STRETCH STITCH <|S
Blind hems are made by using the setting illustratedc with the Stitch Modifier set on the Red Dot. When the Modifier is set on the White Dot, overcast stretch
stitching is made.
SPECIAL BOX STITCH AND ELASTIC STRETCH
The setting illustrated is used for special edge finishing and special stretch stitch for sewing elastic such as sportswear, girdles and other garments that require stretch. See next section of this book for detailed use of the stitches.
13
Page 15
SPECIAL MENDING STITCH AND SMOCKING STRETCH :i:8i
You will iind that much of your sewing is in the mending category. For this
reason you have been provided with a stitch for the repair of tears. It is accomplished with the illustrated setting and the Modifier set at the Red Dot When the Modifier is turned to the White Dot a Smocking Stitch results. For directions see the next section of this book.
SERGING OR PINE LEAF STRETCH
Serging or pine leaf stretch is used for seam finishing on all types of fabrics. It is a stitch used in the garment industry. It forms a good looking seam, stitching and overcasting the edges. This stitch is useful for seaming of swimwear, stretch
ski pants and other types of knit sportswear. Modifier must be set on the White
Dot. ■
If Modifier is set on the red dot, a Shell Stitch can be made on nylon tricot.
BUTTONHOLE SETTING
The three settings illustrated are used in making a bar tacked buttonhole. Detailed instructions are given in the next section of the book.
14
Page 16
t -«I ^ ^ ^ «sysi^x-

OTHER ADJUSTMENTS OF MACHINE IN SEWING

In addition to the obvious controls of your machine, there are other small regulators and controls to aid you in using your sewing machine.

PRESSURE REGULATOR

" 'Is i
Push down the outer ring of the pressure regulator. This will release the pressure on the presser foot. (See above).
To increase the pressure, push down inner pin until a suitable pressure is obtained.
Insufficient pressure may cause poor feeding of the fabric, skipped stitches, or difficulty In guiding the fabric. If feed dogs or presser foot marks appear
on the fabric, reduce the pressure.
When sewing multiple thickness or heavy fabric, reduce the pressure. Increase
pressure when sewing lighter weight fabrics.
15
Page 17
(Flat-bad type) Fig. t

FEED DOG CONTROL

There are a few times when you want to control the feeding of the fabric yourself. Remove the base cover from the base. Pull down the feed dog control or turn to the left as shown in Fig. 1. The feed dogs will drop. You may then determine the movement of the fabric yourself.
For most of your stitching, the feed dog control should be in the up position.
Whenever you raise or lower the feed dogs, be sure to have the presser foot In the up position.

SEWING LIGHT

The light and power switch shown in Fig. 1 and 2 provides the electric current for the motor as well as for the light.
In order to operate the machine, this switch must be on. To turn on the light, depress the upper side of the switch.
If you are interrupted while sewing and must leave the machine unattended,
just turn off the switch and the machine
cannot be started accidentally.
16
Fig. 2
The sewing light is located inside the
face cover plate as shown. To replace
the bulb, turn light off, and swing the face cover plate open. Push up on the
bulb slightly and turn bulb clockwise.
Remove bulb from socket. Push in new
bulb and turn counter-clockwise.
Fig. 3
Page 18
iSSU

NEEDLE PLATE INSERTS

(Free-armtype)
You are provided with two needle plate inserts:
A. Needle plate with wide oval hole
for all zigzag stitching.
B. Needle plate with round hole
for regular straight stitching and straight stretch stitch sewing.

CHANGING NEEDLE PLATE INSERTS

1. Raise needle to its highest position and raise presser foot. '
2. Swing shuttle cover open.
3. Push a spring under the plate as shown to release the needle plate insert.
Fig. 1
Fig. 2
4. Remove needle plate insert by
placing thumb under edge of plate.
5. Replace the needle plate insert
positioning as shown in Fig. 3.
6. Push needle plate insert down to lock into place. Reposition the shuttle cover.

SEAM GUIDES

Seam guides are printed on either side of the needle plate to aid you in guid ing your fabric. THE GUIDE LINE EXTENDING ABOVE THE RIGHT SIDE OF THE NEEDLE PLATE IS
THE "ALL IMPORTANT” 5/8” SEAM
LINE.
The cornering guides are convenient when turning a square corner 5/8" from the fabric edge. See next section of this book for directions.
Fig. 3
Cornering Guide
^ I
Page 19
ACCESSORIES

NEEDLES

Use KENMORE needles. The size of the needle should conform with the size of
the thread and both should be suitable to the fabric (See next page).
Never use a bent needle or one with a blunt point.
Fig. 1. shows you the exact length of
your needle. Be sure you never use one in your n^chine that is not this exact length.
You will find among your accessories a
"Q NEEDLE".« ¡with blue shank. This spiecial needle is to be used when sewing certain knits and certain difficult
synthetic fabrics. If you experience skipped stitches in any of your sewing,
use
Fiat side
; you

PLACEMENT OF NEEDLE

Raise needle bar to its highest position
by turning the hand wheel toward you. Loosen the needle clamp screw. Hold ing the needle with the flat side away
from you, slip the needle into the needle
%
V
bar. When it is in as far as it will go, tighten the needle clamp screw with a
screwdriver.
If you have a double needle for decora tive stitching, it is Inserted In the same manner as the single needle.
18
Page 20

NEEDLE, THREAD AND FABRIC CHART

Potyester Core/CottonWrap
SiikA>>
rolvMfSf SvihS
, Sllfe
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Bpm
i v4lK
Haav^ Duty Mercerized Ccitbn Pplycietef Synthetic
silk Bii^onhoia T
NEEDLE
SIZE
dor 11
14
14 or 16
...
18
16,18 or
"OWfeCDLE".
FABRIC
Lightweight: Batiste, Dimity,
Chiffon, Silks, Synthetic Jerseys,
'Finé Lace, Organza, Crepe,
Taffettà, Voile, Organdy
Medium Weight: Cotton, Cotton
Blends, Percale, Gingham, Shantung, Pique, Seersucker, Satin, Knits, Vinyl, Suitings, Linen, Wool Crepe, Leather
Medium Heavy Weight: Corduroy,
Denim, Wool, Sailcloth, Wool Flannel, Gabardine, Velvets,
Leather
Heavy Weight: Coatings,
Upholstery, Cotton Duck, Hesvy
Twills, Canvas
Decorative Top-stitching on all
QSKT"..
(“O NEEDLE"..
and
, / ' * *i / I
“Q FOOT"., y

BUTTONHOLE GUIDE

(Model 1525,1947)
You have been provided with a buttonhole guide to aid you in making buttonholes. By using this guide, you
will accurately make identical size
buttonholes every time.
The guide just slips onto the regular zigzag foot as illustrated.
Details in using this attachment are
given in the next section. Follow
those directions carefully for perfectly formed buttonholes.
Synthetic Knits and Stretch Fabrics :
Polyester Double Knits, Nylon
Tricot, Jersey, Stretch Terry, Spandex, Ciré Tricot
19
Page 21

BUTTONHOLE ATTACHMENT

You will find the following parts in your Buttonhole Attachment Box:
1. Cover Plate with pinion gear in the
center.
2. Buttonhole adapter to be used
Instead of base cover when button hole attachment is used. (Model 1660 only) .
3. Guide Plate with Guide Pin that fits in guide pin hole on the machine bed
just behind the needle plate, and
, with Template Holder.
4. A set of 5 templates is furnished
with each attachment. Each template is marked showing the type and length of each buttonhole.
20
5. Desired size of buttonhole is select
ed by turning template advance knob. Length of buttonhole appears in window on top side of guide plate.
Details in using this attachment are given, Jn the next section. Follow those directions carefully for perfectly
formed buttonholes.
Page 22

PRESSER FEET

To change the various presser feet, raise the presser bar to Its highest position by lifting the presser foot lever. Loosen the presser foot thumb
screw, choose the proper foot, insert
from the from. Tighten the screw using the large screw driver to make certain the foot is secure.
To aid you in the placement of heavy fabrics under the presser foot, the lever can raise the foot beyond the normal ”up'* position. This is also an aid In
changing your presser feet.
B
You have been given a variety of presser feet:
A. Zigzag Foot
B. Straight Stitch Foot C. Satin Stitch Foot D. Zipper Foot
21
Page 23
2. STARTING TO SEW
Now that you are familiar with the controls on your machine and with the
accessories provided for the machine, you are ready to start to sew with your new Kenmore sewing machine. Below are some good habits to follow each
time you sit down to sew;
1. Test the needle - it should be straight, properly set and sharp on the point It should be the correct size for the fabric and thread being used. Do not
be afraid to change your needle frequently. Many of the new fabrics made of synthetic blends tend to dull the needles more easily than
fabrics made of natural fibers,
2. Before placing the material on the machine, see that the ends of the
threads have been drawn about 4 inches to the rear of the machine.
3. Test the machine stitch on a scrap of fabric you plan to use. The fabric should be double thickness. Adjust the machine for the length of stitch
and tension suitable to your fabric.
4. Fabric should be placed under the presser foot with the bulk of the
material to the left of the needle and the right edge of the material placed
on the 5/8" seam marking on the needle plate when making a simple S63rn<
5. Run the machine at a slow even speed. The more pressure you put on
the speed control, the faster the machine will sew.
6. Fasten each seam by back tacking at the beginning and end of the seam.
7. Always finish sewing each seam with the needle at its highest point.
8. Guide the fabric gently with your hand in front of the needle. Never
pull or hold the fabric in such a way that the normal feeding is altered.
9. When turning the hand wheel manually, always turn it toward
you.
22
Page 24
“■GARMENT CONSTRUCTION

STRAIGHT STITCHING

Set your machine just as shown in the
illustration in order to straight stitch. It is important each dial have the
following settings.
SETTINGS Special Stitch Dial - 5»i!!
Stitch Width Control - Red Dot Stitch Length Control - 12 to 6
Special Stitch Modifier - Red Dot
Straight Stitch Foot Straight Stitch Needle Plate
You will find in garment construction that you are doing two types of
sewing - temporary and permanent.
1. Temporary stitching - Usually the longest stitch possible and often done
on a single layer of fabric. The various types of temporary stitching are;
Basting
Stay stitching Guide line marking
2. Permanent stitching - This is the actual stitching that holds the garment together. Much of this stitching is visible on the outside of the garment
and therefore must be good looking.
The best length stitch to use for medium weight fabrics is 10 -12 stitches per inch. This Is in the middle range of the Stitch Length Control.
You must remember to lengthen the stitch for heavier fabrics, multiple layers of fabric and thicker seams. Some of these seams are:
Common two layer seams Curved two layer seams
Top stitched three layer seams Top stitched four layer seams
When you have two seams crossing each other with considerable thickness,
sew slowly and carefully so the seam will be as strong as possible in this area.
23
Page 25
' -».V'! FASTENING A SEAM
■fM
CcrMrinsOuid«
- i. i
Be sure both threads are drawn back under the presser foo/t. Lower needle into fabric about 1/2 inch from beginning of seam. Turn the reverse stitch .control clockwise and stitch in reverse until needle reaches beginning
of seam. Release control and complete seam. When you reach the end, turn the control clockwise and sew back over 1 /2 inch of completed seam.
TURNING A SQUARE CORNER
To turn a square corner 5/8” from the fabric edge, stop stitching with the needle tip piercing the fabric, when reaching the cornering guide as shown.
Raise the presser foot, turn fabric. New stitching line will align with 5/8” seam guide on side of needle plate. Lower the presser foot and begin stitching in new
direction.
24
Page 26
ZIGZAG STITCHING
SETTINGS
Special Stitch Dial - ^®!)l Stitch Width Control - 1 to 4 Stitch Length Control - Any Number
Special Stitch Modifier - Red Dot
Zigzag Presser Foot
Zigzag Needle Plate
This type of stitching greatly expands
the use of your machine. This is the feature that enables you to overcast seams, blind hem, applique, buttonhole, monogram, and make all the pretty
embroidery designs by machine. Simply
use the settings indicated in the illustration for the simple zigzag. Follow directions given In the following pages
for more specific uses.
OVERCASTING
This is one of the more frequently used zigzag stitches in garment construction.
You may want to overcast along the raw edge of each seam allowance or fold the raw edge toward the garment and
stitch. ■ Fig. 1 shows the raw edge finished.
Fig. 2 illustrates the folded edge stitch
ed.
Stitch so the needle pierces the fabric just short of the outside edge. Raw or worn edges of older garments can be overcast to prevent further raveling.
INTERFACING DARTS
To reduce bulk of interfacing darts, cut
interfacing down center between dart
lines. Overlap cut edges, matching dart lines. Zigzag stitch along marking line
from point to wide end of dart. Trim both raw edges close to stitching.
Fig. 1
Fig. 2
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25
Page 27
^ .i
STRETCH STITCHING
The stitches shown below are all for use with stretch and knit tabrics. These are special stitches built in to the machine for your quick selection.
1. Stfaight Stretch
2. Rick-Rack Stretch
3. Smocking Stretch
4. Elastic Stretch
5. Overcast Stretch
6. Serging or Pine Leaf Stretch

STRAIGHT STRETCH STiTCHING

SETTINGS
Special Stitch Dial - ielll Stitch Width Control - Red Dot Stitch Length Control - 6 Special Stitch Modifier - White Dot
Straight Stitch Foot Straight Stitch Needle Plate
Use this stretch stitch with knitted fabric and other fabrics that stretch. Sew as you do with regular straight stitch seaming. The seam may be pressed open as with any regular
seam, but will stretch if necessary.
This is also a good stitch to use on curved seams regardless of the type of fabric. Any seam that will receive a great deal of strain when worn should be sewn with the stretch stitch. Use in children's shorts and
slacks as well as adult sports clothes.
26
Page 28
RICK-RACK STRETCH STITCHING
SETTINGS
Special Stitch Dial - 5*l!i Stitch Width Control - 1 to 4 Stitch Length Control - 6 Special Stitch Modifier - Red Dot
Zigzag Presser Foot Zigzag Needle Plate
Sew on stretch fabrics in any area that you might use a zig zag stitch. This stitch can be used as a decorative
top stitch as well.

SMOCKING STRETCH STITCHING

SETTINGS
Step 1. Make a straight line of gathers across
the fabric that you wish to smock.
Step 2. Special Stitch Dial - :!;«
Stitch Width Control - 3 to 4 Stitch Length Control - 6
Special Stitch Modifier - Red Dot
Zigzag Presser Foot
Zigzag Needle Plate
With a narrow strip of fabric directly under the line of gathering, stitch over the gathers. The design will be a series of small diamonds.
When smocking a garment, the stitch
ing should be done before the piece is sewn into the garment.
27
Page 29
OVERCAST STRETCH
STITCHING
SETTINGS
Special Slitch Dial • “iS Stitch Width Control - 4 Stitch Length Control - 6 .
Special Stitch Modifier - White Dot
Zigzag Presser Foot Zigzag Needle Plate
This is the same type of* stitch used by the garment industry in making sports wear. It is used for seams of 3/B" to
1 /4”. The seam is formed and finished in one operation. It must be used when you are making swimwear, ski pants and other garments that require stretch.
Fig. 1 shows the raw edge finished. Stitch so the needle pierces the fabric
just short of the outside edge.
Fig. 1
Raw or worn edges of older garments
can be overcast to prevent further raveling.

ELASTIC STRETCH STITCHING

SETTINGS
Special Stitch Dial -
Stitch Width Control - 4
Stitch Length Control - 6
Special Stitch Modifier - White Dot Zigzag Presser Foot Zigzag Needle Plate
This is a good stitch to use in making or
repairing lingerie. The stitch is decora
tive as well as useful. Simply stitch the
elastic into place around the waist of the
garment, making sure that the elastic is
evenly spaced. To do this mark the
correct length piece into quarters and
match these markings with center front
and back of the garment as well as side
seams.
28
Page 30
SERGING OR PINE LEAF STRETCH STITCHING
SETTINGS
Special Stitch Dial •
Stitch Width Control - 4 Stitch Length Control - 6
Special Stitch Modifier - White Dot
Zigzag Presser Foot Zigzag Needle Plate
The serging or pine leaf stretch stitch is equally useful with woven and knitted fabrics. This stitch can be used in making elastic swimwear, as well as overcasting a neat edge on the seams.

SHELL STITCHING

This stitch used on the edge of nylon tricot makes a lovely Shell finish. Use the foliowing settings:
SETTINGS Special Stitch Dial - ih
Stitch Width Control - 4
Stitch Length Control -10
Special Stitch Modifier - Red Dot
Zigzag Presser Foot Zigzag Needle Plate
When sewing this stitch, allow needle to just clear the right edge of the fabric when it zig zags.
29
Page 31
■" SPECIAL FINISHING STITCHES
After the basic construction of your garment is finished, there are still many finishing touches to be done. To aid your completion of your garment, the Kenmore has been designed to do the following tasks that formerly had to be done by hand.
..........................

BUTTONHOLE MAKING

(Model 1525)
SETTINGS
Special Stitch Dial - S*!l! Stitch Width Control - 1 to 1 Stitch Length Control -12 Buttonhole Control - F Bottonhole Guide
Zigzag Presser Foot
Zigzag Needle Plate
1. Carefully mark the buttonhole length on your garment. Mount
the buttonhole guide onto the presser foot so that rear edge of presser foot is at the rear end of
the guide, with upper thread as shown. Place the fabric with buttonhole marked, under the buttonhole guide. Without lowering the foot, let the needle pierce the fabric at the be
ginning of the buttonhole. Lower presser foot.
Reproduction of the identical size
buttonholes is facilitated with the
aid of the graduations on the left side of the buttonhole guide. These graduations are apart. Always start buttonhole with foot positioned at rear end of the guide.
After first buttonhole is made, al
ways stitch forward to point on front of guide as with first button hole. Graduations act as reference mark.
30
2. With the buttonhole control at F, stitch forward until you approach the front marking of your button hole.
Page 32
3. Turn the control to "R" stitching
back to the beginning of the button hole. The speed with which the
control is turned determines the number of stitches at the end of the buttonhole. The slower the control Is turned while sewing, the more
stitches formed.
Fig.3
4. Turn the control back to F to finish
buttonhole.
Fig. 4
31
Page 33

BUTTONHOLE MAKING

(Model 1947)
SETTINGS Step 1. Special Stitch Modifier - Red Dot
Step 2. Special Stitch Dial - □
Stitch Width Control - 4 Stitch Length Control - Red Zone Zigzag Presser Foot Zigzag Needle Plate
1. Carefully mark the buttonhole length
on your garment. Mount the button
hole guide onto the presser foot so that rear edge of presser foot is at the rear end of the guide, with upper thread as shown. Place the fabric
wrth buttonhole marked, under the buttonhole guide. Without lowering the foot, let the needle pierce the fabric at the be ginning of the buttonhole. Lower presser foot. Reproduction of the identical size buttonholes is facilitated with the aid
of the graduations on the left side of the buttonhole guide.
These graduations are 1/8" apart. Always start buttonhole with foot positioned at rear end of the guide.
After first buttonhole is made, al ways stitch forward to point on front of guide as with first buttonhole. Graduations act as reference mark.
32
Page 34
2. Set special stitch dial at □ and bartack several times at the marked beginning of the buttonhole. Stop sewing at the left stitch. Raise needle to its highest position by turning handwheel toward you manually.
3. Set special stitch dial at <o. Stitch forward until you approach the front
marking of the buttonhole. Stop sewing at the left stitch and raise needle to its highest position as in Step 1.
4. Set special stitch dial at a again and bartack several times. Raise needle
at its highest position as in Steps 1 and 2. ,
33
Page 35
Set special stitch dial at a*and
continue sewing until needle reaches beginning of your buttonhole.
If the forward stitching does not exactly match the reverse stitching, slightly adjust the fetitch length control during forward sewing.
Always make a practice buttonhole on a scrap of fabric you plan to use. Try the buttonhole with the button you will use.
Always use an interfacing in area of garment where buttonholes are placed. Tissue
paper or regular interfacing can be used. Tear paper away after stitching, if it is used.
For heavier weight fabrics, loosen your top tension slightly and use a wider
stitch width setting.
34
Page 36

BUTTONHOLE MAKING

(Model 1660,1357)
SETTINGS Special Stitch Dial -
Stitch Width Control - 1 to 1 Stitch Length Control - 0 Special Stitch Modifier - Red Dot Feed Dogs - Down
Buttonhole Foot
Zigzag Needle Plate
1. Turn hand wheel so needle Is down. Remove báse front cover by pushing
release button. Open shuttle cover. Insert buttonhole adapter minus
cover plate with pinion gear. Insert cover plate at 45 degree angle. Snap into plate.
2. Screw guide pin into the guide pin hole on the machine bed directly behind the needle plate.
3. Insert a template into the slot of template holder by lifting the bottom
portion of the Template Holder. Select the proper size buttonhole by turning the Template Advance Knob.
Pull guide plate all the way forward so that guide pin is at S. This will enable you to start at one end of the buttonhole. Drop guide plate into place over gear on cover plate.
4. Pick up bobbin thread through guide plate by turning hand wheel and drawing thread to back of machine. Place fabric between presser foot and guide plate. Line up edge of fabric with marked
indentation on guide. See Fig. 4.
If you wish all buttonholes to be
3/4 inch from edge of garment, line up fabric with 3/4 inch mark ing each time you start sewing a buttonhole.
Guide Pin Hole
Guide Pin
Template Advance Knob
Window
Template
Pinion Gear
Fig. 1
Fig. 2
Fig. 3
Fig. 4
35
Page 37

BLIND HEMMING

SETTINGS
Special Stitch Dial - •*15 Stitch Width Control - 2 to 3 Stitch Length Control - 12 to 8
Special Stitch Modifier - Red Dot
Zigzag foot or edgestitcher if available
Zigzag Needle Plate
1. Finish edge of hem anyway you desire. Turn up hem appropriate
width. (Fig. 1)
2.
Fold garment away from hem leaving 1/8" of hem edge extending. IFig. 2)
/
36
Presaer Foot
Right Side of
Finished Hem
Fig. 2
3. Place garment under presser foot in such a manner that straight stitches will be sewn on extended edge. The zigzag stitch should just catch the fold of the garment. (Fig. 3)
Fig.3
4, Press both sides of the finished hem.
The right side of the garment will show only the blind stitches. (Fig. 4)
Fig. 4
Page 38

SATIN STITCHING

SETTINGS Special Stitch Dial - $•!!!
Stitch Width Control - 1 to 4 Stitch Length Control - Red Zone Special Stitch Modifier - Red Dot
Satin Stitch Foot
Zigzag Needle Plate
Closely spaced zigzag stitches are called satin stitches. This is an attractive
stitch used for appliqueing, monogramming, buttonhole making.
Whenever you are using this stitch, it is well to remember to loosen the tension of the top thread slightly. The wider the stitch you make, the looser
the tension should be.
' ' * '-i!»
If you are stitching on a very soft fabric, it is well to use a backing of tissue paper or interfacing for a well formed stitch. Puckering of the material will be eliminated and the bobbin thread will not be visible on the right side of
the fabric. As with all special stitches, It is best to make a sample design on your fabric
before starting the design on the garment.

APPLIQUEING

SETTINGS .
Same as with Satin Stitching
Select an applique design to be applied to your garment and baste it In place. Satin stitch around the raw edge of
the applique completely covering the edge. You may want to do this with
a contrasting cólor of thread or self color.
37
Page 39

ZIPPER APPLICATION

Fig. 1
SETTINGS
Special Stitch Dial ­Stitch Width Control - Red Dot Stitch Length Control - 12 io 10
Special Stitch Modifier - Red Dot
Zipper Foot ■ Straight Stitch Needle Plate
/
REGULAR ZIPPER
The foot is adjustable for use on the
right or left side of the needle when sewing the regular type of zipper. Adjust the foot so the needle clears the side notch on the foot. See Fig. 1.
Carefully follow directions given on
the zipper package.
INVISIBLE ZIPPER
Fig. 2
Fig. 3
Adjust the foot so the needle is sewing
through the center hole of the foot and one groove of the foot is riding on the teeth of the zipper. See Fig. 2. Follow the zipper manu facturer’s Instructions.
After zipper has been inserted, finish sewing seam by shifting foot to side position sewing through side notch.
CORDING
Foot can also be used to make cording for slipcovers etc. Cover a cord with a strip of bias fabric and sew as shown in Fig. 3.
38
Page 40

MENDINQ

SETTINGS Special Stitch Dial -
Stitch Width Control - 4
Stitch Length Control - Red Zone
Special Stitch Modifier - Red Dot
Zigzag Presser Foot Zigzag Needle Plate
To repair a straight or three-cornered tear, position the tear under the needle in such a way that the stitching catches
both sides of the tear. When mending a three-cornered tear, stitch from each end to the center. It is well to use a piece of fabric under the tear for re
inforcement.

DARNING

SETTINGS
iill
,
..............................
liillilli
Special Stitch Dial - i»|||
Stitch Width Control - Red Dot
Special Stitch Modifier - Red Dot
Feed Dogs - Up No Presser Foot
Remove presser foot, stretch fabric be
tween embroidery hoops with hole centered. Draw the bobbin thread up
through the fabric by holding the top thread and taking one stitch at the spot where you wish to start darning.
Lowering the presser bar, start sewing at a slow to medium speed. Move the
fabric back and forth with a steady
rhythm to cover the darning area. When it is covered, turn the fabric and sew another layer of stitching across the first layer of stitching.
39
Page 41

BUTTON SEWiNQ

SETTINGS Special Stitch Dial - 5«!
Feed Dogs - Down Zigzag P^esser Foot Zigzag Needle Plate
1. Align two holes of button with slot of presser foot and lower foot to hold the button securely.
.2. Turn hand wheel manually until
needle point is just above button.
3. Adjust stitch width control so needle will enter left hole of the button.
4. Turn hand wheel again by hand so
needle enters second hole. Re
adjust stitch width if necessary. Stitch a number of times.
5. Finish sewing with an extra two inches of thread remaining. Draw
these threads to reverse side of garment and tie.
40

BAR TACKING

SETTINGS Spscial Stitch Dial -
Stitch Width Control - 1 to 4 Stitch Length Control - Red Zone Buttonhole Control - Red Dot
Zigzag Presser Foot Zigzag Needle Plate
This Stitch is similar to a very short satin stitch and is used to reinforce points of strain such as corners of pockets and straps on lingerie.
Sew 4 to 6 zigzag stitches.
Page 42
FREE-ARM SEWING
i.v.i^-.'Ä.i li lA '.
This sewing machine can be used like a flat bed machine, but easily converts to free arm machine by removing the base.
The free arm enables you to sew tubular types of pieces more easily. Just slip the sleeve or pants leg on the free arm as shown above.
You will find many uses for this free arm feature such as:
1. Mend elbows and knees of gar
ments more easily,
2. Sew in sleeves more eaiily. This
is especially true when sewing smaller garments,
3. Applique, embroider or hem around
edges of cuffs or pants legs.
4. Sewing in elastic casings in skirts
or pants at the waistline.
41
Page 43
NJ
Checking Performance Problems what to do
PROBLEM
Irregular
Stitches
Breaking
Needle
Bunching of
Thread
Puckering
PROBABLE CAUSE
Incorrect size needle. Improper threading. Loose upper thread tension. Pulling fabric. ' Light pressure on presser foot. Loose presser foot. Unevenly ound bobbin.
Nicks or burrs on shuttle.
Nicks or burrs at hole of needle plate.
Pulling fabric. Inconect size needle. Incorrect setting of needle. Loose presser foot.:
Upper and lower threads not drawn back under presser foot before
starting seam.
Incorrect thread tension(s). Light pressure on; presser foot. Using two different sizes or kinds
of thread.
Bent or blunt needle. Loose presser fo0t^>
Fabric too'shecMT'Or too soft.
CORRECTION
Choose correct size needle for thread and fabric. Rethread machine.^ ^ ^ ^ ^ ^ Tighten upper thread tension.
Do not pull fabric; guide it gently. Increase pressurevbn presser foot. Reset presser foot. ^ ^ Rewind bobbin. Replace shuttle^ or polish off burrs completely.
Replace needle plate, or polish off burrs completely.
Do not pull fabric; guide it gently. Choose correct size needle for thread and fabric.
Reset needle. ' Reset presser foot.
When starting a seam be sure to draw both threads undbr and back of presser foot about 4" and hold until a few stitches are formed.
Reset thread tension(s). • "
Increase pressure on presser foot.
Upper thread and bobbin thread should be same size and kind. Insert new needle.
Reset presser foot. , . Use-underlay of tissue paper. .
Page 44
PROBLEM
PROBABLE CAUSE
CORRECTION
Sicipping
Stitchfts . .
Breaking Up^ ..
Thread
Breaking Bobbin
Thread
Fabric not
Moving
Incorrect size needle. Certain knits and synthetics. Bent or blunt needle.^ Incorrect setting of needle. Tight uppervthread tension. Light pressure on presser foot.
Starting to stitch too fast, improper threading.
Tight upper thread tension,
incorrect size needle. Sharp eye in needle. Nicks or burrs on shuttle. Nicks or burrs at hole of needle plate. ■ :■■■.: ■ '
Improper bobbin case threading, light bobbin thread tendon.
Lint in bobbin case or shuttle.
Feed dog down. Light pressure on presser foot.
Thread knotted under fabric.
Choose- correct size needle for thread and fabric. Use “Q.NTKIH.E"..
InMitnewneedle. Reset needle.
Loosen upper thread tension. Increase pressure on {Messer foot.
Start to stitch St a medium speed. Rethreed machine. Loosen upper thread tension.
Choose ctKrect size needle for thread and fabric. Insert new needle.
Replace shuttle; or (joiish off burrs com{>letely. Replace needle plate, or polish off burrs comisietelv.
Check bobbin case threading. Loosen bobbin thread tension. Clean bobbin case and shuttle,. "
Raise feed dog. ' Increase pressure on presser foot. Place both threads beck under presser foot before
beginning to stitch.
...........................................
CO
Madwia Jamnring
Knocking «Oise
Threadcaughtlin imtittle.
Oisasaeinble and clean shuttla. /
Page 45
. CARING FOR THE MACHINE ^

CLEANING AND OILING

Fig. 1 Cleaning the feed dogs with a
To insure the best possible operation of your-machine, it is necessary to keep the essential parts clean at all times. Using a small brush, remove
Fig. 1
the lint that accumulates in the shuttle area and around the feed dogs.
Fig. 2 Parts of the Shuttle Assembly
To Clean the Shuttle Area:
brush.
le vèr-
pointed ^
hook
Shuttle Assembly
Shuttle Race Cover
Shuttle
—-levér
shuttle driver
1. This area must be kept free of dust, lint and occasional tangled thread.
Raise the needle bar to its highest
point and remove thé bobbin case.
2. Push levers of shuttle race aside
and lift shuttle race cover and shut
tle out.
3. Clean the shuttle race with small
brush.
4. Put a drop of oil on the center pin of the shuttle and shuttle race, (see arrows)
To Replace Shuttle Assembly:
1. Position shuttle race as illustrated so that shuttle driver is forming half moon on the left side of the machine.
2. Hold shuttle by center pin and position shuttle so as to form a half
moon on the right side. Pointed
hook will be on the bottom.
44
3. Place shuttle race cover Into place
over shuttle assembly.
Shuttle Race
Fig. 2
Page 46

OILING UNDER ARM COVER PLATE

Remove arm cover plate to oil points indicated in top of machine head.
To remove cover plate, Insert a screw driver into the spacing between arm
casting and top cover plate and lift the cover plate as illustrated below.
45
Page 47
OILING UNDERSIDE
Tilt machine head back and remove bottom cover to oil points injdicated on underside of machine. To remove bottom cover, remove screws (A), (B), (C), (D) and (E) as shown below.
46
Page 48
OILING UNDERSIDE
Tilt machine head back to oil points indicated on underside of machine.

OILING IN FACE COVER PLATE

Swing hinged face cover plate open and oil points indicated in illustration.
Page 49
PARTS LIST
48
Page 50

PARTS LIST

All parts listed herein may be ordered from any Sears, Roebuck and Co. or Simpsons - Sears Limited store or service center. -
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE ТЙЕ FOLLOWING
INFORMATION:
1. PART NUMBER 2. PART DESCRIPTION
3. MODEL NUMBER 4. NAME OF ITEM
If the parts you need are not stocked locally, your order will be electronlcaily transmitted to a Sears Repair Parts Distribution Center for expedited handling.
Ref. No.
1
2
3 4 5 6 7 8 9
10
11
12 13 14
15
16 ,
17
18 19 20
21
22 23
24
25 26
27
Part No.
47 38295 38296
6510
*6862
1939 8286
2273 *6740 *6741 *6742 *6743 No. 16 Single needles in green case
•6744
*6746 36353 40390
6870 6873
6757
41620 40530 36214
48274
41664 35346 35347
6864
6797 41152 41014
6830
41670 41669
•6889
Description
Shuttle Needle plate insert... Zigzag stitch Needle plate insert... Straight stitch Bobbin case , Bobbin box with 10 bobbins
Bobbin winder rubber ring Thread spool pin Nylon disc No. 9 Single needles in orange case No. 11 Single needles in yellow case No. 14 Single needles in red case
No. 18 Single needles in blue case "Q NEEDLES" tm in chocolate case
Needle clamp with screw
Standard zigzag foot Satin stitch foot Straight stitch foot
Zipper foot
Buttonhole guide
Buttonhole cover plate Buttonhole cover plate Buttonhole adapter Buttonhole guide plate Buttonhole template (No. 1) Buttonhole template (No. 2)
Needle threader Light bulb Motor belt Motor belt Buttonhole opener Large screw driver Small screw driver Oil and lint brush
*These items are not furnished with the machine, but may
be ordered per instructions above.
49
Page 51

SEWING MACHINE

Now that you have purchased your Sewing Machine, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. or
Simpsons-Sears Limited Stores. Be sure to provide all pertinent facts when you call or visit.
The model number of your Sewing Machine will be shown on
your nomenclature plate on the back of your Sewing Machine. See Section 1, page 3 for location.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
♦MODEL NUMBER ♦NAME OF ITEM ♦PART DESCRIPTION If the parts you need are not stocked locally, your order will be
electronically transmitted to a Sears Repair Parts Distribution Center for handling.
SEARS, ROEBUCK AND CO., Chicago, IL60684 U.S.A. and SIMPSONS-SEARS LIMITED, Toronto, Ontario, Canada
S - 1 58
Part No. 60278 5/91
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