Kenmore 153339961, 153339761, 153339561, 153339461, 153339411HA Owner’s Manual

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Owner's Manual

POWER MISERTM 9

GAS WATER HEATER

FOR POTABLE WATER HEATING ONLY.

NOT SUITABLE FOR SPACE HEATING,

NOT FOR USE [N MOBILE HOMES.

MODEL NO. 153,339361

153.339211 HA 153,339261

153,339411 HA 153,339461 153,339961

153.339111 HA 153,339160

153.339512 HA 153,339561

153.339761

30 Gallon 40 Gallon Short High Altitude

40 Gallon Short 40 Gallon High Altitude

40 Gallon 40 Gallon (L,P,) 50 Gallon Short High AJtitude

50 Gallon Short 50 Gallon High Altitude

50 Gallon 48 Gallon High Recovery

C3 Technology TM Gas Water Heaters meet the new ANSI Z21.10.1 standard that deals

with the accidental or unintended ignition of flammable vapors, such as those

emitted by gasoline.

iiii¸ _!i

. Safety [nstruction _.,,\ . Operation

. Care and Maintenance . [nstaHation (i_

. TroubLeshooting . Parts List

For Your Safety

AN ODORANT ISADDED TO THE GAS USED BYTHIS WATER HEATER.

WARMNG: if the information in these

instructions is not followed exactly, a fire

or explosion may result causing property damage, personal injury or death.

--Do not store or use gasoline or other flammable vapors and liquids in the

vicinity of this or any other applianceo

Read and understand instruction manual and safety messages

before installing, operating or sewicing this water heater

Failure to follow instructions and

safety messages could result in death or serious injury',

Instruction manual must remain

with water heater.

-- WHAT TO DO IF YOU SMELL GAS:

®Do not tryto light any appliance° ®Do not touch any electrical switch; do

not use any phone in your buiidingo

o immediately call your gas supplier

from a neighbor's phone. Follow the gas suppiier's instructions.

off you cannot reach your gas supplier,

Si no puede leer o entender el ingles y necesita el manual instructivo y/o etiquetas en espaffol puede obtenerlos Ilamando al

1=800=821=2017. NO TRATE DE INSTALAR O OPERAR ESTE CALENTADOR DEAGUAsi no entiende la informaci6n en las etiquetas o en el manual instructivo. No hacer case de esta advertencia podria

resuJtaren la MU ERTE O GRAVES LESIONES CORPORALES.

call the fire department.

--installation and service must be by a qualified

service agency or the gas supplier.

Sears, Roebuck and Co., Hoffman Estates, [L 60179 U.S.A

PRINTED IN THE USA 0604 _,se_rs,corllt PART NO. 184232-001

Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.

Many safetyoreLated messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manuaL, mt is very important that the meaning of each safety message is understood by you and others who instalm, use or service this water heater.

This is the safety amert symbol, ff is used to alert you to potential personal injury hazards. Obey aH safety

messages that follow this symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not avoided,

could result in death or injury.

WARNmNG indicates a potentially hazardous situation which, if not avoided, could result in death or injury.

CAUTmON indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTLON used without the safety aJert symbo{ indicates a potentially hazardous situation which, if not avoided, could result in property damage.

AH safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message and how to avoid the risk of injury.

IMPORTANT DEF_NIT_ONS

Gas Supplier: The natural gas or propane utility or service who supplies gas for utilization by the gas burning

appliances within this application. The gas supplier typically has responsibility for the inspection and code approval of gas piping up to and including the natural gas meter or propane storage tank of a building. Many gas suppliers also offer service and inspection of appliances within the building.

Readandunderstandinstruction manualandsafetymessages

beforeinstalling,operatingor servicingthiswaterheater

Failuretofollowinstructionsand

safetymessagescouldresultin deathorseriousinjury.

Instructionmanualmustremain

withwaterheater

Water temperature over 125°F

(52°0) can cause severe burns instantly resulting in severe injury

or death_ Children, the elderly, and the

physically or mentally disabled are at highest r[skfor scald injury.

Feel water before bathing or showering

Temperature limiting valves are

available.

Read instruction manual for safe

temperature setting.

Fire Hazard

For continued protection against riskof fire:

,Do not install water heater on

carpeted floor

. Do not operate water heater if

flood damaged.

Explosion Hazard

o Overheated water can cause

water tankexplosion.

o Properly sized temperature

and pressure relief valve must be installed in opening provided.

Fire or Explosion Hazard

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Avoid all ignition sources if you smell LP gas.

, Do not expose water heater control to excessive gas

pressure.

, Use only gas shown on rating plate, , Maintain required clearances to combustibles_

, Keep ignition sources away from faucets after

a extendedperiodofnon-use

Read instruction manual before

installing, using or servicing

water heater.

installation and use may result

in property damage.

, Do not operate water heater if flood damaged o Inspect and replace anode. o Install in location with drainage. o Fill tank with water before operation.

• Be alert for thermal expansion Refer to instruction manual for installation and service.

Breathing Hazard o Carbon Monoxide Gas

Install vent system in accordance with codes.

Do not operate water heater if flood damaged. High altitude orifice must be installed for operation above 3,300 feet (1,006 m) (or above 5,500 (I ,676 m) feet for high altitude models). Do not operate ifsoot buildup.

Do not obstruct water heater air intake with insulating jacket.

Do not place chemical vapor emitting products near 'water heater.

Gas and carbon monoxide detectors are available.

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual.

SAFE INSTALLATION, USEAND SERVICE ................................................................................................. 2

SAFETY PRECAUTIONS .............................................................................................................................. 3

TABLE OF CONTENTS ................................................................................................................................ 4

CUSTOMER RESPONSIBILITIES ................................................................................................................ 5

PRODUCT SPECIFICATIONS ...................................................................................................................... 5

MATERIALS AND BASIC TOOLS NEEDED ................................................................................................. 6

Material Needed ...................................................................................................................................................... 6

Basic Tools ............................................................................................................................................................. 6

TYPICAL INSTALLATION ............................................................................................................................... 7

INSTALLATION INSTRUCTIONS ............................................................................................................... 8-16

Removing the Old Water Heater .............................................................................................................................. 8

Facts to Consider About the Location ................................................................................................................ 9-10

insulation Jackets ................................................................................................................................................. 10

Combustion Air and Ventilation Appliances

in Unconfined Spaces ............................................................................................................................................ 11

Combustion Air and Ventilation Appliances

in Confined Spaces ........................................................................................................................................... 11-12

Water Piping .................................................................................................................................................... 12-13

T & P Valve and Pipe Insulation ............................................................................................................................. 13

Temperature Pressure Relief Valve .................................................................................................................... 13-14

Filling the Water Heater .................................................................................................................................... 14-15

Venting ............................................................................................................................................................. 15-16

Gas Piping ....................................................................................................................................................... 16-17

Sediment Trap ....................................................................................................................................................... 17

OPERATING INSTRUCTIONS ................................................................................................................ 18-19

Lighting & Operating Label .................................................................................................................................... 18

Temperature Regulation ......................................................................................................................................... 19

SERVICE AND ADJUSTMENT ............................................................................................................... 20-22

Tank (Sediment) Cleaning ...................................................................................................................................... 20

Venting System Inspection .................................................................................................................................... 20

Burner Inspection .................................................................................................................................................. 20

Burner Cleaning ..................................................................................................................................................... 20

Housekeeping .................................................................................................................................................. 20-21

Anode Rod Inspection ........................................................................................................................................... 21

Temperature-Pressure Relief Valve Operation ........................................................................................................ 21

Draining ............................................................................................................................................................ 21-22

Drain Valve Washer Replacement .......................................................................................................................... 22

Service .................................................................................................................................................................. 22

TROUBLESHOOTING GUIDE ................................................................................................................ 23°26

Start Up Conditions .......................................................................................................................................... 23-24

Thermal Expansion .......................................................................................................................................... 23

Strange Sounds ............................................................................................................................................... 23

Draft Hood Operation .................................................................................................................................. 23-24

Condensation ................................................................................................................................................... 24

Smoke/Odor .................................................................................................................................................... 24

Operational Conditions ..................................................................................................................................... 24-25

Smelly Odor ..................................................................................................................................................... 24

Air in Hot Water Faucets ................................................................................................................................. 25

High Temperature Shut-Off System .................................................................................................................. 24

Leakage Checkpoints ...................................................................................................................................... 25

Troubleshooting Items ........................................................................................................................................... 26

PARTS ORDER LIST ............................................................................................................................. 27-29

NOTES .................................................................................................................................................... 30-31

WARRANTY ................................................................................................................................................ 32

Thank You for purchasing a Kenmore water heater. Properly installed and maintained, it should give you years of trouble

free service. If you should decide that you want the new water heater professionally installed by Sears call 1-800-4-MY-HOME ®. They will arrange for prompt, quality installation by Sears

authorized contractors.

Abbreviations Found In This Instruction Manual:

CSA o Canadian Standards Association ANSI o American National Standards Institute NFPA- National Fire Protection Association

ASME - American Society of Mechanical Engineers GAMA - Gas Appliance Manufacturers Association

This gas-fired water heater is design certified by CSA

INTERNATIONAL under American National Standard/CSA Standard for Gas Water Heaters ANSI Z21.10.1 • CSA 4.1

(current edition).

Read the "Safety Precautions" section, page 3 of this manual

first and then the entire manual carefully. If you don't follow the safety rules, the water heater will not operate properly. It could cause DEATH, SERIOUS BODILY INJURY AND/OR

PROPERTY DAMAGE.

This manual contains instructions for the installation, operation, and maintenance of the gas-fired water heater. It also contains warnings through out the manual that you must

read and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few

pages, READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.

The installation must conform with these instructions and the local code authority having jurisdiction. In the absence of

local codes, installations shall comply with the following:

In the United States: The National Fuel Gas Code ANSI Z223.1/NFPA 54. This publication is available from the

Canadian Standards Association, 8501 East Pleasant Valley Rd, Cleveland Ohio 44131, or The Nationa! Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269.

If after reading this manual you have any questions or do not understand any portion of the instructions, call the Sears

Service Center.

Carefully plan the place where you are going to put the water heater. Correct combustion, vent action, and vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires. See

figure 1.

Examine the location to ensure the water heater complies with the Facts to Consider About the Location section in this

manual.

For California installation this water heater must be braced, anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation procedures. Instructions may be obtained from your local dealer, wholesaler, public utilities or California Office of the

State Architect, 400 P Street, Sacramento, CA 95814.

Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00:

State Plumbing Code and 248-CMR 5.00.

Complies with SCAQMD rule #1121 and districts having equivalent NOx requirements.

RECOVERY MINIMUM DIMENSIONS

TANK TYPE RATE GALS. VENT PIPE DIAMETER IN INCHES (ram)

CAPACITY OF BTU PERHOUR INCHES INCHES HEIGHTTO

MODEL NUMBER IN GALS (LTRS) GAS RATE @90°F RISE (ram) (ram) JACKET TOP

153.339361 30 (114) NATURAL 40,000 41.5 3" (76) or 4" (! 02) 16" (406) 57 1/2" (! ,461 )

153.339211 HA 40 (151 ) NATURAL 40,000 40.9 3" (76) or 4" (! 02) 20" (508) 47 1/4" (I ,200)

153.339261 40 (151 ) NATURAL 40,000 40.9 3" (76) or 4" (! 02) 20" (508) 47 1/4" (I ,200)

153.339411 HA 40 (151) NATURAL 40,000 39.9 3" (76) or 4" (!02) 18 1/2" (470) 55 1/2" (! ,410)

153.33946! 40 (151) NATURAL 40,000 39.9 3" (76) or 4" (102) 18 1/2" (470) 55 1/2" (I ,410)

153.339961 40(151) PROPANE 37,000 36.9 3"(76)or 4"(!02) 181/2"(470) 551/2"(!,410)

153.339111 HA 50 (189) NATURAL 40,000 42.0 3" (76) or 4" (! 02) 24" (61 O) 48 3/4" (1,238)

153.339160 50 (189) NATURAL 40,000 42.0 3" (76) or 4" (102) 24" (61 O) 48 3/4" (1,238)

153.339512 HA 50 (189) NATURAL 40,000 40.9 3" (76) or 4" (! 02) 20" (508) 56 1/2" (I ,435)

153.339561 50 (189) NATURAL 40,000 40.9 3" (76) or 4" (102) 20" (508) 56 1/2" (! ,435)

153.339761 48 (182) NATURAL 50,000 51.2 4" (102) 20" (508) 56 1/4" (! ,429)

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may or may not need al! of these material, depending on your type of installation.

WATER HEATER [_l_.,_bl,_;,* _ INSTALLATION _'_"_"

K,T W,TH FLEX,BLE CONNECTORS

FOR 3/4" (19,05 ram) i_ ....................

OR 1/2" (12=7 ram) THREADED OR COPPER PLUMBING

WATER HEATER HEAT TRAPS HELP REDUCE

HEAT LOSS DUE TO

THERMAL SIPHONING

FLEX{BLE WATER HEATER GAS CONNECTOR WiTH FITTINGS

DRAIN PANS AVAILABLE IN 20" (508 ram) DIAMETER FOR WATER HEATERS

HAVING A DIAMETER 18" (457 ram) OR LESS, 24" (610ram) DIAMETER FOR

WATER HEATERS HAVING AD{AMETER 22" (559 ram) OR LESSAND AVAILABLE

IN 28" (711 mr#) DIAMETER FOR WATER HEATERS HAVING A DIAMETER 25"

(660 ram) OR LESS

EXPANSION TANKS FOR THERMAL EXPANSION CONDiTiONS AVAILABLE IN 2 GALLONS

(7.6 L_TERS) AND 5 GALLONS 118.9 LITERS) CAPAC[TYTHROUGH LOCAL SEARS STORE OR

SERVICE CENTER

Basic Tools

You may or may not need al! these tools, depending on your type of installation. These tools can be purchased at your local

Sears Store.

Pipe Wrenches (2) 14" (356 ram) Screwdriver

Tin Snips 6' (1.82 m) Tape or Folding Ruler

Garden Hose DriH

Pipe Dope or Teflon Tape DRILL

SLOT-HEAD SCREWDRIVER

TIN SNIPS

PHILLIPS SCREWDRIVER

ROLL OF TEFLON

TAPE(USE ONLYON

WATER HEATER CONNECTIONS)

PiPE DOPE

(SQUEEZE TUBE)

USEFOR WATER AND GAS

CONNECTIONS

Additiona[ Tools Needed When Sweat Soldering

Tubing Cutters or Hacksaw Propane Tank Soft Solder Solder Flux

Emery Cloth

Wire Brushes

TUBING CUTTER

HACKSAW

3;4" (19 ram) WIRE BRUSH

PROPANE

TORCH

ROLL OF

EMERYCLOTH

GARDEN HOSE 5 FOOT TAPE PIPE WRENCH

1/2" (15 ram) WIRE BRUSH

ROLL OF LEAD-FREE

SOFTSOLDER

SOLDER

FLUX

GET TO KNOW YOUR WATER HEATER ° GAS MODELS

A Vent Pipe J Drip Leg (Sediment Trap) S F[ueBaff[e B Drafthood K hnerDoor T Thermostat

C Anode L Outer door U Drain Valve D Not Water Out[et M Union V PHot and Main Burner

E Outlet N Bn[et Water Shut-off Valve W Flue F F[exib[e Water Connections 0 Co[dWater[n[et X Drain Pan

G GasSupp[y P h[et Dip Tube Y ThermostatShie[d(optiona[) B ManuamGasShut-offVaIve Q TemperatureoPressure Re[iefVaIve Z Piezolgniter [ Ground Joint Union R RatingP[ate AA Air [ntake Screen

* iNSTALL tN ACCORDANCE

WiTH LOCAL CODES.

* DRmP LEG AS REQUIRED

BY LOCAL CODES.

TO VENT TERMiNATiON

ON ROOF

(T) THERMOSTAT

GAS CONTROL KNOB

UNSTALL THERMAL EXPANSION

TANK OR DEVRCE UFWATER

HEATER IS INSTALLED IN A

CLOSED WATER SYSTEM

//-

_m THERMOSTAT

SHIELD

{OPTIONAL)

WATER TE_,_PERATURE

(ADJUSTING DIAL)

"OFF .... P_LOT .... ON"

POSITUON POSITION POSITION

TOP ViEW

(V) PILOT & MAIN BURNER

BURNER TUBE

*ALLP[P[NG MATERmALSTO BE

SUPPLIED BY CUSTOMERS,

PULOTTUBmNG

THERMOCOUPLE

TCO

FIGURE1.

Removing the O_d Water Heater

Q Attach a hose to the water heater

drain valve and put the other end in a floor drain or outdoors. Open the water heater drain valve. Open a nearby hot water faucet which will

relieve pressure in the water heater and speed draining. The

water passing out of the drain valve

may be extremely hot. To avoid being scalded, make sure al!

connections are tight and that the

water flow is directed away from

any person, see Figures 2 and 5. FIGURE5.

FIGUREZ

Q Turn "OFF" the gas supply to the

water heater.

If the main gas line shutoff valve serving all gas appliances is

used, also shut "OFF" the gas at each appliance. Leave al! gas appliances shut "OFF" until the

water heater installation is completed, see Figures 2 and 3.

Turn "OFF" the water supply to the

water heater at the water shut off valve or water meter. Some

installations require that the water be turned off to the entire house,

see Figures 2 and 4.

Q Check again to sure gas supply to

water heater. Then disconnect the gas supply connection from the gas control valve.

make the is "OFF' the

FIGURE 3.

RGURE4.

vent

Disconnect the from the draft hood where it

to the water heater. In most installations the vent pipe can be lifted off after any screw or other attached devices are

removed. Dispose of the draft hood. The new water heater has a draft hood which must be used for proper operation.

you copper piping heater, copper

If have to the water the two

water pipes can be cut with a hacksaw approximately four

inches away from where they connect to the water heater, see Figure 6. This wil! avoid cutting off pipes too short.

Additional cuts can be made later if necessary. Disconnect

the temperature-pressure relief valve drain line. When the

water heater is drained, disconnect the hose from the drain

valve. Close the drain valve. The water heater is now completely disconnected and ready to be removed.

If you have galvanized pipes to the water heater, loosen the two galvanized pipes with a pipe wrench at the union in each

line. Also disconnect the piping remaining to the water heater, see Figure 7. These pieces should be saved since they may be needed when reconnecting the new water heaten Disconnect the temperature-pressure relief valve drain line.

When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is

now completely disconnected and ready to be removed. Mineral buildup or sediment may have accumulated in the

old water heater. This causes the water heater to be much heavier than normal and this residue, if spilled out, could

cause staining.

pipe

FmGURE&

connects

, Burn hazard

• Hotwater discharge.

o Keep hands clear of drain

valve discharge,

Facts to Consider About the Location

Carefully choose an indoor location for the new water heater, because the placement is a very important consideration for the safety of the occupants in the building and for the most

economical use of the appliance_ This water heater is not for use in manufactured (mobile) homes or outdoor installation,

Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be observed:

Select a location indoors as close as practical to the gas vent or chimney to which the water heater vent is going to be connected, and as centralized with the water piping system as possible.

Selected location must provide adequate clearances for servicing and proper operation of the water heater.

Property Damage Hazard

All water heaters eventually leak

Do nofinstall without adequate drainage,

Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak, the flow

will not cause damage to the structure. For this reason, it is not advisable to install the water heater in an attic or upper floor.

When such locations cannot be avoided, a suitable drain pan should be installed under the water heater. Drain pans are available at your local hardware store. Such a drain pan must

have a minimum length and width of at least 2 inches (51 mm) greater that the water heater dimensions and must be piped to

an adequate drain. The pan must not restrict combustion air flow.

Water heater life depends upon water quality, water pressure and the environment in which the water heater is installed. Water

heaters are sometimes installed in locations where leakage may result in property damage, even with the use of a drain pan

piped to a drain. However, unanticipated damage can be reduced or prevented by a leak detector or water shut-off device used in conjunction with a piped drain pan. These devices are available

from some plumbing supply wholesalers and retailers, and detect and react to leakage in various ways:

Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage

is detected.

Fire or Explosion Hazard

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Avoid all ignition sources if you smell LP ga&

- Do not expose water heater control to excessive gas pressure.

Use only gas shown on rating plate. Maintain required clearances to combustibles.

, Keep ignition sources away from faucets after

,, extended period of non-use.

Read instruction manual before

installing, using or servicing

water heater

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS (VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE AND UTILITY AREAS, ETC.): Flammable liquids (such as gasoline, solvents, propane [LP or

butane, etc.] and other substances such as adhesives, etc.) emit flammable vapors which can be ignited by a gas water

heater's pilot light or main burner. The resulting flashback and

fire can cause death or serious burns to anyone in the are&

Even though this water heater is a flammable vapors ignition resistant water heater and is designed to reduce the chances

of flammable vapors being ignited, gasoline and other

flammable substances should never be stored or used in the

same vicinity or area containing a gas water heater or other open flame or spark producing appliance.

Also, the water heater must be located and/or protected so it is

not subject to physical damage by a moving vehicle.

Fire Hazard

For continued protection against risk of fire:

,Do not install water heater on

carpeted floor,

oDo not operate water heater if

flood damaged

This water heater must not be installed directly on carpeting. Carpeting must be protected by metal or wood panel beneath the appliance extending beyond the ful! width and depth of the

appliance by at least 3 inches (7&2ram) in any direction, or if the appliance is installed in an alcove or closet, the entire floor

must be covered by the panel. Failure to heed this warning may result in a fire hazard,

Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan.

Water supply shutooff devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater.

Devices that will turn off the gas supply to a gas water heater while at the same time shutting off its water supply.

Fire or Explosion Hazard

using or servicing water heater.

, improper use may result in fire or

explosion

, Maintain required clearances to

combustibles=

Minimumclearancesbetweenthe waterheaterand combustibleconstructionare0inchatthesidesandrear,4

inches(102ram)atthefront,and6inches(153mm)fromthe ventpipe,seeFigure8. Clearancefromthetopofthejacketis

12inches(305ram)onmostmodels.Notethatalesser

dimensionmaybeallowedonsomemodels,refertothelabel attachedadjacenttothegascontrolvalveonthewaterheater.

TOP VIEW TOP VIEW

OF CLOSET OF CLOSET

WITHOUT DOOR WroTHDOOR

If this water heater will be used in beauty shops, barber shops, cleaning establishments, or self-service laundries with dry

cleaning equipment, it is imperative that the water heater or

water heaters be installed so that combustion and ventilation

air be taken from outside these areas.

Propellants of aerosol sprays and volatile compounds, (cleaners, chlorine based chemicals, refrigerants, etc.) in

addition to being highly flammable in many cases, will also change to corrosive hydrochloric acid when exposed to the

combustion products of the water heater. The results can be hazardous, and also cause product failure.

Insu_ation B_ankets

(104 mm)

0" MIN.

FIGURE&

Breathing Hazard - Carbon Monoxide Gas

Install water heater in accordance with the instruction manual and NFPA 54.

To avoid injury, combustion and ventilation air must be taken from

outdoors.

Do not place chemical vapor emitting products near water

heater.

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual.

A gas water heater cannot operate properly without the correct

amount of air for combustion, see Figure 9. Do not install in a confined area such as a closet, unless you provide air as shown

in the Locating The New Water Heater section. Never obstruct the flow of ventilation air. If you have any doubts or questions at

al!, call your gas supplier. Failure to provide the proper amount of combustion air can result in a fire or explosion and cause death, serious bodily injury, or property damage.

(30 era)

VENTULATUON

AiR

OPENtNG O

AIR DUCT

JL 12" NAX.

FRONT VmEW

OF DOOR

(3ec_q}

Insulation blankets available to the general public for external use on gas water heaters are not necessary with Kenmore

products. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. Your

Kenmore water heater meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements, making an insulation blanket

unnecessary.

Breathing Hazard - Carbon Monoxide Gas

* Do not obstruct water heater air

intake with insulating blanket.

* Gas and carbon monoxide

detectors are available. Install water heater in accordance

with the instruction manual

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual.

Should you choose to apply an insulation blanket to this heater, you should follow these instructions (See Figure 1 for identification of components mentioned below). Failure to follow

these instructions can restrict the air flow required for proper

combustion, potentially resulting in fire, asphyxiation, serious personal injury or death.

Do not apply insulation to the top of the water heater, as this

will interfere with safe operation of the draft hood.

Do not cover the outer door, thermostat or temperature & pressure relief valve.

Do not allow insulation to come within 2" (50.8 mm) of the

floor to prevent blockage of combustion air flow to the burner.

Do not cover the instruction manual. Keep it on the side of

the water heater or nearby for future reference.

Do obtain new warning and instruction labels from Sears

for placement on the blanket directly over the existing labels.

HGURE&

Do inspect the insulation blanket frequently to make certain it does not sag, thereby obstructing combustion air flow.

Combustion Air and Ventilation for Appliances Located in Unconfined Spaces

UNCONFINED SPACE is space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m _ per kW) of the

aggregate input rating of all appliances installed in that space_ Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.

In unconfined spaces in buildings, infiltration may be adequate to provide air for combustion, ventilation and dilution of flue

gases. However, in buildings of tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.), additional air may need to be provided using the methods

described in Combustion Air and Ventilation for Appliances

Located in Confined Spaces.

Combustion Air and Ventilation for Appliances Located in Confined Spaces

bottom of the enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (craw! or attic)

that freely communicate with the outdoors.

ALT. UNLET AUR VENTILATION LOUVERS

CONFINED SPACE is a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 ms per kW) of the aggregate input rating of al! appliances installed in that space.

A. ALL AIR FROM INSIDE BUILDINGS:

(See Figure 9 on page 9 and Figure 10 below)

The confined space shall be provided with two permanent openings communicating directly with an additional room(s)

of sufficient volume so that the combined volume of all spaces

meets the criteria for an unconfined space. The total input of al! gas utilization equipment installed in the combined space shall be considered in making this determination. Each opening shall have a minimum free area of one square inch

per 1,000 Btu per hour (22 cm2/kW) of the total input rating ofal! gas utilization equipment in the confined space, but not less than 100 square inches (845 cmZ). One opening shall commence within 12 inches (30 cm) of the top and one commencing within 12 inches (30 cm) of the bottom of the

enclosures,

FmGURE11.

When directly communicating with the outdoors, each opening shall have a minimum free area of 1 square inch per 4,000 Btu

per hour (5.5 cm_/kW) of total input rating of all equipment in the

enc!osure. See Figure 12.

When communicating with the outdoors through vertical ducts, each opening shall have a minimum free area of

1 square inch per 4,000 BTU per hour (5.5 cm_/kW) of total input rating of al! equipment in the enclosure. See Figure 12.

CHIMNEY OR GAS VENT

VENTILATION LOUVERS

WATER HEATER

FURNACE

nNLET AIR BUCT

ENDS 1' OR 30 cm

ABOVE FLOOR)

FIGURE10.

B. ALLAIR FROM OUTDOORS: (See Figures 9, 11,12 and 13)

The confined space shall be provided with two permanent openings, one commencing within 12 inches (30 cm) of the

top and one commencing within 12 inches (30 cm) from the

FIGURE 12.

When communicating with the outdoors through horizontal ducts, each opening shall have a minimum free area of 1

square inch per 2,000 BTU per hour (11 cm2/kW) of total

input rating of al! equipment in the enclosure. See Figure 13.

When ducts are used, they shall be of the same cross° sectional area as the free area of the openings to which they connect. The minimum short side dimension of

rectangular air ducts shall not be less than 3 inches (76.2 ram). See Figure 13.

FIGURE 13.

OUTLET AIR DUCT

satisfies your hot water needs, a means such as a *mixing valve, shall be used at the hot water taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware stores. See Figure 14. Valves for reducing point of use temperature by mixing cold and hot water are also

available. Follow manufacturer's instructions for installation of the valves. Before changing the factory setting on the

thermostat, read the Temperature Regulation section in this manual.

Louvers and Grilles: In calculating free area, consideration shall be given to the blocking effect of louvers, grilles or

screens protecting openings. Screens used shall not be smaller than 1/4 inch (6.4 mm) mesh. If the free area through a design of louver or grille is known, it should be used in

calculating the size opening required to provide the free area specified. If the design and free area is not known, it may be assumed that wood louvers will be 20=25 percent free area and metal louvers and grilles will have 60=75 percent free area. Louvers and grilles shall be fixed in the open position or interlocked with the equipment so that they

are opened automatically during equipment operation.

Special Conditions Created by Mechanical Exhausting or Fireplaces: operation of exhaust fans, ventilation systems, clothes dryers or fireplaces may create conditions requiring special attention to avoid unsatisfactory operation of installed

gas utilization equipment.

Water Piping

Water temperature over 125°F

(52°0) can cause severe burns instantly resulting in severe injury

or death. Children, elderly, and the

physically or mentally disabled

are at highest riskfor scald injury,

Feel water before bathing or

showering Temperature limiting valves are

available,

Read instruction manual for safe

temperature setting.

HOTTER WATER CAN SCALD: VVater heaters are intended to produce hot water. Water heated

to a temperature which will satisfy space heating, clothes

washing, dish washing, cleaning and other sanitizing needs

can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or

physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that

*UlXING HOT WATER

VALV _= OUTLET ON

WATER HEATER

FIGURE14.

WATER HEATER

Toxic Chemicam Hazard

, Do not connect to non-potable water system.

This water heater shall not be connected to any heating systems

or component(s) used with a non-potable water heating appliance.

Toxic chemicals, such as those used for boiler treatment shall

not be introduced into this system.

Water supply systems may, because of such events as high

line pressure, frequent cut-offs or the effects of water hammer have installed devices such as pressure reducing valves, check

valves, back flow preventers, etc. to control these types of

problems. When these devices are not equipped with an internal by=pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (thermal expansion) and closed systems do not allow

for the expansion of heated water.

The water within the water heater tank expands as it is heated

and increases the pressure of the water system. If the relieving point of the water heater's temperature-pressure relief valve is

reached, the valve will relieve the excess pressure. The

temperatureopressure relief valve is not intended for the

constant relief of thermal expansion. This is an unacceptable condition and must be corrected. It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expansion tank to relieve

the pressure built by thermal expansion in the water system.

Refer to the Thermal Expansion section under Troubleshooting Guide or contact !ocal plumbing authority or local Sears Service

Center on how to control this situation.

NOTE: To protect against untimely corrosion of hot and coJd

water fittings, it is strongly recommended that dioelectric

unions or couplings be installed on this water heater when connected to copper pipe.

Property Damage Hazard

, Avoid water heater damage

• Install thermal expansion tank if necessary. Do not apply heat to cold water inlet Contact qualified installer or Sears Service CenteL

flexible connectors, connect the cold water pipe to the cold water inlet of the water heater.

NOTE: This water heater is super insulated to minimize heat moss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water lines from the water heater.

T & P Valve and Pipe _nsu_ation

Figure 15 shows the typical attachment of the water piping to the water heater. The water heater is equipped with 3/4" NPT water connections.

INSTALLATmON COMPLETED US{NG

mNSTALLATION K{T

FLEXIBLE

WATER

HOT WATER COLDWATER

OUTLET INLET

THREADED TO THREADED TO

CONNECTORS

l t SHUTOFF

DRAFTHOOD

VALVE

Remove insulation for T & P valve and pipe connections from

carton.

PBPE

_NSULATUON FLUE PIPE

FIGURE 15A.

Fit pipe insulation over the incoming cold ,water line and the hot water line. Make sure that the insulation is against the top cover of the heater.

Fit T & P valve insulation over valve. Make sure that the insulation does not interfere with the lever of the T & P valve.

Secure al! insulation using tape.

Temperature-Pressure Relief Valve

FIGURE15.

NOTE: mfusing copper tubing, solder tubing to an adapter before attaching the adapter to the cold water inlet connection. Do not somder the cold water suppmy mine directly to the cored water inlet. It will harm the dip tube and damage

the tank.

Look at the top cover of the water heater. The water outlet is marked "HOT". Put two or three turns of teflon tape around the threaded end of the threadedoto-sweat coupling and

around both ends of the 3/4" NPT threaded nipple. Using flexible connectors, connect the hot water pipe to the hot water outlet on the water heater.

Look at the top of the water heater. The cold water inlet is

marked "COLD". Put two or three turns of teflon tape around

the threaded end of the threadedoto-sweat coupling and

around both ends of the 3/4" NPT threaded nipple. Using

Expmosion Hazard

• Temperature-pressure relief valve must comply with ANSi Z21.22

and ASME code.

• Properly sized temperature- pressure relief valve must be installed in opening provided.

• Can result in overheating and excessive tank pressure•

• Can cause serious injury or death•

This heater is provided with a properly certified combination temperature - pressure relief valve by the manufacturer.

The valve is certified by a nationally recognized testing

laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water

Supply Systems, ANSI Z21.22 and the code requirements of

ASME.

Ifreplaced,thevalvemustmeettherequirementsoflocal codes,butnotlessthana combinationtemperatureand pressurereliefvalvecertifiedasindicatedintheabove paragraph.

Thevalvemustbemarkedwithamaximumsetpressurenotto exceedthemarkedhydrostaticworkingpressureofthewater heater(150psi=1,035kPa)andadischargecapacitynotless thanthewaterheaterinputrateasshownonthemode!rating

plate. Forsafeoperationofthewaterheater,thereliefvalvemustnot

beremovedfromitsdesignatedopeningnorplugged. Thetemperature-pressurereliefvalvemustbeinstalleddirectly

intothefittingofthewaterheaterdesignedforthereliefvalve. Positionthevalvedownwardandprovidetubingsothatany dischargewillexitonlywithin6inches(153mm)above,orat anydistancebelowthestructuralfloor,seeFigure16.Becertain

thatnocontactismadewithanyliveelectricalpart.The dischargeopeningmustnotbeblockedorreducedinsize underanycircumstances.Excessivelength,over30feet (9.14m),oruse of more than four elbows can cause restriction

and reduce the discharge capacity of the valve.

Water Damage Hazard

• Temperature-pressure relief valve discharge pipe must terminate at adequate drain.

The Discharge Pipe:

• Shall not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions.

• Shall not be plugged or blocked.

• Shall be of material listed for hot water distribution.

Shall be installed so as to allow complete drainage of both

the temperature-pressure relief valve, and the discharge

pipe.

Shall terminate at an adequate drain.

No valve or other obstruction is to be placed between the relief valve and the tank. Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided. To prevent bodily injury, hazard to life, or property damage, the relief valve must

be allowed to discharge water in quantities should circumstances demand. If the discharge pipe is not connected to a drain or other suitable means, the water flow may cause property damage.

HOT WATER

OUTLET

RELIEF VALVE

{OPTIONAL TOP T&P REMEF

VALVE NOT SHOWN)

• Shall not have any valve between the relief valve and tank.

Water temperature over 125°F (52°C) can cause severe burns

instantly resulting in severe injury or death,

Children, the elderly, and the physically or mentally disabled

are at highest risk for scald injury, Feel water before bathing or

showering Temperature limiting valves are

availabb. Read instruction manual for safe

temperature setting,

The temperature-pressure relief valve must be manually

operated at least once a year. Caution should be taken to ensure that (1) no one is in front of or around the outlet of the

temperature-pressure relief valve discharge line, and (2) the water manually discharged will not cause any bodily injury or

property damage because the water may be extremely hot.

If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold

water inlet to the water heater, follow the draining instructions,

and replace the temperature-pressure relief valve with a new one.

FIGURE l&

Filling the Water Heater

DmSCHARGE PmPE

{DO NOT CAP OR PLUG}

* FLOOR DRAIN

Property Damage Hazard

, Avoid water heater damage. o Fill tank with water before operating.

Neverusethiswaterheaterunlessitiscompletelyfullofwater. Topreventdamagetothetank,thetankmustbefilledwith water.Watermustflowfromthehotwaterfaucetbeforeturning "ON"gastothewaterheater.

Tofillthewaterheaterwithwater:

To insure proper venting of this gas-fired water heater, the correct vent pipe diameter must be utilized. Any additions or

deletions of other gas appliances on a common vent with this water heater may adversely affect the operation of the water heater. Consult your gas supplier if any such changes are planned.

Closethewaterheaterdrainvalvebyturningthehandleto theright(clockwise).Thedrainvalveisonthelowerfrontof

thewaterheater. Openthecoldwatersupplyvalveto thewaterheater.

NOTE:ThecoldwatersupplyvaJvemustbeleftopenwhen thewaterheaterisinuse.

Toinsurecompletefillingofthetank,allowairtoexitby openingthenearesthotwaterfaucet.Allowwatertorun

untilaconstantflowisobtained.Thiswillletairoutofthe

waterheaterandthepiping.

Checkallwaterpipingandconnectionsforleaks.Repair asneeded.

Venting

VENT DAMPERS = Any vent damper, whether it is operated thermally or otherwise must be removed if its use inhibits proper drafting of the water heater.

Thermally Operated Vent Dampers: Gas-fired water heaters having thermal efficiency in excess of 80% may produce a

relatively low flue gas temperature. Such temperatures may not be high enough to properly open therma!ly operated vent dampers. This would cause spillage of the flue gases and may cause carbon monoxide poisoning.

For proper venting in certain installations, a larger diameter vent pipe may be necessary. Consult your !ocal Sears Service Center or gas supplier to aid you in determining the proper venting for your water heater from the vent tables in the current

edition of the National Fue! Gas Code ANSI Z223.1/NFPA 54.

Periodically check the venting system for signs of obstruction or deterioration and replace if needed.

The combustion and ventilation air flow must not be obstructed.

The water heater with draft hood installed must be connected to a chimney or listed vent pipe system, which terminates to

the outdoors. Never operate the water heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation, explosion or asphyxiation.

For proper draft hood attachment, the draft hood legs may be angled slightly inward.

Place the draft hood legs in the receiving hobs on the top of the water heater. The legs wil! snap in the holes to give a tight fit. Secure two legs to top with sheet metal screws.

Place the vent pipe over the draft hood. With the vent pipe in position, drill a small hob through both the vent pipe and

draft hood. Secure them together with a sheet metal screw. See Figure 17.

Obstructed or deteriorated vent systems may present serious health risk or asphyxiation.

Vent dampers must bear evidence of certification as complying with the current edition of the American National Standard

ANSI Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically and mechanically actuated vent dampers). Before installation

of any vent damper, consult your local Sears Service Center or the local gas supplier for further information.

Breathing Hazard - Carbon Mono×ide Gas

Vent dampers must be certified in accordance with ANSI Z21 _68_

Vent damper must permit proper drafting of water heater,

• Install properlysizedventing. Do not install without venting

outdoors.

. Do notinstallwithoutdrafthood.

If common vented install in accordance with NFPA 54

Be alert for obstructed or detedoo rated vent system to avoid

serious iniun:/or death.

Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual.

DRAFT HOOD

HGURE17.

The vent pipe from the water heater must be no less than the diameter of the draft hood outlet on the water heater and must

slope upward at bast 1/4 inch per linear foot (21 mm per meter). See Figure 18.

CHIMNEY

HGURE18.

All vent gases must be completely vented to the outdoors of the

structure (dwelling). Install only the draft hood provided with the new water heater and no other draft hood,

Vent pipes must be secured at each joint with sheet metal

SCreWS.

There must be a minimum of 6 inches (153 mm) clearance between single wall vent pipe and any combustible material.

Fill and seal any clearance between single wal! vent pipe and combustible material with mortar mix, cement, or other noncombustible substance. For other than single wall, follow vent pipe manufacturer's clearance specifications. To insure a tight fit of the vent pipe in a brick chimney, seal around the vent pipe with mortar mix cement.

Make sure the gas supplied is the same type listed on the model rating plate. The inlet gas pressure must not exceed 14 inch water column (3.5kPa) for natural and propane gas (UP.) gas. The minimum inlet gas pressure listed on the rating

plate is for the purpose of input adjustment. If the gas control

valve is subjected to pressures exceeding 1/2 pound per square

inch (3.5kPa), the damage to the gas control valve could result in a fire or explosion from leaking gas.

If the main gas line shutoff serving a!! gas appliances is used, also turn "OFF" the gas at each appliance. Leave all gas appliances shut "OFF" until the water heater installation is complete.

A gas line of sufficient size must be run to the water heater.

Consult the current edition of National Fuel Gas Code ANSI

Z223.1/NFPA 54 and your gas supplier concerning pipe size.

Breathing Hazard - Carbon Monoxide Gas

, Flue gases may escape if vent

pipe is not connected.

- Do not store corrosive chemicals in vicinity of water heater

, Chemical corrosion of flue and

vent system can cause serious

injury or death.

, Contact a qualified installer or

service agency.

Breathing carbon monoxide can cause brain damage

or death. Always read and understand instruction manual.

Failure to have required clearances between vent piping and combustible material will result in a fire hazard.

Be sure vent pipe is properly connected to prevent escape of dangerous flue gases which could cause deadly asphyxiation.

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air

conditioner refrigerants, swimming poo! chemicals, calcium and sodium chloride, waxes, bleach and process chemicals are typical compounds which are potentially corrosive.

Gas Piping

There must be:

* A readily accessible manual shut off valve in the gas supply

line serving the water heater, and

* A drip leg (sediment trap) ahead of the gas control valve to

help prevent dirt and foreign materials from entering the gas control valve.

* A flexible gas connector or a ground joint union between the

shut off valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the water heater. Use a soapy water solution, not a match or open flame. Rinse off soapy solution and wipe dry.

The minimum inlet gas pressure shown on the rating plate is that which will permit firing at the rated input.

Breathing Hazard oCarbon Monoxide Gas

• High altitude orifice must be installed for operation above 3,300 ft. (1,006 m)

or 5,500 ff (1,676 m) for a high altitude

_,_{_ _ models.

, Contact a qualified installer or service

agency

Fire and Explosion Hazard

Do not use water heater with any gas other than the gas shown on the rating plate.

Excessive pressure to gas control valve can cause serious

in}ury or death, Turn off gas lines during

installation. Contact qualified installer or

service agency.

Breathing carbon monoxide can cause brain damage or

death, Always read and understand instruction manual

If a standard model is installed above 3,300 feet (1,006 m) or a high altitude model is installed above 5,500 feet (1,676 m) the

input rating should be reduced at the rate of 4 percent for each 1,000 feet (305 m ) above sea level which requires replacement

of the burner orifice in accordance with National Fuel Gas Code

ANSI Z223.1/NFPA 54. Contact your local Sears Service Center or local gas supplier for further information.

Failure to replace the standard orifice with a high altitude orifice

when installed at elevations above 3,300 feet (1,006 m) or

above 5,500 feet (1,676 m) for high altitude model) could result in improper and inefficient operation of the appliance, producing

carbonmonoxidegasinexcessofsafelimits,whichcould resultinseriousinjuryordeath.ContactyourlocalSearsService Centerorlocalgassupplierforanyspecificchangeswhich mayberequiredinyourarea.

Fire and Explosion Hazard

, Use joint compound or tape

corn patible with propane.

• Leak test before operating heater.

, Disconnect gas piping and

shut-off valve before pressure testi ng system

Use pipe joint compound or teflon tape marked as being resistant to the action of petroleum (Propane [LR]) gases.

The appliance and its gas connection must be leak tested before placing the appliance in operation.

The appliance and its individual shutoff valve shall be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 pound per square inch (3.5 kPa). It shall be isolated from

the gas supply piping system by c!osing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 pound per square inch (3.5 kPa).

Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown in Figures 19 and 20.

Contaminants in the gas lines may cause improper operation

of the gas control valve that may result in fire or explosion.

Before attaching the gas line be sure that al! gas pipe is clean on the inside. To trap any dirt or foreign material in the gas supply line, a drip leg (sometimes called a sediment trap)

must be incorporated in the piping. The drip leg must be readily accessible. Install in accordance with the Gas Piping section.

Refer to the latest edition of the National Fuel Gas Code, ANSI Z223.11NFPA 54.

A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation. The sediment trap shall be either a tee fitting with a capped

nipple in the bottom outlet or other device recognized as an effective sediment trap. If a tee fitting is used, it shall be installed

in conformance with one of the methods of installation, shown

in Figures 19 and 20.

CAP

FIGURE 19. GAS PIPING WITH FLEXIBLE CONNECTOR.

Sediment Traps

Fire and Explosion Hazard

, Contaminants in gas lines can

cause fire or exp!osion.

• Clean all gas piping before installation.

• Install drip leg in accordance

with NFPA 54.

CAP

FIGURE 20. GAS PmPINGWITHALL

BLACK IRONPIPETO GAS CONTROL.

FOR YOUR SAFETY READ BEFORE UGHTING

WARNING: If you do not follow these instructions exactly, a fire or

explosion may result causing property damage, personal injury or loss of life.

BEFORE OPERATING: ENTIRE SYSTEM MUST BE FILLED W_TH WATER AND AIR PURGED FROM ALL LINES.

A. This appliance has a pilot which must be lighted by hand.

When lighting the pilot, follow these instructions exactly.

, If you cannot reach your gas supplier, call the fire

department.

B. BEFORE UGHTING smell all around the appliance area

for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IFYOU SMELL GAS:

Do not try to light any appliance. Do not touch any electric switch; do not use any phone

in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

LiGHTiNG iNSTRUCTiONS

FmGURE "A" HGURE "B" HGURE "C"

"OFF POSITION "PILOT" POSITION "ON" POSITRON

TOPKNOB

GAS CONTROL

STOPt Read the safety information above on this label.

Set the thermostat to lowest setting (PILOT LIGHTING). Turn thermostat dial fully clockwise t_ until it stops.

Push the gas control knob down slightly and turn clockwise f_ to"OFF", SEE FIGURE 'W'.

NOTE: Knob CANNOT be turned from "PILOT" to "OFF" unless it is pushed down slightly. Do not force.

Remove the outer burner door located below the gas control.

Wait five (5) minutes to clear out any gas. If you then smell gas, @ STOPt Follow"B" in the safety information

above on this label, if you don't smell gas, go to next step. This unit is equipped with a push button pilot igniter, which is used to light the pilot. Locate the igniter on the gas

control. Turn gas control knob counterclockwise _'_ to "PILOT",

SEE FIGURE "B". The pilot is located on the right side of the burner. It can be

located by looking through the glass view port while pressing the piezo igniter button several times. Look for a

spark at the pilot location, FIGURE "D".

C Use only your hand to push in or turn the gas control

knob. Never use tools. Ifthe knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire

or explosion.

D. Do not use this appliance if any part has been under

water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been

under water.

MAI_ 8U_NER

FIGURr: "D"

9. Once the pilot has been found, push the gas knob all the way down. Immediately press the pilot igniter button rapidly (4) to (5) times. If the pilot will not light, repeat step (3)

through (9).

10. Continue to hold the gas control knob down for about one (!) minute after the pilot is lit. Release the gas control knob and it will pop back up. Pilot should remain lit. If it goes out,

repeat step (3) through (9). Itmay take several minutes for air to clear the lines before the pilot will light.

, If knob does not pop up when released, stop and

immediately call your service technician or gas supplier.

, If the pilot will not stay lit after several tries, turn the gas

control knob clockwise f_ to "OFF" and call your service technician or gas supplier. SEE FIGURE "A".

11. Once the pilot flame is established replace the outer burner door.

12. At arms length away, turn gas control knob counterclockwise ('_ to "ON". SEE FIGURE "C".

13. Set thermostat to desired setting.

DANGER: Hotter water increases the risk of scald injury. Consuk the instruction manual before changing temperature.

TO TURN OFF GAS TO APPLIANCE

Set thermostat to the lowest setting (PILOT LIGHTING). 2. Push gas control knob down slightly and turn clockwise

_to "OFF". Do not force. SEE FIGURE "A".

Temperature Regulation

Due to the nature of the typical gas water heater, the water temperature in certain situations may vary up to 30F ° (16.7 C °) higher or lower at the point of use such as, bathtubs, showers, sink, etc.

Any water heater's intended purpose is to heat water. Hot water is needed for cleansing, cleaning, and sanitizing (bodies,

dishes, clothing). Untempered hot water can present a scald hazard. Depending on the time element, and the people involved (adults, children, elderly, infirm, etc.)scalding may occur

at different temperatures.

Water temperature over 125°F

(52°C) can cause severe burns instantly resulting in severe injury or death.

Children, the elderly, and the physicaNy or mentally disabled

are at highest riskforscaHd injury. FeeH water before bathing or

showering Temperature limiting vaHves are

available.

Read instruction manual for safe

temperature setting

Temperature Regu!ation section in this manual. See Figures

21 and 22.

Never allow small children to use a hot water tap, or to draw

their own bath water. Never leave a child or handicapped person

unattended in a bathtub or shower.

NOTE: A water temperature range of 120°Fo140°F (49°C-60°C) is recommended by most dishwasher manufacturers.

The thermostat of this water heater has been factory set at its

lowest position (PILOT LIGHTING). It is adjustable and must be reset to the desired temperature setting to reduce the risk of

scald injury. The mark (,A) indicative of approximately 120°F

(49°C) is preferred starting point. Some states have a requirement for a lower setting.

Turn the water temperature dial clockwise ( _ ) to decrease the temperature, or counterclockwise ( _ ) to increase the

temperature.

Should overheating occur or the gas supply fail to shut off, turn

off the manual gas control valve to the appliance.

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which will

satisfy space heating, clothes washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently

injured by hot water than others. These include the elderly, children, the infirm, or physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible

temperature setting that satisfies your hot water needs, a means such as a mixing valve, shall be used at the hot water taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware stores. Follow

manufacturer's instructions for installation of the valves. Before changing the factory setting on the thermostat, read the

RGURE 21,

VERY HOT= approx.160°F (71°C)

C = approx. 150°F (66°C) B = approx. 140°F (60°C)

A = approx. 130°F (54°0)

,_ = approx. 120°F (49°C)

LOW = approx. 80°F (27°C)

RGURE 22,

About 1/2 second About 1-1/2 seconds Less than 5 seconds

About 30 seconds

More than 5 minutes

Tank (Sediment) C_eaning

Burner _nspection

Sediment build-up on the tank bottom may create varying amount of noise and if left in the tank will cause permanent

tank failure. In some water areas, you may not be able to drain all sediment deposits by simply draining the tank. In these cases Mag°Erad (part no. 23600) can be used to help remove the sediment deposits. This may be ordered from the Sears Service Center. For ordering, refer to the Parts Order List

section.

Vent System inspection

Carbon Monoxide and Fire Hazard

Flue gases may escape if vent pipe is not connected.

Be alert for obstructed, sooted or deteriorated vent system to avoid serious injury or death.

Do not store corrosive chemicals in vicinity of water heater.

Chemical corrosion of flue and vent system can cause serious injury or

death

Breathing carbon monoxide can cause brain damage or death, Always read and understand instruction manual.

Flood damage to a water heater may not be readily visible or immediately detectable. However, over a period of time a

flooded water heater will create dangerous conditions which

can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. Contact a Sears Service Center to replace a flooded

water heater. Do not attempt to repair the unit! It must be

replaced!

At least once a year a visual inspection should be made of the

main burner and pilot burner. See Figure 23.

You should check for sooting. Soot is not normal and will

impair proper combustion.

Soot build-up indicates a problem that requires correction before further use. Turn 'OFF" gas to water heater and

leave off until repairs are made, because failure to correct the cause of the sooting can result in a fire causing death, serious

injury, or property damage.

FIGURE23.

Burner C_eaning

At least once a year a visual inspection should be made of the

venting system. You should look for:

Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed.

Damage or deterioration which could cause improper venting or leakage of combustion products.

Rusted flakes around top of water heater.

Be sure the vent piping is properly connected to prevent escape of dangerous flue gasses which could cause deadly asphyxiation.

Obstructions and deteriorated vent systems may present serious health risk or asphyxiation.

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming poo! chemicals, calcium

and sodium chloride, waxes, bleach and process chemicals are typical compounds which are potentially corrosive.

If when inspecting the vent system you find sooting or deterioration, something is wrong_ Call the local gas supplier to correct the problem and clean or replace the flue and venting before resuming operation of the water heater.

Fire or Explosion Hazard

Failure to properly reseal the combustion chamber will disable the flammable vapor ignition resistance feature

of this water heater, which could result in death or serious injury Contact your local Sears Service Center

for assistance

Read instruction manual before

installing, using or serwcmg

water heater,

In the event your burner needs cleaning, following these instructions:

If inspection of the burner shows that cleaning is required, turn

the gas control knob clockwise ( r'_ ) to the 'OFF" position,

depressing slightly.

NOTE: The knob cannot be turned from "PmLOT" to "OFF" unless knob is depressed siightmy. DO NOT FORCE.

The burner needs to be removed for cleaning. Cal! the Sears

Service Center to remove and clean the burner and correct the problem that required the burner to be cleaned.

Housekeeping

Temperature-Pressure Relief Valve Operation

Vacuum around base of water heater for dust, dirt, and lint on a regular basis.

Fire and Explosion Hazard

° Do not obstruct combustion air

openings at the bottom of the

water heater.

Do not use or store flammable

vapor products such as gasoline, solvents or adhesives in the

same room or area near water

heater or other appliance

- Visibly inspect air intake screen at least once every six months

and clean if accumulated lint.

, Can cause serious in}ury or

death

The temperature-pressure relief valve must be manually operated at bast once a year.

Burn hazard

Hot water discharge,

Keep dear of relief valve

When checking the temperature-pressure relief valve operation,

make sure that (1) no one is in front of or around the outlet of

the temperature-pressure relief valve discharge line, and (2) that the water discharge will not cause any property damage, as the water may be extremely hot, see Figure 24.

TEMPERATURE-PRESSURE

INSTALLED IN SUITABLE AREA: To insure sufficient ventilation and combustion air supply, proper clearances from the water

heater must be maintained. See Facts to Consider About the Location section. Combustible materials such as clothing,

cleaning materials, or flammable liquids, etc. must not be placed against or adjacent to the water heater because they

could catch on fire.

Anode Rod _nspection

Property Damage Hazard

° Avoid water heater damage. , Inspection and replacement of anode rod required.

The anode rod is used to protect the tank from corrosion. Most hot water tanks are equipped with an anode rod. The submerged rod deteriorates to protect the tank. Instead of

corroding the tank, water ions attack and eat away the anode rod. This does not affect the water's taste or colon The rod

must be maintained to keep the tank in operating condition.

Anode deterioration depends on water conductivity, not necessarily water condition_ A corroded or pitted anode rod

indicates high water conductivity and should be checked and/ or replaced more often than an anode rod that appears to be intact. Replacement of a depleted anode rod can extend the life of your water heater. Inspection should be conducted by

calling the Sears Service Center for an authorized contractor. At a minimum, the anode(s) should be checked annually after the warranty period.

DISCHARGE PiPE

HGURE 24.

If after manually operating the valve, it fails to completely reset

and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new

one.

If the temperature-pressure relief valve on the appliance weeps or discharges periodically, this may be due to thermal expansion. You may have a check valve installed in the water

line or a water meter with a check valve. Consult the Sears

Service Center for further information. Do not plug the temperature-pressure relief valve.

Draining

_ Burn hazard

Hot water discharge.

- Keep hands clear of drain valve discharge.

The water heater should be drained if being shut down during freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

1. Turn the gas control knob to the "OFF" position.

2.CLOSEthecoldwaterinletvalvetothewaterheater,

3.OPENanearbyhotwaterfaucetandleaveopentoallowfor draining.

4. Connecta hosetothedrainvalveandterminatetoan adequatedrain.

5.OPENthewaterheaterdrainvalvetoallowfortankdraining. NOTE:ffthewaterheaterisgoingtobeshutdownand

drainedforanextendedperiod,thedrainvalveshoumdbe leftopenwithhoseconnectedallowingwatertoterminate toanadequatedrain.

6.Closethedrainvalve.

7.FollowinstructionsintheFifling The Water heater section.

8. Follow the lighting instructions in the Lighting section to restart the water heater,

Drain Valve Washer Repmacement

(See Figure 25)

1. Turn "OFF" gas supply to water heater.

2. Follow "Draining" instructions,

3. Turning counter clockwise (('_), remove the hex cap below the screw handle,

5. Screw the handle and cap assembly back into the drain valve and retighten using a wrench. DO NOT OVER

TIGHTEN.

6. Follow instructions in the FiihtTg The Water Heater section.

7. Check for leaks.

8. Follow the lighting instructions in the Lighting section to

restart the water heater,

_HANDLEAND

CAP ASSEMBLY

WASHER

RGURE 25,

Service

Before calling for repair service, read the Start Up Conditions and Operationa! Conditions found in the Troubleshooting Guide

of this manual.

If a condition persists or you are uncertain about the operation of the water heater, let the Sears Service Center check it out,

Contact Sears Service Center at:

4. Remove the washer and put the new one in place.

1-800-4°MyoHOME ('_(1o800o469o4663),

Start Up Conditions

ThermaJ Expansion

Property Damage Hazard

, Avoid water heater damage

- Install thermal expansion tank or device if necessary. oContact qualified installer or ser4ce agency.

Water supply system may, because of such events as high line pressure, frequent cut-offs and the effects of water hammer have installed devices such as pressure reducing valves, check

valves, back flow preventers, etc., to control these types of problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (thermal expansion) and closed systems do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving

point of water heater's temperature-pressure relief valve is reached, the valve will relief the excess pressure. The temperature-pressure relief valve is not intended for the

constant reJief of thermal expansion, This is an unacceptabre condition and must be corrected.

It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expansion tank or device to relieve the pressure built by thermal

expansion. Thermal expansion tanks are available from Sears stores and through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistance in controlling these situations,

see Figure 26.

NOTE: Expansion tanks are preocharged with a 40 psi air

charge. If the inJet water pressure is higher than 40 psi, the expansion tank's air pressure must be adjusted to match

that pressure, but must not be higher than 80 psi.

WATER HEATER (3)

(VERTICAL MOUNTING)

WATER HEATER

COLD WATER

_NLETFITTING FLOOR,CE[UNGJOIST,ETC.

COLL ST PP. G

J_ Jli[ II J REDUC,NG

_ \ 1[ H [[ /_, VALVEWRTH

[ [J EXPANSION #/

HI _ (1) BY=PASS

121 / f

PRESSURE GAUGE _NLET COLD

WATER SHUToOFF

ALTERNATE RECOMMENDED iNSTALLATION

{HORIZONTAL MOUNTING)

Therma[ Expansion Tank Specifications

Model

Number

153.331020

153.331050

Tank Dimensions

Capacity in Inches

In GaJJons Diameter Length

2 8 (203 ram) 12-3/4 (323 ram) 5 11(279 mm) 14-3/4 (375 mm)

Pipe

Fitting

On Tank 3/4" Mate

3/4" Mate

Expansion Tank Sizing Chart

hJet*

Water

Pressure

Expansion

Tank

Capacity

Needed

40psi 50psi 60psi 70psi

80psi

*Highest recorded inlet water pressure in a 24 hour period or regulated water pressure.

Water Heater Capacity (Gallons)

30 40 50 66 82

2 2 2 5 5 2 2 2 5 5 2 2 5 5 5 2 2 5 5 5 2 5 5 5 5

F_GURE2&

Strange Sounds

Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent harmful or dangerous conditions.

Condensation causes sizzling and popping within the burner area during heating and cooling periods and should be considered normal. See Condensation section.

Draft Hood Operation

Check draft hood operation by performing a worst case depressurization of the building. With all doors and windows closed, and with all air handling equipment and exhaust fans operating such as furnaces, clothes dryers, range hoods and

bathroom fans, a match flame should still be drawn into the draft hood of the water heater with its burner firing. If the flame

isnotdrawntowardthedrafthood,shutoffwaterheaterand makenecessaryairsupplychangestocorrect.

Condensation

Whenever the water heater is filled with cold water, some condensate wil! form while the burner is on. A water heater

may appear to be leaking when in fact the water is condensation. This usually happens when:

A new water heater is filled with cold water for the first time.

Burning gas produces water vapor In water heaters, particularly high efficiency models where flue temperatures

are lower.

Large amounts of hot water are used in a short time and the refill water in the tank is very cold.

from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which must al! be present for the odor

to develop:

* a concentration of sulfate in the supply water.

little or no dissolved oxygen in the water.

a sulfate reducing bacteria within the water heater. (This harmless bacteria is nomtoxic to humans.)

an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater models by replacing the anode(s) with one of less active material, and then chlorinating the water heater tank and all

hot water lines. Contact Sears Service for further information concerning an Anode Replacement Kit #9001453 and this

Chlorination Treatment.

Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall onto the burner or other hot surfaces to produce a "sizzling" or 'frying" noise.

Excessive condensation can cause pilot outage due to water running down the flue tube onto the main burner and putting

out the pilot.

Because of the suddenness and amount of water, condensation water may be diagnosed as a 'tank leak'L After the water in the tank warms up (about 1-2 hours), the condition should disappear.

Do not assume the water heater is leaking until there has been enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation.

The water heater must be sized properly to meet the family's demands for hot water including dishwashers, washing

machines and shower heads.

Excessive condensation may be noticed during the winter and early spring months when incoming water temperatures are at

their lowest.

Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and

water vapor.

Smoke Odor

It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil from metal parts, and will disappear in a short while.

if the smelly water persists after the anode replacement and chlorination treatment, we can only suggest that chlorination or aeration of the water supply be considered to eliminate the

water problem.

Do not remove the anode leaving the tank unprotected, By doing so, all warranty on the water heater tank is voided.

"AIR" In Hot Water Faucets

Explosion Hazard

, Flammable hydrogen

gases may be present.

Keep all ignition sources away from faucet when turning on hot water.

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely

flammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water faucet, located farthest away, be opened for several minutes before any electrical appliances which are connected to the hot water system are used (such as a dishwasher or washing machine). if hydrogen gas is present, there will probably be an unusual sound similar to air escaping through the pipe as the hot water

faucet is opened. There must be no smoking or open flame

near the faucet at the time it is open.

Operational Conditions

Smelly Odor

In each water heater there is installed at least one anode rod (see parts section) for corrosion protection of the tank. Certain

water conditions will cause a reaction between this rod and

the watch The most common complaint associated with the anode rod is one of a 'rotten egg smell". This odor is derived

Hig h Temperature Shut Off System

This water heater is equipped with an automatic gas shutoff

system. This system works when high water temperatures are present. Turn 'OFF" the entire gas supply to the water heater. The high temperature shutoff is built into the gas control

valve. It is non-resettable. If the high temperature shutoff

activates, the gas control valve must be replaced. Contact your gas supplier.

Operational Conditions (Continued)

Leakage Checkpoints

Read this manual first. Then before checking the water heater

make sure the gas supply has been turned 'OFF", and never turn the gas 'ON" before the tank is completely full of water.

Never use this water heater unless it is completely filled with water. To prevent damage to the tank, the tank must be filled

with water. Water must flow from the hot water faucet before turning "ON" gas to the water heater, see Figure 27.

A Water at the draft hood is water vapor which has condensed

out of the combustion products. This is caused by a problem

in the vent. Contact the gas utility.

B. *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

C. *The anode rod fitting may be leaking.

D. Small amounts of water from temperature-pressure relief

valve may be due to thermal expansion or high water

pressure in your area.

E. *The temperature-pressure relief valve may be leaking at

the tank fitting.

R Water from a drain valve may be due to the valve being

slightly opened.

FIGURE27.

Read and understand instruction manual and safety messages

before installing, operating or

servicing this water heater,

Failure to follow instructions and

safety messages could result in

death or serious injury. Instruction Manual must remain

with water heater,

G. *The drain valve may be leaking at the tank fitting.

Combustion products contain water vapor which can

condense on the cooler surfaces of the tank. Droplets form and drip onto the burner or run on the floor. This is common

at the time of start-up after installation and when incoming water is cold.

Water in the water heater bottom or on the floor may be from condensation, loose connections, or the relief valve.

DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective

steps taken.

Leakage from other appliances, water lines, or ground seepage should also be checked.

To check where threaded portion enters tank, insert cotton swab between jacket opening and fitting. If cotton is wet,

fo!low 'Draining" instructions in the Periodic Maintenance section and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow Fifling the Water

Heater instructions in the Instah'ing the New Water Heater

section.

Theseguidelinesshouldbeusedbyaqualifiedserviceagent.CallSearsServiceat1-800o4oMYoHOME_)(!o800-469-4663)

forassistance,informtheassociatethatthisisa"FlammableVaporignitionResistant"Product.

WATERLEAKS

LEAKINGT&PVALVE

SMELLYODORS

PILOT WILL NOT L_GHT

BURNER WILL NOT

STAY UT

PILOT OUTAGE

NOT ENOUGH

HOT WATE R

WATER TOO HOT

WATER HEATER SOUNDS

StZZLING oRUMBLBNG

SOOTING

VENTGASODORS

Improperly sealed, hot or cold supply connection,

relief valve, drain valve, or thermostat threads. Leakage from other appliances or water lines.

Condensation of flue products. Thermal expansion in closed water system.

Improperly seated valve.

High sulfate or mineral content in water supply.

Bacteria in water suppty. Gas controt knob not positioned correctly.

Main gas supply off.

Igniter tip more than 1/8" from pilot hood.

Thermocouple malfunction. Thermocouple TCO malfunction.

Melted insulation on igniter wire or shorting of igniter wire.

High ambient room temperature.

Wire disconnected from spark igniter. Broken electrode or electrical wire.

Piezo tgniter generator fails to operate or malfunctions.

Thermocouple TCO malfunction. High ambient room temperature.

Dirty or ctogged air intake screen. Flame arrestor openings blocked.

Defective Gas Control. Dirty pilot burner. Dirty or clogged air intake screen. Thermocouple tip is not in contact with pilot flame.

Thermocouple malfunction. Thermocouple TCO malfunction.

Defective Gas Control. Heater not tit or thermostat not on.

Thermostat set too low. Heater undersized.

Low gas pressure.

Incoming water is unusually cold.

Leaking hot water pipes or fixtures. High temperature limit switch activated.

Thermostat set too high. Condensation dripping on burner.

Sediment or calcium in bottom of heater tank.

Improper combustion.

Lack of supply air.

Improperly installed vent piping.

Downdraft. Poor combustion.

Tighten threaded connections.

Inspect other appliances near water heater. Refer to CONDENSATION.

install thermal expansion tank (DO NOT plug T&P valve).

Check relief valve for proper operation

(DO NOT plug T&P valve). Drain and flush heater thoroughly, then refill.

Chlorinate or aerate water supply.

Refer to LIGHTING INSTRUCTIONS.

Turn on main gas shutoff valve. Adjust igniter tip.

Replace pilot assembly. Reptace pilot assembly.

Contact Sears Service to determine cause.

Reconnect wire connector to spark igniter. Replace pilot assembly. Replace Piezo Igniter generator.

Reptace pilot assembly. Contact Sears Service to

determine cause. Ctean and reinstall air intake screen.

Contact Sears Service to determine cause.

Replace Gas Control. Clean pilot assembly. Clean and reinstall air intake screen.

Insert thermocoupIe correctly. Replace pilot assembly. Replace pilot assembly. Replace Gas Control.

Refer to LIGHTING INSTRUCTIONS. Refer to TEMPERATURE REGULATtON.

Reduce hot water use. Contact your gas supplier.

Allow more time for heater to re-heat.

Have plumber check and repair leaks. Contac tSears Service to

determine cause. Refer to TEMPER_,TURE REGULATION.

Refer to CONDENSATION.

Clean sediment from tank. Refer to DRAINtNG

instructions in Maintenance section of manual. No adjustment available. Contact Sears Service

to determine cause.

Contact Sears Service to determine cause.

POWER M_SER TM9 GAS WATER HEATER

153,339361 30 Gallon 153,339211 HA 40 Gallon Short High Altitude

153,339261 40 Gallon Short 153,339411 HA 40 Gallon High Altitude

153,339461 40 Gallon

BURNERASSEMBLY

No.

Key

11 12 13

"14

15 16

"17 "18

19 20

21 22 23 24 25

* Not Shown. ** Includes Inner Door Gasket

Part Description

Air Intake Screen

Anode Rod

Burner Assembly

Burner Head**

Burner Orifice**

Burner Tube w/Rubber Boot**

Drafthood

Drain Valve

Drain Valve Washer Flue Baffle

Flue Restrictor

Gas Control Valve

InletTube InJetTube Gasket inner Door**

Inner Door Gasket instruction ManuaJ

Mag=Erad Nipple w/Heat Trap

Outer Door

Piezo igniter w/Bracket Pilot Assembly w/Grommet**

T & P Relief Valve Temperature Adjustment Knob

Viewport Assembly

153.339351 9003406

9003640 9003380 9003385

9003493(#33)

9003389 9003405 9002402 9001584 9003403

9000275

F145-1278

9003463

9003981 9003399

9003401

184232=00!

23600 9003916 9003409

9003410 9003530 9003484

F145-1280

9003414

153.339211 HA 9003406

9003487 9003489 9003385

9003492 (#35)

9003389 9003405 9003464 9001584 9003480

9003445

F145-1278

9003500 9003981 9003398

9003401

184232-001

23600 9003719 9003545

9003410 9003542 9003484

F145--1280

9003414

Model Numbers

153.339261 9003406

9003487 9003379 9003385

9003493(#33)

9003389 9003405 9003464 9001584 9003480

9003445

F145q278

9003500 9003981 9003398

9003401

184232-001

23600 9003719 9003545

9003410 9003530 9003484

F145-1280

9003414

153.339411 HA 9003406

9000734 9003490 9003385

9003492 (#35)

9003391 9003405 9002402 9001564 9003403

9000275

F145-1278

9003463 9003981 9003392

9003401

184232-001

23600 9003916 9003545

9003410 9003531 9003464

F145q280

9003414

153.339451 9003406

9000734 9003381 9003385

9003493 (#33)

9003391 9003405 9002402 9001584 9003403

9000275

F145-1278

9003463 9003981 9003392

9003401

164232-001

23600 9003916 9003545

9003410 9003459 9003484

F145q280

9003414

Now that you have purchased your gas water heater, should a need ever exist for repair parts or service, simply contact any Sears Service

Center or call 1=800=4=MY=HOME '_(1=800-469=4663). Be sure to provide all pertinent facts when you call or visit.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODELNUMBER SERtALNUMBER

TYPE GAS=NATUP_LORPROPANE(LR) PARTDESCRIPTION

THINSISA REPAIR PARTS UST, NOT A PACKING UST.

POWER M_SER TM9 GAS WATER HEATER

153.339961 40 Gallon (UP.)

153.339111 HA 50 Gallon Short High Altitude

153.339160 50 Gallon Short

1_ BURNERASSEMBLY

Key No.

12 13

"14

16 "17 "18

* NotShown.

Part Description

Air Intake Screen

Anode Rod

Burner Assembly

Burner Head**

Burner Orifice**

Burner Tube w/Rubber Boot**

Drafthood

Drain Valve

Drain Valve Washer

Flue Baffle Flue Restrictor

Gas Control VaNe

InletTube Inlet Tube Gasket Inner Door**

Inner Door Gasket Instruction Manual

Ma_-Erad Nipple wheat Trap

Outer Door Piezo Igniter w/Bracket

Pilot Assembly w/Grommet** T & P Relief VaNe

Temperature Adiustment Knob Viewport Assembly

** Includes inner Door Gasket

153.339961 9003406

9000734 9003384 9003422

9003495(#50)

9003392 9003405 9002402 9001584 9003403 9000275

F145-1279

9003463 9003981 9003392

9003401

184232o001

23600 9003916 9003545 9003410

9003541 9003484

F145-1280

9003414

Model Numbers

153.339111 HA 9003406

9003928 9003724 9003385

9003492(#35)

9003726

9003405 9003911 9001584 9003994

9003445

F145-1293

9004131 9002277 9003398

9003401

184232o001

23600 9003719 9003409 9003410

9003540 9000728

F145-1280

9003414

153.339160 9003406

9003928 9003991 9003385

9003493 (#33)

9003726 9003405

9003911 9001584 9003994 9003445

F145=1293

9004131 9002277 9003398

9003401

184232o00!

23600 9003719 9003409 9003410

9003539 9000728

F145-1280

9003414

Now that you have purchased your gas water heater, should a need ever exist for repair parts or service, simply contact any Sears Service Center or call 1-800-4-MY-HOM E"_'(1o800-469o4663). Be sure to provide all pertinent facts when you call or visit.

WHEN ORDERING REPAIRPARTS,ALWAYSGIVE THE FOLLOWING

INFORMATION:

MODELNUMBER SER_LNUMBER

T'Y'PEGAS-NATURALORPROPANE(L.R)

PARTDESCRtFFION

THIS ISA REPAtR PARTS LIST, NOTA PACKING MST.

POWER M_SER TM9 GAS WATER HEATER

153.339512 HA 50 Gal!on High Altitude

153.339561 50 Gallon

153.339761 48 Gallon High Recovery

BURNERASSEMBLY

Key No.

12 13

"14

16 "17 "18

20 21

22 23 24 25

* Not Shown.

Part Description

Air Intake Screen

Anode Rod

Burner Assembly

Burner Head**

Burner Orifice**

Burner Tube w/Rubber Boot**

Drafthood

Drain Valve

Drain Valve Washer Flue Baffle Flue Restrictor

Gas Control VaNe inletTube Inlet Tube Gasket Inner Door**

Inner Door Gasket Instruction Manual

Ma_-Erad Nipple wHeat Trap

Outer Door Piezo 19niter w/Bracket

Pilot Assembly w/Grommet** T & P Relief VaNe

Temperature Adiustment Knob Viewport Assembly

** Includes Inner Door Gasket

153.339512 HA 9003406

9003932 9003491 9003385

9003492 (#35)

9003389 9003405 9003482 9001584 9003403 9003445

F145-1278

9003473

9003981

9003454 9003401

184232°001

23600 9003719 9003409 9003410

9003542 9003484

F145-1280

9003414

Model Numbers

153.339561 9003406

9003932 9003382 9003385

9003493 (#33)

9003389 9003405 9003482 9001584 9003403 9003445

F145-1278

9003473

9003981

9003454 9003401

184232o001

23600 9003719 9003409 9003410

9003530 9003484

F145-1280

9003414

153.339761 9003406

9003932 9003380 9003421

9003494(#3!)

9003389 9003499 9003906 9001584 9003497 9003498

F145-1278

9003501 9003981 9003454

9003401

184232-00!

23600 9003719 9003409 9003410

9003496 9003484

F145-1280

9003414

Now that you have purchased your gas water heater, should a need ever exist for repair parts or service, simply contact any Sears Service Center or call 1=800=4=MY=HOME '_(!=800469=4663). Be sure to provide all pertinent facts when you call or visit.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODELNUMBER SERtALNUMBER

TYPE GAS-NATURALORPROPANE(L.R) PARTDESCRIPTION

THIS ISA REPAtR PARTS UST, NOTA PACKING UST.

9-YEARLmMITEDWARRANTYONWATERHEATER

Fornineyearsfromthedateofpurchase,ifthiswaterheaterisinstalledandoperatedinasingle4amilyhomeinaccordancewiththe owner'smanualinstructionsandalllocalapplicableplumbingcodes,Searswill:

• Supplyfreewaterheaterpartsforthosethataredefectiveinmaterialorworkmanship.

• Supply a free water heater for one that develops a leak. For the second through the ninth year from purchase date, you must pay the labor cost for installation of parts or water heater.

For commercial, institutional, industrial, or residential use by two or more families, the above limited warranty is only for two years. During the second year you must pay the labor cost for parts or water heater installation.

1 -YEAR EXCLUSIVE KENMORE LABOR WARRANTY

For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective ones or a new water heater for one that develops a leak.

WARRANTY SERVICE

To obtain warranty service, call lo800o4oMYoHOME _ (1-800o469o4663).

This warranty applies only while this product is in use in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

The price of your water beater does not include a free checkup service call. On water heater installations arranged by Sears, Sears

warrants the installation. A charge will be made on service calls due to poor or incomplete installation. These include:

a. Adjusting thermostat c. Leaks in pipes or fittings e. Condensation b. Lighting pilot d. Improper venting

MASTER PROTECTION AGREEMENTS

Congratulations on making a smart purchase. Your new Kenmord R' product is designed and manufactured for years of dependable operation.

But like all products, it may require preventive maintenance or repair from time to time. That's when having a Master Protection Agreement can save you money and aggravation.

Purchase a Master Protection Agreement now and protect yourself from unexpected hassle and expense.

The Master Protection Agreement also helps extend the life of your new product, Here's what's included in the Agreement:

o Expert Service by our 12,000 professional repair specialist.

• Unlimited service and no charge for parts and labor on all covered repairs.

• "Noolemon" guarantee - replacement of your covered product if

four or more product failures occur within twelve months.

• Product replacement if your covered product can't be fixed.

o Annual Preventive Maintenance Check at your request - no

extra charge.

For in-home major brand repair service

Call 24 hours a day, 7 days a week (U.S.A. and Canada)

The model number of your water heater is found on the model rating plate on the front of the water beaten

Fast help by phone - phone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling.

Power surge protection against electrical damage due to power

fluctuations.

• Rental reimbursement if repair of your covered product takes longer than promised.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Master Protection Agreement today[

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional Instaflatien of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A., call

1oS004-MyoHOME "_.

i-800-4oMY-HOME ®

(1o800-469-4663)

www.sears.com

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Kenmore 153339961, 153339761, 153339561, 153339461, 153339411HA Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual