Kenmore 153339960, 153339760, 153339560, 153339511HA, 153339460 Owner’s Manual

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Owner's Manual

POWER MISER TM9

GAS WATER HEATER

FOR POTABLE WATER HEATING ONLY,

NOT SUITABLE FOR SPACE HEATING

NOT FOR USE IN MOBILE HOMES.

MODEL NO.

153.339210 HA

153.339260

153.339360

153.339410 HA

153.339460

153.339511 HA

153.339560

153.339760

153.339960

40 Gallon Short High Altitude 40 Gallon Short

30 Gallon 40 Gallon High Altitude

40 Gallon 50 Gallon High Altitude

50 Gallon 50 Gallon High Recovery

40 Gallon (L.P.)

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....

• Safety Instruction

• Installation

• Operation

• Care and Maintenance

• Troubleshooting

• Parts List

For Your Safety

AN ODORANT ISADDEDTOTHE GASUSED BYTHIS WATER HEATER.

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C3 Technology TM Gas Water Heaters meet

the new ANSI Z21,10,1 standard that deals with the accidental or unintended ignition

of flammable vapors, such as those emitted by gasoline.

Read and understand instruction manuai and safety messages

before installing, operating or servicing this water heater

Failure to fallow instructionsand safety messages could result in

death or serious injury Instruction manua! must remain

with water heater

Sino puedeleer o entender elingles y necesita elmanual instructivo

y/o etiquetas en esparlol puede obtenerlos Ilamando al

1-800-821-2017. NO TRATE DE ]NSTALAR O OPERAR ESTE

CALENTADORDEAGUAsi noenflendelainformaciOnen lasetiquetas oen elmanual instructivo. No hacer casode esta advertencia podrla

resultaren laMUERTEO GRAVESLESIONESCORPORALES.

WARNING: If the information in these

instructions is not followed exactly, a fire

or explosion may result causing property

damage, personal injury or death.

--Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-- WHAT TO DO IF YOU SMELL GAS:

o Do not try to light any appliance

• Do not touch any electrical switch; do not use any phone in your building.

-Immediately call your gas supplier

from a neighbor's phone. Follow the

gas supplier's instructions.

= if you cannot reach your gas supplier,

call the fire department,

--Installation and service must be performed by a qualified installer,

service agency or the gas supplier.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

PRINTED IN THE USA 0703 www.sears.com SUPERSEDES PART NO 184256-000

PART NO 184483-000

Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.

Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very

important that the meaning of each safety message is understood by you and others who install, use or service this water heater.

to potential personal injury hazards. Obey all safety This is the safety alert symbol. It is used to alert you

messages that follow this symbol to avoid possible

injury or death.

DANGER indicates an imminently

hazardous situation which, if not avoided, could result in death or injury.

WARNING indicates a potentially hazardous

situation which, if notavoided, could result

in death or injury.

situation which, if not avoided, may result

CAUTION indicates apotentially hazardous in minor or moderate injury.

CAUTION used without the safety alert

symbol indicates a potentially hazardous

situation which, if notavoided, could result

-- in property damage.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message and how to avoid the risk of injury.

IMPORTANT DEFINITIONS

Gas Supplier: The natural gas or propane utility or service who supplies gas for utilization by the gas burning

appliances within this application. The gas supplier typically has responsibility for the inspection and code approval of gas piping up to and including the natural gas meter or propane storage tank of a building. Many gas suppliers also offer service and inspection of appliances within the building.

Read and understand instruction manual and safety messages

before installing, operating or servicing this water heater

Failure to follow instructions and safety messages could result in

death or serious Injury blstruction manual must [emain

with water heater

Water temperature over 125°F

(52°C) can cause severe burns instantly result ng in severe injury

or death. Children, the elderly, and the

physically or mentalJy dJsabted are at highest riskfor scald injury.

Feel water before bathing or

showering.

Temperature limiting valves are

available

Read instruction manual for safe

temperature setting

_LJ_ Fire Hazard

_,_, For continued protection against

risk of fire;

_., ,Do not install water heater on

W _v I carpeted floor.

_ ,Do not operate water heater if

, _ j flood damaged

Explosion Hazard

• Overheated water can cause water tank explosion

• Properly sized tempeature end pressure relief valve must

be installed in opening provided

Fire or Explosion Hazard

- Do not store or use gasoline or other flammable vapors and liquids n the vicinity of this or any other

appliance

• Avoid all ignition sources if you smell LP gas.

• Do not expose water heater control to excessive gas pressure

• Use only gas shown on rating plate.

• Maintain required clearances to combustibles

• Keep ignition sources away from faucets after

Read instruction manual before

,- extended period of non-use.

installing, using or servicing

water heater

Improper installation and use may result

in property damage.

• Do not operate water heater if flood damaged.

• Inspect and replace anode

• Install in location with drainage.

• Fill tank with water before operat on

• Be alert for thermal expansion Refer to instruction manual for installation and service.

Breathing Hazard - Carbon Monoxide Gas

• install vent system in accordance with codes

• Do not operate water heater if flood damaged

• High altitude orifice mustbe installed for operation above 3,300 feet (1,006 m) (or above 5500 (I ,676 m) feet for high altitude models)

, ; ° Do not operateifsoot buildup.

• Do not obstruct water heater air intake

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual

° Do not place chemical vapor emitting

with insulating jacket.

products near water heater

° Gas and carbon monoxide detectors

are availa b/e

ThankYou for purchasing a Kenmore water heater. Propedy

installed and maintained, it should give you years of trouble

free service. If you should decide that you want the new water

heater professionally installed by Sears call 1-800-4-MY-HOME ®. They will arrange for prompt, quality installation by Sears authorized contractors.

Abbreviations Found In This Instruction Manual:

CSA - Canadian Standards Association ANSI - American National Standards Institute

NFPA- National Fire Protection Association ASME - American Society of Mechanical Engineers

GAMA - Gas Appliance Manufacturers Association

This gas-fired water heater is design certified by CSA INTERNATIONAL under American National Standard/CSA

Standard for Gas Water Heaters ANSI Z21.10.1 • CSA 4.1 (current edition).

Read the "Safety Precautions" section, page 3 of this manual first and then the entire manual carefully. If you don't follow the safety rules, the water heater will not operate properly. It

could cause DEATH, SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation, operation, and maintenance of the gas-fired water heater. It

also contains warnings through out the manual that you must . read and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ THE ENTIRE MANUAL BEFORE ATTEMPTING •

TO INSTALL OR OPERATE THE WATER HEATER.

The installation must conform with these instructions and

the local code authority having jurisdiction. In the absence of

local codes, installations shall comply with the following: In the United States: The National Fuel Gas Code ANSI

Z223.1/NFPA 54. This publication is available from the Canadian Standards Association, 8501 East Pleasant Valley

Rd, Cleveland Ohio 44131, or The National Fire Protection

Association, 1 Batterymarch Park, Quincy, MA 02269.

If after reading this manual you have any questions or do not understand any portion of the instructions, call the Sears

Service Center.

Carefully plan the place where you are going to put the water heater. Correct combustion, vent action, and vent pipe

installation are very important in preventing death from possible carbon monoxide poisoning and fires. See

figure 1.

Examine the location to ensure the water heater complies

with the Facts to Consider About the Location section in this

manual. For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation

procedures. Instructions may be obtained from your local dealer, wholesaler, public utilities or California Office of the State Architect, 400 P Street, Sacramento, CA 95814.

Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00:

State Plumbing Code and 248-CMR 5.00. Complies with SCAQMD rule #1121 and districts having

equivalent NOx requirements.

RECOVERY MINIMUM DIMENSIONS

TANK TYPE RATEGALS. VENTPIPE DIAMETER IN INCHES(mm)

CAPACITY OF B'DJ PERHOUR INCHES INCHES HEIGHTTO

MODELNUMBER IN GALS(LTRS) GAS RATE @90°F RISE (mm) (mm) JACKET TOP

153.339210 HA 40 (151) NATURAL 40,000 40.9 3"(76) or 4" (102) 20 1/4" (514) 47 1/4" (1,200)

153.339260 40 (151) NATURAL 40,000 40.9 3"(76) or 4" (102) 20 1/4 "(514) 47 1/4" (1,200)

153.339360 30 (114) NATURAL 40,000 40.9 3" (76) or 4" (102) 15 3/4" (400) 57 1/2" (1,461)

153.339410 HA 40 (151) NATURAL 40,000 40.9 3" (76) or 4" (102) 18 1/4" (464) 55 1/2" (1,410)

153.339460 40 (151) NATURAL 40,000 40.9 3" (76) or 4" (102) 18 1/4" (464) 55 1/2" (1,410)

153.339511 HA 50 (189) NATURAL 40,000 40.9 3" (76) or 4" (102) 20 1/4" (514) 56 1/2" (1,435)

153.339560 50 (189) NATURAL 40,000 40.9 3" (76) or 4" (102) 20 1/4" (514) 56 1/2" (1,435)

153.339760 50 (189) NATURAL 52,500 53.7 4" (102) 20 1/4" (514) 56 1/4" (1,429)

153.339960 40 (151) PROPANE 37,000 37.8 3" (76) or 4" (102) 18 1/4" (464) 55 1/2" (1,410)

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these material, depending on your type of installation.

WATER HEATER tl__.l_<_ ,,,,_

IBSTA T,O. .......

KIT WITH FLEXIBLE _,;_, I CONNECTORS i!¸_ _!: ! FOR 3/4" (10.05 ram) OR 112" (12.7 ram)

THREADEDOR COPPER PLUMBING

i_ J,_N_ _T_ _r_ WATER HEATER HEAT

I I HEAT LOSS DUE TO

TRAPS HELP REDUCE

FLEXIBLE WATER HEATER GAS CONNECTOR WITH FITTINGS

DRAIN PANS AVAILABLE IN 20" (508 mm) DIAMETER FOR WATER HEATERS

HAVING A DIAMETER t8" (457 ram) OR LESS, 24" (6t6mm) DIAMETER FOR

WATER HEATERS HAVING A DIAMETER 22" (559 mm) OR LESSAND AVAILABLE IN 28" (7tl ram) DIAMETER FOR WATER

HEATERS HAVING A DIAMETER 26" (660 mm) OR LESS

EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLONS

(7.6 LITERS) AND 6 GALLONS (t8.9 LITERS) CAPACITY THROUGH LOCAL SEARS STORE OR SERVICE CENTER

Basic Tools

You may or may not need all these tools, depending on your type of installation. These tools can be purchased at your local

Sears Store.

Pipe Wrenches (2) 14" (356 mm) ;_ Screwdriver

Tin Snips

6' (1.82 m) Tape or Folding Ruler Garden Hose

Drill Pipe Dope or Teflon Tape DRILL

SLOT-HEAD SCREWDRIVER

TIN SNIPS

PHILLIPS SCREWDRIVER

ROLL OF TEFLON

TAPE (USE ONLY OH

WATER HEATER

CONNECTIONS)

PIPE DOPE

(SQUEEZE TUBE)

USE FOR WATER AND GAS

CONNECTIONS

Additional Tools Needed When Sweat Soldering

Tubing Cutters or Hacksaw

Propane Tank

Soft Solder Solder Flux

Emery Cloth

Wire Brushes

TUBING CUTTER

HACKSAW

3/4" (19 mm) WIRE BRUSH

PROPANE

TORCH

ROLL OF

EMERY CLOTH

GARDEN HOSE 6 FOOT TAPE PIPE WRENCH

t/2" (t3 mm) WINE BRUSH

ROLL OF LEAD*FREE

SOFT SOLDER

SOLDER

FLUX

GET TO KNOW YOUR WATER HEATER - GAS MODELS

A Vent Pipe B Drafthood

C Anode D Hot Water Outlet

E Outlet F FlexibleWaterConnections

G Gas Supply H ManuaIGas Shut-off Valve I Ground Joint Union

* INSTALL IN ACCORDANCE

WITH LOCAL CODES.

* DRIP LEG AS REQUIRED

BY LOCAL CODES.

TOVENTTERMINATION

ON ROOF

J Drip Leg (Sediment Trap) S Flue Baffle

K Inner Door T Thermostat L Outer door U Drain Valve

M Union V Pilotand Main Burner N Inlet Water Shut-off Valve W Flue

O Cold Water Inlet X Drain Pan

P Inlet DipTube Y Thermostat Shield (optional)

Q Temperature-Pressure Relief Valve Z Piezolgnitor

R Rating Plate AA Air Intake Screen

INSTALL THERMAL EXPANSION

TANK IF WATER HEATER

IS INSIALLED IN A CLOSED

WATER SYSTEM

(T) THERMOSTAT

GAS CONTROL KNOB

WATER TEMPERATURE

(ADJUSTING DIAL)

*ALL PIPING MATERIALS TO BE

SUPPLIED BY CUSTOMERS.

"OFF .... PILOT .... ON" i

POSITION POSITION POSITION i

_TOP VIEW •

(V) PILOT & MAIN BURNER

BURNER TUBE

_'J MAIN BURNER

TH ER_COU PLEs_-x_ _

PILOT TUBING / "PILOT BURNER

THERMOCOUPLE

TGO

FIGURE1.

Removing the Old Water Heater

(_ Attach a hose to the water heater

drain valve and put the other end in a floor drain or outdoors. Open

the water heater drain valve. Open

a nearby hot water faucet which will relieve pressure in the water

heater and speed draining. The

water passing out of the drain valve

may be extremely hot. To avoid being scalded, make sure all

connections are tight and that the

water flow is directed away from

any person, see Figures 2 and 5.

FIGURE5.

FIGURE2.

(_) Turn the gas supply to the

(_) Turn "OFF" the water supply to the

(_ Check again to make sure the gas supply is to the

"OFF"

water heater.

If the main gas line shutoff valve serving all gas appliances is used, also shut "OFF" the gas at

each appliance. Leave all gas appliances shut "OFF" until the

water heater installation is

completed, see Figures 2 and 3.

water heater at the water shut off

valve or water meter. Some installations require that the water

be turned off to the entire house, see Figures 2 and 4.

water heater. Then disconnect the gas supply connection from the gas control valve.

FIGURE&

"OFF"

(_Disconnect the vent from the draft hood where it connects

to the water heater. In most installations the vent pipe can

be lifted off after any screw or other attached devices are removed. Dispose of the draft hood. The new water heater

has a draft hood which must be used for proper operation.

If have to the water the twoyou

water pipes can be cut with a hacksaw approximately four

inches away from where they connect to the water heater,

see Figure 6. This will avoid cutting off pipes too short. Additional cuts can be made later if necessary, Disconnect the temperature-pressure relief valve drain line. When the

water heater is drained, disconnect the hose from the drain

valve. Close the drain valve. The water heater is now

completely disconnected and ready to be removed.

If you have galvanized pipes to the water heater, loosen the two galvanized pipes with a pipe wrench at the union in each

line. Also disconnect the piping remaining to the water heater,

see Figure 7. These pieces should be saved since they may

be needed when reconnecting the new water heater.

Disconnect the temperature-pressure relief valve drain line.

When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is

now completely disconnected and ready to be removed.

Mineral buildup or sediment may have accumulated in the

old water heater. This causes the water heater to be much

heavier than normal and this residue, if spilled out, could

cause staining.

copper piping heater, copper

pipe

FIGURE&

Burn hazard

- Hot water discharge.

, Keep hands clear of drain

valve discharge,

FIGURE7.

Facts to Consider About the Location

Carefully choose an indoor location for the new water heater, because the placement is a very important consideration for

the safety of the occupants in the building and for the most economical use of the appliance. This water heater is not for

use in manufactured (mobile) homes or outdoor installation.

Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be observed:

Select a location indoors as close as practical to the gas vent or chimney to which the water heater vent is going to be connected, and as centralized with the water piping system

as possible. Selected location must provide adequate clearances for

servicing and proper operation of the water heater.

Property Damage Hazard

heater's pilot light or main burner. The resulting flashback and fire can cause death or serious burns to anyone in the area.

Even though this water heater is a flammable vapors ignition resistant water heater and is designed to reduce the chances of flammable vapors being ignited, gasoline and other

flammable substances should never be stored or used in the same vicinity or area containing a gas water heater or other open flame or spark producing appliance.

Also, the water heater must be located and/or protected so it is not subject to physical damage by a moving vehicle.

Fire Hazard

For continued protection against riskof fire:

,Do not instalJ water heater on

carpeted flooc

.Do not operate water heater if

flood damaged.

• AIIwater heaters eventually leak

• Do notinstall without adequate drainage

Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak, the flow

will not cause damage to the structure. For this reason, it is not advisable to install the water heater in an attic or upper floor.

When such locations cannot be avoided, a suitable drain pan should be installed under the water heater. Drain pans are available at your local hardware store. Such a drain pan must

have a minimum length and width of at least 2 inches (51 mm) greater that the water heater dimensions and must be piped to

an adequate drain. The pan must not restrict combustion air flow.

Fire or ExpJosion Hazard

" Do not store or use gasoline or other flammable

vapors and liquids in the vicinity of this or any other app))ance

Avod all ignition sources if you smell LP gas.

* Donot expose water heater controi to excessive gas

pressure

. Use only gas shown on rating pJate. . Maintain required clearances to combustibles

. Keep ignition sources away from faucets after

,. extended period of non use

Read instruction manual before

_ installing, using or servicing ._,d(

_' water heater

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS (VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE AND UTILITY AREAS, ETC.): Flammable liquids (such as gasoline, solvents, propane [LP or

butane, etc.] and other substances such as adhesives, etc.) emit flammable vapors which can be ignited by a gas water

This water heater must not be installed directly on carpeting. Carpeting must be protected by metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches (76.2mm) in any direction, or if

the appliance is installed in an alcove or closet, the entire floor must be covered by the panel. Failure to heed this warning may

result in a fire hazard.

Fire or Explosion Hazard

using or servicing water heater.

• Improper use may result in fire or explosion

• Maintan required clearances to combustibles.

Minimum clearances between the water heater and combustible construction are 0 inch at the sides and rear, 4 inches (102 mm) at the front, and 6 inches (153 ram) from the vent

pipe, see Figure 8. Clearance from the top of the jacket is 12 inches (305 mm) on most models. Note that a lesser dimension

may be allowed on some models, refer to the label attached adjacent to the gas control valve on the water heater.

TOP ViEW TOP VIEW

OF CLOSET OF CLOSET

WITHOUT DOOR WITH DOOR

(}" MIN O"MIN.

O" I_IN, 4" MIN,

S" MIN,

FIGURE8.

Breathing Hazard - Carbon Monoxide Gas

Install water heater in accordance

with the instruction manual and

NFPA 54.

Energy Conservation Act standards with respect to insulation

and standby loss requirements, making an insulation blanket

unnecessary.

Breathing Hazard - Carbon Monoxide Gas

To avoid injury, combustion and ventilation air must be taken from

outdoors.

Do not place chemical vapor

emitting products near water

heater.

Breathingcarbon monoxidecancause brain damageor

death. Always read andunderstandinstructionmanual

A gas water heater cannot operate properly without the correct amount of air for combustion, see Figure 9. Do not install in a

confined area such as a closet, unless you provide air as shown in the Locating The New Water Heater section. Never obstruct the flow of ventilation air. Ifyou have any doubts or questions at

all, call your gas supplier. Failure to provide the proper amount of combustion air can result in a fire or explosion and cause

death, serious bodily injury, or property damage.

12" MAX. (305rnrn)

VENTILATION

AIR

OPENING O

AIRDUCT

FRONTVIEW _ (305ram)

OFDOOR

FIGURE9.

If this water heater will be used in beauty shops, barber shops, cleaning establishments, or self-service laundries with dry cleaning equipment, it is imperative that the water heater or

water heaters be installed so that combustion and ventilation air be taken from outside these areas.

.... . ?f_'v • Do not obstruct water heater air

q':s. intake with insulating blanket.

i_i ','_i" • Gas and carbon monoxide

• detectors are available,

_ _ lni_thal_-Wltne.rthe(?_erinmaCCa°_dance

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual

_i& WARNING

Should you choose to apply an insulation blanket to this heater,

you should follow these instructions (See Figure 1 for

identification of components mentioned below). Failure to follow these instructions can restrict the air flow required for proper combustion, potentially resulting in fire, asphyxiation, serious

personal injury or death.

Do not apply insulation to the top of the water heater, as this

will interfere with safe operation of the draft hood.

Do not cover the outer door, thermostat or temperature & pressure relief valve.

Do not allow insulation to come within 2" (50.8 mm) of the

floor to prevent blockage of combustion air flow to the burner.

Do not cover the instruction manual. Keep it on the side of

the water heater or nearby for future reference.

Do obtain new warning and instruction labels from Sears

for placement on the blanket directly over the existing labels.

Do inspect the insulation blanket frequently to make certain it does not sag, thereby obstructing combustion air flow.

Combustion Air and Ventilation for Appliances Located in Unconfined Spaces

Propellants of aerosol sprays and volatile compounds, (cleaners, chlorine based chemicals, refrigerants, etc.) in

addition to being highly flammable in many cases, will also change to corrosive hydrochloric acid when exposed to the combustion products of the water heater. The results can be hazardous, and also cause product failure.

Insulation Blankets

Insulation blankets available to the general public for external

use on gas water heaters are not necessary with Kenmore products. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters, Your Kenmore water heater meets or exceeds the National Appliance

UNCONFINED SPACE is space whose volume is not less than

50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the aggregate input rating of all appliances installed in that space.

Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with

doors, are considered a part of the unconfined space.

In unconfined spaces in buildings, infiltration may be adequate to provide air for combustion, ventilation and dilution of flue

gases. However, in buildings of tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.), additional air may need to be provided using the methods

described in Combustion Air and Ventilation for Appliances

Located in Confined Spaces.

Combustion Air and Ventilation for Appliances Located in Confined Spaces

CONFINED SPACE is a space whose volume is less than

50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the aggregate input rating of all appliances installed in that space.

A. ALL AIR FROM INSIDE BUILDINGS:

(See Figure 9 on page 9 and Figure 10 below)

The confined space shah be provided with two permanent

openings communicating directly with an additional room(s) of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space. The total input of

all gas utilization equipment installed in the combined space shall be considered in making this determination. Each opening shall have a minimum free area of one square inch

per 1,000 Btu per hour (22 cm_/kW) of the total input rating of all

gas utilization equipment in the confined space, but not less than 100 square inches (645 cm2). One opening shall

commence within 12 inches (30 cm) of the top and one commencing within 12 inches (30 cm) of the bottom of the

enclosures.

When directly communicating with the oL_doors, each opening shall have a minimum free area of 1 square inch per 4,000 Btu

per hour (5.5 cm2/kW) of total input rating of all equipment in the

enclosure. See Figure 12. When communicating with the outdoors through vertical

ducts, each opening shall have a minimum free area of

1 square inch per 4,000 BTU per hour (5.5 cm2/kW) of total input rating of all equipment in the enclosure. See Figure 12.

VENTILATION LOUVERS

FURNACE

INLET AIR DUCT

(ENDS 1' OR 30 cm

ABOVE FLOOR)

FIGURE12.

FUR__ NG

FIGURE10.

B. ALL AIR FROM OUTDOORS: (See Figures 9, 11,12 and 13) The confined space shall be provided with two permanent

openings, one commencing within 12 inches (30 cm) of the

top and one commencing within 12 inches (30 cm) from the

bottom of the enclosure. The openings shall communicate

directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely communicate with the outdoors.

CHIMNEY OR

GAS VENT

VENTILATION LOUVERS

IEACH END OF ATTIC)

When communicating with the outdoors through horizontal ducts, each opening shall have a minimum free area of 1

square inch per 2,000 BTU per hour (11 cm2/kW) of total

input rating of all equipment in the enclosure. See Figure 13.

When ducts are used, they shall be of the same cross- sectional area as the free area of the openings to which

they connect. The minimum short side dimension of

rectangular air ducts shall not be less than 3 inches (76.2 mm). See Figure 13.

____ CHIMNEY OR GAS VENT

OUTLET AIR DUCT

iNLET AIR DUCT

FIGURE 13.

OUTLET AIR

WATER HEATER

FURNACE

INLET AIR DUCT

ALT. INLET AIR VENTII ATION LOUVERS

FIGUREll.

Louvers and Grilles: in calculating free area, considerafion

shall be given to the blocking effect of louvers, grilles or screens protecting openings. Screens used shall not be smaller than 1/4 inch (6.4 mm) mesh. If the free area through

a design of louver or grille is known, it should be used in calculating the size opening required to provide the free

area specified. If the design and free area is not known, it

may be assumed that wood louvers will be 20-25 percent

free area and metal louvers and grilles will have 60-75

percent free area. Louvers and grilles shall be fixed in the

open position or interlocked with the equipment so that they are opened automatically during equipment operation.

• Special Conditions Created by Mechanical Exhausting or Fireplaces: operation of exhaust fans, ventilation systems,

clothes dryers or fireplaces may create conditions requiring special attention to avoid unsatisfactory operation of installed

gas utilization equipment.

Water Piping

Water temperature over 125°F (52°C) car cause severe burns instantly resulting in severe injury or death.

Children, elderly, and the

physically or mentally disabled

are at hghest risk_or scald injury

Feel water before bathing or

showering. Temperature limitng valves are

available.

Read instruction manuaJ for safe

temperature setting

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy space heating, clothes washing, dish washing, cleaning and other sanitizing needs

can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water

than others. These include the elderly, children, the infirm, or physically/mentally handicapped. If anyone using hot water in

your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the

hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that

satisfies your hot water needs, a means such as a *mixing valve, shall be used at the hot water taps used by these people

or at the water heater. Mixing valves are available at plumbing supply or hardware stores. See Figure 14. Valves for reducing

point of use temperature by mixing cold and hot water are also available. Follow manufacturer's instructions for installation

of the valves. Before changing the factory setting on the thermostat, read the Temperature Regulation section in this

manual.

HOT WATER

OUTLET

COLD WATER

, INLET

This water heater shall not be connected to any heating systems or component(s) used with a non-potable water heating appliance.

Toxic chemicals, such as those used for boiler treatment shall

not be introduced into this system.

Water supply systems may, because of such events as high

line pressure, frequent cut-offs or the effects of water hammer have installed devices such as pressure reducing valves, check

valves, back flow preventers, etc. to control these types of

problems. When these devices are not equipped with an

internal by-pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (thermal expansion} and closed systems do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving

point of the water heater's temperature-pressure relief valve is

reached, the valve will relieve the excess pressure. The

temperature-pressure relief valve is not intended for the constant relief of thermal expansion. This is an unacceptable

condition and must be corrected, It is recommended that any devices installed which could create a closed system have a

by-pass and/or the system have an expansion tank to relieve

the pressure built by thermal expansion in the water system.

Refer to the Thermal Expansion section under Troubleshooting

Guide or contact local plumbing authority or local Sears Service Center on how to control this situation.

NOTE: To protect against untimely corrosion of hot and cold water fittings, it is strongly recommended that di-electric

unions or couplings be installed on this water heater when connected to copper pipe.

Property Damage Hazard

•Avoid water heater damage.

• Install thermal expansion tank if necessary.

• Do not apply heat to cold water inlet. ° Contact qualified installer or Sears Service Center.

*MIXiN

VALVE

t ,OCeLOWATE

FROM WATER HEATER

HOT WATER

OUTLET ON

WATER HEATER

INLET ON

FIGURE14.

Toxic Chemical Hazard

• Do not connectto non-potablewater system.

Figure 15 shows the typical attachment of the water piping to the water heater. The water heater is equipped with 3/4" NPT

water connections.

NOTE: If using copper tubing, solder tubing to an adapter

before attaching the adapter to the cold water inlet connection. Do not solder the cold water supply line directly

to the cold water inlet. It will harm the dip tube and damage the tank.

• Look at the top cover of the water heater. The water outlet is

marked "HOT". Put two or three turns of teflon tape around

the threaded end of the threaded-to-sweat coupling and around both ends of the 3/4" NPT threaded nipple. Using

flexible connectors, connect the hot water pipe to the hot water outlet on the water heater.

Lookatthetopofthewaterheater.Thecoldwaterinletis

marked "COLD". Put two or three turns of teflon tape around

the threaded end of the threaded-to-sweat coupling and

around both ends of the 3/4" NPT threaded nipple. Using

flexible connectors, connect the cold water pipe to the cold water inlet of the water heater.

NOTE: This water heater is super insulated to minimize heat loss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water lines from the water heater.

INSTALLATION COMPLETED USING

INSTALLATION KIT

FLEXIBLE

WATER

HOT

WAITR-- COLe WATER

OUTLE /'_ INLET

COUPLING _ COUPLING

CONNECTORS

l _ _ l s_UTVCEFF

DRAFT Heed

TEMPERATURE

_'-_- PRESSURE

RELIEF VALVE

This heater is provided with a properly certified combination temperature - pressure relief valve by the manufacturer.

The valve is certified by a nationany recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves andAutomatic Gas Shutoff Devices for Hot Water Supply

Systems, ANSI Z21.22 and the code requirements of ASME.

If replaced, the valve must meet the requirements of local

codes, but not less than a combination temperature and

pressure relief valve certified as indicated in the above paragraph.

The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water

heater (150 psi = 1,035kPa) and a discharge capacity not less

than the water heater input rate as shown on the model rating

plate. For safe operation of the water heater, the relief valve must not

be removed from its designated opening nor plugged.

The temperature-pressure relief valve must be installed directly

into the fitting of the water heater designed for the relief valve. Position the valve downward and provide tubing so that any

discharge will exit only within 6 inches (153 mm) above, or at any distance below the structural floor, see Figure 16. Be certain that no contact is made with any live electrical part. The discharge opening must not be blocked or reduced in size

under any circumstances. Excessive length, over 30 feet (9.14 mr, or use of more than four elbows can cause restriction

and reduce the discharge capacity of the valve.

DISCHARGE PIPE

(Do not c_p or plug)

AIR

GAP

FLeeR DRAIN

FIGURE15.

Temperature-Pressure Relief Valve

Explosion Hazard

! •

Temperature-pressure relief valve must comply with ANSI Z21.22

and ASME code•

Properly sized temperature- pressure relief valve must be installed in opening provided.

Can result in overheating and excessive tank pressure.

No valve or other obstruction is to be placed between the relief

valve and the tank. Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided. To prevent bodily

injury, hazard to life, or property damage, the relief valve must

be allowed to discharge water in quantities should circumstances demand. If the discharge pipe is not connected to a drain or other suitable means, the water flow may cause

property damage.

Water Damage Hazard

• Temperature-pressurereliefvalvedischarge pipe rRuetterminateat adequatedrain•

The Discharge Pipe:

• Shall not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions.

• Shall not be plugged or blocked.

• Shall be of material listed for hot water distribution.

• Shall be installed so as to allow complete drainage of both the temperature-pressure relief valve, and the discharge

pipe.

Can cause serious injury or death.

• Shall terminate at an adequate drain.

• Shall not have any valve between the relief valve and tank.

V!'_|7_[_.]_ _._ Water temperature over 125°F

(52°C) can cause severe burns instantly resulting in severe injury

or death.

I ChiJdren, the elderly, and the

,_,(_) I physically or mentally disabled

,''_J_f_' I areathighestrJskforscald injury

'---_ _ F_el,Te_a_r before bathing or

f (/ _._ _ Temperature limiting valves are

"% "--_"_--J_l R_,., available _-_ Read instruction manual for safe

-,. ,ternPerature setting:

Never use this water heater unless it is completely full of water. To prevent damage to the tank, the tank must be filled with water. Water must flow from the hot water faucet before turning

"ON" gas to the water heater.

To fill the water heater with water:

• Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of

the water heater.

• Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must beleft open when

the water heater is in use.

The temperature-pressure relief valve must be manually operated at least once a year. Caution should be taken to

ensure that (1) no one is in front of or around the outlet of the temperature-pressure relief valve discharge line, and (2) the

water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot.

If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold

water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new

one.

HOT '.'MATER

OUTLET COLD WATER

VALVE

SHUTOFE

TEMPERATURE PR=SSURE

RELIEF VALVE

DRAFT HOOD VALVE NOT SHOWN)

(OPTIONAL TOP T&P RELIEF

To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the

water heater and the piping.

• Check all water piping and connections for leaks. Repair as needed.

Venting

Breathing Hazard - Carbon Monox{de Gas

• Vent dampers must be eertfied in accordance with ANSI Z21 68

• Vent damper must permit proper drafting ofwater heater.

• Install properly sized venting.

• Do not install without venting outdoors.

• Do not install without draftflood.

• If common vented install in accordance with NFPA 54

• Be a/eft for obstructed or deterio- rated vent system to avoid

serious injuly or death

_J_ _ DI£_HAR_IE: PIPE

FIGURE16.

Filling the Water Heater

Property Damage Hazard

. Avoid water heater damage . Fill tankwith water beforeoperating

[DO NOT CAp OR PLUG)

_f_ DRAIN VALVE

Breathing carbon mono×ide can cause brain damage or

death Always read and understand nstruction manual

VENT DAMPERS - Any vent damper, whether it is operated thermally or otherwise must be removed if its use inhibits proper

drafting of the water heater.

Thermally Operated Vent Dampers: Gas-fired water heaters

having thermal efficiency in excess of 80% may produce a relatively low flue gas temperature. Such temperatures may not be high enough to properly open thermally operated vent

dampers. This would cause spillage of the flue gases and

may cause carbon monoxide poisoning.

Vent dampers must bear evidence of certification as complying with the current edition of the American National Standard

ANSI Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically and mechanically actuated vent dampers). Before installation of any vent damper, consult your local Sears Service Center or the local gas supplier for further information.

Toinsureproperventingofthisgas-firedwaterheater,the correctventpipediametermustbeutilized,Anyadditionsor deletionsofothergasappliancesonacommonventwiththis

waterheatermayadverselyaffecttheoperationofthewater heater.Consultyourgassupplierifanysuchchangesare

planned.

All vent gases must be completely vented tothe outdoors of the structure (dwelling). Install only the draft hood provided with

the new water heater and no other draft hoed.

Vent pipes must be secured at each joint with sheet metal screws,

Forproperventingincertaininstallations,a largerdiameter ventpipemaybenecessary,ConsultyourlocalSearsService

Centerorgassuppliertoaidyouindeterminingtheproper ventingforyourwaterheaterfromtheventtablesinthecurrent editionoftheNationalFuelGasCodeANStZ223,1/NFPA54,

Periodicallychecktheventingsystemforsignsofobstruction ordeteriorationandreplaceifneeded,

Thecombustionandventilationairflowmustnotbeobstructed, Thewaterheaterwithdrafthoodinstalledmustbeconnected

toachimneyorlistedventpipesystem,whichterminatesto theoutdoors,Neveroperatethewaterheaterunlessitisvented

totheoutdoorsandhasadequateairsupplytoavoidrisksof improperoperation,explosionorasphyxiation,

Forproperdrafthoodattachment,thedrafthoodlegsmay beangledslightlyinward,

Placethedrafthoodlegsinthereceivingholesonthetopof thewaterheater.Thelegswillsnapintheholestogivea tightfit.Securetwolegstotopwithsheetmetalscrews,

Placetheventpipeoverthedrafthood,Withtheventpipein

position,drillasmallholethroughboththeventpipeand

drafthood,Securethemtogetherwithasheetmetalscrew,

SeeFigure17.

DRAFT HOOD _ VENT_L $

There must be a minimum of 6 inches (153 mm) clearance

between single wall vent pipe and any combustible material. Fill and seal any clearance between single wall vent pipe and

combustible material with mortar mix, cement, or other

noncombustible substance. For other than single wall, follow vent pipe manufacturer's clearance specifications. To insure a tight fit of the vent pipe in a brick chimney, seal around the

vent pipe with mortar mix cement.

Failure to have required clearances between vent piping and combustible material will result in a fire hazard.

Be sure vent pipe is propedy connected to prevent escape of dangerous flue gases which could cause deadly asphyxiation.

• Flue gases may escape if vent p_peis not connected

• Do not store corrosive chemicals

in vicini_' of water heater.

• Chemical corrosion of flue and

vent system can cause serious

injury or death.

• Contact a qualified installer or

service agency

so.% I" I e.ArTHO00

VENT TO OUTDOORS

DRAFT HOOD

FIGURE17.

Obstructed or deteriorated vent systems may present serious health risk or asphyxiation.

The vent pipe from the water heater must be no less than the diameter of the draft hood outlet on the water heater and must

slope upward at least 1/4 inch per linear foot (21 mm per meter). See Figure 18,

CHIMNEY

Breathing carbon monoxide can cause brain damage

or death Always read and Lmderstand instruction manual

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors.

Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach and process chemicals are typical compounds which are potentially corrosive.

Gas Piping

Fire and Explosion Hazard

• Do not use water heater with any gas other than the gas

shown on the rating plate

, Excessve pressure to gas

control valve can cause serious injury or death

, Turn off gas lines during

installation

FIGURE18.

, Contact qualified installer or

service agency

Makesurethegassuppliedisthesametypelistedonthe modelratingplate.Theinletgaspressuremustnotexceed 14inchwatercolumn(3.5kPa)fornaturalandpropanegas

(LR)gas.Theminimuminletgaspressurelistedontherating plateisforthepurposeofinputadjustment.Ifthegascontrol valveissubjectedtopressuresexceeding1/2poundpersquare inch(3.5kPa),thedamagetothegascontrolvalvecouldresult

inafireorexplosionfromleakinggas

in improper and inefficient operation of the appliance, producing

carbon monoxide gas in excess of safe limits, which could

result in serious injury or death Contact your local Sears Service

Center or local gas supplier for any specific changes which

may be required in your area

Ifthemaingaslineshutoffservingallgasappliancesisused, alsoturn"OFF"thegasateachappliance.Leaveallgas appliancesshut"OFF"untilthewaterheaterinstallationis complete.

Agaslineofsufficientsizemustberuntothewaterheater Consultthecurrentedition of National Fuel Gas Code ANSI

Z223 1/NFPA 54 and your gas supplier concerning pipe size

There must be:

• A readily accessible manual shut off valve in the gas supply line serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help prevent dirt and foreign materials from entering the

gas control valve

• A flexible gas connector or a ground joint union between the shut offvalve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the water heater Use a soapy water solution, not a match or open flame Rinse off soapy solution and wipe dry

The minimum inlet gas pressure shown on the rating plate is that which will permit firing at the rated input

Fire and Explosion Hazard

, Use joint compound or tape

cornpatible with propane

• Leak test before operating heate_:

• Disconnect gas p;ping end shut-off valve before pressure

testing system

Use pipe joint compound or teflon tape marked as being resistant to the action of petroleum (Propane [LR]) gases

The appliance and its gas connection must be leak tested

before placing the appliance in operation.

The appliance and its individual shutoff valve shall be disconnected from the gas supply piping system during any

pressure testing of that system at test pressures in excess of

1/2 pound per square inch (3.5kPa). It shall be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply

piping system at test pressures equal to or less than 1/2 pound

per square inch (3.5kPa).

Connecting the gas piping to the gas control valve of the water

heater can be accomplished by either of the two methods shown in Figures 19 and 20.

Breathing Hazard - Carbon Monoxide Gas

!:'_::_"_" _;_: " for operation above 3,300 ft. (1,006 m)

_:, • High altitude orifice must be installed

iT*!i_: (1,676 m) for a:?_/i._ or 5,500 ft high altitude

models

_ _ q • Contact a qualified installer or service

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual.

If a standard model is installed above 3,300 feet (1,006 m) or a high altitude model is installed above 5,500 feet (1,676 m) the input rating should be reduced at the rate of 4 percent for each

1,000 feet (305 m ) above sea level which requires replacement of the burner orifice in accordance with National Fuel Gas Code

ANSI Z223.1IN FPA 54. Contact your local Sears Service Center or local gas supplier for further information.

Failure to replace the standard orifice with a high altitude orifice when installed at elevations above 3,300 feet (1,006 m) or

above 5,500 feet (1,676 m) for high altitude model) could result

agency.

Sediment Traps

iF, ,lvAvl. ii [

ire and Explosion Hazard

_,_ _ A Contaminants in gas lines can

_t_ _ •cause fire or explosion.

_ _. Clean all gas piping before

_! " _ installation.

, _ _ [ with NFPA54.

Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion.

Before attaching the gas line be sure that all gas pipe is clean on the inside. To trap any dirt or foreign material in the gas supply line, a drip leg (sometimes called a sediment trap)

must be incorporated in the piping. The drip leg must be readily accessible. Install in accordance with the Gas Piping section.

Refer to the latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54.

_ • Install drip leg in accordance

GROUND JO{NT

UNION GAS CONTROL

{OPTIONAL) VALVE

3" MIN. {SEDIMENT TRAP)

_)_[- DR{P LEG

(76.2 m

CAP

FIGURE 19. GAS PIPING WITH FLEXIBLE CONNECTOR.

A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation. The sediment trap shall be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an

effective sediment trap. Ifa tee fitting is used, it shall be installed

in conformance with one of the methods of installation, shown in Figures 19 and 20.

GROUND JOJNT'_ _ B L A_lk

(OPTIONAL)

UNION BLACK rlr_PiPE_

CONTROL

VALVE

3" MIN,

(76,2 m

CAP

FIGURE 20. GAS PIPING WITH ALL

BLACK IRON PIPE TO GAS CONTROL.

GAS

FOR YOUR SAFETY READ BEFORE LIGHTING

:rreO:so'

BEFORE OPERATING: ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES.

A. This appliance hasa pilotwhichmust belighted byhand.

When lighting the pilot, followthese instructions exactly.

B. BEFORE LIGHTING smellall aroundtheappliance area

for gas.Be sure tosmell next tothe floorbecause some gas is heavier than air andwill settle on the fleer.

WHATTO DO IFYOUSMELL GAS:

Do not try to light any appliance. Do not touch any electric switch; do not use any phone

inyour building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

LIGHTING INSTRUCTIONS

If you cannot reach your gas supplier, call the fire

department.

Use only your hand to pushin or turn the gas control knob. Never use tools. Ifthe knob will net push inor turn by hand, don't try to repair it, call a qualified service

technician. Force or attempted repairmay result ina fire

or explosion.

Do not use this appliance if any part has been under

water. Immediately call a qualified service technician to

inspect the appliance and to replace any part of the control system and any gas control which has been

under water.

_.. GASCONTROL KNOB

iGNITOR

GENERATOR

THERMOSTAT

DIAL

GAS CONTROL

1. _'_ STOP! Readthesafetyinformation _.# above on this label.

2. Set the thermostat to lowest setting (PILOT SETTING). Turn thermostat dial fully clockwise t_ until itstops.

3. Push thegas control knobdown slightly andturn clockwise (_ to"OFF", SEE FIGURE "A".

NOTE: Knob CANNOT beturned from "PILOT" to"OFF" unless it is pushed down slightly. Do not force.

4. Remove the outer burner door located below the gas control.

5. Wait five (5) minutes to clear out any gas. If you then smell gas,(_) STOP! Fellow"B" in the safety information

above on this label. Ifyou don't smellgas, go to next step.

6. This unit isequipped with a push button pilot ignitor,which is used to light the pilot. Locate the ignitor on the gas

control.

7. Turn gas control knob counterclockwise _ to "PILOT", SEEFIGURE "B".

8. The pilotis locatedon theright side of the burner.It can be located by looking through the glass view port while pressing the piezeigniter button several times. Lookfor a

spark at the pilotlocation,FIGURE"D".

FIGURE "A" FIGURE "B '_ FIGURE "C"

"OFF PO_IT!ON "PILOT" PO_ITION "ON" POSITION

TOPKNOB

MAIN BURNER

FIGURE "D"

9. Once the pilot has been found, push the gas knob all the way down. Immediately pressthe pilot ignitor buttonrapidly

(4) to (5) times. If the pilot will net light, repeat step (3)

through (9).

10. Continue to hold the gas control knob down for about one

(1) minute after the pilotis lit. Releasethe gas controlknob andit willpep back up. Pilot should remain lit.If itgoes out, repeat step (3) through (9). Itmay take several minutes for air to clear the lines before the pilot will light. If knob does not pop up when released, stop and immediately call your service technician or gas supplier.

If the pilot will not stay lit after several tries, turn the gas control knob clockwise f'_ to "OFF" and callyour service

technician orgas supplier. SEE FIGURE"A".

11. Once the pilotflame isestablishedreplacethe euter bumer door.

12. At arms length away, turn gas control knob counterclockwise _ to"ON". SEE FIGURE"C".

13. Set thermostat todesired setting.

scald injury. Consult the instruction manual

DANGER: Hotter water increases the risk of before changing temperature.

TO TURN OFF GAS TO APPLIANCE

1. Setthermostattothelowestse_ng(PILOTLIGHTING). 2. Pushgascontrelknebdownslightlyandtumclockwiset_to "OFF". Do not force. SEE FIGURE "A".

Temperature Regulation

Due to the nature of the typical gas water heater, the water temperature in certain situations may vary up to 30F° (16.7 C°)

higher or lower at the point of use such as, bathtubs, showers, sink, etc.

Any water heater's intended purpose is to heat water. Hot water is needed for cleansing, cleaning, and sanitizing (bodies,

dishes, clothing). Untempered hot water can present a scald hazard. Depending on the time element, and the people involved (adults, children, elderly, infirm, etc.) scalding may occur at different temperatures.

Water temperature ever 125°F

(52°C) can cause severe burns instantly resulting in severe injury

or death Children, the elderly, and the

physically or mentally disabled

are at highest risk for scald injury Fee/ water before bathing or

showering. Temperature limiting valves are

available

Read instruction manual for safe

temperature setting

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which will

satisfy space heating, clothes washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or physically/mentally handicapped. If

anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a

means such as a mixing valve, shall be used at the hot water taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware stores. Follow

manufacturer's instructions for installation of the valves. Before changing the factory setting on the thermostat, read the

Temperature Regulation section in this manual. See Figures

21 and 22.

Never allow small children to use a hot water tap, or to draw

their own bath water. Never leave a child or handicapped person

unattended in a bathtub or shower.

NOTE: A water temperature range of 120°F-140°F (49°C-60°C) is recommended by most dishwasher manufacturers.

The thermostat of this water heater has been factory set at its

lowest position. It is adjustable and must be reset to the desired temperature setting to reduce the risk of scald injury. The mark (A) indicative of approximately 120°F (49°0) is

preferred starting point. Some states have a requirement for a

lower setting.

Turn the water temperature dial clockwise ( f% ) to decrease the temperature, or counterclockwise ( _ ) to increase the

temperature.

Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the appliance.

GAS CONTROL KNOB

IGNITOR

GENERATOR

_i PIEZo

THERMOSTAT

DIAL

FIGURE21.

VERYHOT=approx.160°F(71°C)

C = approx. 150°F(66°C) B= approx. 140°F (60°C)

A = approx. 130°F (54°C)

A = approx. 120°F (49°C)

About 1/2 second about 1-1/2 seconds

Less than 5 seconds

About 30 seconds

More than 5 minutes

LOW = approx. 80°F (27°C)

FIGURE22.

Tank (Sediment) Cleaning

Burner Inspection

Sediment build-up on the tank bottom may create varying amount of noise and if left in the tank will cause permanent

tank failure, tn some water areas, you may not be able to drain all sediment deposits by simply draining the tank. In these

cases Mag-Erad (part no. 23600) can be used to help remove the sediment deposits. This may be ordered from the Sears Service Center. For ordering, refer to the Parts Order List

section.

Vent System Inspection

!'lvivf_,lr,t II

Carbon Monoxide and Fire Hazard

• Flue gases may escape if vent pipe is not connected.

• Be alert for obstructed, sooted or deteriorated vent system to avoid serious injury or death.

• Do not store corrosive chemicals in vicinity of water heater.

Flood damage to a water heater may not be readily visible or immediately detectable. However, over a period of time a

flooded water heater will create dangerous conditions which can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. Contact a Sears Service Center to replace a flooded

water heater. Do not attempt to repair the unit! It must be

replaced!

At least once a year a visual inspection should be made of the

main burner and pilot burner. See Figure 23.

You should check for sooting. Soot is not normal and will

impair proper combustion. Soot build-up indicates a problem that requires correction

before further use. Turn "OFF" gas to water heater and leave "OFF" until repairs are made, because failure to correct

the cause of the sooting can result in a fire causing death, serious injury, or property damage.

i • Chemical corrosion of flue and vent

Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual

At least once a year a visual inspection should be made of the venting system. You should look for:

• Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed.

• Damage or deterioration which could cause improper venting or leakage of combustion products.

• Rusted flakes around top of water heater.

Be sure the vent piping is properly connected to prevent escape of dangerous flue gasses which could cause deadly asphyxiation.

Obstructions and deteriorated vent systems may present serious health risk or asphyxiation.

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium

and sodium chloride, waxes, bleach and process chemicals are typical compounds which are potentially corrosive.

If when inspecting the vent system you find sooting or deterioration, something is wrong. Call the local gas supplier

to correct the problem and clean or replace the flue and venting before resuming operation of the water heater.

system can cause serious injury or death

FIGURE23.

Burner Cleaning

Fire or Explosion Hazard

Failure to properly reseal the combustion chamber will disable the flammable vapor _gnition resistance feature

ofthis water heater, which could result in death or serious

njury Contact your local Sears Service Center

for assistance

Read instruction manual before _._

installing, using or servicing ._

water heater

In the event your burner needs cleaning, following these instructions:

If inspection of the burner shows that cleaning is required, turn

the gas control knob clockwise ( f% ) to the "OFF" position, depressing slightly.

NOTE: The knob cannot be turned from "PILOT" to "OFF" unless knob is depressed slightly. DO NOT FORCE.

The burner needs to be removed for cleaning. Call the Sears

Service Center to remove and clean the burner and correct the problem that required the burner to be cleaned.

Housekeeping

Temperature-Pressure Relief Valve Operation

Vacuum around base of water heater for dust, dirt, and lint on a regular basis.

Fire and Explosion Hazard

* Do not obstruct combustion air

openings at the bottom of the

water heater

. Do not use or stere flammable

vapor products such as gasoline, solvents or adhesives in the

same room or area near water

heater or other appliance

• Visibly inspect air intake screen at least once every s_x months

and clean if accumulated lint

. Can cause serious injury or

death

AT LEAST ONCE EVERY SIX MONTHS A

VISUAL INSPECTION SHOULD BE MADE OF THE AIR INTAKE SCREEN. CLEAN IF LINT

ACCUMULATIONS ARE NOTICED.

The temperature-pressure relief valve must be manually operated at least once a year.

• Burn hazard

• Hot water discharge.

• Keep clear of relief valve discharge outlet.

When checking the temperature-pressure relief valve operation,

make sure that (1) no one is in front of or around the outlet of

the temperature-pressure relief valve discharge line, and (2) that the water discharge will not cause any property damage,

as the water may be extremely hot, see Figure 24.

TEMPERATURE PRESSURE

INSTALLED IN SUITABLEAREA: To insure sufficient ventilation and combustion air supply, proper clearances from the water

heater must be maintained. See Facts to Consider About the Location section. Combustible materials such as clothing,

cleaning materials, or flammable liquids, etc. must not be placed against or adjacent to the water heater because they

could catch on fire.

Anode Rod Inspection

Property Damage Hazard

. Avoid water heater damage ° Inspection and replacement of anode rod required

The anode rod is used to protect the tank from corrosion. Most hot water tanks are equipped with an anode rod. The submerged rod deteriorates to protect the tank. Instead of corroding the tank, water ions attack and eat away the anode

red. This does not affect the water's taste or color. The rod must be maintained to keep the tank in operating condition.

Anode deterioration depends on water conductivity, not necessarily water condition. A corroded or pitted anode rod

indicates high water conductivity and should be checked and/ or replaced more often than an anode rod that appears to be intact. Replacement of a depleted anode rod can extend the life of your water heater. Inspection should be conducted by calling the Sears Service Center for an authorized contractor. At

a minimum, the anede(s) should be checked annually after the warranty period.

DISCHARGE PiPE

FIGURE 24.

If after manually operating the valve, it fails to completely reset

and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new

one.

Ifthe temperature-pressure relief valve on the appliance weeps or discharges periodically, this may be due to thermal expansion. You may have a check valve installed in the water

line or a water meter with a check valve. Consult the Sears

Service Center for further information. Do not plug the temperature-pressure relief valve.

Draining

* Burn hazard

/_ • Hot water discharge.

_'_'-._ Keep hands clear of drain _* valve discharge.

The water heater should be drained if being shut down during freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

1. Turn the gas control knob to the "OFF" position.

2.CLOSEthecoldwaterinletvalvetothewaterheater.

3.OPENanearbyhotwaterfaucetandleaveopentoallowfor draining.

4.Connectahosetothedrainvalveandterminatetoan adequatedrain.

5.OPENthewaterheaterdrainvalvetoallowfortankdraining. NOTE:Ifthewaterheaterisgoingtobeshutdownand

drained for an extended period, the drain valve should be left open with hose connected allowing water to terminate to an adequate drain.

6. Close the drain valve.

5. Screw the handle and cap assembly back into the drain valve and retighten using a wrench. DO NOT OVER TIGHTEN.

6. Follow instructions in the Filling The Water Heater section.

7. Check for leaks.

8. Follow the lighting instructions in the Lighting section to restart the water heater.

_HANDLE AND

CAPASSEMBLYi

7. Follow instructions in the Filling The Water heater section.

8. Follow the lighting instructions in the Lighting section to restart the water heater.

Drain Valve Washer Replacement

(See Figure 25)

1. Turn "OFF" gas supply to water heater.

2. Follow "Draining" instructions.

3. Turning counter clockwise ( _ ), remove the hex cap below

the screw handle.

4. Remove the washer and put the new one in place.

_ _;ASHER

FIGURE 25.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting Guide of this manual.

If a condition persists or you are uncertain about the operation

of the water heater, let the Sears Service Center check it out. Contact Sears Service Center at:

1-800-4-MY-HOME (1-800-469-4663).

Start Up Conditions

Thermal Expansion

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the inlet water pressure is higher than 40 psi, the expansion tank's air pressure must be adjusted to match that pressure, but must not be higher than 80 psi.

Property Damage Hazard

• Avoid water heater damage

• It2stallthermal expansion tank if necessary

• Contact qualified installer or service agency

Water supply system may, because of such events as high line pressure, frequent cut-offs and the effects of water hammer have installed devices such as pressure reducing valves, check

valves, back flow preventers, etc., to control these types of problems. When these devices are not equipped with an

internal by-pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (thermal expansion} and closed systems do not allow

for the expansion of heated water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving

point of water heater's temperature-pressure relief valve is reached, the valve will relief the excess pressure. The

temperature-pressure relief valve is not intended for the constant relief of thermal expansion. This is an unacceptable

condition and must be corrected.

It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expansion tank to relieve the pressure built by thermal

expansion. Thermal expansion tanks are available from Sears stores and through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistance in controlling these situations, see Figure 26.

HOT COLD COLD WATER PRESSURE

WATER HEATER (3)

iNLET FITTING REDUCING

VALVE WITH

BM_PASS

z /

WATER SHUT-OFF

PRESSURE GAUGE INLET COLD

_ECOMMENDED iNSTALLATION

(VERTICAL MOUNTING)

WATER HEATER

COLD WATER

INLET FITT]NG FLOOR, CEILING JOIST, ETC.

PRESSURE

REDUCING

_" (1} BY-PASS

TANR

EXPANSION

/ t

PRESSURE GAUGE iNLET COLD

ALTERNATE RECOMMENDED INSTALLATION

{HORIZONTAL MOUNTING)

VALVE WITH

WATER SHUT-OFF

Thermal Expansion Tank Specifications

Model

Number

153.331020

153.331050

Tank Dimensions Pipe

Capacity in Inches Fitting

In Gallons Diameter Lenqth On Tank

2 8(203mm) 12-3/4(323mm) 3/4"Male 5 11(279mm) 14-3/4(375mm) 3/4"Male

Expansion Tank Sizing Chart

Inlet* Water Heater Capacity (Ganons}

Water

Pressure 30 40 50 66 82

Expansion 4Opel 2 2 2 5 5

Tank 50psi 2 2 2 5 5

Capacity 60psi 2 2 5 5 5

Needed 70psi 2 2 5 5 5

80psi 2 5 5 5 5

*Highest recorded inlet water pressure in a 24 hour period or regulated water pressure.

FIGURE26.

Strange Sounds

Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent harmful or dangerous conditions.

Condensation causes sizzling and popping within the burner area during heating and cooling periods and should be

considered normal. See Condensation section.

Draft Hood Operation

Check draft hood operation by performing a worst case depressurization of the building. With all doors and windows closed, and with all air handling equipment and exhaust fans operating such as furnaces, clothes dryers, range hoods and

bathroom fans, a match flame should still be drawn into the

draft hood of the water heater with its burner firing. If the flame

isnotdrawntowardthedrafthoed.shutoffwaterheaterand makenecessaryairsupplychangestocorrect.

Condensation

from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which must all be present for the odor

to develop:

• a concentration of sulfate in the supply water.

Whenever the water heater is filled with cold water, some condensate will form while the burner is on. A water heater

may appear to be leaking when infact the water is condensation. This usually happens when:

• A new water heater is filled with cold water for the first time.

• Burning gas produces water vapor in water heaters, particulady high efficiency models where flue temperatures are lower.

• Large amounts of hot water are used in a short time and the refill water in the tank is very cold.

Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall onto the burner or other hot surfaces to produce a "sizzling" or

"frying" noise.

Excessive condensation can cause pilot outage due to water running down the flue tube onto the main burner and putting out the pilot.

Because of the suddenness and amount of water, condensation water may be diagnosed as a "tank leak". After

the water in the tank warms up (about 1-2 hours), the condition should disappear.

• little or no dissolved oxygen in the water.

• a sulfate reducing bacteria within the water heater. (This harmless bacteria is non-toxic to humans.)

• an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater models by replacing the anode(s) with one of less active

material, and then chlorinating the water heater tank and all hot water lines. Contact Sears Service for further information

concerning an Anode Replacement Kit #9001453 and this Chlorination Treatment.

If the smelly water persists after the anode replacement and chlorination treatment, we can only suggest that chlorination or aeration of the water supply be considered to eliminate the water problem.

Do not remove the anode leaving the tank unprotected. By doing so, all warranty on the water heater tank is voided.

"AIR" In Hot Water Faucets

Do not assume the water heater is leaking unfil there has been enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The water heater must be sized properly to meet the family's

demands for hot water including dishwashers, washing machines and shower heads.

Excessive condensation may be noticed during the winter and early spring months when incoming water temperatures are at

their lowest.

Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and

water vapor.

Smoke Odor

It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil from metal parts, and will disappear in a short while.

Operational Conditions

Smelly Odor

In each water heater there is installed at least one anode rod (see parts section) for corrosion protection of the tank. Certain

water conditions will cause a reaction between this rod and the water. The most common complaint associated with the

anode red is one of a "rotten egg smell". This odor is derived

• Flamr_ab/e hydrogen gases may be present

• Keep all ignition sources away from faucet when

turning on hot water

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely

flammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water faucet,

located farthest away, be opened for several minutes before any electrical appliances which are connected to the hot water system are used (such as a dishwasher or washing machine).

If hydrogen gas is present, there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened. There must be no smoking or open flame

near the faucet at the time it is open.

High Temperature Shut Off System

This water heater is equipped with an automatic gas shutoff system. This system works when high water temperatures are present. Turn "OFF" the entire gas supply to the water

heater. The high temperature shutoff is built into the gas control valve. It is non-resettable. If the high temperature shutoff activates, the gas control valve must be replaced. Contact your gas supplier.

Operational Conditions (Continued)

Leakage Checkpoints

ILII/I ,L

ii:

Read this manual first, Then before checking the water heater make sure the gas supply has been turned "OFF", and never

turn the gas "ON" before the tank is completely full of water.

Never use this water heater unless it is completely filled with

water. To prevent damage to the tank, the tank must be filled with water. Water must flow from the hot water faucet before

turning "ON" gas to the water heater, see Figure 27.

A Water at the draft hood is water vapor which has condensed

out of the combustion products. This is caused by a problem

in the vent. Contact the gas utility.

B. *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

C. *The anode rod fitting may be leaking.

D. Small amounts of water from temperature-pressure relief

valve may be due to thermal expansion or high water

pressure in your area.

E. *The temperature-pressure relief valve may be leaking at

the tank fitting.

R Water from a drain valve may be due to the valve being

slightly opened.

I,I

FIGURE27.

Read and understand instruction mam._al and safety messages

before installing, operating or

servicing this water heater.

Failure to follow instructions and

safety messages could result hi

death orserious injury InstrLction Manual must remain

with water heater

G. *The drain valve may be leaking at the tank fitting.

H. Combustion products contain water vapor which can

condense on the cooler surfaces of the tank. Droplets form and drip onto the burner or run on the floor. This is common

at the time of start-up after installation and when incoming water is cold.

Water in the water heater bottom or on the floor may be from condensation, loose connections, or the relief valve.

DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective

steps taken.

Leakage from other appliances, water lines, or ground seepage

should also be checked.

* To check where threaded portion enters tank, insert cotton

swab between jacket opening and fitting. If cotton is wet, follow "Draining" instructions in the Periodic Maintenance

section and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow Filling the Water

Heater instructions in the Installing the New Water Heater

section.

Theseguidelinesshouldbeusedbyaqualifiedserviceagent.CallSearsServiceat1-8004-MY-HOME(1-800-469-4663)

forassistance.Informtheassociatethatthisisa"Flammable Vapor Ignition Resistant" Product.

Improperly sealed, hot or cold supply connection,

WATER LEAKS

LEAKING T&P VALVE

SMELLY ODORS

PILOT WILL NOT LIGHT

BURNERWlLL NOT Dirty or clogged air intake screen. Clean and reinstall air intake screen.

STAY LIT Flame arrestor openings blocked. Contact Sears Service to

PILOT OUTAGE Thermoceuple tip is not in contact with pilot flame. Insert thermocouple correctly.

NOTENOUGH Low gas pressure. Contact your gas supplier.

HOTWATER Incoming water is unusually cold. Allow more time for heater to re-heat.

WATER TOO HOT Thermostat set too high. Refer toTEMPERATURE REGULATION.

WATER HEATER SOUNDS Condensation dripping on burner. Refer toCONDENSATION.

SIZZLING - RUMBLING Sediment or calcium in bottom of heater tank. Clean sediment from tank. Refer to DRAINING

SOOTING Improper combustion. No adjustment available. Contact Sears Service

VENTGASODORS

relief valve, drain valve, or thermostat threads. Leakage from other appliances or water lines. Condensation of flue products.

Thermal expansion in closed water system. Improperly seated valve.

High sulfate or mineral content in water supply.

Bacteria in water supply. Gas control knob not positioned correctly.

Main gas supply off. Igniter tip more than 1/8" from pilot hood. Thermoceuple malfunction.

Thermoceuple TCO malfunction. Melted insulation on ignitor wire or shorting

of ignitor wire. High ambient room temperature.

Wire disconnected from spark ignitor. Reconnect wire connector to spark ignitor. Broken electrode or electrical wire. Replace pilot assembly.

Piezo Ignitor generator fails to operate or Replace Piezo Ignitor generator. malfunctions.

Thermoceuple TCO malfunction. Replace pilot assembly. High ambient room temperature. Contact Sears Service to

Defective Gas Control. Replace Gas Control. Dirty pilot burner. Clean pilot assembly.

Dirty or clogged air intake screen. Clean and reinstall air intake screen.

Thermoceuple malfunction. Replace pilot assembly. Thermoceuple TCO malfunction. Replace pilot assembly. Defective Gas Control. Replace Gas Control.

Heater not lit or thermostat not on. Refer to LIGHTING INSTRUCTIONS. Thermostat set too low. RefertoTEMPERATURE REGULATION.

Heater undersized. Reduce hot water use.

Leaking hot water pipes or fixtures. Have plumber check and repair leaks. High temperature limit switch activated. Contac tSears Service to

Lack of supply air. Improperly installed vent piping.

Downdraft. Poor combustion.

Tighten threaded connections.

Inspect other appliances near water heater. Refer to CONDENSATION.

Install thermal expansion tank (DO NOT plug T&P valve).

Check relief valve for proper operation

(DO NOT plug T&P valve). Drain and flush heater thoroughly, then refill.

Chlorinate or aerate water supply.

Refer to LIGHTING INSTRUCTIONS.

Turn on main gas shutoff valve. Adjust ignitor tip.

Replace pilot assembly. Replace pilot assembly.

Contact Sears Service to determine cause.

determine cause.

instructions in Maintenance section of manual.

to determine cause.

Contact Sears Service to determine cause.

POWER MISER TM 9 GAS WATER HEATER

153,339210 HA

153.339260

153.339360 153,339410 HA 153,339460

40 Gallon Short High Altitude 40 Gallon Short 30 Gallon

40 Gallon High Altitude 40 Gallon

BURNERASSEMBLY

Key No. Part Description 153.339210 HA

1 BurnerAssembly (Incudes items 2-7) 9003489 2 Burner Head** 9003385

3 Burner Orifice** 9003492 !#35! 4 Burner Tube w/Rubber Boot** 9003468

5 PilotAssembly w/Grommet** 9003542 6 InnerDoor** 9003398

7 Inner DoorGasket 9003401 8 Flue Baffle 9003402

9 Flue Restrictor 9003445

10 Drafthood 9003405

11 Air Intake Screen 9003406 12 InletTube 9003500 13 Gas ControlValve F145-1278

14 TemperatureAdjustment Knob F145-1280 15 DrainValve 9003482

16 DrainValve Washer 9001584 17 Outer Doer 9003409

18 Piezo I_nitor w/Bracket 9003410 19 Nipplew/Heat Trap 9000948

20 Anode Rod 9003465 21 Temperature-Pressure ReliefValve 9003466

22 Viewport Assembly 9003414

*23 InstructionManual 184483-000 *24 Mag-Erad 23600

* Net Shown.

** Includes Inner Door Gasket

Now that you have purchased your gas water heater, should a need ever exist for repair parts or service, simply contact any Sears Service Center or call 1-800-4-MY-HOME (1-800-469-4663). Besure to provide

all pertinent facts when you call or visit.

All parts listed may be ordered from any Sears Service Center and by calling 1-800-366-PART (1-800-366-7278). If the parts you need are not stocked locally, your order will be electronically

transmitted to a SEARS Repair Parts Distribution Center for handling.

Model Numbers

153.339260 153.339360 153.339410 HA 153.339460

9003379 9003380 9003490 9003381 9003385 9003385 9003385 9003385

9003493 f#33) 9003493 !#33) 9003492 (#35) 9003493 !#33)

9003468 9003530 9003391 9003391 9003530 9003530 9003531 9003459 9003398 9003399 9003400 9003400 9003401 9003401 9003401 9003401

9003480 9003403 9003403 9003403 9003445 9003445 9003445 9003445

9003405 9003405 9003405 9003405 9003406 9003406 9003406 9003406

9003500 9003463 9003463 9003463 F145-1278 F145-1278 F145-1278 F145-1278 F145-1280 F145-1280 F145-1280 F145-1280

9003482 9003448 9003464 9003464

9001584 9001584 9001584 9001584

9003409 9003409 9003409 9003409

9003410 9003410 9003410 9003410

9000948 9000948 9000948 9000948

9003465 9003465 9003465 9003465

9003466 9003466 9003466 9003466

9003414 9003414 9003414 9003414

1844834300 184483-000 1844834300 184483-000

23600 23600 23600 23600

WHENORDERINGREPAIRPARTS,ALWAYSGIVETHEFOLLOWING INFORMATION:

MODELNUMBER SERIAL NUMBER

TYPE GAS- NATURAL OR PROPANE (L.Ft)

PARTDESCPJPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

POWER MISER TM 9 GAS WATER HEATER

153,339511HA 153,339560 153,339760

153,339960

1 BURNERASSEMBLY

Key No. Part Description 153.339511 HA 153.339560 153.339760 153.339960

1 Burner Assembly tlncludes items 2-7 t 9003491 9003382 9003383 9003384

2 Burner Head** 9003385 9003385 9003421 9003422

3 Burner Orifice** 9003492 t#35) 9003493 t#33) 9003494 (#31) 9003495 (#50)

4 Burner Tube w/Rubber Boot** 9003468 9003468 9003389 9003392

5 PilotAssembly w/Grommet** 9003531 9003459 9003496 9003541

6 Inner Door** 9003398 9003398 9003398 9003400 7 Inner Door Gasket 9003401 9003401 9003401 9003401

8 Flue Baffle 9003403 9003403 9003497 9003403 9 Flue Restrictor 9003445 9003445 9003498 9003445

10 Draftheod 9003405 9003405 9003499 9003405

11 Air IntakeScreen 9003406 9003406 9003406 9003406 12 InletTube 9003473 9003473 9003501 9003463 13 Gas ControlValve F145-1278 F145-1278 F145-1278 F145-1279

14 TemperatureAdiustment Knob F145-1280 F145-1280 F145-1280 F145-1280 15 DrainValve 9003448 9003448 9003448 9003464

16 Drain Valve Washer 9001584 9001584 9001584 9001584 17 Outer Door 9003409 9003409 9003409 9003409

18 Piezo I£tniterw/Bracket 9003410 9003410 9003410 9003410 19 NipplewHeat Trap 9000948 9000948 9000948 9000948

20 Anode Rod 9003465 9003465 9000379 9003465 21 Temperature-Pressure Relief Valve 9003466 9003466 9000071 9003466

22 Viewport Assembly 9003414 9003414 9003414 9003414

*23 InstructionManual 184483-000 1844834300 1844834300 1844834300 *24 Mag-Erad 23600 23600 23600 23600

* Not Shown.

** Includes Inner DoorGasket

All parts listed may be ordered from any Sears Service Center and by calling 1-800-366-PART (1-800-366-7278). If the parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.

50 Gallon High Altitude 50 Gallon

50 Gallon High Recovery 40 Gallon (L,P.)

Model Numbers

WHENORDERINGREPAIRPARTS,ALWAYSGIVETHEFOLLOWING INFORMATION:

MODELNUMBER SERIALNUMBER TYPE GAS- NATURAL OR PROPANE(L.Ft)

PARTDESCPJPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

FULL ONE YEAR WARRANTY ON WATER HEATER

For oneyear from the date of purchase, when yourSears Kenmore water heater isinstalledand operated in asingle-family residence in accordance with the instructions in this manual, Sears will:

1.Repair defects in material or workmanship in this water heater, free of charge.

2.Furnish and install a new current model water heater ofequal capacity and quality, free ofcharge, if aleak occurs inthe tank.

LIMITED WARRANTY ON TANKS THAT LEAK

After one yearandthrough 9 yearsfrom date of purchasefor water heaters usedina single-tamily residence, ifa leak occursinthe tank, Sears will furnish anew currentmodel water heaterof equal capacity and quality. You will be chargedfor any installation.

LIMITED WARRANTY ON PARTS

After one year and through 9 years from the date of purchase, when your Sears Kenmore water heater is used in a single-family

residenceand is installed and operated inaccordance with theinformation inthis manual, ifa partfails dueto materialsor workmanship, Sears will furnish areplacement free of charge. Youwill be charged for labor.

Ifthe water heater issubject to commercial, institutional, industrial or use in residences of twofamilies or more, the above warranty

coverage for tanks that leak is effectivefor 2 years from the date of purchase and the above parts warranty iseffective for I year from the date of purchase.

Toobtain warranty service, SIMPLY CALL 1-800-4-MY-HOME®(1-800-469-4663). This warranty applies onlywhile this product isin

use in the United States.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Sears, Roebuck and CO, Dept 817 WA, Hoffman Estates, IL 60179

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears warrants the installation.

Acharge will be made on service calls due to poor or incomplete installation. These include:

a.Adjusting thermostat c. Leaks in pipes or fittings e.Condensation b. Lightingpilot d. Improper venting

MASTER PROTECTION AGREEMENTS

• Fast help by phone- phone support from a Sears technician on products requiring in-home repair, plusconvenient repairscheduling.

Congratulations on making a smart purchase. Your new Kenmore ® productisdesigned and manufactured for yearsofdependable operation.

But likeall products, itmay requirepreventive maintenance or repairfrom time to time. That's when having a Master Protection Agreement can save you money and aggravation.

Purchase a Master Protection Agreement now andprotect yourself from unexpected hassle and expense.

• Power surge protection against electrical damage due to power fluctuations.

• Rental reimbursement if repair of your covered product takes longer than promised.

Once you purchase the Agreement, asimple phone call isallthat ittakes for you to schedule service. You can call anytime day or night, or schedule aservice appointment online.

The Master Protection Agreement also helps extend the life of your new product. Here's what's included in the Agreement:

Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of

• Expert Service by our 12,000 professional repair specialist.

professionalism you can count on to help prolong the lifeof your new purchase foryears to come. Purchaseyour Master ProtectionAgreement

• Unlimited service and nocharge for parts and laboron allcovered

today!

repairs.

Some limitations and exclusions apply. For prices and additional

• "No-lemon" guarantee - replacement of your covered product if

information call 1-800-827-6655.

four or more product failures occur within twelve months.

SEARS INSTALLATION SERVICE

• Product replacement if your covered product can't be fixed.

For Sears professional Installation of home appliances, garage door

• Annual Preventive Maintenance Check at your request - no openers, waterheaters, and other major home items, inthe U.S.A., call extra charge. 1-800,4-MY-HOME®.

For in-home major brand repair service

Call 24 hours a day, 7 days a week (U.S.A. and Canada)

(1-800-469-4663)

www.sears.com

The model number of yourwater beateris found on the model rating plate onthe front of the water beater.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Kenmore 153339960, 153339760, 153339560, 153339511HA, 153339460 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual