Kenmore 153338750, 153338702, 153338550, 153338502, 153338450 Owner’s Manual
...
_A/R8
Gas Water Heater
Owners Manual
FOR POTABLE WATER HEATING ONLY
NOT SUITABLE FOR SPACE HEATING
NOT FOR USE IN
MOBILE HOMES
MODEL NUMBERS:
153.338400 40 Gal. High Altitude
153.338450 40 Gal.
153.338502 50 Gal. High Altitude
153.338550 50 Gal.
t 53.338702 75 Ga]. High Altitude
t 53.338750 75 Ga]
I
• installation • Operation • Repair Parts
For Your Safe USEDBYTH_SWATERHEATER
WARNING: If the information in these
instructions are not followed exactly, a
fire or explosion may result, causing prop-
erty damage, personal injury or dea_li.
-Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance.
. Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
- i'f you can not reach your gas supplier,
call the fire department.
-Installation and service must be per-
formed by a qualified installer, service
agency or the gas supplier.
ty AN ODORANT IS ADDED TO THE GAS
WARNING
Improper installation, adjustment, alter-
ation, service or maintenance can cause
DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE. Refer to this man-
ual for assistance or consult the local
Sears Service Center or gas utility for
! further information.
WARNING
Flammable vapors may be drawn by air
currents from other areas of the sTruc-
ture to this appliance.
WARNING
READ THE GENERAL SAFETY SECTION
BEGINNING ON INSIDE COVER AND
THEN THIS ENTIRE MANUAL BEFORE
INSTALLING OR OPERATING THIS
WATER HEATER.
10
Z
Save this Manual for Future Reference.
WARNING
Improper installation, adjustment, alteration, serviceor mainte-
nance can cause DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE. Refer to this manual for assistance or
consultyour local Sears Service Center for further information.
WARNING
At the time of manufacture this water heater was provided with
a combination temperature-pressure relief valve c:ertifled by a
nationally recognized testing laboratory that maintains periodic
inspection of production of listed equipment or materials, as
meeting the requirements for Relief Valves and Automatic Gas
ShutoffDevices for Hot Water Supply Systems, and the latest
edition of ANSI Z21.22 and the cove requirements of ASME. If
replaced, the valve must meet the requirements of local codes,
but not Jessthan a combination temperature and pressure reJief
valve certified as meeting the requirements for Relief Valves
and Automatic Gas Shutoff Devices for Hot Water Supply
Systems,ANSI Z21.22 by a nationaJly recognized testing labo-
ratory that maintains _eriodic inspection of production of listed
equipment or materials.
T_e valve must be marked with a maximum set pressurenot to
exceed the marked hydrostatic working pressure of the water
heater (150 Ibs./sq. in.) and a discharge capacity not less than
the water heater input rate as shown on the model ratin_
plate. (Electric heaters - watts divided by 1000 x 3415 equal
BTU/Hr. rate.)
Your local jurisdictional authority, while mandating the use of a
temperature-pressure relief valve complying with ANSI Z21.22
and ASME, may require a valve model different from the one
furnishedwith the water heater.
Compliance with such local requirements must be satisfied by
the installer or end user of the water heater with a locally pre-
scribedtemperature-pressure reJiefvalve installed in the desig-
nated opening in the water heater in place of the factory fur-
nishedvalve.
For safeoperation of the water heater, the relief valve must not
be removed from it's designatedopening or pJugged.
The temperature-pressure reJiefvalve mustbe i_n_stalleddirectly
into the fitting of the water heater designated for the relief
valve. Position the valve downward and provide tubing sothat
any discharge will exit only within 6 inches above, or at any
distance below the structural floor. Be certain that no contact
is made with any live eJectrica]part. The discharge opening
must not be blocked or reducedln size under any ctrcum-
stances.Excessive length, over 30 feet, or useof more than four
elbows can cause restriction and reduce the discharge capacity
of the valve.
No valve or other obstruction is to be placed between the
relief valve and the tank. Do not connect tubing directly to
dischargedrain unlessa 6_air gap is provided. To prevent bod-
ily injury, hazard to life, or property damage, the relief valve
must be allowed to discharge water in quantities should clr-
cumstances demand. If the discharge pipe is not connected to
a drain or other suitable means, the water fJow may cause
property damage.
The Discharge Pipe:
--Must not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplingsor other restrictions.
--Must not be plugged or blocked.
--Must be of material listed for hot water distribution.
--Must be installed so as to allow complete drainage of both
the temperature-pressure relief valve, and the discharge
pipe.
--Must terminate at an adequate drain.
--Must not have any valve between the relief valve andtank.
WARNING
WATER HEATERSEQUIPPED FOR ONE TYPE GAS ONLY: This
water heater is equippedfor one type gasonly. Check the model
rating plate near the gas control valve for the correct gas. DO
NOT USETHIS WATER HEATERWITH ANY GAS OTHER THAN
THE ONE SHOWN ON THE MODEL RATING PLATE.Failure t_
use the correct gas can cause problems which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTYDAMAGE. It
loOUhave any questions or doubts consult your gas supplier or
cal utility.
WARNING
Afire can start if combustiblematerialssuchas clothing,cleaning
materials, or flammable liquids are placed againstor next to the
water heater.
WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS)ARE LIKELYTO BE PRESENTOR STORED (GARAGES,
STORAGE,AND UTILITY AREAS,ETC): Flammable liquids (such
as gasoline, solvents,propane (LP) or butane, etc.), all of which
emit flammablevapors, may be improperly storedor used in such
areas. The gaswater heater pilot fight or main burner can i_nite
suchvapors. The resultingflashback and fire can causedeath or
seriousburnsto anyonein the area, aswell asproperty damage.
If installation in such areas is your only option, then the
installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor at
least 18 inches. While this may reduce the changes of
flammable vapors from a floor spill being ignited, gasoline
and other flammable substances should never be stored or
used in the same room or area containing a gas water heater
or other open flame or sparkproducing appliance.
NOTE: Flammable vapors may be drawn by air currents from
otherareasof the structure to the appliance.
WARNING
HOTTERWATERCAN SCALD:Water heatersare intendedto pro-
duce hot water. Water heatedto a temperaturewhich will satisfy
clothes washing, dish washing, and other sanitizing needs can
scaldand permanently injure you upon contact. Somepeople are
more likely to be permanently injured by hot water than Others.
Theseinclude the elderly, children, the infirm, or physically/men-
tally, handicapl_ped.If anyone,usinghot.water coa_e_inour home fits
Into one of these groups or If there is a local or state law
requiring a certain temperature water at the hot water tap, then
you musttake special precautions. In addition to usingthelowest
possibletemperature settin_ that satisfiesyour hot w-aterneeds,
sometype of tempering device, suchas a mixingvalve, shouldbe
usedat the hot water tapsused by thesepeople or at the water
heater. Mixing valves are available at plumbing supply or hard-
ware stores.Follow manufacturers instructionsfor installation of
the valves.Before changingthe factory settingon the thermostat,
read the "Temperature Regulation"sectionin this manual.
WARNING
BEFORE LIGHTING [PROPANE (L.P.) GAS WATER HEATERS]:
Propane(L.P.)gasis heavierthan air. Shouldthere be a leak in the
system, the gas will settle near the ground. Basements, crawl
spaces,skirtedareasunder mobile homes(even when ventilated),
closetsand areasbelow groundlevel will serveas pocketsfor the
accumulationof this gas.Beforeattempting to light or relight the
water heater's pilot or turnin_ on a nearby electrical light switch,
be absolutelysLJrethere is no-accumulatedgasin the area. Search
for odor of gas by sniffingat _round level in the vicinity of the
appliance.If odor isdetected, follow stepsindicated at For Your
-- /t
Safety"on the coverpage of this manual then leavethe premises.
WARNING
Thiswaterheater must not be installed directly on carpeting.
Carpeting must be protected by a metal or wood panel heneat_h
the applianceextending beyond the full width anddepth of the
appliance by at least3 inches (76.2mm) in any direction, or if the
appliance isinstalled in an alcove or closet, the entire floor must
be coveredby the panel. Failureto heedthiswarning may resultin
afire hazard.
WARNING
A gas water heater cannot operate properly without the correct
amountof air for combustion.Do notinstall in a confinedarea such
as a closet,unlessyou provide air asshown in the "LocatingThe
New WaterHeater" section. Neverobstructthe flow of ventilation
air. If youhaveany doubtsor questionsat all, call your gascompa-
ny or SearsServiceCenter.Failureto provide the proper amount of
combustion air can result in a fire or explosion and can cause
DEATH,SERIOUSBODILY INJURY,OR PROPERTYDAMAGE.
WARNING
If this water heater will be used in beauty shops,barber shops,
cleaningestablishments,or self-service laundries with dry cleaning
equ]pmentrit is imperativethat the water heater or water heaters
be installed so that combustionand ventilationair be taken from
outsidetheseareas. Referto the "LocatingThe New Water Heater"
sectionof this manual and also the latest edition of the National
Fuel Gas Code, ANSI Z223.1, also referred to as NFPA 54 for
specificsprovided concerningair required.
WARNING
VENT DAMPERS- Any vent damper, whether it is operated ther-
mally or Otherwise must be removed if its use inhibits proper
_raftingof the water heater. - -
, hermally Operated Vent Dampers:Gas-fired water heaters hav-
ing thermal efficiency in excessof 80% may produce a relatlvelv
I .....
ow tlue gas temperature. Such temperatures may not be high
enoughto properly open thermally operated vent dampers. This
woulo causespillageof flue gasesandmay causecarbon monox-
idepoisoning.
Vent dampersmust bear evidenceof certification as complying
with the latest edition of American National Standard ANSI
Z21.68 (ANSI Z2t.66 & 67, respectively,cover electrlcal]y and
mechanically actuated vent dampers). Before installation of any
vent damper,consult your local SearsServiceCenter or the _as
utility forfurther information.
WARNING
1. The appliance and itsindividual,shutoffvalve must be discon-
nectedfrom the gas supplyp_pingsystemduring any pressure
testingof the gassystemat test pressuresin excessof Y_pound
per squareinch (3.SkPa).
2. The appliancemustbe isolatedfrom the gassupplypiping sys-
tem by closingits individual manual shutoff valve (luring any
pressuretestingof the gassupply pipingsystemat testpressures
equalor lessthan '/2poundpersquareihch (3.5kPa).
WARNING
Sootbuild-up indicatesa problemthat requirescorrection before
further use.Turn "OFF' gasto water heater and leave "OFF" until
repairsare made, becausefailure to correctthe causeof the soot-
mg can result in a fire or explosion causingDEATH, SERIOUS
BODILY INJURY,OR PROPERTYDAMAGE.
WARNING
The water heater with draft hood installedmustbe properlyvent-
_]to a chimne},which terminates outdoors. Never operate the
•vater Iteater unlessit isvented to the outdoorsand hasadequate
air supply, to avoid risks of improper operation, explosion or
asphyxlatmn.
WARNING
Obstructed or deteriorated vent systemsmay present a serious
health risk or asphyxiation.
WARNING
Chemical vapor corrosion of the flue and vent system may
occur if air for combustion contains certain chemical vapors.
Spray can propellants, cleaning solvents, refrigerator and air
conditioner refrigerants, swimming pooJ chemicals, calcium
and sodium chloride, waxes, bleach, and process chemicals
are typical compoundswhich are potentially corrosive.
WARNING
Minimum clearancesbetween thewater heater and combustible
constructionare 1'*at the sidesand rear, 4" at the front, and 6'*
from the vent pipe. Clearance from the top of the jacket is 18"
on most models. Note that a lesser dlmension may be allowed on
some models. Refer to the label on the water Eeater attached
adjacentto the gascontrol valve for all clearances.
WARNING
HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a long period of time
(generally two weeks or more). Hydrogen gas is extremely
flammable and explosive. To prevent the possibility of injury
under these conditions, we recommend the hot water faucet
be opened for several minutes at the kitchen sink before any
electrical appliances which are connected to the hot water
systemare used (such as a dishwasher or washing machine). If
hydrogen gas is present, there will probably be an unusual
soundsimilar to air escaping through the pipe asthe hot water
faucet is opened. There must be no smoking or open flame
near the faucet at the time it is open.
WARNING
INSULATING JACKETS: When installing an external water
heater insulation jacket on agaswater heater:
a. DO NOT cover the temperature-pressure relief valve.
b. DO NOT put insulation over any part of the top of the gas
water heater.
c. DO NOT put insulation over the gas control valve or gas
control valve/burner cover,or any accessareasto the burner.
d. DO NOT let insulation around the gas water heater to gel
within 8 inches of the floor {air must get to the burner).
e. DO NOT cover or remove operatin_ instructions, and safe-
ty related warning labels andmalenals affixed to the water
heater.
Failure to heed this will result in the possibility of a fire or
explosion.
WARNING
Do not usethis appliance if any part of it hasbeen under water.
Immediately call a Sears ServiceTechnician to inspectthe appli-
ance and to replace the gascontrol or any part of the burnersys-
tem which hasbeen under water.
CAUTION
WATER HEATERSEVENTUALLY LEAK:Installation of the water
heater mustbe accomplishedin sucha manner that if the tank or
any connections should leak, the flow of water will not cause
damage to the structure. When suchlocations cannot be avoid-
ed, a suitable drain pan should be installed under the water
heater. Drain pans are available at your local Searsstore. Such a
drainpan must benot greater than 1V2inches deep, havea mini-
mum length and width of at least 2 inchesgreater than the water
heater dimensionsand must bepiped to an adequate drain. The
pan must not restrict combustJ_onair flow. Under no circum-
stancesis the manufacturer or Sears to be held liable for any
water damage in connection with this water heater.
General Safety..................................................................................................................................2,3
Tableof Contents............................................................................................................................4
Introduction .........................................................................._..................................................................s
Specifications ........................................................................................................................................s
Preparing for the New Installation .........................................................................
Materials and Basic Tools Needed .....................................................i....................6
Materials Needed .................................................................................................................................................. 6
Basic Tools ............................................................................................................................................................ 6
Removing the Old Water Heater ..............................................................................z
Locating the New Water Heater. ...............:.............................................................a,9
Facts to Congider About Location .......................................................................................................................... 8
Combustion Air and Ventilation for Appliances Located in Unconfined Spaces ..................................................... 9
Combustion Air and Ventilation for Appliances Located in Confined Spaces ......................................................... 9
Installing the New Water Heater ......................................................................10-t4
Water Piping ........................................................................................................................................................ 10
Temperature-Pressure Re[ief Valve ....................................................................................................................... 11
Filling the Water Heater ....................................................................................................................................... 12
Venting ................................................................................................................................................................ 12
Gas Piping ........................................................................................................................................................... 13
_nstallation Checklist ........................................................................................................................................... 14
Lighting ...................................................................................................................................................1s,16
Temperature Regulation ......................................................................................................17
For Your
Start Up Conditions ............................................................................................................................................. 18
Condensation .................................................................................................................................................... 18
Smoke/Odor ...................................................................................................................................................... 18
Thermal Expansion ............................................................................................................................................ 18
Strange Sounds.................................................................................................................................................. 18
Operational Conditions .................................................................................................................................. 18,19
Smelly Water................................................................................................................................................ 18,19
"Air" in Hot Water Faucets................................................................................................................................. 19
High Temperature Shut Off System.................................................................................................................... t9
Not Enough or No Hot Water ............................................................................................................................ 19
Water Is Too Hot................................................................................................................................................ 19
Information .........................................................................................................._8,_9
Periodic Maintenance ........................................................................................................2o,21
Venting System Inspection ................................................................................................................................... 20
Burner Inspection ................................................................................................................................................ 20
Burner Cleaning .................................................................................................................................................. 20
Housekeeping ..................................................................................................................................................... 20
Temperature-Pressure Relief Valve Operation ...................................................................................................... 21
Tank Sediment Cleaning ...................................................................................................................................... 21
Draining .............................................................................................................................................................. 21
Drain Valve Washer Replacement ....................................................................................................................... 21
Service ................................................................................................................................................................ 21
Leakage Checkpoints ................................................................................................................22
" __epanrParts ......................................................................................................................................26,27
g,l l _
warranty ...................................................................................................................................................28
About Your Warranty ............................................................................. :............................................................. 28
SearsInstallation Policy ....................................................................................................................................... 28
SearsInstallation Warranty .................................................................................................................................. 28
Thank You forpurchasingaSearswaterheater.
Properly installed and maintained, it should give you
years of trouble free service. If you should decide that you
want the new water heater professionally installed by
Sears contact the local Sears Service Center or any Sears
store. They will arrange for prompt, quality installation by
Sears authorized contractors.
Abbreviations Found In This Instruction Manual
A.G.A. - American Gas Association
A.N.S.I. - American National Standards Institute
N.F.P.A. - National Fire Protection Association
WARNING
This gas-fired water heater is design certified by the
American Gas Association Laboratories under
American National Standards for Gas Water Heaters.
The installation must conform with this manual, Local
Codes and with the latest edition of the National Fuel
Gas Code, ANSI Z223.1.
This publication is available from your local govern_
ment or public library, gas company, or by writing
NEPA, Batterymarch Park, Quincy, MA 02269.
MODEL
NUMBER
153,338400
I53.338450
153.338502
153.338550
153.338702
153.338750
TANK
CAPACITY
IN GALLONS
40
40
50
50
75
75
TYPE
OF
GAS
NATURAL
NATURAL
NATURAL
NATURAL
NATURAL
NATURAL
B.T.U.
RATE
40,000
40,000
40,000
40,000
55,000
55,000
1. Read the "General Safety" section, pages 2 and 3 of 3.
this manual first and then the entire manual carefully.
If you don't follow the safety rules, the water heater
will not operate properly. It could cause DEATH, SERI-
OUS BODILY INJURYAND/OR PROPERTYDAMAGE. 4_
This manual contains instructions for the installation,
operation, and maintenance of the gas-fired water
heater. It also contains warnings through out the man-
ual that you must read and be aware of. All warnings
and all instructions are essential to the proper opera-
tion of the water heater and your safety. Since we can-
not put everything on the first few pages, READ THE
ENTIRE MANUAL BEFORE ATTEMPTING TO 5.
INSTALL OR OPERATETHE WATER HEATER.
2. The installation must conform with the instructions in
this manual; gas company rules; and Local Codes, or
in the absence of Local Codes, with the latest edition
of the National Fuel Gas code, ANSI Z223.1, also
referred to as NFPA 54_ This publication is available
from your local government or public iibrary or gas
company or by writing NFPA, Batterymarch Park,
Quincy, MA 02269.
RECOVERY RATE
GALS. PER
HOUR
46.0
46.0
46.0
46.0
59.2
59.2
If after reading this manual you have any questions or
do not understand any portion of the instructions, call
the Sears Service Center.
Carefully plan the place where you are going to put the
water heater. Correct combustion, vent action, and vent
pipe installation are very important in preventing death
from possible carbon monoxide poisoning and fires.
Examine the location to ensure the water heater com-
plies with the "Locating the New Water Heater" sec-
tion in this manual,
For California installation this water heater must be
braced, anchored, or strapped to avoid falling or mov-
ing during an earthquake. See instructions for correct
installation procedures. Instructions may be obtained
from your local dealer, wholesaler, public utilities or
California Office of the State Architect, 400 P Street,
Sacramento, CA 95814.
MINIMUM
VENT
PIPE
3" or 4"
3" or 4"
3" or 4"
3" or 4"
DIMENSIONS IN INCHES
HEIGHT TO
DIAMETER IACKET TOP
18" 60"
18" 60"
20" 59V/'
20" 59%"
4"
4"
24" 60"
24" 60"
Materials Needed
To simplify the installation Sears hasavailabJe the installa-
tion parts shown below. You may or may not need all of
these materials, depending on your type of installation.
wmler
__mw_ef
CoupEtn_s
COMPRESSION COUPLINGS
FOR CONNECTING TO
COPPER PLUMBING WITH-
OUT SWEAT SOLDERING EXPANSION TANKS FOR
CONDITIONS AVAIL-
ABLE IN 2 GALLON AND
5 GALLON CAPACITY
THROUGH LOCAL
WATER HEATER
INSTALLATION KIT WITH
FLEXIBLE CONNECTORS FOR
3/4" GALVANIZED OR
1/2_COPPER PLUMBING
O THERMAL EXPANSION
VENT ELBOW SEARS SERVICE CENTERS
VENT EXTENSION
Basic Tools
You may or may not need all of these tools, depending on
your type of installation. These tools can be purchased at
your local Sears store.
Pipe Wrenches (2) 14"
Screwdriver
Tin Snips
6 Foot Tape of Folding Rule
Garden Hose
Drill
Pipe dope or Teflon Tape
i
J
FLEXIBLE WATER
HEATER GAS CON-
NECTOR WITH
WATER HEATER STAND 24"x24_x18 _'
FOR USE WITH WATER HEATERS INSTALLED
IN RESIDENTIAL GARAGES HAVING A DIAM-
FITTINGS
ETER 24" OR LESS AND A RATED CAPACITY
WATER HEATERS HAVING A DIAMETER 18"
OR LESS AND AVAILABLE IN 28" DIAMETER
FOR WATER HEATERS HAVING A DIAMETER
75 GALLONS OR LESS
AVAILABLE IN 20 _ DIAMETER FOR
ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING
Tubing Cutters or Hacksaw
Propane Torch
Soff Solder
Solder Flux
Emery_Cloth
Wire Brushes
DRAIN PANS
26 _'OR LESS
GARDEN HOSE 6 FOOT TAPE
SLOT-HEAD SCREWDRIVER PIPE
PHILLIPS SCREWDRIVER
PIPE DOPE (SQUEEZE TUBE)
(USE FOR WATER AND GAS CONNECTIONS)
_ WRENCH
ROLL OF TEFLON TAPE
(USE ONLY ON WATER
CONNECTIONS)
HACKSAW
3/4 _ WIRE BRUSH
_RUSH
ROLL OF LEAD FREE
SOFT SOLDER
ROLL OF EMERY
CLOTH
PROPANE TORCH
SOLDER FLUX TUBING CUTTER
/tOF FPZ the
Turn gas supply to the water heater.
' WARNING
ing all gas appliances is used, also shut
"OFF" the gas at each appliance. Leave
all gas appliances shut "OFF" until the
If the main gas line shutoff valve serv- !
water heater installation is completed.
Turn "OFF" the water supply to the
water heater at the water shut off
valve or water meter. Some installa-
tions require that the water be
turned off to the entire house.
I
I
®
Q Disconnect vent pipe from the draft hood
where they connect to the water heater. In most
installations the vent pipe can be lifted off after
any screw or other attached devices are removed.
Dispose of the draft hood. The new water heater
has the draft hood which must be used for proper
operation.
Q a. lf you have copper piping to the
Q Disconnect the temperature-pres-sure relief valve drain fine. When
®
the
water heater, the two copper water
pipes can be cut with a hacksaw
approximately four inches away
from where they connect to the
water heater. This will avoid cutting
off the pipes too short. Additional
cuts can be made later if necessary.
the water heater is drained, discon-
nect the hose from the drain valve.
Close the drain valve. The water
heater is now completely discon-
nected and ready to be removed.
Check again to make sure the gas
®
supply is "OFF" to the water heater,
Then disconnect the gas supply con-
nection from the gas control valve.
Attach a to water heater
drain valve and put the other end in
a floor drain or outdoors. Open the
water heater drain valve, Open a
nearby hot water faucet which will
relieve pressure in the water heater
and speed draining,
The water passing out of the drain valve may be
extremely hot. To avoid being scalded, make
sure all connections are tight and that the water
flow is directed away from any person.
hose the
WARNING
b. If you have galvanized pipe to the
®
Mineral buildup or sediment may have accumulated
in the old water heater. This causes the water heater
to be much heavier than normal and this residue, if
spilled out, could cause staining.
water heater, loosen the two galva-
nized pipes with a pipe wrench at
the union in each line. Also dis-
connect the piping remaining to
the water heater. These pieces
should be saved since they may be
needed when reconnecting the
new water heater. Disconnect the
temperature-pressure relief valve
drain line. When the water heater
is drained, disconnect the hose
from the drain valve. Close the
drain valve. The water heater is
now completely disconnected and
ready to be removed.
CAUTION
Facts to Consider About the
Location
You should carefully choose an indoor location for the
new water heater, because the placement is a very impor-
tant consideration for the safety of the occupants in the
building and for the most economical use of the appli-
ance. This water heater is not for use in mobile homesor
outdoor installation.
Whether replacing an old water heater or putting the
water heater in a new location, the following critical
points must be observed.
1. The location selected should be indoors as close as
practical to the gas vent or chimney to which the
water heater vent is going to be connected, and as
centralized with the water piping system as possible.
The water heater, as all water heaters, will eventually
leak. Do not install without adequate drainage provi-
sions where water flow will cause damage.
CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of the
water heater must be accomplished in such a manner
that if the tank or any connecHons should leak, the flow
of water will not cause damage to the structure. When
such locations cannot be avoided, a suitable drain pan
should be installed under the water heater. Drain pans
are available at your local Sears store. Such a drain pan
must be no greater than 1% inches deep, have a mmP
mum length and width of at least 2 inclies greater than
the water heater dimensions and must be piped to an
adequate drain. The pan must not restrict combustion air
flow. Under no circumstances is the manufacturer or
Sears to be held liable for any water damage in connec-
tion with this water heater.
WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED
GARAGES, STORAGE AND UTILITY AREAS, ETC):
Flammable liquids (such as gasoline, solvents, propane (LP)
or butane, etc.) or other substances (such as adhesives,
etc.), all of which emit flammable vapors, may be improper-
ly stored or used in such areas. The gas water heater pilot
light or main burner can ignite such vapors. The resulting
flashback and fire can cause death or serious burns to any-
one in the area, as well as property damage.
If installation in such areas is your only option, then the
installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor at
least 18 inches. While this may reduce the changes of
flammable vapors from a floor spill being ignited, gasoline
and other flammable substances should never be stored or
used in the same room or area containing a gas water
heater or other open flame or spark producing appliance.
Also, the water heater must be located and/or protected so
it is not subject to physical damage by a moving vehicle.
NOTE: Flammable vapors maybe drawn by air currents
from other areas of the structure to the appliance.
WARNING
Propellants of aerosol sprays and volatile compounds,
(cleaners, chlorine based chemicals, refrigerants, etc.) in
addition to being highly flammable in many cases, will
also change to corrosive hydrochloric acid when exposed
to the combustion products of the water heater. The
results can be hazardous, and also cause product failure.
2. The location selection must provide adequate clearances
for servicing and proper operation of the water heater.
WARNING
This water heater must not be installed directly on carpet-
ing. Carpeting must he protected by a metal or wood panel
beneath the appliance extending be}_ondthe full width and
depth of the appliance by at least 3 inches (76.2mm) in any
direction, or if the appliance is installed in an alcove or
closet, the entire floor must be covered by the panel.
Failure to heed this warning may result in a fire hazard.
WARNING
Minimum clearances between the water heater and com-
bustible construction are 1" at the sides and rear, 4" at the
front, and 6" from the vent pipe. Clearance from the top of
the jacket is 18" on most models. Note that a lesser dimen-
sion may be allowed on some models. Refer to the label on
the water heater attached adjacent to the gas control valve
for all clearances.
12" MAX,
6" MI_-'.
[
Figure 1 ]
VENTILATION
AIR
OPENINGS O
DOOR
FRONT VIEW
OF DOOR
6'' MIN.
i
! 2" MAX,
l " MIN.
TOP VIEW
OF CLOSET
WITHOUT DOOR
ii
DOOR i
TOP VIEW
OF CLOSET
WITH DOOR
.... _._ 13. MI N
AIR DUCT
WARNING
A gas water heater cannot operate properly without the
correct amount of air for combustion. Do not install in a
confined area such as a closet, unless you provide air as
shown in Figures 1-5. Never obstruct the flow of ventila-
tion air. If you have any doubts or questions at all, call
your gas company or Sears Service Center. Failure to pro-
vide the proper amount of combustion air can result ,'n a
fle or explosion and can cause DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE.
WARNING
If this water heater will be used in beauty shops, barber
shops, cleaning establishments or self-service laundries
with dry cleaning equipment, it is imperative that the
water heater or water heaters be installed so that combus-
tion and ventilation air be taken from outside these areas.
Refer to the "Locating the New Water Heater" section of
this manual and also the latest edition of the National Fuel
Gas Code, ANSI Z223.1, also referred to as NFPA 54 for
specifics provided concerning air required.
I
" MIN.
0
_'ombustion Air and Ventilation
for Appliances Located in
Unconfined Spaces
Unconfined Space is a space whose volume is not lessthan 50
cubic feet per 1,000 Btu per hour of the aggregate input rating
of all appliances installed in that space. Rooms communicating
directly with the space in which the appliances are installed,
through openings not furnished with doors, are considered a
part of the unconfined space
fn unconfined spaces in buildings, infiltration may be adequate
to provide air for combustion, ventilation and dilution of flue
gases. However, in buildings of tight construction (for example,
weather stripping, heavily insulated, caulked, vapor barrier,
etc.), additional air may need to be provided using the methods
described in Combustion Air and Ventilation for Appliances
Located in Confined Spaces.
Combustion Air and Ventilation
for Appliances Located in
Confined Spaces
Confined Space is a space whose volume is less than 50 cubic
feet per 1,000 Btu per hour of the aggregate input rating of all
appliances installed in that space.
a, ALL AIR FROM INSIDE BUILDINGS:
(See Page 8 Figure 1, and Figure 2 below)
The confined space shall be provided with two permanent
openings communicating directly with an additional room(s)
of sufficient volume so that the combined volume of all
spaces meets the criteria for an unconfined space. The total
input of all gas utilization equipment installed in the com-
bined space shall be considered in making this determina-
tion. Each opening shall have a minimum free area of one
square inch per 1,000 BTU per hour of the total input rating
of all gas utilization equipment in the confined space, but
not less than 100 square inches. One opening shal] com-
mence within 12 inches of the top and one commencing
within 12 inches of the bottom of the enclosure.
1. When directly communicating with the outdoors, each
opening shall have a minimum free area of 1 square inch
per 4,000 BTU per hour of total input rating of all equip-
ment in the enclosure. (See Figure 3.)
2. When communicating with the outdoors through vertical
ducts, each opening sha[t have a minimum free area of 1
square inch per 4,000 BTU per hour of total input rating
of all equipment in the enclosure. (SeeFigure 4.)
Q_IIdNEY I:>FtGAS VENT
Figure 4 ]
3. When communicating with the outdoors through horizon-
tal ducts, eachopening sh_.llhave a minimum free area of
1 square inch per 2,000 BTU per hour of total inputrating
of all equipment in the enclosure. (SeeFigure5.)
h-n
[ ]
b. ALL AIR FROM OUTDOORS: (see Figures 3-5)
The confined space shall be provided with two perma-
nent openings, one commencing within 12 inches of the
top and one commencing within 12 inches from the bot-
tom of the enclosure. The openings shall communicate
directly, or by ducts, with the outdoors or spaces (crawl or
attic) that freely communicate with the outdoors.
Figure5 I
4. When ducts are used, they shall be of the same cross-sec-
tional area as the free area of the openings to which they
connect. The minimum short side dimension of rectangular
air ducts shall not be less than 3 inches. (See Figure 5.)
5. Louvers and Grilles: In calculating free area, consideration
shall be given to the blocking effect of louvers, grilles or
screens protecting openings. Screens used shall not be
smaller than '/4 inch mesh. If the free area through a design
of louver or grille is known, it should be used in calculat-
ing the size opening required to provide the free area spec-
ified. If the design and free area is not known, it may be
assumed that wood louvers will be 20-25 percent free area
and metal louvers and griIIes will have 60-75 percent free
area. Louvers and grilles shall be fixed in the open position
or interlocked with the equipment so that they are opened
automatically during equipment operation.
6. Special Conditions Created by Mechanical Exhausting or
Fireplaces: Operation of exhaust fans, ventilation systems,
clothes dryers or firepJaces may create conditions requiring
special attention to avoid unsatisfactory operation of
installed gas uti]ization equipment.
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