Kenmore 153337960, 153337262, 153337162 Owner’s Manual

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Owners Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING

NOT FOR USE IN

MOBILE HOMES

Model No.

153.337113

153.337162

153.337213

153.337262

153.337362

153.337413

153.337462

153.337513

153.337562

153.337613

153.337662

153.337762

153.337862

153.337960

50 Gal. Short HighAltitude 50 Gal. Short

40 Gal. Short High Altitude 40 Gal. Short

30 Gal.

40 Gal. HighAltitude

40 Gal.

50 GaL High Altitude

50 Gal. 65 Gal. High Altitude

65 Gal. 50 Gal. High Recovery

65 Gal. High Recovery

40 Gal. (LP.)

POWER MISERTM9

GAS WATER HEATER

• Safety Instructions

• Installation

• Operation

For Your Safety

AM ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER

WARNING: If the information .in these instructions are not fol- lowed exactly, a .fire or explosion may result, causing property damage, personal injury or death.

• Care and Maintenance

• Troubleshooting

• Parts List

Caution:

Read and Follow

All Safety Rules and

Operating Instructions Before First Use of

This Product.

Save this Manual for Future Reference.

-Do not store or use gasoline or other flammable vapors and liq-

uids in the vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS : Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your

building. . . ,

Immediately call your _as supp.lier from a neighbor s phone.

i Follow the gas suppher'sinstructions.

If you can not reach your gassuppher, call the fire department.

-Installation and service must be performed by a qualified installer, service agency or the gas supplier.

&WARNING

Improper installation, adjustment, alteration, service or maintenance

can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM- AGE. Refer to this manual for assistance or consult the local Sear

Service Center or gas utility for further information.

&WARNING

Flammable vapors may be drawn by air currents from other areas

of the structure to this appliance.

&WARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE

COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERATING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

Improper installation, adjustment, alteration, service or I

. h'WARNING . I

maintenance can cause DEATH, SERIOUS BODILY I INJURY,OR PROPERTY DAMAGE. Refer to this man.u-

al for assistance or Consult your local Sears Service I

Center for further information. I

i ," i AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS

'ONLY: This water heater is equipped for one type gas

only. Check the model rating plate near the gas control

valve for the correct gas. DO NOT USE THIS WATER !HEATER WITH ANY GAS OTHER THAN THE ONE

SHOWN ON THE MODELRATING PLATE. Failure to

!usethe correct gascancauseproblems which can result in IDEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult yourgassupplieror localutility.

A,WARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ- UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR

STORED (GARAGES, STORAGE, AND UTILITY AREAS, ETC): Flammable liquids (such as gasoline, solvents,

propane(LP) or butane, etc.), allof whichemit flammable

vapors, may be impropedy stored or used in such areas. The gaswater heater pilot light or main burner canignite

such vapors. The resulting flashback and fire can cause death or serious burnsto anyone in the area, as well as

property damage.

If installation in such areas is your only option, then the

installation must be accomplishedin a way that the pilot flame and main burner flame are elevated from the floor

at least 18 inches.While this may reduce the chancesof flammable vaporsfrom a floor spill being ignited,gasoline

and other flammable substancesshouldnever be storedor used in the same room or area containing a gas water

heater or other openflame or spark producingappliance. NOTE: Flammable vapors may be drawn by air currents from other areas of the structure to the appliance.

AWARNING

If this water heater will be used in beauty shops,barber

shops, cleaning establishments, or self-service laundries with dry cleaning equipment, it is imperative that the

water heater or water heaters be installed so that com- bustion and ventilation air be taken from outside these areas. Refer to the "Facts to Consider About the Location" section of this manual and also the latest edi-

tion of the National Fuel Gas Code, ANSI Z223.1, also

!referred to as NFPA 54 for specificsprovided concerning Iair required.

I A,W..A.RNING I

A fire can start if combustiblematerials suchas cloth!ng, cleaningmaterials, or flammable IKluidsare placed ag;unstI

or nextto the water hea_, J

AWARNING

At the time of manufacture this water heater _ provid- ed with a combination temperature-pressures relief valve

certified by a nationally recognized testing laboratory that maintains periodic inspectionof production of listed

equipment or materials, as meeting the requirements for Relief Valvesand Automatic Gas Shutoff Devices for

Hot Water Supply Systems, and the latest edition of ANSI Z21.22 and the code requirements of ASME. If

replaced, the valve must meet the requirements of local codes,but not lessthan a combination temperature and

pressure relief.valve certified as meeting the require-

ments for Rehef Valves and Automatic Gas Shutoff Devicesfur Hot Water Supply Systems,ANSI Z21.22 by a nationally recognized testing laboratory that maintains

periodic inspection of production of listed equipment or materials.

The valve must be marked with a maximum set pressure not to exceed the marked hydrostaticworking pressure of the water heater (150 Ibs./sq. in.) and a discharge capacity not less than the water heater input rate as shown on the model rating plate. (Electric heaters - watts dividedby 1000 x 3415 equal BTU/Hr. rate.) Your local jurisdictional authority, while mandating the

use of a temperature-pressure relief valve complying with ANSI Z21.22 and ASME, may require avalve model different from the one furnishedwith the water heater.

Compliance with suchlocal requirements must be satis- fied by the installer or end user of the water heater with

a locally prescribed temperature-pressure relief valve

installedin the designatedopeningin the water heater in place of the factory furnishedvalve.

For safe operation of the water heater, the relief valve must not be removed from it's designated opening or

plugged. The temperature-prossure relief valve must be installed directly into the fitting of the water heater designated for the relief valve. Position the valvedownwardand pro- vide tubing so that any dischargewill ex'_ only within 6 inches above, or at any distance below the structural floor. Be certain that no contact is made with any live electrical part. The discharge opening must not be

I • . I

blocked or reduced n smzeunder any cmrcumstances.

Excessivelength ever 30 feet or useof more than four

elbows can cause restriction and reduce the d_scharge

capacityof the valve. No valve or other obstruction is to be placed between

the relief valve and the tank. Do not connect tubing

directly to dischargedrain unlessa 6" air gap is provided. To prevent bodily injury, hazard to life, or property dam- age, the relief valve must be allowed to dischargewater in quantities should circumstances demand. If the dis-

chargepipe isnot connected to a drain or other suitable means,the water flow may causeproperty damage.

The Discha_e Pipe:

Must not be smaller in sizethan the outlet pipe size of the valve, or have any reducing couplings or other

restrictions.

Must not be pluggedor blocked. Must beof material listed for hot water distribution.

Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, and the

dischargepipe.

Must terminate at an adequate drain. Must not have any valve between the relief valve and tank,

Safety Precautions

&WARNING

A gaswater heater cannot operate properly without the correct amount of air for combustion.Do not installin a

confined area such a closet, unless you provide air as

showninthe "Facts to ConsiderAbout the Location" sec-

tion. Never obstructthe flowof ventilationair. If you have any doubts or questions at all, call your gas company.

Failure to provide the proper amount of combustion air can resultin a fire or explosionand can CAUSE DEATH, SERIOUS BODILY INJURY,OR PROPERTYDAMAGE.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot water. Water heated to a tam-

)erature which will satisfyclothes washing,dish washing,

and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likelyto

be permanently injured by hot water than others. These

includethe elderly,children,the infirm,or physically/men- tally handicapped.If anyone usinghot water in your home fits into oneof these groupsor if there is a local code or

statelaw requiring a certain temperature water at the hot

water tap, then you musttake specialprecautions.In addi.

tion to usingthe lowestpossibletemperature setting that

satisfiesyour hot water needs, a means suchas a mixing

valve,should be usedat the hot water taps usedby these

people or at the water heater. Mixingvalvesare available

at plumbing supplyor hardware stores. Follow manufac-

turers instructions for installation of the valves. Before

changingthe factory setting on the thermostat, read the

"Temperature Regulation"section in this manual.

AWARNING

Soot build-up indicates a problem that requires correc- tion before further use. Turn "OFF" gasto water heater

and leave "OFF" until repairs are made, becausefailure to correct the cause of the sootingcan result in a fire or explosion causing DEATH, SERIOUS BODILY INJURY,

OR PROPERTY DAMAGE.

AWARNING

This water heater must not be installed directly on car-

petlng.Carpeting must be protected .bya metal orwood panel beneath the appliance extending beyond the full

width and depth of the appliance by at least 3 inches (76.2mm) in any direction, or if the applianceisinstalled

in an alcove or closet,the entire floor must be coveredby the panel. Failure to heed this warning may result in a

fire hazard.

AWARNING

VENT DAMPERS- Anyvent damper,whether it is.operat- ed thermally or otherwise must be removed if its use

inhibitsproperdraftingofthe water heater.

Thermally Operated Vent Dampers: Gas-fired water

heaters having thermal efficiencyin excessof 80% may producea relatively lowflue gastemperature. Suchtem- peratures may not be highenoughto properlyopenther-

mally operated vent dampers.This wouldcausespillageof fluegasesand maycausecarbonmonoxidepoisoning.

Vent dampers must bear evidenceof certificationas com-

plying with the latest edition of American National Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,

cover electrically and mechanically actuated vent dampers). Beforeinstallationof any vent damper, consult your localSears Service Center or the gasutility for fur-

ther information.

_,WARNING

• The applianceandits individualshutoff valvemustbe dis- connectedfrom the gassupply piling systemduringany pressure testing of the gassystem at test pressuresin excessof ½poundper squareinch(3.SkPa).

• The appliance must be isolatedfrom the gassupplypip- ing system by dosing its individualmanualshutoffvalve during any pressuretesting of the gassupplypipingsys- tem at test pressuresequal or lessthan % pound per

squareinch(3.SkPa).

AWARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER HEATERS]: Propane (I-R) gas is heavierthan air. Should there be a leak inthe system,the gaswill settle near the ground. Basements, crawl spaces,skirted areas under

mobile homes (even when ventilated), closetsand areas below groundlevelwill serve as pocketsfor the accumula- tion of this gas.Before attempting to light or relight the water heater's pilot or turning on a nearby electricallight

switch,be absolutelysure there is no accumulatedgas in the are_ Searchfor odor of gasbysniffingat ground level in the vicinity of the appliance. If odor is detected, follow

steps indicatedat "For Your Safety" on the cover pageof this manualthen leavethe premises.

AWARNING

Chemical vapor corrosion of the flue and vent system

may occurif air for combustioncontainscertain chemical vapors.Spray can propellants,cleaningsolvents,refrigera- tor and air conditioner refrigerants, swimming pool

chemicals, calcium and sodium chloride, waxes,bleach,

and processchemicalsare typical compoundswhich are

potentiallycorrosive.

AWARNING

Obstructed or deteriorated vent systemsmay present a

serioushealthriskor asphyxiation.

Safety Precautions continued on page 4.

Safety Precautions

AWARNING I

The water heater _ draft hood installed must be prep- I erly vented to a chimney which terminates outdoors, i

[ Never operate the water heater unless it is vented to the [

outdoors and h.as adequate air supply to avoid risks ofl

I improper operation, explosion or asphyxiation. }

&WARNING

Minimum clearances between the water heater and com- bustible construction are I" at the sides and rear, 4" at the

front, and 6" from the vent pipe. Clearance from the top

of the jacket is 18" on most models. Note that a lesser

dimension may be allowed on some models. Refer to the

label on the water heater adjacent to the gas control valve

for all clearances.

I .AWARNING I

Do not use this apphance if any part of.it has been under

water, Immediately call a Sears Service Technician to [ Inspect the appliance and to replace the gas control or any I

part of the bumar system which has been under water.

_,CAUTION

WATER HEATERS EVENTUALLY LEAK_ Installation of

the water heater must be accomplished in such a manner that if the tank or any connections should leak, the flow

of water will not cause damage to the structure. For this

reason, it is not advisable to install the water heater in an

attic or upper floor. When such locations cannot be i

avoided, a suitable drain pan should be installed under the water heater. Drain pans are available at your local Sears store. Such a drain pan must be not greater than

1I/2 inches deep, have a minimum length and width of at

east 2 inches greater than the water heater dimensions and must be piped to an adequate drain. The pan must not restrict combustion air flow. Under no circumstances

is the manufacturer or Sears to be held liable for any water damage in connection with this water heater.

&WARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot water system that has not been used for a long period of

time (generally two weeks or more). Hydrogen gas is

extremely flammable and explosive. To prevent the possi- bility of injury under these conditions, we recommend the hot water faucet be opened for several minutes at the

_itehen sink before any electrical appliances which are

connected to the hot water system are used (such as a

dishwasher or washing machine), If hydrogen gas is pre- sent, there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened. There must be no smoking or open flame near

the faucet at the time it is open.

AWARNING

INSULATING JACKETS: When installing an external

rater heater insulation jacket on a gas water heater:

DO NOT cover the temperature-pressure relief valve. DO NOT put insulation over any part of the top of the

gaswater heater. DO NOT put insulation over the gas control valve or gas

control valve/burnar cover, or any access areas to the burner.

DO NOT let insulation around the gas water heater to get within 8 inches of the floor (air must get to the

burner). DO NOT cover or remove operating instructions, and

safety related warning labels and materials affixed to the

water heater.

Failure to heed this will result in the possibility of a Ere or

Iexplosion.

Table of Contents

Safety Precautions ............................................................................................................................................2.

Table of Contents ................................................................................................................................................5

Customer Re.s_onsibilities .......................................................................................................................6

Product Specincations ..................................................................................................................................6

Materials and Basic Tools Needed ............................................................................................... 7

Materials Needed ...................................................................................................................................................................... 7

Basic Tools ................................................................................................................................................................................ 7

- --""Installation Instructions ........................................................................................................................8-16

Removing the Old Water Heater ............................................................................................................................................... 8

Facts to Consider About the Location ....................................................................................................................................... 9

Combustion Air and Ventilation for Appliances in Unconfined Spaces ................................................................................... 10

Combustion Air and Ventilation for Appliances in Confined Spaces ....................................................................................... 10

Water Piping ........................................................................................................................................................................... 11

Tempe,_tu_-Pressure l_lief Valve ........................................................................................................................................... 12

Filling the Water Heater .......................................................................................................................................................... 13

Venting .............................................................................................................................................................................. 13-14,

Gas Piping ......................................................................................................................................................................... 14-15

Installation Checklist .............................................................................................................................................................. 16

---Operating Instructions .........................................................................................................................17-19

Fighting ......... 7............................................................................................................................................................... [-.17-18

Temperature Regulation .......................................................................................................................................................... 19

Service and Adjustment ...................................................................................................................... 20-22

Tank (Sediment) Cleaning ...................................................................................................................................................... 20

Venting System Inspection ...................................................................................................................................................... 20

Burner Inspection ................................................................................................................................................................... 20

Burner Cleaning ..................................................................................................................................................................... 20

L.E Gas Control Valve & Burner Assembly Replacement Information .................................................................................... 21

Draining ................................................................................................................................................................................. 21

Temperature-Pressure Relief Valve Operation .......................................................................................................................... 21

Drain Valve Washer Replacement ........................................................................................................................................... 22

Housekeeping ......................................................................................................................................................................... 22

Service .................................................................................................................................................................................... 22

Troubleshooting Guide ........................................................................................................................23-25

Start Up Conditions ............................................................................................................................................................... 23

Condensation ........................................................................................................................................................................ 23

Smoke/Odor ......................................................................................................................................................................... 23

Thermal Expansion ............................................................................................................................................................... 23

Strange _un& ...................................................................................................................................................................... 23

Operational Conditions .......................................................................................................................................................... 24

Smelly Water ......................................................................................................................................................................... 24

Air in Hot Water Faucets ...................................................................................................................................................... 24

High Temperature Shut Off System ...................................................................................................................................... 24

Not Enough or No Hot Water .............................................................................................................................................. 24

Water is too Hot ................................................................................................................................................................... 24

Leakage Checkpoints .............................................................................................................................................................. 25

Parts ---OrderList...............................................................................................................................................28-35

Customer Responsibilities

Thank You for purchasinga Sears water heater.

Properly installed and maintained, it should give you years of

trouble free service. If you should decide that you want the new water heater professionally installed by Sears call the local Sears Service Center or any Sears store. They will arrange for prompt, quality installation by Searsauthorized contractors.

Abbreviations Pound In This Instruction Manual

I.A.S. - International Approval Services, A Division of CSA

A.N.S.I. - American National Standards Institute

N.EEA. - National Fire Prevention Association

AWARNING

This gas.fired water heater is design certified by the International Approval Services,A Divisionof CSA under

American National Standard/CSA Standardfor Gas Water

Heaters ANS Z21.10.1 • CSA 4.1 (latest edition). The installation must conformwith this manual, Local Codes

and with the latest editionof the National Fuel Gas Code, ANSI Z223. I.

Thispubhcationisavailable from your local.g_.ernment or public library, gas company, or by writing NFPA,

Batterymarch Park, Quincy,MA 02269.

• Read the "Safety Precautions" section, pages 2 through 4 of

this manual first and then the entire manual carefully. If you don't follow the safety rules, the water heater will not operate PNjroperly.It could cause DEATH, SERIOUS BODILY

URYAND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation, opera- tion, and maintenance of the gas-fired water heater. It also contains warnings through out the manual that you must read and be aware of, All warningsand all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ

THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER. The installation must conform with the instructions in this

manual; gas company rules; and Local Codes, or in the

absence of LocalCodes, with the latestedition of the National

Fuel Gas code, ANSI Z223.1, also referredto as NFPA 54. This publication is available from your local government or

public library or gas company or by writing NFPA, Battetymarch Park, Quincy, MA 02269.

If after reading this manual you have any questions or do not

understand any portion of the instructions, call the Sears

Service Center.

Carefully plan the place where you are going to put the water heater. Corsect combustion, vent action, and vent pipe instal-

lation are very important in preventing death from possible

carbon monoxide poisoning and fires. Examine the location to ensure the water heater complies with

the "Facts to Consider About the Location" section in this

manna].

For California installation this water heater must be braced, anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce- dures. Instructions may be obtained from your local dealer,

wholesaler, public utilities or California Office of the State Architect, 400 P Street, Sacramento, CA 95814.

Product Specifications

MODEL NUMBER

153.337113

153.337162

153.337213

153.337262

153.337362

153.337413

153.337462

153.337513

153.337562

153.337613

153.337662

153.337762

153.337862

153.337960

TANK

CAPACITY

IN GALLON_

50 50 40

40 40

65 50

65 40

TYPE

GAS

NATURAL NATURAL NATURAL

NATURAL

NATURAL NATURAL

NATURAL NATURAL NATURAL

NATURAL NATURAL

PROPANE

B.T.U.

RATE

40,000 40,000

40,000

40,000 40,000

40,000

52,500

50,000

40,000

RECOVERY

RATE GAI.S.

, PER HOUR

@90OFRISE

4O.9

40.9

40.9 40,9

40,9 40,9

40.9 53,7

51.2

40.9

MINIMUM

VENT

PIPE

3" or 4" 3" or 4" 3" or 4" 3" or 4"

3" or 4"

Y' or 4" 3" or 4"

3" or 4"

Y' or 4"

4" 4"

3" or 4"

DIMENSIONS IN INCHES

HEIGHT TO

DIAMETER

22"

20"

16" 18"

18"

20"

22"

20"

22"

18"

ACKET TOP

49" 49"

47½" 47½"

57½"

58¼" 58W'

58" 58"

59½"

59½" 58¾"

59'A" 58¼"

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may or may not need all of'these materi-

als, depending-on your type of installation.

WATER HEATER STAND 24"x24"xl 8"

FOR USE WITH WATER HEATERS

_i_ a//a//on

THERMAL SYPHONING

INSTALLED IN RESIDENTIAL GARAGES HAVING A DIAMETER 24" OR LESS AND A RATED CAPACITY 75 GALLONS OR LESS

EXPANSION TANKS FOR THERMAL EXPANSION CONDI- TIONS AVAILABLE IN

VENT ELBOW

WATER HEATER INSTAL- LATIOH KIT WITH FLEXI- BLE CONNECTORS FOR 3/4" OR I/2" THREADED OR COPPER PLUMBING

2 GALLON AND 5 GALLON CAPACITY THROUGH LOCAL SEARS STORE OR

SERVICE CENTERS

VENT PIPE

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local Sears store.

• Pipe Wrenches (2) 14"

• Screwdriver

• Tin Snips

• 6 Foot Tape of Folding Rule

• Garden Hose

• Drill

• Pipe dope or Teflon Tape

FLEXIBLE WATER HEATER GAS CON- NECTOR WITH

FITTINGS

DRAIN PANS AVAILABLE IN 20" DIAMETER FOR WATER HEATERS HAVING A DIAMETER 18" OR LESS

AND AVAILABLE IN 28" DIAMETER

FOR WATER HEATERS HAVING A DIAMETER 26" OR LESS

ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

Sof_ Solder

• Solder Flux

• Emery Cloth

• Wire Brushes

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREWDRIVER

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE (USE ONLY ON WATER

CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)

USE FOR WATER AND

_AS CONNECTIONS)

PIPE

WRENCH

TIN SNIPS

HACKSAW

314" WIRE BRUSH

I/2" WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY

CLOTH

SOLDER FLUX

PROPANE

TORCH

TUBING CUTTER

Installation Instructions

Removing the Old Water Heater

_OWW"the the heater.

Turn gassupply to water

AWARNING . ]

I If the main gas line shutoff serving all gasappliances isI

[ used, also shut "off" the gas at each appliance.Leaveall]

gasappliancesshut "off" until the water heater installation|

[is complete. I

Turn "OFF" the water to the water heater. Some installations require that

the water be turned off to the entire

house.

Disconnect the vent pipe from the draft hood where they connect to the waterheater. In most installations

the vent pipe can be lifted off after any screw or other attached devices are removed. Dispose of the draft

hood. The new water heater has the drafthood which must be used for proper operation.

If you have copper piping to the water heater, the two copper water pipes can

be cut with a hacksaw approximately

four inches away from where they con- nect to the water heater. This will avoid

cutting off the pipes too short.

Additional cuts can be made laterif nec-

essary. Disconnect the temperature-pres- sure relief valve drain line. When the

water heater is drained, disconnect the hose from the drain valve. Close the

drain valve. The water heater is now completely disconnected and ready to be

removed.

Check a[,ain to make sure the gas supply is "OFF to the water heater. Then dis-

connect the gas supply connection from

the gas control valve.

G Attach hose the heater drain

The water passingout ofthe drain valvemay be extremely hot. To avoidbeing scalded,make sure all connectionsare

tight and that the water flow is directed awayfrom any

person.

a to

valve and put the other end in a floor

drainor outdoors. Open the water heater drain valve. Open a nearby hot water

faucet which will relieve pressure in the

water heater and speed draining.

water

AWARNING

If you have galvanizedpipe to the water

heater, loosen the two galvanized pipes with a pipe wrench at the union in each

line. Also disconnect the piping remain- ing to the water heater. These pieces

should be saved since they may be need-

ed when reconnecting the new water

heater. Disconnect the temperature-pres- sure relief valve drain line. When the

water heater is drained, disconnect the hose from the drain valve. Close the

drain valve. The water heater is now completely disconnected and readyto be

remove.

IL" A CAUTION

meral buildupor sediment mayhave accumulatedin the i d water heater.Thiscausesthe water heater to be much

eavier than normal and this residue,if spilled out, could

sestaining.

Installation Instructions (cont'd)

Facts to Consider About the Location

You should carefully choose an indoor location for the new water heater, because the placement is a very important consid-

eration for the safety of the occupants in the building and for

the most economical use of the appliance. This water heater is

not for use in mobile homes or outdoor installation.

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be observed. '

• The location selected should be indoors as close as practical

to the gas vent or chimney to which the water heater vent is going to be connected, and as centralized with the water pip- ing system as possible. The water heater, as all water heaters, will eventually leak. Do not install without adequate

drainage provisions where water flow will cause damage.

A CAUTION

WATER HEATERSEVENTUALLY LEAK: Installationof the water heater mustbe accomplishedin sucha mannerthat if

the tankor anyconnectionsshouldleak,tee flowofwater will

not causedamageto the structure.For this reason,it is not

to installthewater heater inan atticor upperfloor.

When suchlocationscannotbe avoided,a suitabledrain pan shouldbe installedunder the water heater.Drain pansare availableat yourload Searsstore.Sucha drain panmust be

not grenterthen I Y2inchnsdee_ havea mlnlmum kmgthand

of at least2inchesgreaterthan the water heaterdimen-

sions_ mustbe pipedto anadequatedrain.The pan must notrestrictcombestionairflow.Undernodrcumstaneasisthe

manufactureror Searsto be heldliableforanywater damage

in €onnectinnwiththis water beater.

• The location selection must provide adequate clearances for ser-

vicing and proper operation of the water heater.

AWARNING

Thiswater heater mustnot be installeddirectlyonearpeting. Carpeting must be protected by a metal or wood panel

beneaththe app lanceextendingbeyondthe ful _dth and depthof the appliance by at least 3 inches(76.2mm) in any

direction,or if the applianceisinstalledin an akove or duset,

the entire floormustbe coveredbythe paneLFailureto heed this warningmayresultinafire hazard.

AWARNING

Minimum clearancesbetween the water heater end com-

bustibleconstructionare I" at the r_dusand rear, 4" at the

frout,and 6"from the ventpipe.Cleanmcefromthe tep ofthe _cket is 18"onmost models.Note that a lesserdimensionmay

be allowedon somemodek. Referto the labelon the water heateradjacentto thegascontrolvalvefor alldearance_

VENT_TION

OPENINGS

AWARNING

INSTALLATIONSIN AREASWHERE FLAMMABLEUQUIDS (VAPORS) ARE lIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE, AND UTILITY AREAS, ETC):

Flammableliquids(suchasgasoline,solvents,propane(LP) or butane, etc.), all of which emit flammable vapors, may be improperlystoredor usedin suchareas.The gaswater heater pilot lightor mainburneram ignitesuchvapors.The resulting

Rashbeckandfirecancausedeathor seriousburnsto anyonein

thearea,aswellesproperty_. If inst_latieninsuchareasisyouronlyoption,thenthe ias_din- tion must be aCcomplishedin a waythat the pilot flame and

mainburner eameam elevatndfromtheflenr at least18inche_ While this n_/reduce the chancesof flammablevaporsfrom a

floorsp,Ibeingignited,gasolineandotherflammablesubmmces shouldneverbe storedor usedinthe sameroom or areacon-

talninga gaswaterheateror otheropenflameor sparkproduc- ingappliance. NOTE: Flammablevaporsmaybe drawnbyair currentsfrom

otherereusofthestructuretotimappliance.

AWARNING

Propellants of anrosolspraysandvolatilecompounds,(clean-

ers,chlorinebasedchemicals,refrigerants,etc.)in additionto

beinghighlyflmnmable.in manycases,will alsochangeto .cor- rosive hydroch|orlcacidwhen exposedto the combustion

productsof the water heater.The resultscanbe hazardous, and also cause productfailure.

I Figure ! I

AWARNING

A gaswater heater cannotoperateproperlywithoutthe cor-

rectamount of air for combustion.Do not installin a confined areasucha duset,unlessyou provideair as shownin Figures

I-5. Never obstructthe flowof ventilationair. Ifyou haveany doubtsorquestionsat all,callyourgascompany.Failureto pro- videcheproper_mt ofcombes6onair am resultina life or explosionand can causeDEATH, SERIOUSBODILY INJUI_,

OR PROPERTYDAMAGE.

AWARNING

If thiswater heaterwifibe usedin beautyshops,barbershops,

cleaningestablishments,or self-servicelaundrieswith dry

cleaningequipment,it is imperativethat the water heateror

wa_erheatersbe installed sothat combustion andven_

Bir betakenfrom outsidethese areas.Referto the "Facts to ConsiderAboutthe Location"sectionof this manualandalso

thelatestedition of the NationalFuelGasCode,ANSI Z223.1, alsoreferredto as NFPA 54 for specificsproddedconcerning

air required.

Installation Instructions (cont'd)

Combustion Air and Ventilation

for Appliances Located in

Unconfined Spaces

Unconfined Space is a space whose volume is not less than 50 cubic feet per 1,000 Btu pet hour of the aggregate input rating

of all appliances installed in that space. Rooms communicating

directly with the space in which the appliances are installed,

through openings not furnished with doors, ate considered a

part of the unconfined space In unconfined spaces in buildings, infiltration may be adequate

to provide air for combustion, ventilation and dilution of flue gases. HoWever, in buildings of tight construction (for exampl€, weather stripping, heavily insulated, caulked, vapor barri€r, etc.), additional air may need to be provided using the methods

described in Combustion Ait and Ventilation t'orAppliances Located in Confined Spaces, b.

Combustion Air and Ventilation for Appliances Located in

Confined Spaces

Confined Space is a space whose volume is less than 50 cubic feet per 1,000 Bm per hour of the aggregate input ratingof all

appliances installed in that space.

a. ALL AIR FROM INSIDE BUILDINGS.

(See Page9 Figure 1,and Figure2 below) The €onfined space shall be provided with two permanent openings communicating directlywith an additional room(s)

of suiTlcient volume so that the combined volume of all spaces meets the criteria for an unconfined space. The total

input of all gas utilization equipment installed in the com- bined space Mall be consideredin making this determination. Each opening shall have a minimum free areaof one square

inch per 1,000 BTU per hour of the total input rating of all gas utilization equipment in the confined space, but not less

than 100 square inches. One opening shall commence within

12 inches of the top and one commencing within 12 inches

of the bottom of the enclosure.

1. When directly communicating with the outdoors, each open-

ing shallhave a minimum free areaof 1square inch per 4,000

BTU per hour of total input rating of all equipment in the €ndosure. (SeeFigure 3.)

2. When communicating with the outdoors through vertical

ducts, each opening shall have a minimum free area of 1

square inch per 4,000 BTU per hour of total input rating of

all equipment in the endosure. (See Figure 4.)

Figure 4 ]

3. When communicating with the outdoors through horizontal

ducts, each opening shall have a minimum free area of l

alsctuareinch per 2,000 BTU per hour of total input rating of

equipment in the enclosure. (SeeFigure 5.)

_L_IEy Off Otd VEIcr

V_Tga_'flO_ LO_EF*O

b. ALL AIR FROM OUTDOORS: (seeFigures3-5)

The confined space shall be provided with two permanent

openings, one commencing within 12 inches of the top and one commencing within 12 inches from the bottom of the

enclosure. The openings shall communicate directly, or by ducts, with the outdoors orspaces (crawl or attic) that freely communicate with the outdoors.

IFI re']

Figure 5 ]

4. When ducts are used, they shall be of the same cross-sectional area as the free area of the openings to which they connect.

The minimum short side dimension of rectangularair ducts

shall not be less than 3 inches. (SeeFigure 5.)

5. Louvers and Grilles: In calculating free area, consideration shall be given to the blocking €ffect of louvers, grilles or screens protecting openings. Screens used shall not be smaller than ¼ inch mesh. If the Free area through a design of louver

or grille is known, it should be used in calculating the size opening required to provide the free area specified. If the

design and free area is not known, it may be assumed that wood louvers will be 20-25 percent free areaand metal louvers

and grilles will have 60-75 percent free area. Louvers and

grilles shall be fixed in the open position or interlocked with the equipment so that they are opened automaticallyduring

equipment operation.

6. Special Conditions Created by Mechanical Exhausting or Fireplaces: Operation of €xhaust fans, ventilation systems,

clothes dryers or fireplacesmay create conditions requiring special attention to avoid unsatisfactory operation of installed

gasutilization equipment.

Installation Instructions (cont'd)

Water Piping

AWARNING

HOTTERWATERCAN SCALI_.Water heatersam intendedto

producehotwater.Waterheatodto a W.._yhi_ *dll

satisfydod_ washln&dishwashin&andothersanitizingneeds (an scaldandpermanentlyInjureyouuponcontact.Somepeo-

_eare morelikelyto be penmanentlyinjuredbyhotwater b_an

otherL Theseincludethe eklerl_chlldmrkthe infirm,or physical-

ly/mentallyhandicapped.Ifanyoneusinghotwater inyourhome fitsintooneulthese greupsorIf thereisalocal€odeor statelaw

requiringacertaintemperaturewaterat_ hotwaterta_ then

mumusttakespecialpmceutienLIn addidouto usingtbelowest x_ibin temperaturesettingthat sallsfiesyourhot waterneeds, Lmeanssuchasa mixingvalve,shouldbeusedat the hotwater

tapsusedbythese peophor at thewaterheatenMixingvalves areavailableat plumbingsupplyor hardwarestore_Followman-

ufacturersinstructions for installationof the valves.Before

changingthe factory setting on the thermostat, read the

_l'emperatore Regulation"sectioninthismanual.

This water heater shall not be connected to any heating systems or component(s) used with a non-potable water heating

appliance.

If a water heater is instal|ed in a dosed water supply system; such as one having a back-flow preventer, check valve, water meter with a check valve, etc.., in the cold water supply; means

shall be provided to control thermal expansion. Contact the local utility or local Sears Service Center on how to control this

situation.

NOTE: To protect against untimely corrosion of hot and cold water fittings, it is strongly recommended that all-elec-

tric unions or couplings be installed on this water heater when connected to copper pipe.

• Look at the top cover of the water heater. The cold water

inlet is marked-cold. Put two or three turns of teflon tape

around the threaded end of the threaded-to-sweat coupling and around both ends of the ¾"threaded nipple. Using flexi-

ble connectors, connect the cold water pipe to the coldwater inlet of the water heater.

NOTE: This water heater is super insulated m heat loss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water lines from the water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

FLEXIBLE

HOT OUTLET

TO HOUSE /

THREADED TO

SWEAT COUPLING

314" THREADED

COUPLING

WATER

CONNECTORS

SHUTOFF

VALVE

THREADED TO

SWEAT COUPLING

314" THREADED

COUPLING

WATER LINE COLD INLET

The illustration shows the attachment of the water pipin_ to the water heater. The water heater is equipped with ¼ inch water

connections.

NOTE: If using copper tubing, solder tubing to an adapter

before attaching _e adapter to the cold water inlet enunec- tion. Do not solder the cold water supply line directly to the

cold water inlet. It will harm the dip tube and damage the

tank.

• Look at the top cover of the water heater. The water oudet is

marked hot. Put two or three turns of teflon tape around the threaded end of the threaded-to-sweat coupling and around

both ends of the ¾ threaded nipple. Using flexible connec- tors, connect the hot water pipe to the hot water oudet on

the water heater.

[]

PRESSURE

RELIEF VALVE

PiPE (Do not cap

or plug)

6" AIR GAP

FLOOR DRAIN

Installation Instructions (cont'd)

Temperature-Pressure Relief Valve

_WARNING

At the time of manufacturethis water heaterwas provided witha combinationtemperature.pressuresraliofvalvecertified

by a nationallyrecognizedtestinglaboratorythat maintains

.p_'odic inspectionof productionof listedequipmentor mete-

rmals,as meeting the requirements for Relief Valves and AutomaticGasShutoffDevicesforHot Water SupplySystems,

andthe latestedition ofANSI Z21.22 and the coderequire-

!mentsof ASME.If replaced,the valvemustmeetthe require-

menu ofIoealcodes,but notlessthana combinationtempera- ture and pressurerelief valvecertifiedasmeetingthe require-

mentsforReliefValvesandAutomaticGasShutoffDevicesfor Hot Water SupplySystems,ANSI Z21.22bya nationallyrecog-

nizadtesting laboratorythat mmntainsperiodicinspectionof

productionof listedequipment ormaterials. The valvemust he markedwith a maximumsat pressureloot

to exceedthe marked hydrostaticworkingpressureof the waterheater(IS0 II_J_, in.)anda dischargecapacitynot less

thanthe waterheaterinputrate asshownonthemodelrating plate.(Electricheaters• watts dividedby 1000x 3415 equal

BTU/Hr.rate.) Yourlocaljurisdictionalanthori_, whilemandatingthe useofa

temperature-pressurereliefvalvecomplyingwithANSI Z21.22

andASME, mayrequire a valvemodeldifferentfromthe one fomishedwiththewakerheater.

Compliancewithsuchlocalrequirementsmustbe satisfiedby the installerorenduserof the water heaterwith a locallypre- scribedtemperature-pressurereliefvalveinstalledinthe desig. natedopeningin thewater heaterin placeofthefactoryfur-

nisbedvalve, Forsafeoperationofthewater heater,the reliefvalvemustnot

beremovedfromit_ designatedopeningorplugged,

IThetemperature-pressurereliefvalvemustbe installeddirectly

intothefittingofthewaterheaterdesignatedfor thereliefvalve. Positiontilevalvedownwardend providetubingsothat anydis- chargewill exitonlywithin6 inchesabove,or at anydistance

belowthe structuralfloor.Be certainthat no contact ismade withanyliveelectricalpart.Thedischargeopeningmustnotbe

blockedor reducedinsize underanycircumstances.Excessive length,over30 feet,or useofmorethan fourelbowscancause restflcdonandreducethedischargecapacityofthevalve.

No valveor otherobstructionisto he placedbetweenthe relief valveandthetank.Do not connecttubingdirectlyto discharge

drainunlessa6" airgapisprovided.Topreventbodilyinjury,hez. ardto life,or propertydamagethe reliefvalvemustbeallowed

to dischargewater inquantitiesshouldc_rcumstancesdemand.If I the dischargepipeisnotconnectedto a drainor othersuitable

means,thewaterRowmaycausepropertydamage, TheDischargePipe:

• Mustnot be smallerin sizethanthe outlet pipesizeof the valve,orhaveanyreducingcouplingsor otherrestrictions.

• Mustnetbepluggedorblocked.

• Mustbeofmateriallistedfor hotwater distribution.

I. Mustbe installedsoasto allowcompletedrainageofboth

the temperature.pressurerelief valve,and the discharge

pipe.

• Mustterminateat anadequatedrain.

• Mustnothaveanyvalvebetweenthe reliefvalveandtank.

AWARNING

The temperature-pressure relief valve must be manually

operatedat leastoncea yea_ Cautionshouldbe takento ensurethat (I) no one is infrontof or aroundthe outletof the temperature-pressurerelief valvedischargeline,and (2)

the water manually dischargedwill not causeany bodily injury or property damage because the water may be extremelyhot.

If after manuallyoperatingthe valve,it failsto completely resetand continuesto releasewater,immediatelydosethe

coldwater inlet to the water heater, follow the draining instructions,and replace the temperature-pressurerelief

valvewith a newone.

HOT

SHUTOFF COLD

VALVE

"EHPERATURE-

PRESSURE

RELIEF VALVE

(Do not cap or plus)

[]

6" AIR GAP

RELIEFVALVEOPENING

At the time of _ocu_, thiswater heaterwas providedwith a combinationtem- perature-pressurerelief valvelisted ascomNyfeg with the standa_lfor rdiet"valvesand

automatic gasshut-offdevices for hot war_r supplysystems,ANSi Z21.22. For safe operationof the water heater,the _lef valvemust not be removed from its designated ypOouintof instaibtion cr plugged.

r load urisdictiona{authori_, while mandatingthe use of a tem_rature-pre_sure

re{ief valvecomplyingwithANSI 7-.21,22andASPIE,mayrequire a _alvemodel dfferent

fromthe one furnishedwith the water heater Compliancewith suchlocal requirements must be satisfied by the ins_ler or end user

of the water heater with a locallyprescril_ temperature-pressure relief valveinstalled in the designatedopeninginthe water heater

See manual heading-'q'ernperature-FYessureRelief Valves"for instalbtion and mainte- nance of relief valve,dischargeline,and other safer7 precautions.

Installation Instructions (cont'd)

Filling the Water Heater

A CAUTION

Neverusethisvrat_rheater unlessit iscompletelyElledwith I

water. To preve_ damnge to the tenk, the tenk must be filled I with water. Water must flow from the hot water faucet

before turn ng ' ON ' gas to the water beater.

To fill the water heater with water:

• Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is on the lower front of the water heater.

Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the water heater is in use.

To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to tun

until a constant flow is obtained. This will let air out of the water heater and the piping.

• Check all new water piping for leaks. Repair as needed.

Venting

Ai.WARNING

VENT DAMPERS - Any vent damper, whether it is operated thermally or otherwise must be removed ifitsuseinhibit3 prop- er drafting of the water heate_.

Thermally Operated Vent Dampers: Gas-fired water heaters havingthermal efficiency in eacessof 80% may produce a rela- tively lowfluegastemperature. Such temperatures maynotbe high enough to properly open thermally operated vent dampers. This wonld ceuse spillageof flue gasasand rnay canse

ced_on monoKidepoisoning. Vent dampen must bear evidenceof certification ascomplying

with the latest edition of American National Standard ANSI Z21.68 (ANSI Z21.66 & 67, respecd_, cover electrically and

mechanically actuated vent dampers). Before installationof any

vent dampe_ comuit your local SearsServiceCenter or the gas

utility for further information.

&WARNING

To insureproper ventingof this gas-firedwater heater,the correctvent pipediameter mustbe utilized.Any additionsor

deletionsof othergasapplianceson acommonvent withthis water heatermayadversely_q_ct the operationof thevm_r heater,Consultthe localSearsServiceCenter or gasutilityif

anysuchchangesareplanned.

For proper venting in certain installations, a larger diameter vent pipe may be necessary. Due to great variances in installations, unforeseeable by the manufacturer of the water heater, you must

consult your gas company to aid you in determining the proper venting for your water heater from the vent tables in the latest edi-

tion of the National Fuel Gas Code ANSI Z223.1, also referred to as NFPA 54.

Check the venting system for signs of obstruction or deterioration and replace if needed.

The combustion and ventilation air flow must not be obstructed.

AWARNING

Obstructedor deter_ratedventsystems_ presentaserious healthriskor asphyxiation.

• Place the draft hood legs in the receiving holes on the top of

the water heater. The legs will snap in the holes to give a tight fit.

• Place the vent pipe over the draft hood. With the vent pipe in position, drill a small hole through both the vent pipe and draft hood. Secure them together with a sheet metal screw.

DRAFT HOOD _ _VENT'_I I _'

.... _ ISCRE__._I _DRAFT HOOD

--a L_VENT TO OUTDOORS OR

DRAFTHC_Off'-J_-cH''NtY

A,WARNING

I The water heater with draft hood inmdled must be properly I

vented to a chimney which terminates outdoor_ Never oper-

I atethe waterheateranlessit isventedtotbeontdonrsandhasI I edequateair.su.pPlyte aveidrisksof improperoperation,explo-I

I I

AWARNING I

The vent pipe from the water heater must be no lessthan the I diameter of the draft hood outlet on the water heater, and

Installation Instructions (cont'd)

Venting (cont'd)

All vent gases must be completely vented to the outdoors of the structuze (dwelling). Installonly the draft hood provided with

the new water heater and no other draft hood.

Vent pipes must be secured at each joint with sheet metal screws.

CHIMNEY

VENT PIPE INSTALLATION

There must be a minimum of 6" cleaeance between single wall vent pipe and any combustible material. Fill and seal any dear-

ancebetween single wall vent pipe and combustible material

with mortar mix, cement, or other noncombustible substance.

For other than single wall, follow vent pipe manufacturer's clear- ance specifications. To insure a tight fit of the vent pipe in a brick chimney, seal around the vent pipe with mortar mix

cement.

AWARNING

Failureto haverequired clearancesbetweenventpipingand €ombusttl_ematerialwillresultina firehazard.

Besurevent Ixpeis prnperlyconnectedto prexentescapeof

I . AWARNING I

dangerousfluegaseswhichcouldcausedeadly_spl_dation.

Gas Piping

AWAJRNING

Hake sure the gassuppliedis the same type listed on the modelrating plate. The inlet gaspressuremustnot exceed

10.5in.water column(2.6kPa)for naturalgasor 13in. water

column(3.2kPa) for propane(/E) gas.The minimum inlet gaspressureI"..L_ on the modelrating plate isfor the pur-

poseofinputadlUStmant.

I AWARNm(; I

If the gascontrolvalveis subjectedto pressuresexceeding½ poundper squareinch(3.5kPa),the _ to the gascon-[

trnl valvecouldresultin afireor explosionfrom leoldnggas. I

AWAR_I. ING I

[ If the maingasline shutoffsorwng all gasappliancesisused,I

alsoturn "of/" the gasat eachappi.uu_e..Leaveallgasappii-

I antesshutoffuntilthe waterheater matailationiscomplete. I

A gas line of su_cient size must be run to the water heater.

Consult the latest edition of National Fue! Gas Code ANSI Z223.1, also referred to as NFPA 54 and the gas company con-

cerning pipe size. There must be:

• A readily accessiblemanual shut off valve in the gas supply line servingthe water heater, and

• A drip leg (sediment trap) aheadof the gas control valve to hdp prevent dirt and foreign materials from entering the gas control

Valve.

• A flexible gas connector or a ground joint union between the shutoff valveend control valveto permit servicingof the unit.

AWARNING

Chemical vapor corrosionof the flue and vent systemmm/

Occurif air for combustioncontainscertain chemicalvapor_ Spraycan propellants,cleaningsolvents,refrigerator and air

conditionerrefrigerants,swimmingpool chemicals, caJcium andsodiumchloride,waxes,bleach,andprocesschemicalsare

typicalcompoundswhich arepetandallycorrosive.

Be sure to check all the gas piping for leaks before lighting the water heater. Use a soapy water solution, not a match or open

flame. Rinse offsoapy solution and wipe dry.

Standard Models are for installation up m 3,300 feet above sea level.

Altitude Mode_ are for installation from 3,300 to 5,500

feet abovesea level.

Ifa standard model is installed above3,300 feet or a high aldmde model is installed above 5,500 feet, the input rating must be reduced at the rate of 4 percent for each 1,000 feet above sea levd, Contact your local Sears Service Center or gas utility for further

information.

_,WARNING

The applianceand its gas connectionmust be leak tested beforeplacingthe appliancemoperation.

Installation Instructions (cont'd)

AWARNING

. Tbe appEanceaed its individueJsbetoffvalve must be discon-

nected from the gassupplypipingsym_n during any pressure testing of the gas system at test pressures in excess of 'A poundper squareinch (3.5k1%).

. The appliancemustbeisobtedfromffmgassupplypipingsys-

tem bydosing i_ individual manual shutoffvalve during any

pr--_ure tosting of the gas supply pipingsystem at test pres- suresequal or lessthan _ pound per square inch (3.SkPa_

I AWARNING I

Use pipe joint compound or teflon tape marked as being resistantto tbeactionof peU'oleum[Propane(LR)] gases. I

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation.

The sediment trap shall be either a tee fitting with a capped nip

pie in the bottom outlet or other device recognized as an effec- tive sediment trap. If a tee fitting is used, it shall be installed in conformance with one of the methods of installation shown below.

Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown,

GAS PIPING WITH

FLEXIBLE CONNECTOR

GROUND

UNION(Optional)

DRIP LEG

(Sedimenttrap)

CAP

LOOP

GAS

CONTROL

VALVE

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

GROUND IO!NT -_ BLACK PIPE

UNION(Op_on_)__ /

CO NTVALvP_EOL

AWARNING

Contaminonts in the gas lines may cause improper operatinn

of the gas €ontrol valve that may rasult in Ere or explosion. Bofore attaching tbe gasline be sure that afl Ips pipe is dean

on the imide. To trap any dirt or foreign n_ter_l in the gas supply line, a drip leg (sometimes called a sediment trap)

must be incorporated in the piping. The drip leg must be readily accessible.Install in accordance with the '_,as Piping" section. Refer to the latest edition of the National Fuel Gas

Code, ANSI 7.223.1, also referred to asNFPA 54.

_-J CAP

Installation Instructions (cont'd)

Installation Checklist

BEFORE LIGHTING THE PILOT:

* Check the gas lines for leaks.

a. Use a soapy water solution• DO NOT test for gas leaks

usinga match or open flame.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Check for bubbling soap• This means you have a leak.

Turn OFF gas andmake the necessary repairs.

d. Recheck for leaks. e. Rinse offsoapy solution and wipe dry.

• Is the new temperature-pressure relief valve properly installed and piped to an adequate drain? See Temperature-Pressure

ReliefValve section.

• Are the cold and hot water lines connected to the water

heater correctly. See Water Plpmg mstrucnons in the

"Installation Instructions" section.

• Is the water heater completely fdled with water? See "Filling" instructions in the _Installation Instructions" section.

• Will a water leak damage, anything? See the "Facts to Consider About the Location section.

• Is there proper clearance between the water heater and any-

thing that might catch fire? See the Facts to Consider About

the Location" section.

HOT

GAS SUPPLY

VENT PIPE TO UNION

OUTDOORS \

OR CHIMNEY _1 SHUTOFF VALVE

DRAFT HOOD

SHUTOFF VALVE

_ TEMPERATURE-

PRESSURE

RELIEF VALVE

DISCHARGE PIPE

(Do not cap or plug)

• Do you have adequate ventilation so that the water heater will operate properly. See Combustion Air and Ventilation

in the "Factsto Consider About the Location" section.

• is the draft hood vent piping properly secured? See "Venting" mstrUCtlOnS in the Installation Instructions seenon.

• Is there proper clearance between the vent pipe and anything

that might catch on fire_ See Venting instructions in the

"Installation Instructions section.

• Is the vent pipeproperly sloped and does the vent terminate

outdoors. _ee "Venting instructions in the Installation

Instructions"section.

Do you need to call your gas company to check the gas pipe and its hookup?

TEE

(Sediment

trap) PIPE CAp

DRAIN VALVE

6" AIR GAP

FLOOR DRAIN

MODEL RATING PLATE

Operating Instructions

Lighting

AWARNING

BEFORE LIGHTING [PROPANE (L.R) GAS WATER HEATERS]: Propane (I.R) gasb henvierthan air. Should there

be a leak in the system, the gas will settle near the ground. Basements, crawl spaces, skirted areas under mobile homes

(even when vendlatod_ closetsand areasbelow ground level will serve as pockets for the accumulation of this gas. Before attempting to light or relight the water heater's pilot or turning on a nearby electrical light switch,be absolutelysure there b no accumulated gasin the area. Searchfor odor of gasby sniffingat

ground levelin the Vicinity of the appliance.If odor isdetected, follow stepsindicatedat "For Your Safety" on the cover page of

this manual then leavethe promises.

Lighting and operating instructions are located on front of the water heater, above or to one side of the gas control valve.

_WARNING

AN ODORANT IS ADDED TO THE GAS USED

BY THIS WATER HEATER.

FOR YOUR SAFETY IF YOU SMELL GAS:

• Do not try to light anyappliance.

• Do not touch anyelectrical switch;do not useany phone in

your building.

• Immediately callyour gas suppiierfrom a neighbor's phone.

Follow the gassuppliers inm'uctions.

• If you cannot reach your gas supplier, call the fire depart-

ment.

Figure 7 1

AWARNING

DO NOT forcethe gascontrolknob,Use onlyyour handto pushit downto lightthe pilot, or to tom it to "ON" "OFF" or "PILOT". Never usea toolsuchasa lever,wrenchor pli- ers.Do not hit or damagethe knob.A damagedknobmay

result in an explosionand seriousinjury.If youhaveproblem turning the Imob,callthegassupplierimmediately.

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your water heater. Use a soapy water solution, not a match or open

flame. Check the factory gas fittings after pilot is lit and gas con-

trol knob is still in _PILOT" position. Then, check the fittings

when the main burner is turned tON". Use a soapy water solu-

tion for this, too.

Figure 8 I

Figure 9 1

__NNER DOOR

OUTER

DOOR

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

If you do not follow these instructions exactly, a fire or explosion may result caus ng property damage, persona njury or loss of life.

A. Thisappliancehasa pilot which must be lightedby

hand.Whenlightingthepilot,followtheseInstructions exactly.

B,BEFORELIGHTINGsmellall aroundtheappliancearea

for gas. Be sure to smell next to the floor because somegasis heavierthenairandwill settleonthefloor.

WHATTODO IFYOUSMELLGAS

• Donot fryto lightanyappliance.

• Do not touch any electric switch; do not useany

phonein yourbuilding.

• Immediatelycallyourgas supplierfroma neighbor's

phone.Followthegas suppUer'sinstructions,

WARNING I

LIGHTING INSTRUCTIONS

1.STOP!ReadthesafetyInformationaboveonthislabel. 2,Removeouterdoor.

3. Set the thermostatto lowestsettinLby turning the watertemperaturedial clockwise,(( "_)to itslowest temperaturesetting(witharrowondial)as shown.DO

NOT FORCE,

4.Turngas controlknobclockwise_ to "OFF" posi-

tion. Knob cannotbe turnedfrom "PILOT" to "OFF"

unlessknob Is depressedslightly.DO NOT FORCE. (Figure6, page17)

5. Waitfive (5) minutestoclearout anygas. If youthen

smellgas, STOPIFollow"B" inthe safetyinformation aboveon this label.If youdon't smellgas, go to the nextstep.

6. Remove(or open) inner door locatedbelow the gas

control unit.

7. Findpllot-loitowmetaltubefromgascontrol.Thepilot IslocatedInfrontoftheburner

PILOT BURNER ._ THERMOCOUPLE

8. Ifyoudon'tsmellgas,turnknobongascontrolcounter

dockwise_@ to"PILOT"position.(Figure7, page17)

• If you cannotreach your gassupplier,callthefire

department.

C. Useonly yourhandtopushin or turnthe gascontrol

knob.Neverusetools.If theknobwillnot pushInor turnby hand,don'ttryto repairIt, calla qualifiedser- vicetechnician.Forceor attemptedrepairmayresult ina fireorexplosion.

D. Do not usethisapplianceif anyparthas been under

water.Immediatelycall a qualifiedservicetechnician toinspecttheapplianceandto replaceanypart of the controlsystemand anygas controlwhichhasbeen

underwater.

9. Push in control knob all the wayand hold down.

Immediatelylightthe pilotwitha match.Continueto holdcontrol knob in for aboutone (1) minute after

the pilot islit. Releaseknobend it will pop back up.

Pilotshould remainlit. If it goesout, repeatsteps3

through8.

• Ifknob doesnotpop upwhenreleased,stopand

immediatelycall yourservicetechnicianor gas supplier,

• If the pilotwill not stay lit after severaltries, depress__ andturnthe gas controlknobclockwisetechnician=;

V to"OFF"and sell yourservice

or gassupplier.(Figure6,page17)

10. Replace(orclose)innerdoor.Replaceouterdoor if

door doesnotcovergas controlon/offknobortem- peratureadustmentknob.(Figure9,page17)

11. At arms engthaway,turngascontrolknobcounter-

clockwise(_ to the full "ON" position. Warning do not use gas control knob to regulate gas

flow. (Figure8,page17)

12.At arms lengthaway,set the thermostatto desired

setting. The mark ( • ) indicativeof approximate 120°F is preferred starting point. Some local laws

may requirea lowerstartingpoint. If hotterwater is desired,seeinstructionmanualand"warning"below.

13,Replacetheouterdoorifnotreplacedinstep 10.

WARNING

HotterwaterIncreasesthe riskof scaldinjury.Before changingtemperaturesettingseeinstructionmanual.

TO TURN OFF GAS TO APPLIANCE

1. Set thethermostatto lowestsetting byturningthe watertemperaturedialclockwise(F"_) to its lowest

temperaturesetting(witharrowon dial)as shown.DO

NOT FORCE,

2. Turn gas controlknob clockwise !_,; to "OFF" position. Knob cannot be turned from "PILOT" to

"OFF" unlessknob is depressedslightly.OO NOT FORCE,

3.Replaceouterdoor(ifremoved),

Operating Instructions (cont'd)

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem-

_oeratute [rt certain situations may vary up to 30°F higher or

wer at the point of usesuch as, bathtubs, showers, sink, etc.

This means that when the temperature ad)ustment dial is set at

the mark approximating 120 ° F, the actual water temperature at any hot water tap could be as high as 150°F or as low as 90°E

Any water heater's intended purpose is to heat water. Hot water

is needed for cleaning (bodies, dishes, clothing). Hot water will present ascald hazard. Depending on the time element, and the people involved (normaladults, children, toddlers, elderly, infirm, etc.) scalding may occur at different temperatures.

AWARNING

HOTTERWATERCAN SCAI._.Wa_" hoatersareintendedto

i_d...ucehot water..Water heatedto a temperature whichwill

satisfyclotheswashm&dishwashing,andothersanitizingneeds canscaldandpermanentlyinjureyouuponcontact.Somepe_

piearemore likelyto bepermanentlyinjuredbyhot waterthan othe_ Theseincludetheelder_,children,the infirm,or physical- lylrn_€ handicapped. Ifanyoneusinghot water inyourhome fitsintoone ofthesegroupsor ifthereisalocalcodeorstatelaw requiringa certaintemperaturewaterat thehotwatertap,then

roumusttakespecialprecautions.Inadditionto usingthe lowest 3os_le temperaturesettingthatsatisfiesyourhotwater needs, i meanssuchasamixingvalve,shouldbe usedat the hot water

tap_usedbythese peopleor at the water heater.Mixingvalves areavailableat plumbingsupplyorhardwarestores.Followman-

ufacturersinstructionsfor installationof the valves.Before changingthe factory setting onthe thermostat, read the

'rl'emperatureRegulation"sectioninthis manual.

Turn the water temperature dial dockwise (_'_) to decrease the temperature, or counterclockwise (_-"_) to increase the

temperature.

PILOT LIGHTING-Set here before attempting to light pilot.

A-Is a thermostat setting of approximately

120°F, which will supply hot water at the

most economical temperatures. The temperature adjustment knob Can be

turned lower than 120°F if desired.

A-Is a thermostat setting of approximately

130°E

B-Is a thermostat setting of approximately

140°E

AWARNING

NeveraUowsmallchildren_ousea hot water top, or to drasv_

their ownbathwater.Never leaveachildor handicappedper-

sonunattendedina bathtubor shower. I

The thermostat of this water heater has been factory set at its

lowest position, to reduce the risk of scald injury. It is adjustable and must be reset to the desired temperature setting. The mark (A) indicative of approximately 120°F is the preferred starting point. Some states have a requirement for a lower setting. If you

need hotter water, follow directions for temperature adjustment, but beware of the warnings in this section.

C-Is a thermostat setting of approXimately

150°E

VERY HOT-Is a thermostat setting of 160°E It is

recommended that the dial be set lower whenever possible.

NOTE: Water temperature range of 120°--140°F recom- mended by most dishwasher manufacturers.

AWARNING

Shouldoverheatingoccur or the gassupplyfail to shut off,

torn OFF' the manualgas€ontro valveto the applance.

19J

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying amounts of noise, and if left in the tank will cause premature

tank failure. In some water areas, you may not be able to drain all sediment deposits by simply draining the tank. In these cases Mag Erad (part no. 23600) can be used to help remove the sedi- ment deposits. This may be ordered from the Sears Service Center. For ordering, refer to the _Repair Parts" section.

Venting System Inspection

At least once a year a visual inspection should be made of the venting system. You should look for:

Obstructions which could cause improper venting. The com- bustion and ventilation air flow must not be obstructed.

Damage or deterioration which could cause improper vent- ing or |eakage of combustion products.

• Rusted flakes around top of water heater.

&WARNING

Chemical vapor corrosion of the flue and vent system may occur if air fur combustion contains certain chemical vapors.

Spray can propellants, cleaning solvents, refrigerator and air conditioner refriger-_ts, swimming poo! chemicals, calcium and sodium ch oride, waxes, bleach, and processchemicals an typical compounds which are potentially corrosive.

I _WARNING

Obstructed or deteriorated vent systemsmay present a serious

heaJthriskor asphyxiation.

Burner Inspection

J AWARNING 7

Do not usethisappr_nceifanypartofit hasbeenunderwater.]

Immediately call a Sears ServiceTechnicianto respecttheJ

applianceand to.replace the gascontrol or any part of the I burnersystemwhichhasbeenunderwater. |

At least once a _,ear a visual inspection should be made of the main burner annpilot burner. The drawing is for your reference.

You should check for sooting which is not normal and will

impair proper combustion.

• AWARNING

Soot build-up indlcatesa problem that requires correction beforefurtheruse.Turn"OFF" gasto water heaterand leave

"OFF" untilrepairsare made, becausefailureto con_ct the causeof the sooting can resultin a fire or explosioncausing

DEATH,SERIOUSBODILYINJURY,OR PROPERTYDAMAGE.

Burner Cleaning

&,.WARNING I

Be sure the vent pipingts properly connected to prevent e_. o.fdangerousflue gasseswhich could cause deadly

asphyxia_on.

• _,WARNING

If after inspection of the vent system you found sooting or

deterioration, something iswrong. Call the local gasutility to I correct the problem and clean or replace the flue and venting I

[ before resum ng opera, on of the water heater. [

In the event your burner needs cleaning, use the following

instructions:

If inspection of the burner shows that cleaning is reouired, turn the gas control knob clockwise (_x) to the "OF1 _" position, depressing slightly.

NOTE: The knob cannot be turned from "PILOT" m "OFF"

unless knob is depressed slightS. DO NOT FORCE.

Loose deposits on or around the burner can be removed by care- fully using the hose of a vacuum cleaner inserted through the

access door of the water heater. If the burner needs to be removed for additional cleaning, call the Sears Service Center to remove

and clean the burner and correct the problem that required the

burner to be cleaned.

Service and Adjustment (cont'd)

L.P.Gas Control Valve & Burner

Assembly Replacement

Information

AWARNING

PROPANE (L.R) GAS CONTROL VALVE AND BURNER

ASSEMBLYREPLACEMENTINFORMATION.

ForPropane(LR) GasModelsOnlF. Yourwater heater isequippedwith a Propane(L.R) gascon-

trol valveanda main burnerassemblywith left handthreads forthe followingfittingsandtheir connections.

The connection between the manifold and the gas control valve (A to B) are left hand threads.

The connection between the main burner orifice and the manifold (C to D) are left hand threads.

For ordering these replacement parts, please refer to the "Repair Parts" section of this manual.

Temperature-Pressure Relief Valve Operation

The temperature-pressure relief valve must be manually operated

at least once a year.

TEMPERATURE-PRESSURE

RELIEF VALVE

DISCHARGE PIPE

Failure to install and maintain a new properly listed tempera- ture-pressure relief valve will release the manufacturer from any claim which might resultfrom excessive temperature or pressure.

AWARNING

If the temperature-pressure relief valve on the appliance

weepsor dischargesperiodically,this maybedueto thermal expansion. Your water heater may have a check valve installedin the water line or a water meter with a check

valve.Consultthe SearsServiceCenterfor further informa- don, Do not plugthetemperature-pressure reliefvalve.

Draining

The water heater should be drained if being shut down during

freezing temperatures. Also periodic draining and cleaning of sediment from the tank may be necessary.

Turn the gas control knob to the "OFF" position.

CLOSE the cold water inlet valve to the water heater.

• OPEN a nearby hot water faucet and leave open to allow for

draining. Connect a hose to the drain valve and terminate to an ade-

quate drain, OPEN the water heater drain valve to allow for tank

draining. NOTE: If the water heater is gohag to be shut down and

drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain. Close thedrain valve.

Follow instructions in the "FitlingThe Water Heater". s_ction.

• Follow the lighting instructions in the "Lighting" section to

restart the water heater.

AWARNING

When thecldng the temperatur_%o,ressurerelief valveopera- 1don,rnake surethat (I) no one min frant of or aroundthe

out_ ofthe temperature-pressure rid'mrvelve dischargeline,

_ (2)thatthe wa_r manuellydisd_ wmnotcameany

p_w_ d_m_ _u_. thewa_ mwbeex_m_yho_

If after manuallyoperating the valve, it failsto completely resetand continuesto release_ immesli_ely closethe

€old water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief

vahmwith a newone.

Service and Adjustment (cont'd)

Drain Valve Washer

Replacement

NOT_ For replacem_t, use a _" x '_," • _" thick washer available at your n_rest hardware store_ For ordering replace-

ment washers, re_ to the "Parts Order List" sec_on.

• Turn "OFF" gas supply to water heater.

• Follow "Draining" instructions.

Turning counter clockwise, remove the hex cap below the screw handle.

Remove the washer and put the new one in place. Screw the handle and cap assembly back into the drain valve

and tetighten using a wrench. DO NOT OVER TIGHTEN. Follow instructions in the _Filling The Water Heater"

section. Check for leaks.

• Follow the lighting instructions in the "Lighting " section to

restart the water heater,

_ HANDLE

AND CAP

ASSEMBLY

"" WASHER

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a

basis.

&,WARNING

INSTALLED IN SUITABLE AREA: To insure suffi-

cient ventilation and combustion air supply, proper

clearances from the water heater must be main-

tained. See "Facts to Consider About the Location"

section. Combustible materials such as clothing, cleaning materials, or flammable liquids, etc. must

not be placed against or adjacent to the water heater which can cause a fire.

Service

Before calling for repair service, read the Start Up Conditions and Operational Conditions found in the Troubleshooting

Guide of this manual. If a condition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME

(1-800-469-4665).

Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water supflly systems may, because of such events as high line

pressure, trequent cut-offs, the effects of water hammer among others, have installed devices such as pressure reducing valves, check valves, back flowpreventers, etc...to control these types of problems. When these devices are not equipped with an internal

by-pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (ther-

mal expansion) and closed systems do not allow for the expan- sion of heated water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of

the water heater s temperature-pressure relief valve is reached, the

valve will relieve the excess pressure. The te.mperaturc-pr_anre relief valve is not intendedfor the constant relief of thermal

expansion, This is an unacceptable condition and must he cor-

rected.

It is recommended that any devices installed which could create a

dosed system have a by-pass and/or the system have an expan- sion tank to relieve the pressure built by thermal expansion. Thermal expansion tanks are available from Sears stores and

through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for

assistance in controlling these situations.

Thermal Expansion Tank Specifications

Model

Number

153.331020 I

153.331050

Tank Capacity

In Gallons

Dimensions in Inches

Diameter Length

8 inches 12_ inches

11 inches 14_ inches

Pipe Fitting

On Tank

_" Male _" Male

HOT

WATER HEATER COLD WATER

INLET FITTING

HOT COLD

COLD

WATERHEATER O)

COLD WATER PRESSURE INLET FITTING I_I_UCIIqG

VALVEWITH

BY-PASS

EXPANSION

(i) !

TANK

PRESSUREGAUGE

RECOMMENDED INSTALLATIOH

WATER

SHUTOFF

(VEmlCALMOUN'nNG).

FLOOR, CEILING

jots_,ETC.

O) •

PRESSURE INLET COLD

REDUCING WATER

VALVEWITH SHUTOFF

Expansion Tank Sizing Chart

Inlet* Water

Expansion

Tank

Capacity

Needed

Pressure

40psi

5092

60psi

70psi

180psi

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air charge. If the inlet water pressure is higher than 40 psi, the

expansion tanks air pressure must be adjusted to match that pressure, but must not be higher than 80 psi.

3_0Water Heater Capacity (Gallons)

2 2 2 5 5 2 2 5 5 5 2 2 5 5 5

2 5 5 5 5

PRESSUREGAUGE

AL_TE RECOI,IHENDEO

INSTALLATION

(HORIZONTAL MOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal parts during periods of hcat-up and cool-down do not represent harmful or dangerous conditions.

Condensation causes sizzling and popping with the burner area during heati n_ and coolin_ periods and should be considered

normal. See Condensation section.

Troubleshooting Guide (cont'd)

Start Up Conditions (cont'd)

CONDENSATION

Whenever the water heater is filled with cold water, a certain amount of condensation will form while the burner is on. A

water heater may appear to be leakingwhen in fact the water is condensation. This usually happens when:

• When a new water heater is filled with cold water for the

first time.

• When gas burns and water vapor is produced in water

heaters, particularly high efficiency models where flue tem- peratures are lower.

• When you use lasge amounts of hot water in a short time and the refill water is very cold.

Moisture from the products of combustion condense on the

cooler tank surfaces and form drops of water which may ,fall

onto the burner or other hot surfaces to produce a "sizzling' or "frying" noise.

Excessivecondensation can cause pilot outage due to water run- ning down the flue tube onto the main burner and putting out the pilot.

Because of the suddenness and amount of water, condensation water may be diagnosed as a "tank leak". After the water in the

tank warms up (about 1-2 hours), the condition should

disappear. Do not assume the water hearer is leaking until there has been

enough time for the water in the tank to warm up.

An undersized water heater will cause more Condensation. The water heater must be sized properly to meet the family's

demands for hot water including dishwashers,washing machines andshower heads.

Excessive condensation may be noticed during the winter and early spring months when incoming water temperatures are at

their lowest.

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and

odor during the initial start-up. This is due to burning off of oil

from metal parts, and will disappear in a short while. -

Operational Conditions

SMELLY WATER

In each glasslined water heater there is installed at least one anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause a reaction between this rod and the water. The most common complaint associated with

the anode rod is one ofa rurren egg smell". This odor is derived from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which must all be present for the odor

to develop:

a. a concentration ofsulfare in the supply warer. b. little or no dissolved oxygen in the water. c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater models by replacing the anode(s) with one of less active material, and then chlorinating the water heater tank and all hot water

lines. Contact Sears Service for further information concerning anAnode Replacement Kit #9001453 and this Chlorination

Treatment.

If the smelly water persists after the anode replacement and chlo- rination treatment, we can only suggest that continuous chlori- nation and filtering conditioning equipment be considered to eliminate the water problem.

Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and

water vapor.

&WARNING

HOTTERWATERCAN SCALD:Water heatersare intendedto producebet watt. Water _ to a temperature.whichwill

satisfyclotheswashing,dishwashm&endother senitizmgneeds canscaldandpermanentlyinjureyouuponcontact.Somepeo-

pleare moreIk_elyto be permanen..tiy,injured byhot water than otbe_ Theseincludethe elderly,chtklren,the inlirm,or physical.

lylmentally handicapped, Ifanyoneusinghot water in yourhome fitsinto one of these groups or ifthere is a local€ode er stato law requiringa certain temperature water at the bet water tap,then

you must take special precautions.In additionto usingthe lowest

possibletemperaturesettingthatsatisfiesyourhotwater needs, a meanssuchasa mixingvalve,shouldbe usedat thehot water

tapsusedbythesepeopleor at the water heater.Mixingvalves areavailableat plumbingsupplyorhardwarestoregFollowman.

ofacturers instructionsfor installationof she valves.Before changingthe factory setting on the thermostat, read the

'q'emperaUaeRegelation"sectionin shismanual.

Do not remove the anode leaving the tank unprotected. By doing so, all warranty on the water heater tank is voided.

"AIR" IN HOT WATER FAUCETS

AWARNING

HYDROGEN GAS: Hydrogengascanbe producedin a hot water systemthat hasnot beenusedfora longperiod oftime (generallytwo weeksor more). Hydrogengas is extremely flammableend explosive.To preventthe possibilityof injury

under theseconditions,we recommendthe hot wa_r faucet be openedfor severalminutesat the kitchensinkbeforeany

electricalapplianceswhichareconnectedto the hot water sys-

tem are used(suchas a dishwasheror washingmachine).If hydrogengasispresent, there will probablybe an unusual soundsimilarto air escapingthroughthepipeas the hot water faucetisopened.There must be no smoking or open flame near the faucetatthe time itisopen.

Troubleshooting Guide (cont'd)

HIGH TEMPERATURE SHUT OFF SYSTEM

This water heater is equipped with an automatic gas shut offsys-

tern. The high temperature shut off is built into the gas control

waive.This system shuts off the gas supply to the water heater

burners when high water temperatures are present. It is non- resettable.If the high temperature shut offactivates, the gas con-

tro[ valve must be replaced. If this were to occur, turn "OFF" the entire gas supply to the water heater• Contact the Sears Service

Center.

I AWARNING

Shouldoverheating occur or the gassupplyfail to shutoff, turn "OFF" the manual gascontrolvalveto the appliance.

NOT ENOUGH OR NO HOT WATER

Check the pilot flame. It may have gone out. All models have

i Check the manual gas shut offvalve to be sure it is open.

an opening behind the outer door for viewing the pilot.

If the pilot is not lit, follow the Lighting"instructions in this manual or located above tEe gas control valve on the water

heater to relight the pilot. If the water was extremely hot and is

now cold, the high limit safety temperature shut off may have put out the burner and pilot. If the high temperature shut off activates, thegns controlvalve must be replaced. Contact the

SearsService Center.

AWARNING

Due to the nature of the typical gas water heater, the

Iwater temperature in certain situations may be hotter

than the thermostat $etUng. Short, frequent draws of hot water - especiallywith very

coldincoming water, canshockthe thermostat into br_f operation resulting in hotter and hotter layers of water

closerto the top of the tank. Changesin hot water usagepatterns or raisingthe tem- perature differential between the cut-on of the thermo-

stat and the cold water temperature will usuallyeliminate

the problem.

The temperature adjustment dial may be set too low. See the "Tempetatuse Regulation section.

The gas company can check the gas input to seeif it is correct.

_i The gas rX_ntrolknob must be turned to the "ON" position.

An underfired water heater will not heat water as quickly.

Look for leaking or open hot water faucets. Make sure all are dosed.

• The cold water inlet temperature may be colder during the

winter months. It will take longer to heat the water and seem

likeless hot water.

• If you cannot find what is wrong, call the Sears Service

Center.

WATER IS TOO HOT

• The temperature adjustment dial may be set too high, See the

Temperature Adjustment section,

NOTE: A period of time is necessary after an adjustment

has been made for the water temperature to reach the new

temperxture setting.

• If lower temperature settlngs will not lower the water tempera-

ture, call the Sears Service Center,

:.25

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guide to check a "Leaking" water heater. Many suspect- ed "Leakers" are not leaking tanks. ®hen the source of the water can be found and corrected.

If you are not thoroughly familiar with your local gas codes your water heater, and safety practices, contact the

Center to check the water heater.

ACAUTION [

Reed this manual first. Then before checkingthe water I heater make sure the gas supply has been turned [ "OFF", and never turn the gas "ON" before the tank isI

completely full of water. [

J A CAUTION. ]

Never usethis water heater unlessit iscompletely fllledJ with water. To prevent damage to the tank, the tank]

must be filledwith water. Water must flow from the hot/ water faucet before turning "ON" gas to the water I

heater. J

Water at the draft hood, is water vapor which has condensed our of the combustion products. This is caused

by a problem in the vent. Contact the Sears Service Center

Q *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

O'The primary anode rod fitting may be leaking.

Small amounts of water from temperature-pressure relief valve may be due to thermal expansion or high water

pressure in your area.

*The temperature-pressure relief valve may be leaking at

the tank fitting.

Water from a drain valve may be due to the valve opened

slighdy.

O'The drain valve may be leaking at the tank fitting.

Combustion products contain water vapor which can

condense on the cooler surfaces of the tank. Droplets form and drip into the fire or run on the floor. This is common at the time of startup after installation and when incoming water is cold.

Water in the water heater bottom or on the floor may be

from condensation, loose connections, or the relief valve. DO NOT replace the water heater until a full inspection

of all possible water sources is made and necessary

corrective steps taken. Leakage from other appliances,

water lines, or ground seepage should also be checked.

NOTE: To check where threaded portion enters tank,

insert cotton swab between jacket opening and fitting. If cotton is wet, follow "Draining" instructions in the "Service and Adjustment" section and then remove

fitting. Put pipe dope or teflon tape on the threads and replace. Then follow "Filling the Water Heater"

instructions in the "Installation Instructions" section.

Notes

Parts Order List

POWER MISERTM 9 GASWATER HEATERS

MODEL NUMBERS:

153.337113

153.337162

153.337213

153.337262

153.337362

153.337413

50 Gal. Short High Aldtude 50 Gal. Short

40 Gal. Short High Altitude 40 Gal. Short

30 Gal. 40 Gal. High Altitude

.... __--_---.-_--_------.--.--__.__]

14 0

Parts Order List (cont'd)

POWER MISER TM 9 GAS WATER HEATERS

MODEL NUMBEBH:

153.337113 50 Gal. Short High Altitude

153.337162 50 Gal. Short

153.337213 40 Gal. Short High Altitude

153.337262 40 Gal. Short

153.337362 30 Gal.

153.337413 40 Gal. High Altitude

KEY NO. PART DESCRIPTION

1 Temperature-Pressure ReliefValve

2 Primary Anode Rod 3 Model Rating Plate _"

4 Drain Valve

5 Drain ValveWasher

(_7u"x ly.,, x W' thick)**

6 Thermocouple*

7 Pilot Tubin[_w/Fittin[_s 8 Burner Orifice

9 Manifold

10 Pilot

11 Manifold Cover 12 Inner Door

13 Gas Control Valve 14 Temperature Adjustment Knob

15 Burner 16 Dip Tube

17 Flue Baffle 18 Draft Hood

19 RestrictorRing

# Manual # Mag-Erad

153.337113[ 153.337162 153.337213 153.337262 153.337362 153.337413

9000071 9OOO734 0270118 9000254

90O1584

42-33900

9000278

0230141

#36(HA)

9002619 9000284 9000358

9000281

F145-1278 F145-1280

9002411 9002067 90O2495 9000273 90012O8

9000071

90O0734 0270118 9OO0254

9001584

42-33900

9000278 0230120

#33

9O02619 9000284

9000358 9000281

F145-1278

F145-1280

9002411 9002067 9002495 9000273 9001208

Model Numbers

PART N!

9000071 9001829 0270118

9000254

9001584

42-33900

9000278

0230141

#36(HA)

9002617 9000284 9000358 9000281

F145-1278 F145-1280

9002411 9002411 9001981 9001981 9002281 9002281 9000273 9000273

9000275 9000275

JMBERS

90O0071 9001829

0270118 9000254

90O1584

42-33900

9000278

0230120

#33

9002617

9000284

9000358

9000281

F145-1278

F145-1280

0002915840

23600

9000071

9O00734

0270118

9000254

9001584

42-3390O

9000278 0230120

#33

9O02613

9000284 9000358

9000281

F145-1278

F145-1280

9002411 9001698 9002490

9O00273 90O0275

90O0071 9O00734

0270118 9000254

9001584

42-33900

9000278

0230141

#36(HA)

9002615

9000284

9000358

9000281

F145-1278

F145-1280

9002411

9001698 9000516

9000273

9000275

Now that you have purchased your Gas Water Heater, should a need ever exist for repair pasts or service, simply contact any SEARS Service Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling. The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION

PART NUMBER NAME OF ITEM

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

Parts Order List (cont'd)

POWER MISERTM 9 GASWATER HEATERS

MODEL NUMBERS:

153.337462 4O Gal.

153.337513 50 Gal. High Altitude

153.337562 50 Gal.

153.337613 65 Gal. High. Altitude

Parts Order List (cont'd)

POWER MISER TM 9 GAS WATER HEATERS MODEL NUMBERS:

153.337462 40 Gal.

153.337513 50 Gal. High Altitude

153.337562 50 Gal.

153.337613 65 Gal. High Altitnde

Model Numbers

KEY

153.337462 153.337513 153.337562 153.337613

NO. I PART DESCRIPTION

Temperature-Pressure Relief Valve 9000071

Primar_ Anode Rod 9000734

Model Rating Plate 1" 0270118

Drain Valve 9000254

5 Drain ValveWasher

(1_,, x W." x W' thick)** 9001584

6 Thermocouple* 42-33900

7 Pilot Tubin/_w/Fittings 9000278

8 Burner Orifice 0230120

#33

9 Manifold 9002615

10 Pilot 9000284 11 Manifold Cover 9000358

12 Inner Doot 9000281

13 Gas Control Valve F145-1278 14 Temperature Adjustment Knob F145-1280

15 Burner 9002411

16 Dip Tube 9001698

17 Flue Baffle 9000516

18 Draft Hood 9000273 19 Restrictor Ring 9000275

# Manual # Mag-Erad

PART NUMBERS

9000071 9000071 9000734 9000734

0270118 0270118

9000254 9000254

9001584 9001584

42-33900 42-33900

9000278 9000278

0230141 0230120

#36(HA) #33

9002617 9002617 9000284 9000284 9000358 9000358 9000281 9000281

F145-1278 F145-1278

F145-1280 F145-1280

9002411 9002411 9001698 9001698 9000298 9002496

9000273 9000273 9000275 9000275

0 002915840

23600

9000071 9000734 0270118

9000254

9001584

42-33900

9000278

0230141

#36(HA)

9002619 9000284

9000358 9000281

F145-1278

F145-1280

9002411 9001982 9000419 9000273

9000275

Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service

Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call or visit. All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need are not stocked locally, your order will be electtonica!.ly transmitted to a SEARS Repair Parts Disttibudon Center for handling. The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION PART NUMBER NAME OF ITEM

THIS IS A REPAIR PARTS IAST, NOT A PACKING LIST.

Parts Order List (cont'd)

POWER MISER TM 9 GAS WATER HEATERS MODEL NUMBERS:

153.337662 65 Gal.

153.337762 50 Gal. High Recovery

153.337862 65 Gal. High R_covery

153.337960 40 Gal. (LP.)

Parts Order List (cont'd)

POWER MISER TM 9 GAS WATER HEATERS MODEL NUMBERS:

153.337662 65 Gal.

153.337762 50 Gal. High Recovery

153.337862 65 Gal. High Rramvery

153.337960 40 Gal. (LP.)

Model Numb_s

KEY

NO. PART DESCRIPTION

1 Temperature-Pressure Relief Valve 2 Primary Anode Rod 3 Model Rating Plate t

4 Drain Valve 5 Drain Valve Washer

(_7/_"x u/." x *,_"thick)**

Thermocouple*

Pilot Tubin_ w/Fittin_ Burner Orifice

(Drill Size)

9 Manifold

10 Pilot 11 Manifold Cover

12 Inner Door 13 Gas Control Valve

14TomperaturoAdiustmontKnob

15 Burner

16 Dip Tube 17 Flue BaiZe

18 Draft Hood 19 Restrictor Ring

# Manual # Mag-Erad

153.337662 153.337960

9000071 9000071

9000734 9000734

0270118 0270118 9000254 9000254

9001584

42-33900

9000278

0230120

#33

9002619

9000284 9000358 9000281

F145-1278

F145-1280

9002411 9001982

9000419

9000273

9000275

153.337762 153.337862

PART N'JMBERS

9000071 9000071 9000734 9000734

0270118 0270118 9000254 9000254

9001584 9001584

42-33900 42-33900

9000278 9000278 0230124 0230124

#30 #30

9002617 9002619 9000284 9000284

9000358 9000358

9000281 9000281

F145-1278 F145-1278 F145-1280 F145-1280

9002411 9002411 9001698 9001982 9000371 9000299 9000274 9000274 9000297 9000297

0002915840

23600

9001584

42-33900

9000278 0230223

#49

9002616

9000286

9000358

9000281 F145-1279 F145-1280

9002651

9001698

9000516 9000273 9000275

Note "A': ForPropane (L.P.)model(s) this part has left hand threads. *These parts arealsoavailableat most Sears retail stores.

**Also availableat most hardware stores. tReplaced only on return of damaged plate.

# Not Illustrated Now that you have purchased your Gas Water Hearer, should a need ever exist for repair parts or service, simply contact any SEARS Service

Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call or visit. All parts listed may be orderedfrom anySEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need are not stocked locally, your orderwill be electronically transmitted to a SEARS RepairParts Distribution Center for handling. The model number of your GasWater Heater wilt be found on the model rating plate located near the gas control valve, WHEN ORDERING REPAIR PARTS, ALWAYSGIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION PART NUMBER NAME OF ITEM

THIS IS A REPAIRPARTSLIST,NOT A PACKING LIST.

Warranty

About YourWarranty

THE PRICE OF YOUR WATERHEATER DOES NOT INCLUDE A FREECHECKUP SERVICE CALL.On Water HeaterInstallations

ArrangedBySears,Searswarrantsthe installation. ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED

CONTRACTORS:

1.YourSearswarranty appliesto the product only.

2. Searsdoesnot warrant the installation.

3. A charge will be made on servicecallsdue to poor or incomplete

installation.Theseinclude:

FULL ONE YEARWARRANTY ON WATERHEATER

Forone year from the date of purchase, when your Sears Kenmore water heater is installed and operated in a single-family residence in accordancewith the instructions in this manual, Sears will:

1. Repair defects in material or workmanship in this water heater, free of charge.

2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, ifa leak occurs in the rank.

LIMITED WARR/kN'TYON TANKSTHAT LEAK

After one year and thmugh 9 years from the date of purchase for water heaters used in a single-family residence, ifa leak occurs in the tank, Sears will famish a new current model water heater of equal capacity and quality. Yo_xwill be charged for any installation.

LIMITED WARRANTY ON PARTS

After one year and through 9 years from the date of purchase, when your Sears Kenmore water heater is used in a single-family residence

and is installed and operated in accordancewith the information in this manual, if a part fails due to a materials orworkmanship, Sears will furnish a replacement free of charge. You will be charged for labor.

a. Adjusting thermostat. b. Lightingpilot. c. Leaksin pipesorfittings. d. Improper venting

e, Condensation

This manual is in non-technical language.It may help you ,avoid the cost of a needlessservicecall. Manyservicecalls really arcut needed.

Suchaswhen:

1.The gasisturned _OFF".

2.The pilot isout.

3.A gasorwater leakisdue to loose pipe orconnections.

If the water heater is subjected to commercial, institutional, industrial or use in residences of two families or more, the above warranty coverage for tanks that leak is effective for 2 years from the date of purchase and the above parts warranty is effective for 1 year from the date of purchase.

To obtain warranty service, SIMPLY CALL 1-800-4MY-HOME (1-800-469-4663). "This warranty applies only while this product is in use in the United States."

This warranty givesyou specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFI_MAN ESTATES, IL 60179

Sears Installation Warranty

In additionto any warrantyextended to you onthe Searsmerchandise

involved,which warranty becomeseffectivethe date the merchandiseis

installed should the workmanship of any Sears arranged installation provefaulty within one year, Searswill, upon notice trom you, cause

suchfaultsto be correctedat no additional,cost to you. Ifyouwant this heater professionallyinstalled by Sears contact your SearsSalesperson. Theywillarrangefor prompt, quality installation,

Sears Installation Policy

All installation laborarranged by Searsshall be performed in a neat, workmanlikemanner in accordancewith generallyacceptedtrade prac- tices. Further, all installations shallcomply with all local laws, codes

regulationsand ordinances.The customer shallalso be protected, dur- ing installation, by insurance relat'ng to property damage, Workers

Compensation andPublic Liability. If you want this water heater professionallyinstalled by Searscontact your Salesperson.Theywill arrange for prompt, quality installationby

Searsauthorizedcontractors.

ForIn-homemajorbrandrepairaendce

Call24hoursa day,7daysaweek

1-800-4-MY-HOME

0-_0.46,_ms3)

The model numberofyour waterheater is foundon the model ratingplate on the front of the waterheater.

I 1-99 0002915840-1

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Kenmore 153337960, 153337262, 153337162 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual