Kenmore 153336941, 153336931 Owner’s Manual

Use & Care Guide

Model No.

153.336931 30 Gallon Tall

153.336941 40 Gallon Tall

I<enmore

Shipped set for Natural Gas and Convertible to L.P. Propane Gas (all parts included)

For use only in manufactured (mobile) homes.

Not for installation in the occupied space of the manufactured (mobile) home.

LOW LEAD

CONTENT

oGto

For potable water heating only. Not suitable for space heating.

INSTALLER: Affix these instructions to or near the water heater.

OWNER: Retain these instructions for future reference.

FOR YOUR SAFETY: An odorant is added to the gas used by this water heater.

Si no puede leer o entender el ingles y necesita el manual de instrucciones en espaSol, puede solicitarlo al 1-800-821-2017. NO

TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA SI NO ENTIENDE LAS INSTRUCCIONES. No hacer caso de esta

advertencia podria originar lesiones graves o mortales.

P/N 326709-000 (0513) Sears Brands Management Corporation,

Hoffman Estates, IL 60179 U.S.A. www.kenmore.com www.sears.com

WARNING: If the information in these

instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

m Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

-- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier

from a neighbor's phone. Follow the

gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

m lnstallation and service must be

performed by a qualified installer,

service agency orthe gas supplier.

Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of

a potential injury hazard Read and obey all safety messages and instructions throughout this manual It is very important that the meaning of each safety message is understood by you and others who install, use or service this water heater

,_ I This is the safety alert symbol, it is used to alert you to potential personal injury hazards.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message and how to avoid the risk of injury.

The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to

such substances

• WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm

• This appliance can cause low-level exposure to some of the substances listed in the act This product is certified to comply with a maximum weighted average of 0.25% lead content as required in some areas

Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, could result in property damage.

IMPORTANT DEFINITIONS

• Qualified Technician: A qualified technician must have ability equivalent to a licensed tradesman in the fields of plumbing, air supply, venting, and gas supply, including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters The qualified technician must also be familiar with the design features and use of flammable vapor ignition resistant water heaters, and have a thorough understanding of this instruction manual

• Service Agency: A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing, air supply, venting and gas supply, including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of

gas fired water heaters The service agency must also have a thorough understanding of this instruction manual, and be able to perform repairs strictly in accordance with the service guidelines provided by the manufacturer

• Gas Supplier: The natural gas or propane utility or service who supplies gas for utilization by the gas burning appliances within this application The gas supplier typically has responsibility for the inspection and code approval of gas piping up to and including the natural gas meter or propane storage tank of a building Many gas suppliers also offer service and inspection of appliances within the building

Read and follow water heater warnings and instructions.

Flammable Vapors

FIRE AND EXPLOSION HAZARD

Can result in serious injury or death

Do not store or use gasoline or other

flammable vapors and liquids in the vicinity of this or any other appliance. Storage of or use of

gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance can result in

serious injury or death.

Read and understand instruction manual and safety messages

before installing, operating or

servicing this water heater.

Failure to follow instructions and

safety messages could result in

death or serious injury. Instruction manual must remain

with water heater.

Fire Hazard

For continued protection against riskof fire:

• Do not install water heater on carpeted floor.

• Do not operate water heater if

flood damaged.

IF! 1,7_'I;[d =1:|

Water temperature over 125°F (52°C) can cause servere burns instantly resulting in severe injury or

death.

Children, the elderly, and the physically or mentally disabled are at

highest risk for scald injury. Feel water before bathing or

showering. Temperature limiting valves are

available. Read instruction manual for safe

temperature setting.

Fire or Explosion Hazard

• Do not store or use gasoline or other flammable vapors and

liquids in the vicinity of this or any other appliance.

• Avoid all ignition sources if you smell Natural or LP gas.

• Do not expose water heater control to excessive gas pressure.

• Use only gas shown on rating plate unless the water heater has been properly converted.

• Follow conversion instructions listed in manual when

converting to opposite gas.

• Maintain required clearances to combustibles.

• Keep ignition sources away from faucets after extended period of non-use.

installing, using or servicing

Read instruction manual before

water heater.

Explosion Hazard

• Overheated water can cause watertank explosion.

• Properly sized temperature and pressure relief valve must

be installed in opening provided.

Breathing Hazard - Carbon Monoxide Gas

• tnstal_ vent system in accordance with codes.

• Do not operate water heater if flood damaged.

• High ait{tude orifice must be instalied for operation above 10,100 feet (3,078 m)

- Do not operate if soot is present.

- Do not obstruct water heater air intake with insulating iacket.

• Do not p_ace chemical vapor emi_Jng products near water heater.

, Gas and carbon monoxide detectors

are availab_e_

Breathing carbon monoxide can cause brain damage or

death A_ways read and understand instruction manual,

Improper installation and use may result

in property damage.

• Do not operate water heater if flood damaged.

• Inspect and replace anode.

• Install in location with drainage.

• Fill tank with water before operation.

• Be alert for thermal expansion. Refer to instruction manual for installation and service.

Fire or Explosion Harzard

• Hydrogen gas can be produced in a hot water system after a period of non-use (generally two or more weeks).

• Hydroqen qas is extremely flammable and can ignite.

• After an extended period of non-use, purge gases from hot water system. To return hot water system to service, open a

hot water faucet in kitchen for several minutes before using electrical appliances.

• Do not smoke or have open flame near faucet while it is open.

• Leave hot water faucet open until the sound of escaping air stops.

SAFE INSTALLATION, USE AND SERVICE ................................................................................................. 2

SAFETY PRECAUTIONS ........................................................................................................................... 2-3

PRODUCT WARRANTY ................................................................................................................................ 6

CUSTOMER RESPONSIBILITIES ................................................................................................................. 7

PRODUCT SPECIFICATIONS ...................................................................................................................... 8

MATERIALS AND BASIC TOOLS NEEDED .................................................................................................. 9

TYPICAL INSTALLATION ............................................................................................................................ 10

IMPORTANT INFORMATION ABOUT THIS WATER HEATER .................................................................... 11

Installation Checklist ................................................................................................................................................ 11

INSTALLATION INSTRUCTIONS ........................................................................................................... 12-15

Removing the Old Water Heater ............................................................................................................................. 12

Location Requirements ........................................................................................................................................... 13

Site Location ...................................................................................................................................................... 13-14

Securing Water Heater to Floor and Wall ............................................................................................................... 14

Insulation Blankets ............................................................................................................................................. 14-15

Clearances and Accessibility .................................................................................................................................. 15

Filling the Water Heater .......................................................................................................................................... 15

GAS CONVERSION ................................................................................................................................ 15-16

GAS SUPPLY .......................................................................................................................................... 17-18

Gas Requirements .................................................................................................................................................. 17

Gas Piping .............................................................................................................................................................. 17

Gas Pressure .......................................................................................................................................................... 17

Gas Pressure Testing .............................................................................................................................................. 17

LP Gas Only ............................................................................................................................................................ 18

COMBUSTION AIR SUPPLY & VENTILATION ...................................................................................... 19-20

Vent Pipe System ................................................................................................................................................... 19

Draft Hood Installation ............................................................................................................................................ 19

Roof Jack Installation .............................................................................................................................................. 19

Enclosure Installation .............................................................................................................................................. 20

WATER SYSTEM PIPING ....................................................................................................................... 21-23

Piping Installation .................................................................................................................................................... 21

Water Piping Pressure Test .................................................................................................................................... 22

Closed System/Thermal Expansion ........................................................................................................................ 22

Temperature and Pressure Relief Valve ................................................................................................................. 22

T&P Relief Valve and Pipe Insulation ........................................................................................................................ 23

OPERATING YOUR WATER HEATER ................................................................................................... 24-27

Lighting Instructions ........................................................................................................................................... 24-25

Checking the Draft .................................................................................................................................................. 26

Burner Flames ........................................................................................................................................................ 26

Emergency Shut Down ........................................................................................................................................... 26

Water Temperature Regulation .......................................................................................................................... 26-27

Operating the Temperature Control System ........................................................................................................... 27

SERVICE AND ADJUSTMENT ......................................................................................................... 28-30

Vent System Inspection .......................................................................................................................................... 28

Burner Inspection .................................................................................................................................................... 28

Burner Cleaning ...................................................................................................................................................... 28

Housekeeping ......................................................................................................................................................... 29

Anode Rod Inspection ............................................................................................................................................ 29

Temperature-Pressure Relief Valve Operation ....................................................................................................... 29

Draining and Flushing ............................................................................................................................................. 30

Service .................................................................................................................................................................... 30

MAINTENANCE OF YOUR WATER HEATER ........................................................................................ 31-33

Replacement Parts ................................................................................................................................................. 31

Removing the Manifold/Burner Assembly ............................................................................................................... 31

Removing the Burner from the Manifold/Burner Assembly .................................................................................... 31

Replacing the Pilot/Thermopile Assembly ........................................................................................................ 31-32

External Inspection & Cleaning of the Base-Ring Filter ......................................................................................... 32

Cleaning the Combustion Chamber and Flame-arrestor ........................................................................................ 33

Replacing the Manifold/Burner Assembly ............................................................................................................... 33

Piezoelectric Igniter System ................................................................................................................................... 34

Testing the Igniter System ...................................................................................................................................... 34

Removing and Replacing the Gas Control Valve/Thermostat ................................................................................ 34

FVlR System Operational Checklist ....................................................................................................................... 34

TROUBLESHOOTING GUIDE ................................................................................................................ 35-37

Start Up Conditions ............................................................................................................................................ 35-36

Operational Conditions ...................................................................................................................................... 36-37

TROUBLESHOOTING CHECKLIST ....................................................................................................... 38-39

PILOT LIGHT TROUBLESHOOTING FLOWCHART ................................................................................... 40

STATUS LIGHT AND DIAGNOSTIC CODE TROUBLESHOOTING CHART ......................................... 41-42

PARTS ORDER LIST ................................................................................................................................... 43

6 - YEAR LIMITED WARRANTY ON WATER HEATER

For six years from the date of purchase, if this water heater is installed and operated in a single-family home in accordance with the owner's manual instructions and all local applicable plumbing codes, Sears will:

1. Supply free water heater parts for those that are defective in material or workmanship.

2. Supply a free water heater for one that develops a tank leak. See notes below also. For the second through sixth year from the purchase date, you must pay the labor cost for installation of parts or water heater. For commercial, institutional, industrial or residential use by two or more families, the above limited warranty isonly for two years. During

the second year you must pay the labor cost for parts or water heater installation. If governmental regulations prohibit Sears from furnishing a comparable model replacement water heater under this warranty, Sears will

furnish a new water heater of comparable output as permitted by such governmental regulations; however, the Owner will be charged for the additional cost associated with the changes made to the replacement water heater design to comply with such governmental

regulations.

Replacements and/or repairs furnished under this warranty do not carry a new warranty, and are only covered by the unexpired portion

of the original warranty.

1 - YEAR EXCLUSIVE KENMORE LABOR WARRANTY

For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective ones or a new water heater for one that develops a leak.

WARRANTY SERVICE

To obtain warranty service, call 1-800-4-MY-HOME (1-800-469-4663). This warranty applies only while this product is in use in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS BRANDS MANAGEMENT CORPORATION, Hoffman Estates, IL 60179

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears

warrants the installation. A charge will be made on service calls due to poor or incomplete installation. These include:

a. Adjusting thermostat b. Condensation c. Leaks in pipes or fittings

Master Protection Agreements

Congratulations on making a smart purchase. Your new Kenmore ® product is designed and manufactured for years

of dependable operation. But like all products, it may require preventive maintenance or repair from time to time. That's when

having a Master Protection Agreement can save you money and aggravation.

The Master Protection Agreement also helps extend the life of your new product. Here's what the Agreement* includes:

• Parts and labor needed to help keep products operating properly under normal use, not just defects. Our coverage

goes well beyond the product warranty. No deductibles, no

functional failure excluded from coverage-- real protection.

• Expert service by a force of more than 10,000 authorized Sears service technicians, which means someone you can trust will be working on your product.

• Unlimited service calls and nationwide service, as often as you want us, whenever you want us.

• "No-lemon" guarantee - replacement of your covered product if four or more product failures occur within twelve months.

• Product replacement if your covered product can't be fixed.

• Annual Preventive Maintenance Check at your request - no extra charge.

• Fast help by phone - we call it Rapid Resolution - phone support from a Sears representative on all products. Think of

us as a "talking owner's manual."

• Power surge protection against electrical damage due to power fluctuations.

• $250 Food Loss Protection annually for any food spoilage that is the result of mechanical failure of any covered

refrigerator or freezer.

• Rental reimbursement if repair of your covered product takes longer than promised.

• 10% discount off the regular price of any non-covered repair service and related installed parts.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night,

or schedule a service appointment online. The Master Protection Agreement is a risk free purchase. If you

cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the

product warranty period expires. Purchase your Master Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information in the U.S.A. call 1-800-827-6655.

* Coverage in Canada varies on some items. For full details,

call Sears Canada at 1-800-361-6665.

Sears Installation Service

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A.

or Canada call 1-800-4-MY-HOME ®.

ThankYouforpurchasingaKenmorewaterheater.Properlyinstalled andmaintained,itshouldgiveyouyearsoftroublefreeservice.If

youshoulddecidethatyouwantthenewwaterheaterprofessionally

installedbySearscall1-800-4-MY-HOME®.Theywillarrangefor prompt,qualityinstallationbySearsauthorizedcontractors.

Abbreviations Found In This Instruction Manual:

• CSA- Canadian Standards Association

• ANSI- American National Standards Institute

• N FPA- National Fire Protection Association

• ASME - American Society of Mechanical Engineers

• GAMA- Gas Appliance Manufacturers Association

Examine the location to ensure the water heater complies with the Installation Instructions section in this manual.

For California installation, this water heater must be braced,

anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation procedures.

Instructions may be obtained from California's Office of the State Architect, 1102 Q Street, Suite 5100, Sacramento, CA

95811. Instructions can also be downloaded to your computer

at www.dsa.dgs.ca.gov/Pubs.

Massachusetts Code requires this water heater to be installed in

accordance with Massachusetts 248-CMR 2.00: State Plumbing

Code and 248-CMR 5.00.

Important Information About This Water Heater:

This gas water heater was manufactured to voluntary safety

standards to reduce the likelihood of a flammable vapor ignition

incident. New technology used in meeting these standards makes this product more sensitive to installation errors or improper installation

environments. Please review the Installation Checklist and make any required installation upgrades or changes.

IMPORTANT: This water heater is shipped from the factory as a natural gas unit. However, it may be converted to use LP gas. See

the Gas Conversion section for more information.

This manual contains instructions for the installation, operation, and maintenance of the gas-fired water heater, tt also contains

warnings through out the manual that you must read and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ THE ENTIRE MANUAL

BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.

The installation must conform with these instructions and the local code authority having jurisdiction. In the absence of local and state codes, installations shall comply with the "National

Fuel Gas Code," ANSI Z223.1 (NFPA 54) -current edition. Manufactured home manufacturers: The installation must

conform to "The Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280."

These publications are available as follows: The "National Fuel Gas Code" is available through The Canadian

Standards Association, 8501 East Pleasant Valley Rd, Cleveland, Ohio 44131 or The National Fire Protection Association, 1

Batterymarch Park, Quincy, MA 02269.

"The Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280" is available through

The U.S. Department of Housing and Urban Development (HUD), 451 7th Street S.W., Washington, DC 20410. Offices are also located throughout the United States.

Check your phone listings for the local authorities having jurisdiction over your installation.

If after reading this manual you have any questions or do not understand any portion of the instructions, call the Sears Service

Center. Carefully plan the place where you are going to put the water heater.

Correct combustion, vent action, and vent pipe installation are

very important in preventing death from possible carbon monoxide

poisoning and fires. See Figure 1.

Complies with 40 Ng/J NOx requirements of Texas and most California AQM Districts.

Excessive Weight Hazard

Use two or more people to move and install the water heater.

Failure to do so can result in injury (including back injury).

IMPORTANT: Do not remove any permanent instructions, labels, or

the data label from either the outside of the water heater or on the

inside of water heater panels.

• Remove exterior packaging and place installation components aside.

• Inspect all parts for damage prior to installation and start-up.

• Completely read all instructions before attempting to assemble and install this product.

• After installation, dispose of/recycle all packaging materials.

Do not use this water heater with any gas other than the one listed on the data plate unless the water heater has

been properly converted. Refer to the "Gas Conversion" section of this manual to convert from one gas to another. Failure to use the

correct gas can cause problems which can result in death, serious bodily injury or property damage. If you

have any questions or doubts, consult your gas supplier or gas utility company. Water heaters using bottled propane or liquefied petroleum gas (LPG) are different

from natural gas models. A natural gas water heater will not function safely on bottled propane or liquefied

3etroleum gas (LPG) and a propane gas water heater will

not function safely on natural gas.

MODEL

NUMBER

153.336931

153.336941

TANK CAPACITY

IN GALS (LTRS)

30 (113)

40 (151)

TYPE

GAS

Natural

INPUT

RATE

(Btu/hr)

35,500 32,000

RECOVERY

RATE GALS.

PER HOUR

@ 90°F RISE

36.34

32.75

36.34

32.75

MINIMUM

VENT PIPE

DIA. INCHES

(mm)

3 (76) OR 4 (102)

DIAMETER

INCHES

(mm)

18 (457)

20(508)

DIMENSIONS

INCHES (mm)

HEIGHT TO

JACKET TOP

58 (1473)

58.25 (1480)

MATERIALS NEEDED

To simplify the installation, Sears has available the installation parts shown below. You may or may not need all of these materials, depending on your type of installation.

METAL DRAIN PANS AVAILABLE IN THE

EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE

IN 2 GALLONS (76 LITERS) AND 5 GALLONS (18.9 LITERS)

CAPACITY THROUGH LOCAL SEARS STORE

OR SERVICE CENTER

WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3/4"

(19.05 ram) COPPER PLUMBING AND FLEXIBLE GAS CONNECTOR WITH FITTINGS

FOLLOWING SIZES:

• 20" (508 ram) DIAMETER FOR WATER

HEATERS HAVING A DIAMETER OF 18" (457 ram) OR LESS

• 24" (610mm) DIAMETER FOR WATER

HEATERS HAVING A DIAMETER 22"

(559 mm) OR LESS

BASIC TOOLS

You may or may not need all these tools, depending on your type of installation. These tools can be purchased at your local

Sears Store.

• Pipe Wrenches (2) 14" (356 mm)

• Screwdriver

• Tin Snips

• 6' (1.82 m) Tape or Folding Ruler

• Garden Hose

• Drill

• Pipe Dope or Teflon _ Tape

SLOT-HEAD SCREWDRIVER

PHILLIPS SCREWDRIVER

ROLL OF TEFLON _>

TAPE (USE ONLY ON

WATER CONNECTIONS)

(SQUEEZE TUBE)

USE FOR WATER AND GAS

CONNECTIONS

DRILL

TIN SNIPS

PIPE DOPE

ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

• Soft Solder

• Solder Flux

• Emery Cloth

• Wire Brushes

TUBING CUTTER

HACKSAW

3/4" (19 mm) WIRE BRUSH

PROPANE

TORCH

ROLL OF

EMERY CLOTH

GARDEN HOSE

6 FOOT TAPE

PIPE WRENCH

1/2" (13 mm)WIRE BRUSH

ROLL OF LEAD-FREE

SOFT SOLDER

SOLDER

FLUX

GET TO KNOW YOUR WATER HEATER - GAS MODELS

A Vent Pipe B Draft Hood

C Anode (Not Shown) D Hot Water Outlet

E Insulation

F Gas Supply Piping

G Manual Gas Shut-off Valve

H Ground Joint Union

I Sediment Trap

(Z) ROOF JACK**

5-12 PITCH OR LESS

TERMINATION

(ROOF JACK)

TO VENT

3-12 PITCH OR LESS

J Inner Door

K Outer Door

L Union

M Inlet Water Shut-off Valve

N Cold Water Inlet O Inlet Dip Tube (Not Shown)

P Temperature-Pressure Relief Valve

Q Rating Plate

R Flue Baffle

(Z) ROOF JACK**

S Gas Control Valve/Thermostat T Drain Valve

U Manifold/Burner Assembly V Flue

W Metal Drain Pan

X Piezo Igniter (bottom, Left-hand

Y Base-Ring Filter Z Roof Jack (Various Models)

(S) GAS CONTROL VALVE/

TH E RMOSTAT

Control/Temperature Knob

•Conversion Fitting

•Status Light

niter

Side of Gas Control Valve/Thermostat)

120°F

Mark

LOW

(DO NOT CAP

OR PLUG.)

* ALL PIPING MATERIALS TO BE

SUPPLIED BY CUSTOMERS.

** ROOF JACK NOT FURNISHED.

INSTALL THERMAL EXPANSION TANK IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM*

Temperatures shown are approximates and may vary.

MAIN BURNER- ___TTUBE

THERMOPILE J----- J j_ MANIFOLD

VACUUM RELIEF

INSTALL PER

LOCAL CODES

DRAIN LINE MUST PASS THROUGH THE STRUCTURAL FLOOR AND DISCHARGE EXTERNAL TO THE BUILDING

FIGURE 1.1

(U) MANIFOLD/BURNER ASSEMBLY

__ TUBE

MANIFOLD DOOR / IGNITER WIRE

VALVE*

* INSTALL IN ACCORDANCE

WITH LOCAL CODES.

* SEDIMENT TRAP AS

REQUIRED BY LOCAL CODES.

* SECURE WATER HEATER TO

FLOOR AND WALL AS DESCRIBED IN THIS MANUAL.

* INSTALLATION SHOULD COMPLY

WITH THE "ENCLOSURE INSTALLATION" SECTION OF THIS MANUAL.

This gas water heater was manufactured to voluntary safety standards to reduce the likelihood of a flammable vapor ignition incident. The new technology used in meeting these standards makes this product more sensitive to installation errors. Please review the following checklist and make any required installation upgrades or changes.

Questions? Contact Sears at 1-800-4-MY-HOME (1-800-469-4663).

Installation Checklist

Water Heater Location

Water heater location is important and performance. Please check the following:

[]

Installation area free of corrosive elements and flammable materials.

[] Centrally located with the water piping system (For new

installations). Located as close to the gas piping and vent pipe system as possible.

[] Located indoors and in a vertical position. Protected from

freezing temperatures.

[] Proper clearances from combustible surfaces

maintained and not installed directly on a carpeted floor.

[] Provisions made to protect the area from water damage.

Metal drain pan installed and piped to an adequate drain.

[] Sufficient room to service the water heater. See Clearances

and Accessibility section of this manual. [] Water heater not located near an air moving device. [] Is the installed environment dirty (excessive amounts of

lint, dirt, dust, etc.)? If so, the base-ring filter located on

the bottom of the water heater wilt need to be cleaned

periodically. Refer to the "Maintenance of your Water

Heater" section of this manual for information on cleaning

the base-ring filter.

can affect system

[] Fresh airopenings must be sized correctly with consideration

given to the blocking effect of louvers and grilles.

Vent Pipe System

Check for proper drafting at the water heater draft hood. Refer to the "Checking the Draft" section of this manual for the test

procedure. If the procedure shows insufficient draft is present, please check the following:

[]

Draft hood properly installed.

[]

Vent connectors securely fastened with screws and supported properly to maintain six inch clearance.

[]

Vent connector made of approved material and sized correctly.

[]

Vent pipe system installed according to all local and state codes or, in the absence of local and state codes, the

"National Fuel Gas Code", ANSI Z223.1 (NFPA 54)-current edition. Manufactured home manufacturers must conform

with the "Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280."

[]

Flue baffle properly positioned in the flue tube.

[]

Check the vent system for restrictions/obstructions and check the vent termination height. Refer to the "Combustion Air Supply and Ventilation" section of this water heater manual for specific requirements.

[] Recheck for sufficient combustion air supply.

Combustion Air Supply and Ventilation

Check for sufficient combustion air supply. Insufficient air for the combustion of gas wilt result in the flame becoming "lazy", thereby allowing heat to build up in the combustion chamber.

This excessive heat wilt cause a thermal switch on the door assembly to trip. Is the water heater installed in a closet or other

small, enclosed space? If so:

[]

Are there openings for make-up air to enter and exit the

room/area?

[]

Are the openings of sufficient size? Remember, if there

are other gas-fired or air-consuming appliances in the

same room, you need more make-up air. Refer to the

"Installation Instructions" and "Combustion Air Supply and

Ventilation" sections for specific requirements. [] Make sure that fresh air is not taken from areas that contain

negative pressure producing devices such as exhaust fans, dryers, fireplaces, etc.

[] Is there a furnace/air handler in the same room space as

the water heater? If so, has a return air duct system been

attached that exits the room? If so, check for leaks on the

air duct system. If no air duct system is present, correct

immediately by contacting a local Heating, Ventilation, Air-

Conditioning & Refrigeration (HVAC-R) authorized service

provider. [] Use a fresh air supply that is free of corrosive elements and

flammable vapors.

Water System Piping [] Temperature and pressure relief valve properly installed

with a discharge line run to an adequate drain and protected from freezing.

[] All piping properly installed and free of leaks. [] Heater completely filled with water.

[] Closed system pressure build-up devices installed. [] Mixing valve (when applicable) installed per manufacturer's

instructions (See "Water Temperature Regulation" section).

Gas Supply and Piping

[]

Gas type is the same as that listed on the water heater rating plate unless the water heater has been properly converted.

Refer to the "Gas Conversion" section of this manual.

[]

Gas line equipped with shut-off valve, union, and drip leg.

[]

Use pipe joint compound or teflon tape marked as being resistant to the action of petroleum [Propane (L.R)] gases.

[]

Adequate pipe size and approved pipe material.

[]

An approved noncorrosive leak detection solution used to check all connections and fittings for possible gas leaks. Correct any leak found.

Removing the Old Water Heater (_

MANUAL GAS SHUT-OFF VALVE-_

GROUND_

JOINT

UNION

CHECK WITH

LOCAL UTILITY FOR MINIMUM HEIGHT

3" MINIMUM

Attach a hose to the water heater drain valve and put the other end

in a floor drain or outdoors. (See Figures 2 and 5.) Open the water

heater drain valve. The water passing out of the drain valve may be extremely hot. To avoid

being scalded, make sure all connections are tight and that the

water flow is directed away from any person.

FIGURE 5.

Disconnect the vent pipe from the draft hood where it connects

to the water heater. In most installations the vent pipe can

be lifted off after any screw or other attached devices are removed. Dispose of the draft hood. The new water heater

has a draft hood which must be used for proper operation.

SEDIMENT TRA! /

DRAIN LINE MUST PASS THROUGH FLOOR _'_

AND TERMINATE EXTERNAL TO BUILDING

FIGURE 2.

Turn "OFF" the gas supply to the water heater.

If the main gas line shutoff valve serving all gas appliances is used, also shut "OFF" the gas at each appliance. Leave all gas appliances shut "OFF" until the water heater

installation is completed. See Figures 2 and 3.

Open a nearby hot water faucet until the water is no longer hot. When the water has cooled, turn

"OFF" the water supply to the water heater at the water shut off valve

orwater meter. Some installations require that the water be turned off

to the entire house. See Figures 2 and 4.

Check again to make sure the gas supply is "OFF" to the water heater. Then disconnect the gas supply connection from the

gas control valve.

FIGURE 3.

FIGURE 4.

If you have copper piping to the water heater, the two copper

water pipes can be cut with a hacksaw approximately four

inches away from where they connect to the water heater.

See Figure 6. This will avoid cutting off pipes too short. Additional cuts can be made later if necessary. Disconnect the temperature-pressure relief valve drain line. When the water

heater is drained, disconnect the hose from the drain valve.

Close the drain valve. The water heater is now completely disconnected and ready to be removed.

FIGURE 6.

If you have galvanized pipes to the water heater, loosen the two galvanized pipes with a pipe wrench at the union in each line. Also disconnect the piping remaining to the water

heater. See Figure 7. These pieces should be saved since they may be needed when reconnecting the new water heater.

Disconnect the temperature-pressure relief valve drain line. When the water heater is drained, disconnect the hose from

the drain valve. Close the drain valve. The water heater

is now completely disconnected and ready to be removed.

Mineral buildup or sediment may have accumulated in the old water heater. This causes the water heater to be much

heavier than normal and this residue, if spilled out, could

cause staining.

• Burn hazard

• Hotwater discharge.

• Keep hands clear of drain

valve discharge.

FIGURE 7.

Location Requirements

Do not install this water heater in any occupied space of the manufactured (mobile) home.

I Carbon Monoxide Poisoning Hazard

Doing so can result in carbon monoxide poisoning and death.

The FVIR System is designed to reduce the risk of flammable vapor-related fires. The patented system protects your family by

trapping the burning vapors within the water heater combustion chamber through the special flame-arrestor. The burning vapors literally "burn themselves out" without escaping back into the room. In the event of a flammable vapor incident, the FVIR

System disables the water heater by shutting off the gas supply to the water heater's burner and pilot, preventing re-ignition

of any remaining flammable vapors in the area. This will not prevent a possible fire/explosion if the igniter is depressed and flammable vapors have accumulated in the combustion chamber with the pilot light off. If you suspect a flammable

vapor incident has occurred, do not use this appliance. Do not attempt to light this appliance, or depress the igniter button

if you suspect flammable vapors have accumulated inside or outside the appliance. Immediately call a qualified technician to inspect the appliance. Water heaters subjected to a flammable vapors incident will show a discoloration on the flame-arrestor

and require replacement of the entire water heater.

Ramn_ble Vapors

FIRE AND EXPLOSION HAZARD

Can result in serious injury or death

_,Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance. Storage of or use of gasoline or other flammable vapors or liquids in the vicinity of this or any

other appliance can result in serious injury or death.

Read and follow water heater warnings and instructions.

the fire department from a neighbor's home. Do not attempt to clean the spill until all ignition sources have been extinguished.

Fire or Explosion Hazard

• Read instruction manual before installing, using or servicing water heater.

• Improper use may result in fire or explosion.

• Maintain required clearances to combustibles.

Keep combustibles such as boxes, magazines, clothes, etc. away from the water heater area.

Site Location

DO NOT install this water heater in any occupied space of the manufactured (mobile) home. There shall be no openings between the occupied space of the manufactured (mobile) home and the water heater enclosure.

• The water heater must be installed indoors and in a vertical position on a level surface. Do not install in bathrooms,

bedrooms, or any occupied room normally kept closed.

• Locate the water heater near the existing gas piping. If installing a new gas line, locate the water heater to minimize the pipe length and elbows.

• The water heater should be located in an area not subject to freezing temperatures. Water heaters located in unconditioned spaces may require insulation of the water piping and drain piping to protect against freezing. The drain and controls must be easily accessible for operation and service. Maintain proper clearances as specified on the water heater labeling.

• Do not locate the water heater near an air-moving device. The operation of air-moving devices such as exhaust fans, ventilation systems, clothes dryers, fireplaces, etc., can affect the proper operation of the water heater. Special attention must be given to conditions these devices may create. Flow reversal of flue gases may cause an increase of carbon monoxide inside of the dwelling.

• If the water heater is located in an area that is subjected to lint and dirt, it may be necessary to periodically clean the base-ring filter and flame-arrestor (see External Inspection

& Cleaning of the Flame-arrestor).

NOTE: This water heater must be installed according to all local and state codes or, in the absence of local and state codes, the "National Fuel Gas Code", ANSI Z223.1 (NFPA 54)-current

edition. Manufactured home manufacturers must conform with "The Manufactured Home Construction and Safety Standard,

Title 24 CFR, Part 3280".

Do not use or store flammable products such as gasoline, solvents, or adhesives in the same room or area near the water heater. If such flammables must be used, all gas burning appliances in the vicinity must be shut off and their pilot lights extinguished. Open the doors and windows for ventilation while

flammable substances are in use. If flammable liquids or vapors have spilled or leaked in the

area of the water heater, leave the area immediately and call

Property Damage Hazard

• All water heaters eventually leak

• Do not instali without adequate drainage,

IMPORTANT:Thewaterheatershouldbelocatedinanarea whereleakageofthetankorconnectionswillnotresultindamage

totheareaadjacenttothewaterheaterortolowerfloorsofthe structure.Duetothenormalcorrosiveactionofwater,thetankwilt

eventuallyleakafteranextendedperiodoftime.Alsoanyextemal plumbingleak,includingthosefromimproperinstallation,may causeearlyfailureofthetankduetocorrosionifnotrepaired.If thehomeownerisuncomfortablewithmakingtherepairaqualified technicianshouldbecontacted.Asuitablemetaldrainpanshould beinstalledunderthewaterheaterasshownbelow,tohelpprotect thepropertyfromdamagewhichmayoccurfromcondensate formationorleaksinthepipingconnectionsortank.Thepan mustlimitthewaterleveltoamaximumdepthof1-3/4"andbe twoincheswiderthantheheaterandpipedtoanadequatedrain.

NOTE:Thepanmustnotrestrictcombustionairflow.Locate thewaterheaternearanadequatedrain(Figure1). Incold climates,itisrecommendedthatthedrainpipebeterminatedat anadequatedraininsidethebuilding.Thepipingshouldbeat least314"IDandpitchedforproperdrainage.

METAL DRAIN PIPED TO AN

PAN ADEQUATE DRAIN

SEE FIGURE 1

AT LEAST 2" GREATER THAN THE I

DIAMETER OF THE WATER HEATER.

FIGURE 8.

I1=

CAUTION: When making pilot holes in the water heater itself, ensure that you drill only the outer jacket. Also, to prevent leaks in the metal drain pan, seal each drill location with a heavy bead of silicone sealant.

Secure the top of the water heater with the provided bracket and screws or install other acceptable means of support (e.g., support strap).

FIGURE 9.

Insulation Blankets

Insulation blankets available to the general public for external use on gas water heaters are not necessary with Kenmore products. The purpose of an insulation blanket is to reduce the standby heat toss encountered with storage tank heaters. Your Kenmore water heater meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements, making an insulation blanket

unnecessary.

Water heater life depends upon water quality, water usage, water temperature and the environment in which the water

heater is installed. Water heaters are sometimes installed in locations where leakage may result in property damage, even

with the use of a metal drain pan piped to a drain. However, unanticipated damage can be reduced or prevented by a leak detector or water shut-off device used in conjunction with a piped metal drain pan. These devices are available from some plumbing supply wholesalers and retailers, and detect and react to leakage in various ways:

• Sensors mounted in the metal drain pan that trigger an alarm or turn off the incoming water to the water heater

when water is detected.

• Sensors mounted in the metal drain pan that turn off the water supply to the entire home when water is detected in

the drain pan.

• Water supply shut-off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater.

• Devices that wilt turn off the gas supply to a gas water heater while at the same time shutting off its water supply.

Securing Water Heater to Floor and Wall

The water heater must be secured to the floor and to the wall of the enclosure as described below. See also "Enclosure Installation."

After properly locating the water heater, fasten it to the floor with the brackets and screws that were provided (Figure 9). Simply pre-dritt each screw location in the metal drain pan and water heater jacket with a 118" drill bit. Because of installation variances, these brackets can be located at any points around the circumference of the jacket. However, they should be spaced apart at equal distances.

Breathing Hazard - Carbon Monoxide Gas

•=_':'1:°_:-oo

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual.

Should you choose to apply an insulation blanket to this heater, you should follow these instructions. (See Figure 1 for identification of components mentioned below). Failure to follow these instructions can restrict the air flow required for proper combustion, potentially resulting in fire, asphyxiation, serious personal injury or death.

• Do not apply insulation to the top of the water heater, as this will interfere with safe operation of the draft hood.

• Do not cover the outer door, gas control valve/thermostat or temperature & pressure relief valve.

• Do not allow insulation to come within 2" (50.8 mm) of the floor to prevent blockage of combustion air flow to the burner.

• Do not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference.

• Do obtain new warning and instruction labels from Sears for placement on the blanket directly over the existing labels.

• Do not obstruct water heater air intakewith insulating blanket.

° Gas and carbon monoxide detectors

are available.

• Install water heater in accordance

with the instruction manual.

'_ WARNING

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