Kenmore 153326861, 153326860, 153326761, 153326760, 153326661 Owner’s Manual

...

Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING

Model No.

153.326360 30 Gal.

153.326361 30 Gal.

153.326460 40 Gal.

153.326461 40 Gal.

153.326560 50 Gal.

153.326561 50 Gal.

153.326660 50 Gal. Medium

153.326661 50 Gal. Medium

153.326760 40 Gal. Medium

153.326761 40 Gal. Medium

153.326860 50 Gal.Short

153.326861 50 Gal.Short

POWER MISERTM6

LISTED

Caution: Read and Follow

All Safety Rules and

Operating Instructions Before First Use of

This Product,

Savethis Manual for Future Reference.

ELECTRIC

WATER HEATER

• Safety Instructions

• Installation

• Operation

GAMA certification applies to all residential electric water heaters with capacitiesof 20 to 120 Gallons. Inputrating of 12Kw or lessat avoltage no greater than 250 _L

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT- ING THIS WATER HEATER.

• Care and Maintenance

• Troubleshooting

• Parts List

_WARNING

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Printed in the U.S.A. 1203 www.sears.com Part No. 184710_0OO

Safety Precautions

_,WARNING J

Improper installation, adjustment, alteration, service or maintenancecan causeDEATH, SERIOUSBODILY INJURY,J

OR PROPERTY DAMAGE. Refer to this manual for assis- tance or consult your localSearsServiceCenter for further

information.

_WARNING

At the time of manufacture this water heater was provided with a combination temperature*pressures relief valve certi- fied by a nationally recognized testing laboratory that main- tains periodic inspection of production of listed equipment or materials, as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, and the current edition of ANSI Z21.22 • CSA 4.4 and the code requirements of ASME. If replaced, the valve must meet the requirements of local codes, but not lessthan a combination temperature and pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4 by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials. The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater (150 Ibs. p.s.i.) and a dischargecapacity not less than the water heater input rate as shown on the model rating plate. (Electric heaters - watts divided by 1000 x 3412 equal BTU/Hr. rate.) Your localjurisdictional authority, while mandating the use of a temperature-pressure relief valve complying with ANSI Z21.22 • CSA 4.4 and ASME, may require a valve model differ-

ent from the one furnishedwith the water heater. Compliance with such local requirements must be satisfied by

the installer or end user of the water heater with a locally

wescribed temperature-pressure relief valve installed in the

designated opening in the water heater in place of the factory furnishedvalve.

For safe operation of the water heater, the relief valve must not be removed from it's designated opening or plugged. The temperature-pressure relief valve must be installed directly into the fitting of the water heater designated for the

relief valve. Position the valve downward and provide tubing so that any discharge will exit only within 6 inches above, or at

any distancebelow the structural floor. Be certain that no con- tact is made with any live electrical part. The dischargeopen- ing must not be blocked or reduced in size under any circum- stances. Excessive length, over 30 feet, or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve. No valve or other obstruction is to be placed between the relief valve and the tank. Do not connect tubing directly to dis-

charge drain unlessa 6" air gap isprovided. To prevent bodily injury, hazard to life, or property damage, the relief valve must

be allowed to discharge water in quantities should circum- stances demand. If the discharge pipe is not connected to a drain or other suitable means, the water flow may causeprep- erty damage. The Discharge Pipe:

• Must not be smaller in size than the outlet pipe size of the valve, or haveany reducing couplingsor other restrictions.

• Must not be pluggedor blocked.

• Must beof material listed for hot water distribution.

• Must be installed so as to allow complete drainage of both

the temperature-pressure relief valve, and the discharge pipe.

• Must terminate at an adequate drain.

• Must not have any valve between the relief valve and tank.

_,WARNING J

HAZARD OF ELECTRICAL SHOCK! Before removing

any access panels or servicing the water heater, make J sure the electrical supply to the water heater isturned

"OFF". Failure to do this could result in DEATH, SERI-

OUS BOD LY NJURY,OR PROPERTY DAMAGE.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tem-

perature which will satisfyspaceheating,clotheswashing,

dish washing, and other sanitizing needs can scald and

_ermanently injure you upon contact. Some people are

more likelyto be permanently injured by hot water than

others. These includethe elderly, children, the infirm, or

physically/mentally handicapped. If anyone using hot

water in your home fits into one of these groups or if there isa localcode or state law requiring a certain tem-

perature water at the hot water tap, then you must take

specialprecautions.In addition to using the lowest possi-

ble temperature setting that satisfies your hot water needs, a means such as a mixing valve, shall be used at

the hot water taps used by these people or at the water

heater. Mixing valves are available at plumbing supplyor hardware stores. Follow manufacturers instructions for

installationofthe valves.Before changingthe factory set-

ting on the thermostat, read the "Temperature

Regulation"sectionin this manual.

&WARNING

WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY: This water heater is equipped for one type voltage

only. Check the rating plate near the bottom access panel for the correct voltage. DO NOT use this water heater with any voltage other than the one shown on the model

rating plate. Failure to use the correct voltage can cause problems which can result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you have any ques-

tions or doubts consult your electric company.

&WARNING

INSULATING JACKETS: When installing an external

water heater insulation jacket on an electric water

heater:

a. DO NOT cover the temperature-pressure relief valve.

b. DO NOT put insulation over the access covers or any

access areas. c. DO NOT remove operating instructions, and safety

related warning labels and materials affixed to the water

heater.

d. DO obtain new warning and instruction labels from Sears for placement on the jacket directly over the exist-

in_ labels.

_,WARNING J

Do not usethis appliance if anypart of it hasbeen under J

water. An electrical short or malfunction could occur.The water heater shoudbe rep aced.

CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in such a manner

that if the tank or any connections should leak, the flow of water will not cause damage to the structure. When such

locations cannot be avoided, a suitable drain pan should be installed under the water heater. Drain pans are avail-

able at your local Sears Store. Such a drain pan must be

piped to an adequate drain.

Table of Contents

Safety Precautions ...............................................................................................................................................2

Table of Contents ................................................................................................................................................3

Customer Responsibilities .......................................................................................................................4

Product Specifications ..................................................................................................................................4

Preparing for the New Installation .............................................................................................4

Materials and Basic Tools Needed ...............................................................................................5

Materials Needed ...................................................................................................................................................................... 5

Basic *Ibols................................................................................................................................................................................ 5

Installation Instructions ........................................................................................................................6-15

Removing the Old Water Heater. ............................................................................................................................................ .6

Facts to Consider About the Location ..................................................................................................................................... .7

Facts to Consider About the Convertible Element ................................................................................................................... .7

Water Piping ............................................................................................................................................................................ .8

T&P Valve and Pipe Insulation .............................................................................................................................................. .8

_l_mperature-Pressure Relief Valve ............................................................................................................................................ .9

Filling the Water Heater .......................................................................................................................................................... l0

Converting the Lower Element ......................................................................................................................................... 10-12

Wiring Diagrams .................................................................................................................................................................... 13

Wiring .................................................................................................................................................................................... 14

Installation Checklist .............................................................................................................................................................. 15

Service and Adjustment ......................................................................................................................16-20

_l_mperature Regulation .......................................................................................................................................................... 16

Thermostats ............................................................................................................................................................................ 16

Thermostat Settings ................................................................................................................................................................ 16

Upper Thermostat Adjustment ............................................................................................................................................... 16

Lower Tbennostat Adjustment ............................................................................................................................................... 17

_l_mperature-Pressure Relief Valve Operation .......................................................................................................................... 17

Draining ................................................................................................................................................................................. 17

Element Cleaning and Replacement ................................................................................................................................. 18-20

Anode Rod Inspection ........................................................................................................................................................... .20

Drain Valve Washer Replacement .......................................................................................................................................... .20

Service ................................................................................................................................................................................... .20

Troubleshooting Guide ........................................................................................................................21-24

Start Up Conditions .............................................................................................................................................................. 21

Thermal Expansion .............................................................................................................................................................. 21

Strange Soun& .................................................................................................................................................................... 21

Operational Conditions ..................................................................................................................................................... 22-23

Smelly Water ........................................................................................................................................................................ 22

Air in Hot Water Faucets ..................................................................................................................................................... 22

Rmnbling Noise ................................................................................................................................................................... 22

High "Ihnperature Shut OffSystem ................................................................................................................................ 22-23

Not Enough Hot Water ........................................................................................................................................................ 23

Water is "Ibo Hot .................................................................................................................................................................. 23

Leakage Checkpoints ............................................................................................................................................................. 24

Parts Order List...............................................................................................................................................26-31

Warranty ........................................................................................................................................................................32

Customer Responsibilities

Thank You for purchasing a Sears water heater.

Properly installed and maintained, it should give you years of trouble free service. If you should decide that you want the new water heater professionally installed, contact the local Sears Service Center or any Sears store. They will arrange for prompt, quality installation by Sears authorized contractors.

Product Specifications

MODEL

NUMBER

153.326360

153.326361

153.326460

153.326461

153.326560

153.326561

153.326660

153.326661

153.326760

153.326761

153.326860

153.326861

TANK

CAPACITY

IN GALLONS

DIMENSIONSIN INCHES

DIAMETER HEIGHT

18 46½

18 59½

20½ 60¼

23 49

20½ 44

26½ 34

RECOVERYRATE GALS.PER HOUR

Abbreviations Found In This Instruction Manual U.L. - UnderwritersLaboratories Inc.

NEC - National ElectricalCode ANSI - American National Standards Institute

@90°E RISE

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

ELEMENT

WATTAGE

AT 240 VOLTS

UPPER IDWER

3800 3800 3800 5500

3800 3800 38OO 55OO

3800 3800 38OO 55OO 3800 3800

38OO 55OO 3800 3800

38OO 55OO

MINIMUM

WIRE SIZE*

(GAUGE)

12 10

12 10 12

10 12

10 12 10

MAXIMUM FUSE

OR CIRCUIT

BREAKER

SIZE (AMPS)

20 30

*W_lringsizebased on standard 60°C copper wire. If distance from fuse box to water heater is morn than 90 _et, m_r to your local elec_ical

code.

Preparing for the New Installation

• Read the "Safety Precautions" section, page 2 of this manual first and then the entire manual carefully. If you don't tbllow

the safety rules, the water heater will not operate properly. It could cause DEATH, SERIOUS BODILY INJURY

AND/OR PROPERLY?DAMAGE. This manual contains instructions for the installation, opera-

tion, and maintenance of this electric water heater. It also contains warnings throughout the manual that you must read

and be aware of'. All warnings and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ

THIS ENTIRE MANUAL BEFORE KFFEMPT1NG TO

INSTALL OR OPERKFE THE WATER HEATER.

• The installation must conform with the instructions in this manual; electric company rules; and Local Codes, or in the

absence of Local Codes, with the current edition of the NEC, National Electrical Code, NFPA 70. This publication

is available from your local government or public library or

electric company or by writing Underwriters Laboratories

Inc., 333 Pfingsten Road, Northbrook, IL 60062.

• If after reading this manual you have any questions or do not understand any portion of the instructions, call Sears Service

Center.

• Carefully plan the place where you are going to put the water

heater. Correct electrical wiring and connections are very

important in preventing death from possible electrical shock

and fires. Examine the location to ensure the water heater complies

with the "Facts to Consider About the Location" section.

• For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation proce- dures. Instructions may be obtained from the California office

of the State Architect, 400 P Street, Sacramento, CA 95814

• Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00: State

Plumbing Code and 248-CMR 5.00.

Materials and Basic Tools Needed

Materials Needed

_lb simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materi- als, depending on your type of installation.

EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLON AND 5 GALLON CAPACITY

WATER HEATER INSTALLA. TION KIT WITH FLEXIBLE

CONNECTORS FOR 3/4" OR

1/2" THREADED OR COPPER

PLUMBING

THROUGH LOCAL SEARS STORE OR SERVICE CENTER

Basic Tools

You may or may not need all of these tools, depending on your type of installation. These tools can be purchased at your local

Sears store,

Pipe Wrench (2) Screwdriver

6 Foot Tape or Folding Rule Garden Hose

Drill Pipe Dope or Teflon Tape

GARDEN HOSE

SLOT_HEAD SCREW DRIVER

PHILLIPS SCREWDRIVER

6 FOOT TAPE

PIPE

WRENCH

DRAIN PANS AVAILABLE IN 20" DIAMETER FOR WATER HEATERS

HAVING A DIAMETER 18" OR LESS, 24" DIAMETER FOR WATER

HEATERS HAVING A DIAMETER 22" OR LESS AND AVAILABLE IN 20" DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26" OR LESS

ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING

Tubing Cutters or Hacksaw

Propane Torch

Soft Solder Solder Flux

Emery Cloth

Wire Brushes

HACKSAW

3/4" WIRE BRUSH

I/2" WIRE BRUSH

PROPANE TORCH

ROLL OF LEAD FREE

SOFT SOLDER

PIPE DOPE

(SQUEEZE TUBE)

(Use only on water connections)

ROLL OF TEFLON TAPE DRILL

ROLL OF EMERY SOLDER TUBING

CLOTH FLUX CUTTER

Installation Instructions

Removing the Old Water Heater

O_(i_rn "OFF" electrical supply to the water heater.

]

QTurn "OFF" the water supply to the

water heater at the water shutoffvalve or water meter.

If you have copper piping to the water

heater, the two copper water pipes can be cut with a hacksaw approximately 4" away

from where they connect to the water heater. This will avoid cutting off the pipes

too short. Additional cuts can be made later if necessary. Disconnect the tempera-

ture-pressure relief valve drain line. When the water heater is drained, disconnect the

hose from the drain valve. Close the drain valve. The water heater is now completely

disconnected and ready to be removed.

Q Attach a hose to the water heater drain

valve and put the other end in a floor drain or outdoors. Open the water heater drain valve. Open a nearby hot water faucet which will relieve pressure

in the water heater and speed draining.

AWARNING

The water passing out of the drain valve may be

extremely hot. To avoidbeingscalded,make sure all con-

nections are tight and that the water flow is directed awayfrom anyperson.

Q Check again to make sure the electrical supply is

turned "OFF" to the water heater. Then disconnect the electrical supply connection from the water

heater junction box.

Qb.

Mineral buildup or sediment may have accumulated in

the old water heater. This causesthe water heater to be much heavierthan normal and this residue,if spilled out,

could causestaining.

If you have galvanized pipe to the water heater, loosen the two galvanized pipes

with a pipe wrench at the union in each

line. Also disconnect the piping remaining to the water heater. These pieces should be saved since they may be needed when reconnecting the new water heater. Disconnect the temperature-pressure relief

valve drain line. When the water heater is

drained, disconnect the hose from the drain valve. Close the drain valve. The

water heater is now completely disconnect-

ed and ready to be removed.

CAUTION

Installation Instructions (cont'd)

Facts to Consider About the Location

You should carefully choose an indoor location for the new water heater, because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance. This water heater is not intend-

ed for outdoor installation.

Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be

observed.

• The location selected should be indoors as close to and as cen-

tralized with the water piping system as possible. This water heater, aswell as all water heaters, will eventually leak. Do not install without adequate drainage provisions where water flow will cause damage.

A CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in sucha man-

ner that if the tank or any connectionsshouldleak, the flow of water will not cause damage to the structure. When suchlocationscannot be avoided,a suitable drain pan should be installed under the water heater. Drain pansare availableat your local Searsstores.Sucha drain pan must be pipedto anadequatedrain.

Facts to Consider About the

Convertible Lower Element

The Upper Element (if a double element model), is a conven-

tional 3800 watt element which only operates at its rated

wattage on 240 volts. (See rating plate on water heater). The Lower Element of the water heater can be converted from

operation at 3800 watts to 5500 watts on a 240 volt system.

Read and follow water heater warnings and instructions.If after reading these instructions in this manual, if you do not under- stand any portion, call Sears Service Center.

AWARNING

Before making the conversion to 5500 watts, check the (I) power supply...must be 240 volts, (2) wiring...10 gauge AWG, Type TW, 60°C or equivalent, and (3) Circuit breakers or fusing...capable of 30 amp loading.

Also, the installation must conform with this manual, local codes and electric utility rules. Failure to comply

can result in DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE.

INSTALLATION IN RESIDENTIAL GARAGES: The

water heater must be located and/or protected so it is not subjectto physicaldamage by a movingvehicle.

• The location selection must provide adequate clearances for servicing and proper operation of the water heater.

CAUTION I

NOTE: Whether or not the element conversion is made the model rating plate must be marked. Using a hard point ink

pen, check the appropriate block within the model rating plate, which is located adjacent to the lower access panel.

Installation Instructions (cont'd)

Water Piping

*A WARNING HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tem-

perature which will satisfyspaceheating,clotheswashing,

dish washing, and other sanitizing needs can scald and

_ermanently injure you upon contact. Some people are

more likelyto be permanently injured by hot water than

others. These includethe elderly, children, the infirm, or

physically/mentally handicapped. If anyone using hot

water in your home fits into one of these groups or if there isa localcode or state law requiring a certain tem-

perature water at the hot water tap, then you must take

specialprecautions.In addition to using the lowest possi-

ble temperature setting that satisfies your hot water needs,a means such as a mixing valve, shall be used at

the hot water taps used by these people or at the water

heater. Mixing valves are available at plumbing supplyor hardware stores. Follow manufacturers instructions for

installationofthe valves.Before changingthe factory set-

ring on the thermostat, read the "Temperature

Regulation"sectioninthis manual.

HOT WATER A

COLD WATER

_ IN.LET

Installation completed using

Installation Kit

FLEXIBLE

WATER

CONNECTORS

HOT OUTLET

TO HOUSE

- t

THREADED TO

SWEAT COUPLING

3/4" THREADED __ 3/4" THREADED

NIPPLE _ NIPPLE

SWEAT COUPLING

_ RELIEF VALVE

_ PRESSURE

SHUT-OFF

VALVE

COLD INLET

\--

THREADED TO

WATER LINE

jTEHPERATURE.

TEMPERED

WATEROUT' ' 2a

_fO COLD WATER

INLET ON

*MIXING VALVE WATER OUTLET

The illustration shows the attachment of the water piping to the water heater. The water heater is equipped with g" water connec-

tions. If a water heater is installed in a closed water supply system;such as

one having a back-flow preventer, check valve, water meter with a check valve, etc. in the cold water supply; means shallbe provided to control thermal expansion. Contact the local utility or SearsService

Center on how to control this situation. NOTE: If using copper tubing, solder tubing to an adapter

before attaching the adapter to the cold water inlet connection.

Do not solder the cold water supply line directly to the cold water inlet. It wRl harm the dip tube and damage the tank.

• Look at the top coverof the water heater. The hot water outlet is

marked hot. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around both

ends of the _" dlreaded nipple. Using flexible connectors, connect

the hot water pipe to the hot water outlet of the water heater.

• Look at the top cover of the water heater. The cold water inlet is marked cold. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around both

ends of the _" threaded nipple. Using flexible connectors, connect

the cold water pipe to the cold water inlet of the water heater.

NOTE: Yourwater heater is insulated to minimize heat loss from the tank. Further reduction in heat loss can be accomplished by

insulating the hot waterlines from the water heater.

ON WATER HEATER

WATER HEATER

--DISCHARGE PIPE

(Do not cap or plug)

7 6" AIR GAP

FLOOR DRAIN

T&P Valve and Pipe Insulation

Remove insulation forT&P Valveandpipe connections from carton. Fit pipe insulation over the incoming cold water line and the hot

waterline. Make sure thattheinsula- tion is against the top cover of the

beaten Fit T&P Valve insulation over valve.

Make sure that the insulation does not interfere with the lever of the T&P valve.

Secureall insulation using tape.

Installation Instructions (cont'd)

Temperature-Pressure

Relief Valve

_,WARNING

At the time of manufacture this water heater was provided with a combination temperature-pressuras relief valve cer- tiffed by a nationally recognized testing laboratory that

maintains periodic inspection of production of listed equip- ment or materials, as meeting the requirements for Relief

Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, and the current edition of ANSI Z21.22 ,

CSA 4.4 and the code requirements of ASHE. If replaced, the valve must meet the requirements of local codes, but

not less than a combination temperature and pressure relief valve certified as meeting the requirements for Relief

Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22, CSA 4.4 by a nationally rec-

ognized testing laboratory that maintains periodic inspec- tion of production of listed equipment or materials. The valve must be marked with a maximum set pressure

not to exceed the marked hydrostatic working pressure of

the water heater (150 Ibs. p.s.i.) and a discharge capacity

not less than the water heater input rate as shown on the model rating plate. (Electric heaters - watts divided by 1000

x 3412 equal BTU/Hr. rate.) Your local jurisdictional authority, while mandating the use of a temperature-pressure relief valve complying with ANSI Z21.22, CSA 4.4 and ASME, may require a valve model dif-

ferent from the one furnished with the water heater. Compliance with such local requirements must be satisfied

by the installer or end user oftbe water heater with a local- ly prescribed temperature-pressure relief valve installed in

the designated opening in the water heater in place of the factory furnished valve.

For safe operation of the water heater, the relief valve must not be removed from it's designated opening or plugged.

The temperature-pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve. Position the valve downward and provide tubing so that any discharge will exit only within 6 inches above, or at any distance below the structural floor. Be cer- tain that no contact is made with any live electrical part. The discharge opening must not be blocked or reduced in size under any circumstances. Excessive length, over 30

feet, or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve.

No valve or other obstruction is to be placed between the relief valve and the tank. Do not connect tubing directly to

discharge drain unless a 6" air gap is provided. To prevent

bodily injury, hazard to life, or property damage, the relief

valve must be allowed to discharge water in quantities should circumstances demand. If the discharge pipe is not

connected to a drain or other suitable means, the water flow may cause property damage.

The Discharge Pipe:

Must not be smaller in size than the outlet pipe size of

the valve, or have any reducing couplings or other

restriction.

Must not be plugged or blocked. Must be of material listed for hot water distribution.

Must be installed so as to allow complete drainage of both the temperature-pressure relief valve, and the dis-

charge pipe.

Must terminate at an adequate drain. Must not haveany valve between the relief valve and tank.

The temperature-pressure relief valve must be manually operated at leastoncea year.Caution shouldbe taken to ensurethat (I) no one isin front of or around the outlet of the temperature-pressure relief valve dischargeline, and (2) the water manually dischargedwill not causeany bodilyinjury or property damagebecausethe water may be extremely hot.

If after manually operating the valve, it fails to complete-

ly reset and continues to release water, immediately, closethe cold water inlet to the water heater, follow the draining instructions,and replace the temperature-pres-

sure relief valvewith a new one.

H_OT(

CONDUIT

WARNING "RELIEF VALVE OPENING"

andthe codel_Ji_rnent_ OfASME

Compliance_th suchlocal iequilem_'_tsii_st besa_sf_,dbyth#instaHexolend_sel ofth_waterheatelw_h a locally plescribe_JTempelature*Pl_ssureReliefValv_ installedin the designated_ning in the watel

heater

• If a short shank (less than 2") temperaltJle.plessurereltef valve isto be installed

(_Sshown), _ nipple andcoupling must be tJsed

• If _ long sha_k/2" or Io_ger) isto be instalEed,do not use the nippEea_d coupling

Aulomat_cGas ShutoffDc_4cesfor Hot.WatclSupplySystems,ANSZ2122 by a nationallyrccognizeitcs_* inglaboratory_hatmant_ns pcdodlcinspec_o_Ofproduction oi listedeq_prn_t or matexials The valve m_s_beodente_J,prov_ed _lh tubing, ol ot_er_se inst_ledso that dischal_ecmqex_onlyw_hi_6inches above,Orata_y dis_anc_b_ow the s_ructuralflocl,andcannotcontactany I_veclcctrlcalpar[¸"

Fol safeopclat_onof_hcwa_elbeatel,_hcReliefVa_e m_s_r_t be icmovedorpl_gecd See mant_alhcadin_- =Temperat_rc*PiessuleRelief Valve" fol installatJonand ma_n_enanc_oi Relief Va_c, d_SChargc_ipeand othersafe_yprecat_ons

&WARNING

COLD

SHUT-OFF

VALVE

RELIEF VALVE

__ PRESSURE

(Do not cap or plug)

6" AIR GAP

Installation Instructions (cont'd)

Filling the Water Heater

"Ib fill the water heater with water:

Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of

the water heater. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open

when the water heater is in use.

% insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will let air out of the

water heater and the piping.

A CAUTION

Never usethis water heater unlessit iscompletely full of

water. To prevent damage to the tank and heating ele- ment, the tank must be filled with water. Water must

flow from the hot water faucet before turning "ON" power.

Check all new water piping for leaks. Repair as needed.

Converting the Lower

Element

These instructions only cover the conversion of the convertible element, read this entire manual before attempting to install or operate the water heater. The water heater is factory set to oper- ate at 3800 watts. The lower element can be converted to oper-

ate at 5500 watts. Refer to the "Facts to Consider About the Location" section.

NOTE: Whether or not the element conversion is made the model rating plate must be marked. Using a hard point ink

pen, check the appropriate block within the model rating plate, which is located adjacent to the lower access panel.

Necessary element conversion parts are located in a small bag contained within the electrical junction box on top of the water

heater.

CONVERSION PARTS

The Upper Element, (if a double element model) is a conven- tional 3800 watt element which only operates at its rated wattage on 240 volts. (See rating plate on water heater).

The Lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system.

If after reading these instructions and this manual, if you do not understand any portion, call Sears Service Center.

AWARNING

installation must conform with this Manual, local codes and electric utility rules. FAILURE TO COMPLY CAN

RESULT IN DEATH, SERIOUS BODILY INJURY OR

PROPERTY DAMAGE.

BUSS BAR

1. Before beginning the conversion turn "OFF" electric power

supply to the water heater.

AWARNING

HAZARD OF ELECTRICAL SHOCK! Before removing any accesspanels or servicing the water heater, make sure the electrical supplyto the water heater is turned

"OFF". FAILURE TO DO THIS COULD RESULT IN DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE.

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