Kenmore 153.326664, 153.326764, 153.326464, 153.326566, 153.326364 User Manual

Use & Care Guide

Model No.

153.326364 30 Gallon

153.326464 40 Gallon

153.326566 55 Gallon

153.326664 50 Gallon Medium

153.326764 40 Gallon Medium

I<enmore®

:lec'r°c

LOW LEAD

CONTENT

For potable water heating only.
Not suitable for space heating.

INSTALLER: Affix these instructions to or near

the water heater.
OWNER: Retain these instructions for future

reference.

Si no puede leer o entender el ingles y necesita el manual de
instrucciones en espaSol, puede solicitarlo al 1-800-821-2017. NO

TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA
Sl NO ENTIENDE LAS INSTRUCCIONES. No hacer caso de esta

advertencia podria originar lesiones graves o mortales.

P/N 326122-000 (0313)

Sears Brands Management Corporation,

Hoffman Estates, IL 60179 U.S.A.

www.kenmore.com
www.sears.com

Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.

Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn
you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual.
It is very important that the meaning of each safety message is understood by you and others who install, use or service

this water heater.

This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.

DANGER indicatesan imminently hazardous
situation which, ifnot avoided, will result in

death or injury.

WARNING indicates a potentially

hazardous situation which, if notavoided,
could result in death or injury.

CAUTION indicates a potentiallyhazardous

_ l!l'll

situation which, if not avoided, could
result in minor or moderate injury.

CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, if not avoided, could

result in property damage.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message
and how to avoid the risk of injury.

The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a listof substances
known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn

of potential exposure to such substances.

• WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other
reproductive harm.

• This appliance can cause low-level exposure to some of the substances listed in the act.

IMPORTANT DEFINITIONS

Sears Service Center: The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and

electrical work including athorough understanding of the requirements of the National Electrical Code as it relates to the installation
of electric water heaters. The Sears Service Center also has a thorough understanding of this instruction manual, and is able to

perform repairs strictly in accordance with the service guidelines provided by the manufacturer.

© Sears Brands Management Corporation

Readandunderstandinstruction
manualandsafetymessages

beforeinstalling,operatingor

servicingthiswaterheater.

Failuretofollowinstructionsand
safetymessagescouldresultin

deathorseriousinjury.
Instructionmanualmustremain

withwaterheater.

Improper installation and use may result

in property damage.

• Do not operate water heater if flood damaged.

• Inspect and replace the anodeas needed.

• Install in location with drainage.

• Fill tank with water before operation.

• Be alert for thermal expansion.
Refer to instruction manual for installation and service.

Explosion Hazard

• Overheated water can cause
watertank explosion.

• Properly sized temperature
and pressure relief valve must
be installed in opening
provided.

• Before removing any access
panels or servicing the water

heater, make sure the electrical
supply to the water heater is

turned "OFF".

• Failure to do this could result in
death, serious bodily injury, or

property damage.

Water temperature over 125°F
(52°C) can cause severe burns

instantly resulting in severe injury
or death.

Children, the elderly, and the
physically or mentally disabled

are at highest riskfor scald injury.
Feel water before bathing or

showering.
Temperature limiting valves are

available.

Read instruction manual for safe
temperature setting.

Fire Hazard / Electric Shock Hazard

voltage other than shown on the model

rating plate.

• Failure to use the correct voltage shown

_i_ • Do not use this water heater with any

on the model rating plate could result in
death, serious bodily injury, or property

damage.

SAFE INSTALLATION, USE AND SERVICE ....................................................................................................................................... 2

GENERAL SAFETY ............................................................................................................................................................................. 3

TABLE OF CONTENTS ....................................................................................................................................................................... 4

PRODUCT WARRANTY ..................................................................................................................................................................... 5

INTRODUCTION ................................................................................................................................................................................. 6

PRODUCT SPECIFICATIONS ............................................................................................................................................................ 6

MATERIALS AND BASIC TOOLS NEEDED ....................................................................................................................................... 7

Materials Needed .......................................................................................................................................................................... 7

Basic Tools .................................................................................................................................................................................... 7

Additional Tools Needed When Sweat Soldering ......................................................................................................................... 7

INSTALLATION INSTRUCTIONS .................................................................................................................................................. 8-17

Removing the Otd Water Heater ................................................................................................................................................ 8,9

Facts to Consider About the Location ........................................................................................................................................... 9

Insulation Blankets ........................................................................................................................................................................ 9

Facts to Consider About the Convertible Lower Element ........................................................................................................ 9,10

Water Piping ........................................................................................................................................................................... 10,11

T & P Valve and Pipe Insulation ................................................................................................................................................... 11

Temperature-Pressure Relief Valve ........................................................................................................................................ 11,12

Filling the Water Heater .............................................................................................................................................................. 13

Converting the Lower Element .............................................................................................................................................. 13-15

Wiring .................................................................................................................................................................................... 15,16

Wiring Diagrams ......................................................................................................................................................................... 17

SERVICE AND ADJUSTMENT .................................................................................................................................................... 18-23

Temperature Regulation ............................................................................................................................................................. 18

Thermostats ................................................................................................................................................................................ 18

Temperature Settings .................................................................................................................................................................. 18

Upper and Lower Thermostat Adjustments ........................................................................................................................... 18,19

Anode Rod Inspection ................................................................................................................................................................ 19

Temperature-Pressure Relief Valve Operation ........................................................................................................................... 20

Draining and Flushing ................................................................................................................................................................. 20

Thermostat Removal/Replacement ............................................................................................................................................ 21

Element Cleaning/Replacement ............................................................................................................................................ 21-23

Drain Valve Washer Replacement .............................................................................................................................................. 23

Service ........................................................................................................................................................................................ 24

TROUBLESHOOTING GUIDE ..................................................................................................................................................... 24-27

Start Up Conditions ................................................................................................................................................................... 24

Thermal Expansion ............................................................................................................................................................. 24

Strange Sounds .................................................................................................................................................................. 25

Operational Conditions ............................................................................................................................................................... 25

Smelly Water ........................................................................................................................................................................ 25

"Air" in Hot Water Faucets .................................................................................................................................................. 25

Rumbling Noise ................................................................................................................................................................... 26

High Temperature Shut Off System ..................................................................................................................................... 26

Not Enough or No Hot Water ............................................................................................................................................... 26

Water Is Too Hot .................................................................................................................................................................. 26

Leakage Checkpoints ................................................................................................................................................................. 27

REPAIR PARTS LIST ................................................................................................................................................................... 28-29

NOTES ......................................................................................................................................................................................... 30-31

6 - YEAR LIMITED WARRANTY ON WATER HEATER

For six years from the date of purchase, if this water heater is installed and operated in a single-family home in accordance with the
owner's manual instructions and all local applicable plumbing codes, Sears will:

1. Supply free water heater parts for those that are defective in material or workmanship.

2. Supply a free water heater for one that develops a leak. See notes below also.
For the second through sixth year from the purchase date, you must pay the labor cost for installation of parts or water heater.
For commercial, institutional, industrial or residential use by two or more families, the above limited warranty is only for two years. During

the second year you must pay the labor cost for parts or water heater installation.
If governmental regulations prohibit Sears from furnishing a comparable model replacement water heater under this warranty, Sears will

furnish a new water heater of comparable output as permitted by such governmental regulations; however, the Owner will be charged
for the additional cost associated with the changes made to comply with such governmental regulations.

Replacements furnished under this warranty do not carry a new warranty; and are only covered by the unexpired portion of the original

warranty.

1 - YEAR EXCLUSIVE KENMORE LABOR WARRANTY

For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective ones or a
new water heater for one that develops a leak.

WARRANTY SERVICE

To obtain warranty service, call 1-800-4-MY-HOME _(1-800-469-4663).
This warranty applies only while this product is in use in the United States.

This warranty gives you specific lega/rights, and you may also have other rights which vary from state to state.

®

SEARS BRANDS MANAGEMENT CORPORATION, Hoffman Estates, IL 60179

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears
warrants the installation.

A charge will be made on service calls due to poor or incomplete installation. These include:

a. Adjusting thermostat b. Condensation c. Leaks in pipes or fittings

Master Protection Agreements

Congratulations on making a smart purchase. Your new Kenmore ®
product is designed and manufactured for years of dependable op-

eration. But like all products, it may require preventive maintenance
or repair from time to time. That's when having a Master Protection

Agreement can save you money and aggravation.
The Master Protection Agreement also helps extend the life of your

new product. Here's what the Agreement* includes:

• Parts and labor needed to help keep products operating
properly under normal use, not just defects. Our coverage

goes well beyond the product warranty. No deductibles, no
functional failure excluded from coverage-- real protection.

• Expert service by a force of more than 10,000 authorized
Sears service technicians, which means someone you can

trust will be working on your product.

• Unlimited service calls and nationwide service, as often as
you want us, whenever you want us.

• "No-lemon" guarantee - replacement of your covered product
if four or more product failures occur within twelve months.

• Product replacement if your covered product can't be fixed.

• Annual Preventive Maintenance Check at your request - no
extra charge.

• Fast help by phone - we call it Rapid Resolution - phone
support from a Sears representative on all products. Think of

us as a "talking owner's manual."

• Power surge protection against electrical damage due to
power fluctuations.

• $250 Food Loss Protection annually for any food spoilage that
is the result of mechanical failure of any covered refrigerator
or freezer.

• Rental reimbursement if repair of your covered product takes
longer than promised.

• 10% discount off the regular price of any non-covered repair
service and related installed parts.

Once you purchase the Agreement, a simple phone call is all that it
takes for you to schedule service. You can call anytime day or night,

or schedule a service appointment online.
The Master Protection Agreement is a risk free purchase. If you cancel

for any reason during the product warranty period, we will provide a
full refund. Or, a prorated refund anytime after the product warranty

period expires. Purchase your Master Protection Agreement today!
Some limitations and exclusions apply. For prices and additional

information in the U.S.A. call 1-800-827-6655.

* Coverage inCanada varies on some items. For full details, call

Sears Canada at 1-800-361-6665.

Sears Installation Service

For Sears professional installation of home appliances, garage door
openers, water heaters, and other major home items, in the U.S.A.

or Canada call 1-800-4-MY-HOME ®.

Thank You for purchasing a Sears water heater. Properly
installed and maintained, it should give you years of trouble free
service. It is strongly suggested that this new water heater be
professionally installed, contact the local Sears Service Center or
any Sears store. They wilt arrange for prompt, quality installation

by Sears authorized contractors.

Abbreviations Found In This Instruction Manual:

UL- Underwriters Laboratories Inc.
NEC - National Electrical Code
ANSI-American National Standards Institute

AHRI - Air Conditioning, Heating and Refrigeration Institute

Read the General Safety section, page 3 of this manual first
and then the entire manual carefully. If you don't follow the

safety rules, the water heater will not operate properly. It
could cause DEATH, SERIOUS BODILY INJURY AND/OR

PROPERTY DAMAGE.

This manual contains instructions for the installation,
operation, and maintenance of this electric water heater. It

also contains warnings throughout the manual that you must
read and be aware of. All warnings and all instructions are
essential to the proper operation of the water heater and your
safety. Since we cannot put everything on the first few pages,

READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALL OR OPERATE THE WATER HEATER.

The product is certifield to comply with a maximum weighted
average of 0.25% lead content as required in some areas.

The installation must conform with the instructions in this

manual; electric company rules; and Local Codes, or in

the absence of Local Codes, with the current edition of the

NEC - National Electrical Code, NFPA 70. This publication
is available from your local government or public library or

electric company or by writing Underwriters Laboratories Inc.,

333 Pfingsten Road, Northbrook, IL 60062.
If after reading this manual you have any questions or do not

understand any portion of the instructions, call Sears Service
Center.

Carefully plan the place where you are going to put the water
heater. Correct electrical wiring and connections are very
important in preventing death from possible electrical shock

and fires.

• Keep combustibles such as boxes, magazines, clothes, etc,
away from water heater area

Examine the location to ensure the water heater complies with

the Facts to Consider About the Location section.

For California installation, this water heater must be braced,
anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation procedures.

Instructions may be obtained from California's Office of

the State Architect, 1102 Q Street, Suite 5100, Sacramento,

CA 95811. Instructions can also be downloaded to your computer
at www.dsa.dgs.ca.gov/Pubs.

Massachusetts Code requires this water heater to be installed
in accordance with Massachusetts 248-CMR 2.00; State

Plumbing Code and 248-CMR 5.00. In the Commonwealth of
Massachusetts, this product must be installed by a licensed

plumber or gasfitter.

MODEL

NUMBER

153.326364

153.326464

153.326566

153.326664

153.326764

* Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local
electrical code.

TANK

CAPACITY

IN GALLONS

30

4O

55

5O

4O

DIMENSIONS

IN INCHES (mm)

DIA. HEIGHT

18.0 (457) 46.5 (1181)

18.0 (457) 59.5 (1511)

20.0 (508) 60.25 (1530)

23.0 (584) 49.0 (1245)

20.5 (521) 44.0 (1118)

RECOVERY RATE
GALS.PER HOUR

@90°F Rise

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

ELEMENT

WATTAGE

@240 VOLTS

UPPER LOWER

3800 3800
3800 5500
3800 3800
3800 5500
3800 3800
3800 5500
3800 3800
3800 5500

3800 3800
3800 5500

WIRE SIZE*

(GAUGE)

12
10
12
10
12
10
12
10

12
10

MAXIMUM FUSE

BREAKER

SIZE (AMPS)

2O
3O
2O
3O
2O
3O
2O
3O

2O
3O

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,
depending on your type of installation.

EXPANSION TANKS FOR THERMAL
EXPANSION CONDITIONS AVAILABLE IN

2 GALLONS , AND 5 GALLONS CAPACITY
THROUGH LOCAL SEARS STORE OR

SERVICE CENTER.

WATER HEATER INSTALLATION KIT
WITH FLEXIBLE CONNECTORS FOR 3/4"

THREADED OR COPPER PLUMBING.

Basic Tools

You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local

Sears store.

Pipe Wrench (2)
Screwdriver

6 Foot Tape or Folding Rule _L. j Ill}
Garden Hose

Drill
Pipe Dope or Teflon Tape

DRILL

SLOT-HEAD SCREWDRIVER

ROLL OF TEFLON TAPE (USE ON J

WATER CONNECTIONS) PHILLIPS SCREWDRIVER

PIPE DOPE (SQUEEZE TUBE)

USE FOR WATER CONNECTIONS

METAL DRAIN PANS AVAILABLE
IN 20" DIAMETER FOR WATER

HEATERS HAVING A DIAMETER 18"
OR LESS AND IN 24" DIAMETER

FOR WATER HEATERS HAVING A
DIAMETER OF 22" OR LESS.

Additional Tools Needed When Sweat

Soldering

Tubing Cutters or Hacksaw

Propane Torch
Soft Solder

Solder Flux
Emery Cloth

Wire Brushes

TUBING CUTTER

HACKSAW

\

ROLLOF

EMERY CLOTH

ROLLOF

LEAD-FREE

SOFTSOLDER

i

B

SOLDER

FLUX

GARDEN HOSE 6 FOOT TAPE PIPE WRENCH

PROPANE

TORCH

3/4" (19 mm)WIRE BRUSH

1/2" (13 mm)WIRE BRUSH

Removing the Old Water Heater

1. Turn "OFF" electrical supply to the water heater.

The water passing out of the drain valve may be extremely hot.
To avoid being scalded, make sure all connections are tight and

that the water flow isdirected away from any person.

4,

Check again to make sure the electrical supply is turned
"OFF" to the water heater. Then unplug the water heater

(cord set) or disconnect the electrical supply connection from

the water heater junction box.

FIGURE 4.

5a,

If you have copper piping to the water heater, the two

copper water pipes can be cut with a hacksaw approximately

four inches away from where they connect to the water heater.
This wilt avoid cutting off the pipes too short. Additional cuts

can be made later if necessary. Disconnect the temperature-
pressure relief valve drain line. When the water heater is

drained, disconnect the hose from the drain valve. Close the
drain valve. The water heater is now completely disconnected

and ready to be removed.

FIGURE 1.

2. Open a nearby hot water faucet until the water is no longer hot.
When the water has cooled, turn "OFF" the water supply to the

water heater at the water shut-off valve or water meter.

FIGURE 2.

3. Attach a hose to the water heater drain valve and put the other

end in afloor drain or outdoors. Open the water drain valve.
Open a nearby hot water faucet which will relieve pressure
in the water heater and speed draining.

FIGURE 3.

• Burn hazard

• Hotwater discharge.

FIGURE 5a.

5b.

If you have galvanized pipe to the water heater, loosen the

two galvanized pipes with a pipe wrench at the union in each

line.Also disconnect the piping remaining to the water heater.

These pieces should be saved since they may be needed
when reconnecting the new water heater. Disconnect the

temperature-pressure relief valve drain line. When the water

heater is drained, disconnect the hose from the drain valve.
Close the drain valve. The water heater is now completely

disconnected and ready to be removed.

4

• Keep hands clear of drain
valve discharge.

FIGURE 5b.

MineralBuilduporSedimentMayAccumulate

• This causes the water heater to become
much heavier than normal.

• If spilled, could causestaining.

Mineral buildup or sediment may have accumulated in the
old water heater. This causes the water heater to be much

heavier than normal and this residue, if spilled out, could cause
staining.

Facts to Consider About the Location

• Sensors mounted in the metal drain pan that turn off the
water supply to the entire home when water is detected in the
drain pan.

• Water supply shut-off devices that activate based on the water
pressure differential between the cold water and hot water pipes

connected to the water heater.

Installations in Residential Garages

• Water heater must be located in a
protective area.

You should carefully choose an indoor location for the new water
heater, because the placement is a very important consideration

for the safety of the occupants in the building and for the most
economical use of the appliance. This water heater is not

intended for outdoor installation.

Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be

observed.

The location selected should be indoors as close to and as
centralized with the water piping system as possible. This
water heater, as welt as all water heaters, wilt eventually leak.
Do not install without adequate drainage provisions so water

flow will not cause damage.

Property Damage Hazard

• All water heaters eventually leak

• Do not install without adequate drainage.

WATER HEATERS EVENTUALLY LEAK: Installation of the water
heater must be accomplished in such a manner that if the tank

or any connections should leak, the flow of water wilt not cause
damage to the structure. When such locations cannot be avoided,
a suitable metal drain pan should be installed under the water
heater. Drain pans are available at your local Sears stores. Such
drain pans must be piped to an adequate drain.

Water heater life depends upon water quality, water pressure
and the environment inwhich the water heater is installed. Water

heaters are sometimes installed in locations where leakage may
result in property damage, even with the use of a metal drain pan
piped to a drain. However, unanticipated damage can be reduced
or prevented by a leak detector or water shut-off device used
in conjunction with a piped metal drain pan. These devices are
available from some plumbing supply wholesalers and retailers,
and detect and react to leakage in various ways:

• Sensors mounted inthe metal drain pan thattriggeran alarmorturn
offthe incoming water tothewater heaterwhen leakage isdetected.

INSTALLATION IN RESIDENTIAL GARAGES: The water heater
must be located and/or protected so it is not subject to physical

damage by a moving vehicle.

• The location selection must provide adequate clearances for
servicing and proper operation of the water heater.

Insulation Blankets

Insulation blankets are available to the general public for external
use on electric water heaters but are not necessary with this

product. The purpose of an insulation blanket is to reduce

the standby heat toss encountered with storage tank heaters.
Your water heater meets or exceeds the National Appliance

Energy Conversation Act standards with respect to insulation
and standby loss requirements, making an insulation blanket

unnecessary.

Should you choose to apply an insulation blanket to this heater,

you should follow these instructions below. Failure to follow these

instructions can result in fire, serious personal injury, or death.

• Do not cover the temperature and pressure relief (T & P) valve

with an insulation blanket.

• Do not cover the instruction manual. Keep it on the side of
the water heater or nearby for future reference.

• D._Qobtain new warning and instruction labels for placement
on the blanket directly over the existing labels.

Facts to Consider About the
Convertible Lower Element

The Upper Element (if a double element model)is a conventional

3800 watt element which only operates at its rated wattage on

240 volts. (See rating plate on the water heater).

The Lower Element of the water heater can be converted from
operation at 3800 watts to 5500 watts on a 240 volt system.

Read and follow water heater warnings and instructions. If after
reading these instructions in this manual, you do not understand

any portion, call Sears Service Center.

Fire Hazard / Electric Shock Hazard

• Do not use this water heater with

any voltage other than shown on the
model rating plate.

Failure to use the correct voltage

shown on the model rating plate

could result in death, serious bodily
injury, or property damage.

HOTTER WATER CAN SCALD: Water heaters are intended

to produce hot water. Water heated to a temperature which
wilt satisfy clothes washing, dish washing, and other sanitizing

needs can scald and permanently injure you upon contact. Some
people are more likely to be permanently injured by hot water

than others. These include the elderly, children, the infirm, or

physically/mentally handicapped. If anyone using hot water in

your home fits intoone of these groups or ifthere is a local code
or state law requiring a certain temperature water at the hot water
tap, then you must take special precautions. In addition to using
the lowest possible temperature setting that satisfies your hot
water needs, a means such as a mixing valve should be used at

the hot water taps used by these people or at the water heater.

Mixing valves are available at plumbing supply or hardware

stores. Follow manufacturers instructions for installation of the
valves. Before changing the factory setting on the thermostat,

read the Temperature Regulation section in this manual.

Before making the conversion to 5500 watts, make sure that the
(1) power supply is 240 volts, (2) the wiring is 10 gauge AWG

@ Type TW, 60°C or equivalent, and (3) the circuit breakers
or fusing are capable of 30 amp loading. Also, the installation

must conform with this manual, local codes and electric utility
rules. Failure to comply can result in DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE.

WATER HEATER 932N

ELECTRIC Q LISTED

MODEL NUMBER U.S. GAL. SERIAL NUMBER

FACTORY EQUIPPED WITH

UPPER LOWER CHECK HERE WORKING

ELEMENT ELEMENT MAXIMUM VOLTS IF INSTALLED AS PRESSURE

WATTS WATTS WATTS A.C. ONLY FACTORY EQUIPPED P.S.L

OPTIONAL WATTAGE

UPPER LOWER

ELEMENT ELEMENT MAXIMUM CHECK HERE

WATTS WATTS WATTS IF CONVERTED

CAPACITY

FIGURE 6.

MAXIMUM

WARNING

SEE CONVERSION

INSTRUCTION

NOTE: Whether or not the element conversion is made the
model rating plate must be marked. Using a hard point ink pen,

check the appropriate block within the model rating plate, which
is located adjacent to the lower access panel.

Water Piping

See Figure 7 (below) for mixing valve usage.

f

HOT WATER

OUTLET

TEMPEREC

WATER

OUTLET

TO COLD WATER

t

*MIXING

VALVE

The water supply pressure should not exceed 80 psi. If this
occurs, a pressure reducing valve with a bypass should be

installed in the cold water inlet line. This should be placed on

the supply to the entire house inorder to maintain equal hot and

cold water pressures.
Figure 8 shows the attachment of the water piping to the water

heater. The water heater isequipped with 3/4" water connections.

If a water heater is installed in a closed water supply system;

such as one having a back-flow preventer, check valve, water

meter with a check valve, etc.., in the cold water supply; means
must be provided to control thermal expansion. Contact the local

utility or Sears Service Center on how to control this situation.

FROM HOT WATER

OUTLET ON

WATER HEATER

FIGURE 7.

COLD

WATER

INLET

INLET ON

WATER HEATER

mT_I((el=(!

Water temperature over 125°F
(52°C) can cause severe burns
instantly resulting in severe injury

or death.

Children, the elderly, and the
physically or mentally disabled
are at highest riskfor scald injury.

Feel water before bathing or

showering.
Temperature limiting valves are

available.

Read instruction manual for safe
temperature setting

NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adapter to the water inlet connection.
Do not solder the water supply lines directly to the cold

water inlet. It will harm the dip tube and damage the tank.

Property Damage Hazard

• Avoid water heater damage.

• Install thermal expansion tank if necessary.

• Do not apply heat to cold water inlet.

• Contact qualified installer or service agency.

10

NOTE: To protect against untimely corrosion of hot and cold
water fittings, it is strongly recommended that di-electric
unions or couplings be installed on this water heater when
connected to copper pipe.

1. Look at the top cover of the water heater. The hot water outlet
is marked hot. Put two or three turns of teflon tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the 3/4" threaded nipple. Using flexible
connectors, connect the hot water pipe to the hot water outlet

of the water heater.

2. Look at the top cover of the water heater. The cold water inlet
is marked cold. Put two or three turns of teflon tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the 3/4" threaded nipple. Using flexible
connectors, connect the cold water pipe to the cold water inlet

of the water heater.

NOTE: Your water heater is insulated to minimize heat
loss from the tank. Further reduction in heat loss can be

accomplished by insulating the hot water lines from the
water heater.

HOT COLD

valve. See Figure 9. Apply gentle pressure to the insulation
to ensure that it isfully seated on the T&P Relief Valve. Once

seated, secure the insulation with duct tape, electrical tape, or
equivalent. IMPORTANT: The insulation and tape must not

block the discharge opening or hinder access to the manual
relief lever (Figure 9). Ensure a discharge pipe is installed

into the T&P valve discharge opening per the instructions in

this manual.

4.

Locate the hot water (outlet) & cold water (inlet) pipes to the

water heater.

5.

Locate the slit running the length of a section of pipe
insulation.

6.

Spread the slit open and slip the insulation over the cold

water (inlet) pipe. Apply gentle pressure along the length of
the insulation to ensure that it is fully seated around the pipe.

Also, ensure that the base of the insulation is flush with the
water heater. Once seated, secure the insulation with duct

tape, electrical tape, or equivalent.

7.

Repeat steps 5 and 6 for the hot water (outlet) pipe.

8.

Add additional sections of pipe insulation as needed.

T&P Relief Valve Insulation

HOT \ COLD

TEMPERATURE-

PRESSURE

/ RELIEF

VALVE

-- DISCHARGE PIPE

(Do not cap or plug)

_ _6 INCH MAXIMUM

FLOOR DRAIN

FIGURE 8.

.____ AIR GAP

T & P Valve and Pipe Insulation

1. Locate the temperature and pressure relief valve on the water
heater (also known as a T&P relief valve). See Figure 9.

2. Locate the slit running the length of the T&P relief valve
insulation.

3. Spread the slit open and fit the insulation over the T&P relief

ef Lever

Relief Valve

Drain Line

FIGURE 9.

Temperature-Pressure Relief Valve

Explosion Harzard

Temperature-pressure relief
valve must comply with ANSI

Z21.22-CSA 4.4 and ASME
code.

• Properly sized temperature-
pressure relief valve must be

installed in opening provided.

• Do not plug, block, or cap the
discharge line.

• Failure to follow this warning
can result in excessive tank

pressure, serious injury or
death.

This heater is provided with a properly certified combination
temperature - pressure relief valve by the manufacturer.

The valve is certified by a nationally recognized testing laboratory
that maintains periodic inspection of production of listed

11

equipment of materials as meeting the requirements for Relief
Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4,

and the code requirements of ASME.

If replaced, the valve must meet the requirements of local codes,
but not less than a combination temperature and pressure relief

valve certified as indicated in the above paragraph.

IK! Im7:1 ::11!1

Water temperature over 125°F

(52°C) can cause severe burns
instantly resulting in severe injury

or death.
Children, the elderly, and the

The valve must be marked with a maximum set pressure not to
exceed the marked hydrostatic working pressure of the water

heater (150 psi = 1,035 kPa) and a discharge capacity not tess
than the water heater input rate as shown on the model rating

plate. (For electric heaters, watts x 3.412 equals Btu/hr input
rate)

For safe operation of the water heater, the relief valve must not
be removed from its designated opening nor plugged.

The temperature-pressure relief valve must be installed directly
into the fitting of the water heater designed for the relief valve.
Position the valve downward and provide tubing so that any
discharge will exit only within 6 inches (15.2 cm) above, or at any

distance below the structural floor. Be certain that no contact is
made with any live electrical part. The discharge opening must

not be blocked or reduced in size under any circumstances.
Excessive length, over 30 feet (9.14 m), or use of more than
four elbows can cause restriction and reduce the discharge
capacity of the valve.

Water Damage Hazard

• Temperature-pressure relief valve discharge

pipe must terminate at adequate drain.

_),_ physically or mentally disabled

are at highest riskfor scald injury.

•_,_.,, Feel water before bathing or

r Temperature limiting valves are

available.

,_r_ shOwering"

Read instruction manual for safe

,,. temperature setting.

The temperatureipressure relief valve must be manually operated

at least once a year. Caution should be taken to ensure that
(1) no one is in front of or around the outlet of the temperature-
pressure relief valve discharge line, and (2) the water manually

discharged wilt not cause any bodily injury or property damage

because the water may be extremely hot.
If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold water
inlet to the water heater, follow the draining instructions, and
replace the temperature-pressure relief valve with a new one.

HOT COLD

No valve or other obstruction is to be placed between the relief
valve and the tank. Do not connect tubing directly to discharge
drain unless a 6 inch (153 mm) air gap is provided. To prevent
bodily injury, hazard to life, or property damage, the relief
valve must be allowed to discharge water in quantities should
circumstances demand. Ifthe discharge pipe is not connected
to a drain or other suitable means, the water flow may cause
property damage.

The Discharge Pipe:

• Shall not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.

• Shall not be plugged or blocked.

• Shall be of material listed for hot water distribution.

Shall be installed so as to allow complete drainage of both the
temperature-pressure relief valve, and the discharge pipe.

Shall terminate a maximum of six inches (15.2 cm) above a
floor drain or external to the building. In cold climates, it is
recommended that the discharge pipe be terminated at an
adequate drain inside the building.

HOT COLD

TEMPERATURE-

j PRESSURE

I DISCHARGE PIPE

FLOOR DRAIN_

FIGURE 10.

RELIEF

VALVE

(Do not cap or plug)

Shall not have any valve between the relief valve and tank.

12

Filling the Water Heater

Property Damage Hazard

• Avoid water heater damage.

• Fill tankwith water before operating.

Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water

faucet before turning "ON" power.
To fill the water heater with water:

1. Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is located on the lower

front of the water heater.

2. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when
the water heater is in use.

3. To ensure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until

a constant flow is obtained. This will let air out of the water
heater and the piping.

4. Check all new water piping for leaks. Repair as needed.

Before making the conversion to 5500 watts, make sure that the
(1) power supply is 240 volts, (2) the wiring is 10 gauge AWG

@ Type TW, 60°C or equivalent, and (3) the circuit breakers

or fusing are capable of 30 amp loading. Also, the installation

must conform with this manual, local codes and electric utility
rules. Failure to comply can result in DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE.
NOTE: Whether or not the element conversion is made the

model rating plate must be marked. Using a hard point ink pen,
check the appropriate block within the model rating plate, which

is located adjacent to the lower access panel.

WATERHEATER _32N

ELECTRIC @ LISTED

MODEL NUMBER U.S. GAL. SERIAL NUMBER

FACTORY EQUIPPED WITH

UPPER LOWER CHECK HERE WORKING

ELEMENT ELEMENT MAXIMUM VOLTS IF INSTALLED AS PRESSURE

WATTS WATTS WATTS A.C. ONLY FACTORY EQUIPPED P.S.L

OPTIONAL WATTAGE

UPPER LOWER

ELEMENT ELEMENT MAXIMUM CHECK HERE

WATTS WATTS WATTS IF CONVERTED WARNING

CAPACITY

SEE CONVERSION

INSTRUCTION

MAXIMUM

FIGURE 11.

Necessary element conversion parts are located in a small bag
contained within the electricaljunction box on top of the water heater.

CONVERSION PARTS

Converting the Lower Element

These instructions only cover the conversion of the convertible
element, read this entire manual before attempting to install
or operate the water heater. The water heater is factory set to

operate at 3800 watts. The lower element can be converted to
operate at 5500 watts. Refer to Facts to Consider About the
Convertible Lower Element section.

The Upper Element, (if double element model)is a conventional
3800 watt element which only operates at its rated wattage on

240 volts. (See rating plate on the water heater.)
The lower Element of the water heater can be converted from

operation at 3800 watts to 5500 watts on a 240 volt system.
If after reading these instructions and this manual, if you do not

understand any portion call Sears Service Center.

Fire Hazard / Electric Shock Hazard

Do not use this water heater with

any voltage other than shown on the

model rating plate.

BUSS BAR

FIGURE 12.

1. Before beginning the conversion turn "OFF" electric power
supply to the water heater.

FIGURE 13.

2.

The convertible element is located behind the lower access

panel of the water heater. Remove the screw securing the
access panel, and remove panel.

Failure to use the correct voltage
shown on the model rating plate
could result in death, serious bodily

injury, or property damage.

FIGURE 14.

13

3.

Fold the insulation back to expose the terminal cover.

7.

The wire removed from terminal 2 has a looped end. It must

remain looped and now be placed (as shown) on top of the
buss bar, over the opening of terminal 2, and secured using

the remaining screw.

FIGURE 19.

FIGURE 15.

4.

Lower Element: Lift out the tab as shown to unctip the
terminal cover from the thermostat. The terminal cover can

now be removed from the thermostat.

LIFT OUT TAB TO

UNCLIP TERMINAL

COVER FROM
THERMOSTAT

5.

Remove the screws from terminal 2 of the element, and

JAC KEEL.. _ .,..

TERMINAL COVER , BOTH SIDES OF

CLIPPED TO \ fTERMINAL COVER

THERMOSTATAT \ HOL IT IN PLACE

THIS POINT k--_

THERMOSTAT

FIGURE 16.

PLASTIC TABS ON

_ THERMOSTAT

BRACKET

{--TANK

-!,_ ELEMENTLOWER

move the looped end of the wire aside.

8. Tighten terminals 2 and 3 to ensure proper electrical
connection.

Fire and Explosion Hazard

" Failure to tighten screws can

cause a fire.

,, Failure to do this could result in

death, serious bodily injury, or
property damage.

Failure totighten terminal screws can cause a fire which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

9. Replace terminal cover on thermostat making sure that the
locking tabs on the terminal cover are in place.

Fire and Explosion Hazard

,, Thermostat must be flush

against the tank.

,, Make sure terminal cover is in

place and the insulation
replaced.

,, Failure to do this could result in

death, serious bodily injury, or
property damage.

FIGURE 17.

6.

The buss bar is labeled 5500 W. Place the buss bar over
terminals 2 and 3 with the 5500 W visible. Install the extra

screw provided into terminal 3.

FIGURE 18.

Make sure the thermostat is flush against the tank, the terminal
cover is in place, and the insulation is replaced. Failure to

do so can result in DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE.

10.

Replace the insulation so that it completely covers the

thermostat and element.

FIGURE 20.

14

11. Replace the access panel.

FIGURE 21.

12.

Complete wiring to the water heater, or if completed, turn
"ON" electric power to the water heater after filling the tank

with water.

Fire Hazard / Electric Shock Hazard

• Do not use this water heater with
any voltage other than shown on the

model rating plate.

Failure to use the correct voltage
shown on the model rating plate
could result in death, serious bodily
injury, or property damage.

Ifwiring from your fuse box or circuit breaker box was aluminum
for your old water heater, replace it with copper wire. If you wish
to reuse the existing aluminum wire, have the connection at the
water heater made by a competent electrician. Contact your

Sears salesperson to arrange for a professional electrician.

1,

Provide a way to easily shut off the electric power when

working on the water heater. This could be with a circuit

breaker or fuse block in the entrance box or a separate

disconnect switch.

FIGURE 22.

Improper installation and use may result

in property damage.

• Fill tank with water before operation.

Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water
faucet before turning "ON" power.

Wiring

You must provide all wiring of the proper size outside of the
water heater. You must obey local codes and electric company
requirements when you install this wiring.

If you are not familiar with electric codes and practices, or if you
have any doubt, even the slightest doubt, in your ability to connect

the wiring to this water heater, obtain the service of a competent
electrician. Contact your Sears salesperson to arrange for a

professional electrician.
WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY:

This water heater is equipped for one type voltage only. Check
the rating plate near the bottom access panel for the correct

voltage. DO NOT use this water heater with any voltage other
than the one shown on the model rating plate. Failure to use the

correct voltage can cause problems which can result in DEATH,
SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you
have any questions or doubts consult your electric company.

2,

Install and connect a circuit directly from the main fuse or
circuit breaker box. This circuit must be the right size and

have its own fuse or circuit breaker. Refer to the chart in the
Product Specifications section for the correct size wire and

fuse or circuit breaker.

3. If metal conduit is used for the grounding conductor:

a,

The grounding electrode conductor shall be of copper,

aluminum, or copperctad aluminum. The material
shall be of one continuous length without a splice or
joint.

b,

Rigid metal conduit, intermediate metal conduit, or
electrical metallic tubing may be used for the grounding

means if conduit or tubing is terminated in fittings

approved for grounding.

C,

Flexible metal conduit or flexible metallic tubing
shall be permitted for grounding if all the following

conditions are met:
The length in any ground return path does not

exceed 6 feet (1.82 m).
The circuit conductors contained therein are protected

by overcurrent devices rated at 20 amperes or less.

The conduit or tubing is terminated in fittings approved
for grounding.

For complete grounding details and all allowable exceptions,
refer to the current edition of the NEC- National Electrical Code

NFPA 70.

4. Astandard 1/2" conduit opening has been made in the water
heater junction box for the conduit connection.

15

5.Awiringdiagram(Figure24)hasbeenprovidedtoshowthe
connectionsbetweenthewaterheaterandthepowersupply.

Two Wire Connection Diagrams: is the most common
requiring you to simply connect red to red, black to

black, and the ground wire to the green ground screw
in the junction box of the water heater.

6. Use wire nuts and connect the power supply wiring to the
wires inside the water heater's junction box.

7. The water heater must be electrically "grounded" by the
installer. A green ground screw has been provided on the

water heater's junction box. Connect ground wire to this

location.

8. Replace the wiring junction cover using the screw provided.

WIRE NUT

CONDUIT

GREEN

=.GROUND

SCREW

FIGURE 23.

16

Wiring Diagram

STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS

NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT

A6

• Before removing any access
panels or servicing the water

heater, make sure the electrical

supply to the water heater is
turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

GROUND TERMINAL_

t,_l A I L_ POWER

_,1 _1 t

LIMIT I(_'1 I_1 / BOX

SWITCH _ _

T HUPPE;TAT _ q

BUSS

j,.% HEATING _O

FOR 5500 WATTS _'_

ELEMENT

THERMOSTAT'-'_I -- \ I

_J _ I,-, -'r-k_' I

"OWERHEAT,% ----O

FOR 3800 WATTS

FIGURE 24.

I I

SUPPLY

17

Temperature Regulation

Water temperature over 125°F

(52°C) can cause severe burns
instantly resulting in severe injury

or death.
Children, the elderly, and the

are at highest riskfor scald injury.

_),__ hysically or mentally disabled

Feel water before bathing or

The lower thermostat is factory set at a position which

approximates 120°F (49°C), and is adjustable if a different water

temperature isdesired. Read all warnings in this manual and on
the water heating before proceeding.

TEMPERATURE

ADJUSTMENT

KNOB

,m,

Temperature limiting valves are

available.

//_-_ _ showering.

Read instruction manual for safe

,, temperature setting.

HOTTER WATER CAN SCALD: Water heaters are intended
to produce hot water. Water heated to a temperature which

wilt satisfy clothes washing, dish washing, and other sanitizing
needs can scald and permanently injure you upon contact. Some

people are more likely to be permanently injured by hot water
than others. These include the elderly, children, the infirm, or

physically/mentally handicapped. If anyone using hot water in
your home fits into one of these groups or if there is a local code

or state law requiring a certain temperature water at the hot water
tap, then you must take special precautions. In addition to using

the lowest possible temperature setting that satisfies your hot
water needs, some type of tempering device, such as a mixing

valve, should be used at the hot water taps used by these people
or at the water heater. Mixing valves are available at plumbing

supply or hardware stores. Follow manufacturers instructions for
installation of the valves, Before changing the factory setting of
the thermostat see Temperature Settings table at right.

Never allow small children to use a hot water tap, or to draw
their own bath water. Never leave a child or handicapped person

unattended in a bathtub or shower.

Thermostats

ADJUSTABLE

LOWER

THERMOSTAT (FOR

DUAL ELEMENT

MODELS)

ADJUSTABLE

LOWER

THERMOSTAT WITH

HIGH LIMIT

FIGURE 26,

Temperature Settings

NOTE: Water temperature range of 120°m140°F (49°-60°C)
recommended by most dishwasher manufacturers,

110 (normalshowertemp.)
116 (pain threshold)

116 35 minutes 45 minutes
122 1minute 5minutes

131 5seconds 25 seconds
140 2 seconds 5seconds
149 1second 2seconds

154 instantaneous 1second

(U.S. Government Memorandum, C.P.S.C., PeterL Armstrong, Sept. 15,1978)

The thermostats of this water heater have been factory set at
a position which approximates 120°F (49°C), to reduce the risk

of scald injury.
The upper thermostat is factory set at a position which

approximates 120°F (49°C), and is adjustable if a different water
temperature is desired. Read all warnings in this manual and on

the water heating before proceeding.

THERMOSTAT BEHIND

UPPER ACCESS PANEL

4 PANEL (DUAL ELEMENT

@_/_,_,._ MODELS ONLY)

FIGURE 25,

Upper and Lower Thermostat Adjustments

(Refer to thermostat illustrations under Thermostats section)

• Before removing any access
panels or servicing the water

heater, make sure the electrical
supply to the water heater is

turned "OFF".

• Failure to do this could result in
death, serious bodily injury, or

property damage.

NOTE: It is not necessary to adjust the upper thermostat.
However, if it is adjusted above the factory set point of 120°F
(49°C), it is recommended that it not be set higher than the lower

thermostat setting.

18

The upper and lower thermostats are adjustable if a different water
temperature is desired. Read all warnings in the Temperature-
Regulation section before proceeding.

1. Turn "OFF" the electric power to the water heater at the
junction box.

• Before removing any access
panels or servicing the water

heater, make sure the electrical

supply to the water heater is
turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

2. Take off the upper and/or lower access panel(s), then fold the
insulation back to expose the thermostat.

3. The slotted adjustment (using a screwdriver) can be turned
clockwise (t_ ) to increase the temperature setting or counter

clockwise ( _ ) to decrease the temperature setting.

4. Replace the insulation and access panel.

5. Turn "ON" the power supply.

Anode Rod Inspection

Property Damage Hazard

• Avoid water heater damage.

• Inspection and replacement of anode as needed.

Each water heater contains at least one anode rod, which will
slowly deplete (due to electrolysis) prolonging the life of the

water heater by protecting the glass-lined tank from corrosion.
Adverse water quality, hotter water temperatures, high hot
water usage, hydronic heating devices, and water softening
methods can increase the rate of anode rod depletion. Once
the anode rod is depleted, the tank will start to corrode,

eventually developing a leak.
Certain water conditions wilt cause a reaction between the

anode rod and the water. The most common complaint
associated with the anode rod is a "rotten egg smell" produced
from the presence of hydrogen sulfide gas dissolved in

the water. IMPORTANT: Do not remove this anode rod
permanently as it wilt void any warranties. A special anode rod

may be available if water odor or discoloration occurs.

NOTE: This anode rod may reduce but not eliminate water
odor problems. The water supply system may require special
filtration equipment from a water conditioning company to
successfully eliminate all water odor problems.

Artificially softened water is exceedingly corrosive because the

process substitutes sodium ions for magnesium and calcium

ions.
The anode rod should be inspected after a maximum of three

years and annually thereafter until the condition of the anode

rod dictates its replacement. NOTE: Artificially softened water

requires the anode rod to be inspected annually.
The following are typical (but not all) signs of a depleted

anode rod:

• The majority of the anode rod's diameter is tess than 318".

• Significant sections of the support wire (approx. 1/3 or
more of the anode rod's length) are visible.

Exposed Pitted
Support Anode

Wire Rod

Exposed

Support
Wire

FIGURE 27.

If the anode rod show signs of either or both it should be
replaced. NOTE: Whether re-installing or replacing the anode
rod, check for any leaks and immediately correct if found.

In replacing the anode:

1. Turn off power to the water heater.

2. Shut off the water supply and open a nearby hot water
faucet to depressurize the water tank.

3. Drain approximately 5 gallons of water from tank. (Refer
to "Draining and Flushing" for proper procedures). Close
drain valve.

4. Remove old anode rod.

5. Use Teflon® tape or approved pipe sealant on threads

and install new anode rod.

6. Turn on water supply and open a nearby hot water faucet
to purge air from water system. Check for any leaks and

immediately correct any if found.

7. Restart the water heater as directed in this manual. See
the Repair Parts Illustration for anode rod location.

19

Temperature-Pressure Relief Valve Operation

Draining and Flushing

The temperature-pressure relief valve must be manually operated
at least once a year.

• Burn hazard

• Hotwater discharge.

• Keep clear of relief valve
discharge outlet.

The temperature-pressure relief valve must be manually operated
at least once a year. Caution should be taken to ensure that

(1) no one is in front of or around the outlet of the temperature-
pressure relief valve discharge line, and (2) the water manually

discharged wilt not cause any property damage or bodily injury.
The water may be extremely hot.

TEMPERATURE-PRESSURE

• Burn hazard

• Hotwater discharge.

• Keep hands clear of drain
valve discharge.

The water heater should be drained if being shut down during
freezing temperatures. Also, periodic draining and cleaning of

sediment from the tank may be necessary.

• Before removing any access
panels or servicing the water

heater, make sure the electrical
supply to the water heater is

turned "OFF".

• Failure to do this could result in
death, serious bodily injury, or

property damage.

DISCHARGE PIPE

FIGURE 28.

If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold water
inlet to the water heater, follow the draining instructions, and

replace the temperature-pressure relief valve with a new one.

Failure to install and maintain a new properly listed temperature-
pressure relief valve wilt release the manufacturer from any claim
which might result from excessive temperature or pressure,

If the temperature-pressure relief valve on the appliance weeps
or discharges periodically, this may be due to thermal expansion.
Your water heater may have a check valve installed in the water
line or a water meter with a check valve. Consult your local
Sears Service Center for further information. Do not plug the

temperature-pressure relief valve.

1. Before beginning, turn "OFF" the electric power supply to the
water heater.

2. Open a nearby hot water faucet until the water isno longer hot.

3. Close the cold water inlet valve.

4. Connect a hose to the drain valve and terminate it to an
adequate drain or external to the building.

5. Open the water heater drain valve and allow all of the water
to drain from the tank. Flush the tank with water as needed

to remove sediment.

NOTE: If the water heater is going to be shut down and
drained for an extended period, the drain valve should be
left open with hose connected allowing water to terminate

to an adequate drain.

6. Close the drain valve, refill the tank, and restart the heater as
directed in this manual.

Improper installation and use may result

in property damage.

• Fill tank with water before operation.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water

faucet before turning "ON" power.

20

Thermostat Removal/Replacement

9. Replace the insulation to cover the thermostat•

10. Replace access panel, then turn the electric power on.

• Before removing any access
panels or servicing the water

heater, make sure the electrical

supply to the water heater is
turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage•

• Turn "OFF" the electrical power to the water heater at the
junction box.

2. Remove the access panel, then fold the insulation back to
expose the thermostat•

3. Lift out the tab as shown below to unctip the terminal cover

from the thermostat. The terminal cover can now be removed
from the thermostat.

LIFT OUT TAB TO UNCLIP

TERMINAL COVER

FROM THERMOSTAT

Element Cleaning/Replacement

NOTE: These instructions are written for element cleaning and

element replacement for the lower element• If it is necessary
to clean or replace the upper element, then repeat these

instructions•

To remove the element from your tank in order to clean or

replace it:

• Before removing any access
panels or servicing the water

heater, make sure the electrical
supply to the water heater is

turned "OFF".

• Failure to do this could result in
death, serious bodily injury, or

property damage•

1. Before beginning, turn "OFF" the electric power supply to
the water heater. After the power has been turned off, open
a nearby hot water faucet until the water is no longer hot.

LOWER THERMOSTAT

WITHOUT HIGH LIMIT

UPPER AND LOWER

THERMOSTAT WITH

HIGH LIMIT

FIGURE 29.

4. Disconnect wires from the thermostat•

5. Remove the thermostat from behind the thermostat
bracket•

6.

Place the new thermostat in the bracket making sure it fits
firmly against the tank.

7. Attach the wires to the new thermostat•

NOTE: Some of the terminals may require straight-in wiring
through an eye-opening. If wires are now looped, recut and
strip wire 3/8" to a straight length and insert.

8. Put plastic terminal cover back in place•

FIGURE 30.

2.

Turn off the water supply to the water heater at the water
Shut-off valve or water meter•

FIGURE 31.

3.

Attach a hose to the water heater drain valve and put the
other end in a floor drain or outdoors. Open the water heater

drain valve. Open a nearby hot water faucet which will relieve
pressure in the water heater and speed draining.

FIGURE 32.

21

• Burn hazard

• Hotwater discharge.

• Keep hands clear of drain
valve discharge.

The water passing out of the drain valve may be extremely hot.
To avoid being scalded, make sure all connections are tight and

that the water flow is directed away from any person.

4.

Remove the screw securing the access panel, then remove
the panel.

FIGURE 33.

5.

Fold the insulation back to expose the thermostat.

FIGURE 36.

8.

Clean the area around the element opening. Remove any
sediment from or around the element opening, inside the

tank.

g.

Ifyou are cleaning the element you have removed, do so by

scraping or soaking in vinegar or a de-liming solution.

Fire Hazard and

Electric Shock Hazard

• Do not use replacement elements with
any voltage other than shown on the

model rating plate.

• Failure to use the correct voltage shown
on the model rating plate could result in

death, serious bodily injury, or property
damage.

FIGURE 34.

6.

Lift out the tab as shown to unclip the terminal cover from the
thermostat. The terminal cover can now be removed from

the thermostat.

LIFT OUT TAB TO UNCLIP

TERMINAL COVER

FROM THERMOSTAT

LOWER THERMOSTAT

WITHOUT HIGH LIMIT

UPPER AND LOWER
THERMOSTAT WITH

HIGH LIMIT

FIGURE 35.

Replacement elements must (1) be the same voltage and (2)
no greater wattage than listed on the model rating plate affixed

to the water heater.

10. A new gasket should be used in all cases to prevent a
possible water leak. (See Element Gasket in the Repair Parts
List Chart). Place the new element gasket on the thread side
of the cleaned or new element and screw into tank, securing
tightly using an element wrench.

FIGURE 37.

11. Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of

the water heater.

12. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the

water heater is in use.

7.

Disconnect the two wires on the element and unscrew the
old element from the tank.

13. To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until

a constant flow is obtained. This will let air out of the water
heater and the piping.

22

Improper installation and use may result

in property damage.

• Fill tank with water before operation.

Never use tn_swater heater unless _t_scompletely full of water

To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water

faucet before turning "ON" power.

14. Check element for water leaks. If leakage occurs, tighten
element or repeat steps 2 and 3, remove element and
reposition gasket. Then repeat steps 10 through 14.

FIGURE 40.

15. Reconnect the two wires to the element and then check to
make sure the thermostat remains firmly against the surface

of the tank.

FIGURE 38.

16. Replace terminal cover on thermostat making sure that the
locking tabs on the terminal cover are in place.

ERMINAL COVER

OUT TAB TO UNCLIP

OM THERMOSTAT

HERMOSTAT

HIGH LIMIT

18. Replace access panel.

19. Turn "ON" electric power to water heater.

FIGURE 41.

Drain Valve Washer Replacement

• Before removing any access
panels or servicing the water

heater, make sure the electrical
supply to the water heater is

turned "OFF".

• Failure to do this could result in
death, serious bodily injury, or

property damage.

_ W ITHOUuPPERAND LOWER

THERMOSTAT WITH

HIGH LIMIT

FIGURE 39.

17. Replace the insulation so that it completely covers the
thermostat and element.

NOTE: For replacement, use a 17/32" x 13/64" x 1/8" thick

washer available at your nearest hardware store. For

ordering a replacement washer, refer to the Repair Parts
List section.

• Before beginning turn "OFF" the electrical power supply to

the water heater.

• Follow Draining instructions. See Draining section.

• Turning counter clockwise, remove the hex cap below the
screw handle.

• Remove the washer and put the new one in place.

• Screw the handle and cap assembly back into the drain valve

and retighten using a wrench. DO NOT OVER TIGHTEN.

23

• Follow Filling the Water Heater instructions inthe Installation
Instructions section.

• Check for leaks.

• Turn "ON" electric power to the water heater.

_HANDLE AND

_,_ CAP ASSEMBLY

WASHER

FIGURE 42.

Service

Before calling for repair service, read the Start Up Conditions
and Operational Conditions found inthe Troubleshooting section
of this manual.

If a condition persists or you are uncertain about the operation
of the water heater, let a qualified person check it out.

Contact Sears Repair Services at 1-800-4-MY-HOME ®
(1-800-469-4663).

Property Damage Hazard

• Avoid water heater damage.

• Install thermal expansion tank or device if necessary.

• Contact qualified installer or service agency.

As water is heated, it expands (thermal expansion). In a closed
system, the volume of water will increase. As the volume of
water increases, there will be a corresponding increase inwater

pressure due to thermal expansion. Thermal expansion can
cause premature tank failure (leakage). This type of failure is not
covered under the limited warranty. Thermal expansion can also
cause intermittent temperature-pressure relief valve operation:

water discharged from the valve due to excessive pressure build

up. The temperature-pressure relief valve is not intended for the
constant relief of thermal expansion. This condition is not covered
under the limited warranty.

A properly-sized thermal expansion tank should be installed
on all closed systems to control the harmful effects of thermal

expansion. Thermal expansion tanks are available from Sears
stores and through the Sears Service Centers. Contact the local

plumbing inspector, water supplier and/or the Sears Service
Center regarding the installation of a thermal expansion tank.

Start Up Conditions

THERMAL EXPANSION

Table 2: Thermal Ex

Tank

Model

Number

153.331021

153.331051

Capacity

In Gallons

2
5

)ansion Tank Specifications

Dimensions Pipe

in Inches Fitting

Diameter Length On Tank

8 (203 mm) 12-3/4 (323 mm) 3/4" Male

11 (279 mm) 14-3/4 (375 mm) 3/4" Male

24

Table 3: Expansion Tank Sizing Chart

Inlet*

Water

Pressure

Expansion 2 2 2 5 5

Tank 2 2 2 5 5

Capacity 2 2 5 5 5

Needed 2 2 5 5 5

40psi
50psi

60psi
70psi

80psi

*Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank's air pressure must be adjusted to match
that pressure, but must not be higher than 80 psi.

HOT COLD

Water Heater Capacity (Gallons)

30 40 50 66 82

2 5 5 5 5

COLD WATER PRESSURE

INLET FITTING REDUCING

VALVE WITH

BY-PASS

Operational Conditions

SMELLY WATER

In each glass-lined water heater there is installed one anode
rod (see parts section) for corrosion protection of the tank.

Certain water conditions wilt cause a reaction between this rod
and the water. The most common complaint associated with the

anode rod is one of a "rotten egg smell." This odor is derived
from hydrogen sulfide gas dissolved in the water. The smell is
the result of four factors which must all be present for the odor

to develop:
A. A concentration of sulfate in the supply water.

B. Little or no dissolved oxygen in the water.

C. A sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

D. An excess of active hydrogen in the tank. This is caused by

corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater

models by replacing the anode rod (s) with one of tess active

material, and then chlorinating the water heater tank and all hot
water lines. Contact the local Sears Service Center for further

information concerning an Anode Replacement Kit #9001453

and this Chlorination Treatment. Anode replacement and

chlorination of the tank are not covered by the water heater's

limited warranty.

INLET COLD

WATER

SHUTOFF

6 INCH

MAXIMUM AIR GAPt_

6INCH

WATER HEATER FLOOR, CEILING
COLD WATER JOIST, ETCo
INLET FITTING

HOT COLD STRAPPING

FIGURE 43.

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

PRESSURE

REDUCING INLET COLD

VALVEWITH WATER

BY-PASS SHUTOFF

PRESSURE GAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not represent

harmful or dangerous conditions.

If the smelly water persists after the anode replacement and

chlorination treatment; then you should consider chlorinating or

aerating your water supply.

Do not remove the anode leaving the tank unprotected. By

doing so, all warranty on the water heater tank is voided.

"AIR" IN HOT WATER FAUCETS

Explosion Hazard

• Flammable hydrogen
gases may be present.

• Keep all ignition sources
away from faucet when

turning on hot water.

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely

flammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water faucet
be opened for several minutes at the kitchen sink before any

electrical appliances which are connected to the hot water
system are used (such as a dishwasher or washing machine).

If hydrogen gas is present, there wilt probably be an unusual
sound similar to air escaping through the pipe as the hot water
faucet is opened. There must be no smoking or open flame near
the faucet at the time it is open.

25

RUMBLING NOISE 6. Replace the access panel.

In some water areas, scale or mineral deposits wilt build up on
your heating elements. This buildup wilt cause a rumbling noise.
Follow Element Cleaning/Replacement instructions to clean and
replace the elements.

HIGH TEMPERATURE SHUT OFF SYSTEM

The water heater has a high limit shut off system with a reset
button located on the thermostat.

Follow the resetting instructions which refer to the high limit
behind the access panel.

• Before removing any access
panels or servicing the water

heater, make sure the electrical

supply to the water heater is
turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

1. Before beginning, turn "OFF" electrical power supply to the
water heater.

7. Turn "ON" electric power to the water heater.

Ifthe high limit must be reset again, call Sears Service Department

to find out why the high limit turned "OFF" the electric power

NOT ENOUGH OR NO HOT WATER

In a new installation, the water heater may not be properly
connected, Make sure the cold water supply valve is open,

Review and check piping installation, Make sure that the

cold water line is connected to the cold water inlet to the
water heater and the hot water line to the hot water outlet
on the water heater,

2.

Make sure the electrical supply to your water heater is "ON",

3.

Check for loose or blown fuses in your water heater circuit.

Circuit breakers weaken with age and may not handle their

rated load and should be replaced.

4.

Make certain the disconnect switch, ifused, is in the "ON"

position.

5.

Check to see the electric service to your house has not been

interrupted. Ifthis is the case, contact the electric company.

6.

Is the thermostat set to the desired temperature? See

Temperature Regulation section.

7.

Ifyou had experienced very hot water and now no hot water,
the problem may be due to the high temperature shut off
system. See High Temperature Shut Off System in the

Troubleshooting section.

FIGURE 44.

2. Remove the screw securing the access panel, then remove
the panel.

3. Fold the insulation back to expose the thermostat.

4. Reset the high limit by pushing in the red button marked
"RESET".

RESET

BUTTON

8. During very cold weather, the incoming water will also be
colder and it will require a longer time to become heated.

9.

The hot water usage may exceed the capacity of the water

heater. Ifso, wait for water heater to recover after abnormal

demand. Also examine pipes and faucets for possible water

leaks.

10. If you can not determine the problem, then call the Sears
Service Department.

WATER IS TOO HOT

Adjust the thermostat to a lower setting. See the Temperature
Regulation section.

FIGURE 45.

5. Replace the insulation so that it completely covers the
thermostat and element.

26

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. The water must flow from the hot water

faucet before turning "ON" power.

A. *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

B. Small amounts of water from the temperature-pressure relief

valve may be due to thermal expansion or high water pressure

in your area.

DO NOT CAP OR PLUG)

PIPE

_A 6 INCH MAXIMUM

IR GAP

Read and understand instruction
manual and safety messages

before installing, operating or

servicing this water heater.

Failure to follow instructions and
safety messages could result in

death or serious injury.
Instruction manual must remain

with water heater.

Read this manual first. Then before checking the water heater
make sure the electric supply has been turned "OFF", and never
turn the electric supply "on" before the tank is completely full of

water.

Use this guide to check a "Leaking" water heater. Many suspected
"Leakers" are not leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly familiar with electric codes, the water
heater, and safety practices, contact your local Sears Service

Center to check the water heater.

C. *The temperature-pressure relief valve may be leaking at the

tank fitting.

D. *The element may be leaking at the tank fitting.

• Before removing any access
panels or servicing the water

heater, make sure the electrical
supply to the water heater is

turned "OFF".

• Failure to do this could result in
death, serious bodily injury, or

property damage.

Turn electrical power "OFF", remove access panel and insulation

cap with handle. If leaking around element, follow proper draining

instructions and remove element. Reposition or replace gasket
on element. Place element into opening and tighten securely.
Then follow Filling the Water Heater instructions in the Installation

Instructions section.

E. Water from drain valve may be due to the valve being opened

slightly

F. *The drain valve may be leaking at the tank fitting.

G.

Water in the water heater bottom or on the floor may be
from condensation, loose connections or the temperature-

pressure relief valve. DO NOT replace the water heater until
a full inspection of all possible water sources is made and
necessary corrective steps taken.

Leakage from other appliances, water lines, or ground seepage
should also be checked.

Improper installation and use may result

in property damage.

• Fill tank with water before operation.

To check where threaded portion enters tank, insert

cotton swab between jacket opening and fitting. If
cotton is wet, follow Draining instructions in the Service

and Adjustment section and then remove fitting. Put
pipe dope or teflon tape on the threads and replace.

Then follow Filling the Water Heater instructions in the

Installation Instructions section.

27

ELECTRIC WATER HEATERS I

KENMORE 6 I

153.326364 30 Gallon

153.326464 40 Gallon

153.326566 55 Gallon

NOTE:A

UPPER ELEMENT: These water heaters are equipped with 3800 watt
elements.

LOWER ELEMENT: These water heaters are equipped with factory installed
convertible elements, which can be operated at 3800 watts or 5500 watts.
Convertible elements are not offered as replacement parts.

ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240
volt element is needed, order part no. 9000225 replacement element. If, at
the time of installation, the water heater was converted to operate at 5500
watts, order part no. 9000396 replacement element. (See model rating plate
"If Converted" box).

NOTE:B
These water heaters are equipped with a Roto-Swirl TM dip tube to retard a

build-up of dissolved solids.

® @

Key

No. Part Description

1 Buss Bar Kit
2 Drain Valve

3 Drain Valve Washer (17/32"x13/64"x1/8" thick)**

4 Element Gasket

5 Element Gasket
6 Heat Trap Nipple

7 Lower Access Panel
8 Lower Element (See NOTE "A" above) 3800 Watts

5500 Watts

9 Lower Thermostat w/Hi-Limit (3 wire lead models) tt

10 Manual #
11 Model Rating Plate

12 Primary Anode Rod
13 Roto-Swirl TM Dip Tube (See NOTE "B" above)
14 Temperature Pressure Relief Valve*

15 Terminal Cover
16 Terminal Cover
17 Terminal Cover
18 Thermostat Bracket

19 Thermostat Bracket

20 Upper Access Panel
21 Upper Element (See NOTE "A" above)

22 Upper Thermostat w/Hi Limit
23 2 Pole Thermostat (Two wire lead models) tt

* These parts are also available at most Sears retail stores. ** Also available at most hardware stores.

tt Refer to Wiring Diagram section for verification. #Not illustrated.

Now that you have purchased this water heater, should a need ever
exist for repair parts or service, simply contact any Sears Service

Center or call 1-800-4-MY-HOME <R_(1-800-469-4663). Be sure to
provide all pertinent facts when you call or visit.

Model No.

153.326364
9001591
9001588
9001584

9000308
9000308
9003915
9003900
9000225
9000396

326122-000

9003944
9003473

9002403

9002438
9002276
9000309

9000309
9003900
9000225
9001954

9000507

153.326464
9001591
9001588
9001584

9000308
9000308
9003719
9003900
9000225
9000396

326122-000

9003944
9003919

9002403

9002438
9002276
9000309

9000309
9003900
9000225
9001954

9000507

• MODEL NUMBER

• PART NUMBER

• SERIAL NUMBER

• PART DESCRIPTION

153.326566
9001591
9001588
9001584

9000308
9000308
9003719
9003900
9000225
9000396

326122-000

9003944
9003919

9002403

9002438
9002276
9000309

9000309
9003900
9000225
9001954

9000507

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

28

ELECTRIC WATER HEATERS I

KENMORE 6 I

153.326664

153.326764

NOTE:A
UPPER ELEMENT: These water heaters are equipped with 3800 watt

elements.

LOWER ELEMENT: These water heaters are equipped with factory installed
convertible elements, which can be operated at 3800 watts or 5500 watts.
Convertible elements are not offered as replacement parts.

ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240
volt element is needed, order part no. 9000225 replacement element. If, at
the time of installation, the water heater was converted to operate at 5500
watts, order part no. 9000396 replacement element. (See model rating plate
"if Converted" box).

NOTE:B
These water heaters are equipped with a Rote-Swirl TM dip tube to retard a

build-up of dissolved solids.

50 Gallon Medium
40 Gallon Medium

Key

No.

Part Description

1

Buss Bar Kit

2

Drain Valve

3

Drain Valve Washer (17/32"xl 3/64"xl/8" thick)**

4

Element Gasket

5

Element Gasket

6

Heat Trap Nipple

7

Lower Access Panel

8

Lower Element (See NOTE "A" above) 3800 Watts

9

Lower Thermostat w/Hi-Limit (3 wire lead models) 11

10

Manual #

11

Model Rating Plate 1

12

Primary Anode Rod

13

Roto-Swirl TM Dip Tube (See NOTE "B" above)

14

Temperature Pressure Relief Valve*

15

Terminal Cover

16

Terminal Cover

17

Terminal Cover

18

Thermostat Bracket

19

Thermostat Bracket

2O

Upper Access Panel

21

Upper Element (See NOTE "A" above)

22

Upper Thermostat w/Hi Limit

23

2 Pole Thermostat (Two wire lead models) 11

* These parts are also available at most Sears retail stores. ** Also available at most hardware stores.

11 Refer to Wiring Diagram section for verification. #Not illustrated.

Now that you have purchased this water heater, should a need ever
exist for repair parts or service, simply contact any Sears Service

Center or call 1-800-4-MY-HOME <R_(1-800-469-4663). Be sure to
provide all pertinent facts when you call or visit.

5500 Watts

Model No.

153.326664 153.326764
9001591 9001591
9001588 9001588
9001584 9001584

9000308 9000308
9000308 9000308
9003915 9003719
9003900 9003900
9000225 9000225
9000396 9000396

326122-000 326122-000

9003944 9003944
9003473 9003919

9002403 9002403

9002438 9002438
9002276 9002276
9000309 9000309

9000309 9000309
9003900 9003900
9000225 9000225
9001954 9001954

9000507 9000507

• MODEL NUMBER

• PART NUMBER

• SERIAL NUMBER

• PART DESCRIPTION

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

29

30

31

Your Home

For troubleshooting, product manuals and expert advice:

managemylife

www.managemylife.com

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® (1-800-469-4663)

Call anytime, day or night (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in items like vacuums, lawn equipment,

and electronics, call anytime for the location of your nearest

Sears Parts & Repair Service Center

1-800-488-1222 (U.S.A.)

www.sears.com

To purchase a protection agreement on a product serviced by Sears:

1-800-469-4663 (Canada)

www.sears.ca

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6n

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR ®

(1-888-784-6427)

www.sears.com

Au Canada pour service en fran(_ais:

1-800-LE-FOYER M°

(1-800-533-6937)

www.sears.ca

s@cqrs

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® Marca Registrada / TMMarca de Fabrica de KCD IP, LLC en Estados Unidos, o Sears Brands, LLC in otros paises

MC MD

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