Kenmore 153.312462, 153.312161, 153.312261, 153.312562, 153.312362 User Manual

Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLE FOR

SPACEHEATING

Model No.

153.312161 30 Gal. Short

153.312261 40 Gal.Short

153.312362 30 Gal.

153.312462 40 Gal.

153.312562 50 Gal.

THE ECONOMIZER TM 6

Caution:

Read and Follow

All Safety Rules and Operating Instructions

Before First Use of

This Product.

Save this Manual for Future Reference.

LECTRIC

WATER HEATER

• Safety Instructions

• Installation

• Operation

GAMA certificationappliesto all residential electric water heaters with capacitiesof 20 to 120 Gallons. Inputrating of 12 Kw or lessata voltage no greater than250

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT-

r AWARNING ]

NG TH S WATER HEATER.

• Care and Maintenance

• Troubleshooting

• Parts List

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

AWARNING I

Improper installation, adjustment, alteration, service or maintenancecancauseDEATH, SERIOUS BODILY INJUI_, OR PROPERTY DAMAGE. Refer to this manual for assis-[ tance or consultyour localSearsServiceCenter for further

nformation.

A,WARNING

At the time ofmanu_cturethiswaterheaterwasprovidedwith a combinationtemperature-pressuresreliefvalvecertifiedbya

nationallyrecognizedtestinglaboratory that maintainsperiodic inspectionofproductionof listedequipmentor materials,as meetingthe requirementsfurReliefValvesandAutomaticGas ShutoffDevicesfur Hot Water SupplySystems,andthe latest

edition of ANSI Z21.22andthe coderequirementsofASME. I

replaced,_e valvemustmeet the requirementsoflocalcodes

butnot lessthanacombinationtemperature andpressurerelie

valvecertifiedasmeetingtherequirementsfur ReliefValvesand AutomaticGasShutoffDevicesfur Hot Water SupplySystems,

ANSI Z2h22 by a nationallyrecognizedtestinglaboratorythat

maintainsperiodicinspec_onof productionof listedequipment or materials.

The valvemust bemarkedwith a maximum setpressurenot to exceed the marked hydrostaticworking pressureof the water heater (150 Ibedsq.in.) and a dischargecapacitynot

lessthan thewater heater input rateas shownonthe model

rating plate. (Electricheaters- watts dividedby 1000x 3415 equal BTU/Hr. rate.)

Yourlocaljurisdictionalauthorit_whilemandatingt_e useofa temperature-pressurereliefvalvecomplyingwith ANSI Z2h22

andASME,mayrequirea valvemodeldifferentfromtheonefur- nishedwiththe waterheater

Compliancewith suchlocalrequirements must be satlsliedby the installeror enduserofthe water heaterwitha locallypre-

scribedtemperature-pressurereliefvalveinstalledin the desig- natedopeningin the water heaterin placeof the factoryfur-

nishedvalve. Forsafeoperationofthe waterheater,the reliefvalvemustnot

beremovedfromit'sdesignatedopeningor plugged. The temperature-pressurereliefvalvemustbe installeddi_.'tly

intothe fittingofthe water heaterdesignatedfurthe reliefvalve.

Positionthe valvedownwardand providetubingsothatanydis- chargewill exit onlywithin6 inchesabove,or at any distance below the structuralfloor Be certainthat no contactis made

with anyliveelectricalpart. The dischargeopeningmust not be

blockedor reducedin sizeunder anycircumstances.Excessive

length,over30feet,or useof morethan fourelbowscancause

restriction andreducethedischargecapacityofthe valve.

No valveorother obstructionisto be placedbetweenthe relief

valveandthe tank.Do nut connecttubing directlyto discharge

drainunlessa 6"air gapisprovided.Topreventbodilyinjury,haz-

ardto life,orpropertydamage,the reliefvalvemustbeallowed

to dischargewater in quantitiesshouldcircumstancesdemand.

If the dischargepipe is not connectedto a drain or other

suitable means, the water flow may cause property

damage.

The DischargePipe:

Mustnot be smallerin sizethanthe outlet pipesizeofthe valve, or have any reducing couplings or other

restrictions.

MustnotbepluggedorMocked.

Mustbeofmaterial listedforhot water distribution.

Must be installed soas to allow complete drainageof

both the temperature-pressurerelief valve,andthe dis- chargepipe.

Mustterminate at an adequatedrain. Mustnot haveanyvalvebetweenthe reliefvalveandtank

AWARNING J

HAZARD OF ELECTRICAL SHOCK! Before removing any access panels or servicing the water heater, make I sure the electrical supply to the water heater isturned

"OFF". Failure to do this could result in DEATH, SERI- OUS BOD LY NJURY,OR PROPERTY DAMAGE.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tem-

)erature which will satisfyspaceheating, clotheswashing,

dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some people are

more likely to be permanently injured by hot water than others. These includethe elderly, children,the infirm, or physically/mentally handicapped. If anyone using hot

water in your home fits into one of these groups or if there isa local code or state lawrequiring a certain tem-

perature water at the hot water tap, then you must take

specialprecautions.In addition to usingthe lowest possi-

ble temperature setting that satisfies your hot water needs,a means suchas a mixing valve, shall be used at

the hot water taps used by these people or at the water

heater. Mixing valvesare available at plumbingsupplyor hardware stores. Follow manufacturers instructions for

installationof the valves.Before changingthe factory set- ting on the thermostat, read the "Temperature Regulation"sectionin this manual.

AW_RN|NG

WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY: This water beat_r is_quipped for one type voltage

only.Checkthe rating i_ateineal;the bottom accesspanel for the correct voltage_D_ NOT use this water heater

with anyvoltage other"_han_theione shownon the model

rating plate. Failure to bse _he _'orrect voltage can cause problemswhich can res_llt ih DEATH, SERIOUS BODILY INJURY,OR PROPERT_ DAMA,GE. If you haveany ques-

tions or doubtsconsult]_our_ele_triccompany.

INSULATING JACKE Nhen installing an external

water heater insulation acket on an electric water

heater: :. a. DO NOT coverthe temperature-pressure relief valve.

b. DO NOT put insulation over the accesscoversor any

access areas.

c. DO NOT cover or remove operating instructions,and safety related warning labelsand materials affixed to the

water heater.

_,_S..,!,RNING

_,WARNING

Do not usethis applianceif any part of it hasbeen under water, An electrical short or malfunction couldoccur.The

water heater should be rep aced.

_, CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplishedin sucha manner

that ifthe tank or any connectionsshouldleak, the flow of water will not causedamageto the structure. When such

locationscannot be avoided, a suitable drain pan should be installed under the water heater. Drain pansare avail- able at your local Sears Store. Such a drain pan must be piped to an adequate drain. Under no circumstancesis

i the manufacturer or Searsto be held liable for anywater

damagein connectionwith thiswater heater.

Table of Contents

Safety Precautions ............................................................................................................................................2

Table of Contents .............................................................................................................................................3

Customer Responsibilities ...................................................................................................................4

Product Specifications ...............................................................................................................................4

Materials and Basic Tools Needed .........................................................................................._

Materials Needed ...................................................................................................................................................................... 5

Basic Tools................................................................................................................................................................................ 5

Installation Instructions ....................................................................................................................6-12

Removing the Old Water Heater ............................................................................................................................................... 6

Facts to Consider About the Location ....................................................................................................................................... 7

Water Piping ............................................................................................................................................................................. 8

Temperature-Pressure Relief Valve............................................................................................................................................. 9

Filling the Water Heater .......................................................................................................................................................... 10

Wiring Diagram ..................................................................................................................................................................... 10

Wiring ............................................................................................................................................................................... 10-11

Installation Checklist .............................................................................................................................................................. 12

Service and Adjustment ................................................................................................................... 13-17

Temperature Regulation .......................................................................................................................................................... 13

Thermostats ............................................................................................................................................................................ 13

Temperature Settings .............................................................................................................................................................. 13

Thermostat Adjustment .......................................................................................................................................................... 13

Temperature-Pressure Relief Valve Operation .......................................................................................................................... 14

Draining ................................................................................................................................................................................. 14

Hement Cleaning/Replacement ......................................................................................................................................... 15-17

Drain ValveWasher Replacement ........................................................................................................................................... 17

Service .................................................................................................................................................................................... 17

Troubleshooting Guide .................................................................................................................... 18-21

Start Up Conditions ............................................................................................................................................................... 18

Thermal Expansion ............................................................................................................................................................... 18

Strange Sounds ..................................................................................................................................................................... 18

Operational Conditions ..................................................................................................................................................... 19-20

Smelly Water......................................................................................................................................................................... 19

"Air" In Hot Water Faucets ................................................................................................................................................... 19

Rumbling Noise .................................................................................................................................................................... 19

High Temperature Shut Off System ...................................................................................................................................... 19

Not Enough or No Hot Water .............................................................................................................................................. 20

Water Is Too Hot .................................................................................................................................................................. 20

Leakage Checkpoints .............................................................................................................................................................. 2t

Parts Order List............................................................................................................................................ 22-23

Warranty .......................................................................................................................................................................24

Customer Responsibilities

Thank Youfor purchasing a Sears water heater.

Properly installed and maintained, it should give you years of trouble free service. If you should decide that you want the new water heater professionally installed by Sears call the local Sears Service Center or any Sears store. They will arrange for prompt, quality installation by Sears authorized contractors.

Abbreviations Found In This Instruction Manual U.L.-Underwriters Laboratories, 333 Pfingsten Rd.,

Northbrook, IL 60062 National Electrical Code-This publication is available from your

local government or public library or electric company or by

writing to U.L. above.

A.N.S.1.-American National Standards Institute

• Read the =Safety Precautions" section, page 2 of this manual first and then the entire manual carefully. If you don't follow the safety rules, the water heater will not operate properly. It could cause DEATH, SERIOUS BODILY INJURY

AND/OR PROPERTY DAMAGE. This manual contains instructions for the installation, operation,

and maintenance of this electric water heater. It also contains warnings throughout the manual that you must read and

be aware of. Allwarnings and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages,

READ THIS ENTIRE MANUAL BEFORE

ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.

• The installation must conform with the instructions in this

manual; electric company rules; and Local Codes, or in the absence of Local Codes, with the latest edition of the

National Electrical Code. This publication is available from your local government or public library or electric company or by writing Underwriters Laboratories, 333 Pfingsten Road,

Northbrook, IL 60062.

• If after reading this manual you have any questions or do not

understand any portion of the instructions, call Sears Service Center.

• Carefully plan the place where you are going to put the water

heater. Correct electrical wiring and connections are very important in preventing death from possible electrical shock

ann fires.

Examine the location to ensure the water heater complies with the "Facts to Consider About the Location" section.

• For California installation this water heater must be braced, anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation procedures. Instructions may be obtained fromyour local dealer, wholesaler, public utilities or California office of the

State Architect, 400 P Street, Sacramento, CA 95814.

Product Specifications

MAXIMUM FUSE

TANK

MODEL

NUMBER

153.312161

153.312261

153.312362

153.312462

153.312562

*Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electrical

code.

CAPACITY

IN GALLONS

DIMENSIONS IN INCHES

DIAMETER HEIGHT

22 30

24 31_

17_ 45_

17½ 59¼

19_ 56¼

RECOVERYRATE

GALS. PER HOUR :

@90°E RISE

17.3

ELEMENT WATTAGE

AT 24O VOLTS

3800

MINIMUM

WIRE SIZE*

(GAUGE)

OR CIRCUIT

BREAKER

SIZE (AMPS)

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation

parts shown below. You may or may not need all of these materi- als, depending on your type of installation.

Electric

Water Heater

Installation

Kit

WATER HEATER HEAT TRAPS

[1"

WATER HEATER INSTALLA. TION KIT WITH FLEXIBLE CONNECTORS FOR 314" OR

I/2" THREADED OR COPPER

PLUMBING

HELP REDUCE HEAT LOSS DUE TO THERMAL SYPHONING

,r,,

EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLON AND $ GALLON CAPACITY

THROUGH LOCAL SEARS SERVICE CENTERS

20" DIAMETER DRAIN PAN FOR WATER HEATERS 18" IN

DIAMETER AND UNDER

28" DIAMETER DRAIN PAN FOR WATER HEATERS 26" IN DIAMETER AND UNDER

Basic Tools

You may or may not need all of these tools, depending on ycour

type of installation. These tools can be purchased at your local

Sears store.

• Pipe Wrench (2)

• Screwdriver

• 6 Foot Tape or Folding Rule

• Garden Hose

• Drill

• Pipe Dope or Teflon Tape

6 FOOT TAPE

GARDEN HOSE

SLOT-HEAD SCREW DRIVER

WRENCH

PHILLIPS SCREWDRIVER

PIPE DOPE(SQUEEZE TUBE)

ROLL OF TEFLON TAPE DRILL

(Use only on water connections)

ADDITIONAL TOOLS NEEDED

WHEN SWEAT SOLDERING

•Tubing Cutters or Hacksaw

•Propane Torch

•Soft Solder

•Solder Flux

•Emery Cloth

•Wire Brushes

BRUSH

1/2" WIRE BRUSH

_'_ PROPANE TORCH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY SOLDER TUBING

CLOTH FLUX CUTTER

Installation Instructions

Removing the Old Water Heater

OTurn "OFF" electrical supply to the water heater.

Q Turn "OFF" the water supply to the

water heater at the water shutoffvalve or water meter.

Attach a hose to the water heater drain valve and put the other end in a floor

drain or outdoors. Open the water heater drain valve. Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining.

Qb.

If you have copper piping to the water

heater, the two copper water pipes can be cut with a hacksaw approximately 4" away

from where they connect to the water heater. This will avoid cutting off the pipes

too short. Additional cuts can be made later if necessary. Disconnect the tempera-

ture-pressure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain

valve. The water heater is now completely disconnected and ready to be removed.

If you have galvanized pipe to the water heater, loosen the two galvanized pipes

with a pipe wrench at the union in each

line. Also disconnect the piping remaining to the water heater. These pieces should be

saved since they may be needed when reconnecting the new water heater.

Disconnect the temperature-pressure relief valve drain line. When the water heater is

drained, disconnect the hose from the drain valve. Close the drain valve. The

water heater is now completely disconnect- ed and ready to be removed.

l A,WARNIN G ]

The water passing out of the drain valve may be extreme-| ly hot. To avoid being scalded, make sure all connections|

are tight and that the water flow is directed away from | any person.

Q Check again to sure supply is

turned "OFF" to the water heater. Then disconnect the electrical supply connection from the water

heater junction box.

make the electrical

A, CAUTION I

Mineral buildup or sediment may haveaccumulated in the J

old water heater. This causes the water heater to be I

much heavier th.annormal and this residue,if spilledout

cou d causestaining.

Installation Instructions (cont'd)

Facts to Consider About

the Location

You should carefully choose an indoor location for the new water heater, because the placement is a very important consid- eration for the safety of the occupants in the building and for the most economical use of the appliance. This water heater is

not intended for outdoor installation.

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be observed.

• The location selected should be indoors as close to and as

centralized with the water piping system as possible. This water heater, as well as all water heaters, will eventually leak. Do not install without adequate drainage provisions where water flow will cause damage.

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplishedin sucha manner

that if the tank or anyconnectionsshould leak, the flow of water will not causedamageto the structure. When such locations cannot be avoided, a suitable drain pan should be installed under the water heater. Drain pans are avail- able at your local Searsstores. Such a drain pan must be piped to an adequate drain. Under no circumstances is the manufacturer or Searsto be held liable for anywater damage in connection with this water heater.

_,CAUTION

INSTALLATION IN RESIDENTIAL GARAGES: The I

water heater must be located and/or protected so it is

not subjectto physicaldamage bya mov ng veh € e.

• The location selection must provide adequate clearances for

servicing and proper operation of the water heater.

Installation Instructions (cont'd)

Water Piping

AWARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tem-

perature which will satisfyspaceheating,clotheswashing,

dish washing, and other sanitizing needs can scald and

permanently injure you upon contact. Some people are more likelyto be permanently injured by hot water than

others. These includethe elderly, children, the infirm, or physicallylmentally handicapped. If anyone using hot

water In your home fits into one of these groups or if there isa local code or state law requiring a certain tem-

perature water at the hot water tap, then you must take

specialprecautions. In addition to usingthe lowest possi- ble temperature setting that satisfies your hot water needs,a means suchas a mixing valve, shall be used at

the hot water taps used by these people or at the water

heater. Mixing valvesare available at plumbing supplyor hardware stores. Follow manufacturers instructions for

installationof the valves.Before changingthe factory set-

iting on the thermostat, read the "Temperature iReguation" section in this manual.

The illustration shows the attachment of the water _iping to the water heater. The water heater is equipped with ¾ water con-

nections.

If a water heater is installed in a closed water supply system; such as one having a back-flow preventer, check valve, water meter with a check valve, etc. in the cold water supply; means shall be provided to controt thermal expansion. Contact the local utility or Sears Service Center on how to control this

situation.

NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the cold water inlet connec- tion. Do not solder the cold water supply line directly to the

cold water inlet. It will harm the dip tube and damage the tank.

Installation completed using Sears

Installation Kit

FLEXIBLE SHUT-OFF

WATER

CONNECTORS VALVE

HOT OUTLET COLD INLET

TO HOUSE WATER LINE

THREADED TO THREADED TO

SWEAT COUPLING SWEAT COUPLING

314"THREADED

NIPPLE

/ TEMPERATURE-

k_ RELIEF VALVE

-- DISCHARGE PIPE

PRESSURE

(Do not cap or plus)

• Look at the top cover of the water heater. The hot water out-

let is marked hot. Put two or three turns of teflon tape around the threaded end of the threaded-to-sweat coupling and

around both ends of the _" threaded nipple. Using flexible connectors, connect the hot water pipe to the hot water outlet of the water heater.

• Look at the top cover of the water heater. The cold water inlet

is marked cold. Put two or three turns of teflon tape around

the threaded end of the threaded-to-sweat coupling and around both ends of the ¾" threaded nipple. Using flexible

connectors, connect the cold water pipe to the cold water inlet of the water heater.

NOTE: Your water heater is insulated to minimize heat loss from the tank. Further reduction in heat loss can be accom-

plished by insulating the hot water lines from the water

eatl_

--_" AIR GAP

FLOOR DRAIN

+ 16 hidden pages