Page 1
Owners
Manual
FOR POTABLEWATER
HEATING ONLY
NOT SUITABLE FOR
SPACEHEATING
Model No.
153.312161 30 Gal. Short
153.312261 40 Gal.Short
153.312362 30 Gal.
153.312462 40 Gal.
153.312562 50 Gal.
THE ECONOMIZER TM 6
Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
Save this Manual for Future Reference.
LECTRIC
WATER HEATER
• Safety Instructions
• Installation
• Operation
GAMA certificationappliesto all residential electric water heaters with
capacitiesof 20 to 120 Gallons. Inputrating of 12 Kw or lessata voltage
no greater than250
READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER
AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT-
r AWARNING ]
NG TH S WATER HEATER.
• Care and Maintenance
• Troubleshooting
• Parts List
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Page 2
Safety Precautions
AWARNING I
Improper installation, adjustment, alteration, service or
maintenancecancauseDEATH, SERIOUS BODILY INJUI_,
OR PROPERTY DAMAGE. Refer to this manual for assis-[
tance or consultyour localSearsServiceCenter for further
nformation.
A,WARNING
At the time ofmanu_cturethiswaterheaterwasprovidedwith
a combinationtemperature-pressuresreliefvalvecertifiedbya
nationallyrecognizedtestinglaboratory that maintainsperiodic
inspectionofproductionof listedequipmentor materials,as
meetingthe requirementsfurReliefValvesandAutomaticGas
ShutoffDevicesfur Hot Water SupplySystems,andthe latest
edition of ANSI Z21.22andthe coderequirementsofASME. I
replaced,_e valvemustmeet the requirementsoflocalcodes
butnot lessthanacombinationtemperature andpressurerelie
valvecertifiedasmeetingtherequirementsfur ReliefValvesand
AutomaticGasShutoffDevicesfur Hot Water SupplySystems,
ANSI Z2h22 by a nationallyrecognizedtestinglaboratorythat
maintainsperiodicinspec_onof productionof listedequipment
or materials.
The valvemust bemarkedwith a maximum setpressurenot
to exceed the marked hydrostaticworking pressureof the
water heater (150 Ibedsq.in.) and a dischargecapacitynot
lessthan thewater heater input rateas shownonthe model
rating plate. (Electricheaters- watts dividedby 1000x 3415
equal BTU/Hr. rate.)
Yourlocaljurisdictionalauthorit_whilemandatingt_e useofa
temperature-pressurereliefvalvecomplyingwith ANSI Z2h22
andASME,mayrequirea valvemodeldifferentfromtheonefur-
nishedwiththe waterheater
Compliancewith suchlocalrequirements must be satlsliedby
the installeror enduserofthe water heaterwitha locallypre-
scribedtemperature-pressurereliefvalveinstalledin the desig-
natedopeningin the water heaterin placeof the factoryfur-
nishedvalve.
Forsafeoperationofthe waterheater,the reliefvalvemustnot
beremovedfromit'sdesignatedopeningor plugged.
The temperature-pressurereliefvalvemustbe installeddi_.'tly
intothe fittingofthe water heaterdesignatedfurthe reliefvalve.
Positionthe valvedownwardand providetubingsothatanydis-
chargewill exit onlywithin6 inchesabove,or at any distance
below the structuralfloor Be certainthat no contactis made
with anyliveelectricalpart. The dischargeopeningmust not be
blockedor reducedin sizeunder anycircumstances.Excessive
length,over30feet,or useof morethan fourelbowscancause
restriction andreducethedischargecapacityofthe valve.
No valveorother obstructionisto be placedbetweenthe relief
valveandthe tank.Do nut connecttubing directlyto discharge
drainunlessa 6"air gapisprovided.Topreventbodilyinjury,haz-
ardto life,orpropertydamage,the reliefvalvemustbeallowed
to dischargewater in quantitiesshouldcircumstancesdemand.
If the dischargepipe is not connectedto a drain or other
suitable means, the water flow may cause property
damage.
The DischargePipe:
Mustnot be smallerin sizethanthe outlet pipesizeofthe
valve, or have any reducing couplings or other
restrictions.
MustnotbepluggedorMocked.
Mustbeofmaterial listedforhot water distribution.
Must be installed soas to allow complete drainageof
both the temperature-pressurerelief valve,andthe dis-
chargepipe.
Mustterminate at an adequatedrain.
Mustnot haveanyvalvebetweenthe reliefvalveandtank
AWARNING J
HAZARD OF ELECTRICAL SHOCK! Before removing
any access panels or servicing the water heater, make I
sure the electrical supply to the water heater isturned
"OFF". Failure to do this could result in DEATH, SERI-
OUS BOD LY NJURY,OR PROPERTY DAMAGE.
AWARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem-
)erature which will satisfyspaceheating, clotheswashing,
dish washing, and other sanitizing needs can scald and
permanently injure you upon contact. Some people are
more likely to be permanently injured by hot water than
others. These includethe elderly, children,the infirm, or
physically/mentally handicapped. If anyone using hot
water in your home fits into one of these groups or if
there isa local code or state lawrequiring a certain tem-
perature water at the hot water tap, then you must take
specialprecautions.In addition to usingthe lowest possi-
ble temperature setting that satisfies your hot water
needs,a means suchas a mixing valve, shall be used at
the hot water taps used by these people or at the water
heater. Mixing valvesare available at plumbingsupplyor
hardware stores. Follow manufacturers instructions for
installationof the valves.Before changingthe factory set-
ting on the thermostat, read the "Temperature
Regulation"sectionin this manual.
AW_RN|NG
WATER HEATERS EQUIPPED FOR ONE VOLTAGE
ONLY: This water beat_r is_quipped for one type voltage
only.Checkthe rating i_ateineal;the bottom accesspanel
for the correct voltage_D_ NOT use this water heater
with anyvoltage other"_han_theione shownon the model
rating plate. Failure to bse _he _'orrect voltage can cause
problemswhich can res_llt ih DEATH, SERIOUS BODILY
INJURY,OR PROPERT_ DAMA,GE. If you haveany ques-
tions or doubtsconsult]_our_ele_triccompany.
INSULATING JACKE Nhen installing an external
water heater insulation acket on an electric water
heater: :.
a. DO NOT coverthe temperature-pressure relief valve.
b. DO NOT put insulation over the accesscoversor any
access areas.
c. DO NOT cover or remove operating instructions,and
safety related warning labelsand materials affixed to the
water heater.
_,_S..,!,RNING
_,WARNING
Do not usethis applianceif any part of it hasbeen under
water, An electrical short or malfunction couldoccur.The
water heater should be rep aced.
_, CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplishedin sucha manner
that ifthe tank or any connectionsshouldleak, the flow of
water will not causedamageto the structure. When such
locationscannot be avoided, a suitable drain pan should
be installed under the water heater. Drain pansare avail-
able at your local Sears Store. Such a drain pan must be
piped to an adequate drain. Under no circumstancesis
i the manufacturer or Searsto be held liable for anywater
damagein connectionwith thiswater heater.
2
Page 3
Table of Contents
Safety Precautions ............................................................................................................................................2
Table of Contents .............................................................................................................................................3
Customer Responsibilities ...................................................................................................................4
Product Specifications ...............................................................................................................................4
Materials and Basic Tools Needed .........................................................................................._
Materials Needed ...................................................................................................................................................................... 5
Basic Tools................................................................................................................................................................................ 5
Installation Instructions ....................................................................................................................6-12
Removing the Old Water Heater ............................................................................................................................................... 6
Facts to Consider About the Location ....................................................................................................................................... 7
Water Piping ............................................................................................................................................................................. 8
Temperature-Pressure Relief Valve............................................................................................................................................. 9
Filling the Water Heater .......................................................................................................................................................... 10
Wiring Diagram ..................................................................................................................................................................... 10
Wiring ............................................................................................................................................................................... 10-11
Installation Checklist .............................................................................................................................................................. 12
Service and Adjustment ................................................................................................................... 13-17
Temperature Regulation .......................................................................................................................................................... 13
Thermostats ............................................................................................................................................................................ 13
Temperature Settings .............................................................................................................................................................. 13
Thermostat Adjustment .......................................................................................................................................................... 13
Temperature-Pressure Relief Valve Operation .......................................................................................................................... 14
Draining ................................................................................................................................................................................. 14
Hement Cleaning/Replacement ......................................................................................................................................... 15-17
Drain ValveWasher Replacement ........................................................................................................................................... 17
Service .................................................................................................................................................................................... 17
Troubleshooting Guide .................................................................................................................... 18-21
Start Up Conditions ............................................................................................................................................................... 18
Thermal Expansion ............................................................................................................................................................... 18
Strange Sounds ..................................................................................................................................................................... 18
Operational Conditions ..................................................................................................................................................... 19-20
Smelly Water......................................................................................................................................................................... 19
"Air" In Hot Water Faucets ................................................................................................................................................... 19
Rumbling Noise .................................................................................................................................................................... 19
High Temperature Shut Off System ...................................................................................................................................... 19
Not Enough or No Hot Water .............................................................................................................................................. 20
Water Is Too Hot .................................................................................................................................................................. 20
Leakage Checkpoints .............................................................................................................................................................. 2t
Parts Order List............................................................................................................................................ 22-23
Warranty .......................................................................................................................................................................24
Page 4
Customer Responsibilities
Thank Youfor purchasing a Sears water heater.
Properly installed and maintained, it should give you years of
trouble free service. If you should decide that you want the new
water heater professionally installed by Sears call the local Sears
Service Center or any Sears store. They will arrange for prompt,
quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual
U.L.-Underwriters Laboratories, 333 Pfingsten Rd.,
Northbrook, IL 60062
National Electrical Code-This publication is available from your
local government or public library or electric company or by
writing to U.L. above.
A.N.S.1.-American National Standards Institute
• Read the =Safety Precautions" section, page 2 of this manual
first and then the entire manual carefully. If you don't follow
the safety rules, the water heater will not operate properly.
It could cause DEATH, SERIOUS BODILY INJURY
AND/OR PROPERTY DAMAGE.
This manual contains instructions for the installation, operation,
and maintenance of this electric water heater. It also contains
warnings throughout the manual that you must read and
be aware of. Allwarnings and all instructions are essential
to the proper operation of the water heater and your safety.
Since we cannot put everything on the first few pages,
READ THIS ENTIRE MANUAL BEFORE
ATTEMPTING TO INSTALL OR OPERATE THE
WATER HEATER.
• The installation must conform with the instructions in this
manual; electric company rules; and Local Codes, or in the
absence of Local Codes, with the latest edition of the
National Electrical Code. This publication is available from
your local government or public library or electric company
or by writing Underwriters Laboratories, 333 Pfingsten Road,
Northbrook, IL 60062.
• If after reading this manual you have any questions or do not
understand any portion of the instructions, call Sears Service
Center.
• Carefully plan the place where you are going to put the water
heater. Correct electrical wiring and connections are very
important in preventing death from possible electrical shock
ann fires.
Examine the location to ensure the water heater complies with
the "Facts to Consider About the Location" section.
• For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation
procedures. Instructions may be obtained fromyour local
dealer, wholesaler, public utilities or California office of the
State Architect, 400 P Street, Sacramento, CA 95814.
Product Specifications
MAXIMUM FUSE
TANK
MODEL
NUMBER
153.312161
153.312261
153.312362
153.312462
153.312562
*Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electrical
code.
CAPACITY
IN GALLONS
30
40
30
40
50
DIMENSIONS IN INCHES
DIAMETER HEIGHT
22 30
24 31_
17_ 45_
17½ 59¼
19_ 56¼
RECOVERYRATE
GALS. PER HOUR :
@90°E RISE
17.3
17.3
17.3
17.3
17.3
ELEMENT
WATTAGE
AT 24O VOLTS
3800
3800
3800
3800
3800
MINIMUM
WIRE SIZE*
(GAUGE)
12
12
12
12
12
OR CIRCUIT
BREAKER
SIZE (AMPS)
2O
20
2O
20
20
Page 5
Materials and Basic Tools Needed
Materials Needed
To simplify the installation Sears has available the installation
parts shown below. You may or may not need all of these materi-
als, depending on your type of installation.
_f
Electric
Water Heater
Installation
Kit
WATER HEATER HEAT TRAPS
[1"
o
_b
WATER HEATER INSTALLA.
TION KIT WITH FLEXIBLE
CONNECTORS FOR 314" OR
I/2" THREADED OR COPPER
PLUMBING
HELP REDUCE HEAT LOSS DUE TO
THERMAL SYPHONING
,r,,
r
EXPANSION TANKS FOR THERMAL
EXPANSION CONDITIONS AVAILABLE IN
2 GALLON AND $ GALLON CAPACITY
THROUGH LOCAL SEARS SERVICE CENTERS
20" DIAMETER DRAIN PAN
FOR WATER HEATERS 18" IN
DIAMETER AND UNDER
28" DIAMETER DRAIN PAN FOR
WATER HEATERS 26" IN
DIAMETER AND UNDER
Basic Tools
You may or may not need all of these tools, depending on ycour
type of installation. These tools can be purchased at your local
Sears store.
• Pipe Wrench (2)
• Screwdriver
• 6 Foot Tape or Folding Rule
• Garden Hose
• Drill
• Pipe Dope or Teflon Tape
6 FOOT TAPE
GARDEN HOSE
!i
SLOT-HEAD SCREW DRIVER
WRENCH
PHILLIPS SCREWDRIVER
PIPE DOPE(SQUEEZE TUBE)
ROLL OF TEFLON TAPE DRILL
(Use only on water connections)
ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING
•Tubing Cutters or Hacksaw
•Propane Torch
•Soft Solder
•Solder Flux
•Emery Cloth
•Wire Brushes
BRUSH
1/2" WIRE BRUSH
_'_ PROPANE TORCH
ROLL OF LEAD FREE
SOFT SOLDER
ROLL OF EMERY SOLDER TUBING
CLOTH FLUX CUTTER
Page 6
Installation Instructions
Removing the Old Water
Heater
OTurn "OFF" electrical supply to the water heater.
1
Q Turn "OFF" the water supply to the
water heater at the water shutoffvalve or
water meter.
Attach a hose to the water heater drain
valve and put the other end in a floor
drain or outdoors. Open the water heater
drain valve. Open a nearby hot water
faucet which will relieve pressure in the
water heater and speed draining.
Qb.
If you have copper piping to the water
a.
heater, the two copper water pipes can be
cut with a hacksaw approximately 4" away
from where they connect to the water
heater. This will avoid cutting off the pipes
too short. Additional cuts can be made
later if necessary. Disconnect the tempera-
ture-pressure relief valve drain line. When
the water heater is drained, disconnect the
hose from the drain valve. Close the drain
valve. The water heater is now completely
disconnected and ready to be removed.
If you have galvanized pipe to the water
heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remaining
to the water heater. These pieces should be
saved since they may be needed when
reconnecting the new water heater.
Disconnect the temperature-pressure relief
valve drain line. When the water heater is
drained, disconnect the hose from the
drain valve. Close the drain valve. The
water heater is now completely disconnect-
ed and ready to be removed.
l A,WARNIN G ]
The water passing out of the drain valve may be extreme-|
ly hot. To avoid being scalded, make sure all connections|
are tight and that the water flow is directed away from |
any person.
Q Check again to sure supply is
turned "OFF" to the water heater. Then disconnect
the electrical supply connection from the water
heater junction box.
make the electrical
A, CAUTION I
Mineral buildup or sediment may haveaccumulated in the J
old water heater. This causes the water heater to be I
much heavier th.annormal and this residue,if spilledout
cou d causestaining.
Page 7
Installation Instructions (cont'd)
Facts to Consider About
the Location
You should carefully choose an indoor location for the new
water heater, because the placement is a very important consid-
eration for the safety of the occupants in the building and for
the most economical use of the appliance. This water heater is
not intended for outdoor installation.
Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be
observed.
• The location selected should be indoors as close to and as
centralized with the water piping system as possible. This
water heater, as well as all water heaters, will eventually leak.
Do not install without adequate drainage provisions where
water flow will cause damage.
ACAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplishedin sucha manner
that if the tank or anyconnectionsshould leak, the flow of
water will not causedamageto the structure. When such
locations cannot be avoided, a suitable drain pan should
be installed under the water heater. Drain pans are avail-
able at your local Searsstores. Such a drain pan must be
piped to an adequate drain. Under no circumstances is
the manufacturer or Searsto be held liable for anywater
damage in connection with this water heater.
_,CAUTION
INSTALLATION IN RESIDENTIAL GARAGES: The I
water heater must be located and/or protected so it is
not subjectto physicaldamage bya mov ng veh € e.
• The location selection must provide adequate clearances for
servicing and proper operation of the water heater.
Page 8
Installation Instructions (cont'd)
Water Piping
AWARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem-
perature which will satisfyspaceheating,clotheswashing,
dish washing, and other sanitizing needs can scald and
permanently injure you upon contact. Some people are
more likelyto be permanently injured by hot water than
others. These includethe elderly, children, the infirm, or
physicallylmentally handicapped. If anyone using hot
water In your home fits into one of these groups or if
there isa local code or state law requiring a certain tem-
perature water at the hot water tap, then you must take
specialprecautions. In addition to usingthe lowest possi-
ble temperature setting that satisfies your hot water
needs,a means suchas a mixing valve, shall be used at
the hot water taps used by these people or at the water
heater. Mixing valvesare available at plumbing supplyor
hardware stores. Follow manufacturers instructions for
installationof the valves.Before changingthe factory set-
iting on the thermostat, read the "Temperature
iReguation" section in this manual.
The illustration shows the attachment of the water _iping to the
water heater. The water heater is equipped with ¾ water con-
nections.
If a water heater is installed in a closed water supply system;
such as one having a back-flow preventer, check valve, water
meter with a check valve, etc. in the cold water supply; means
shall be provided to controt thermal expansion. Contact the
local utility or Sears Service Center on how to control this
situation.
NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adapter to the cold water inlet connec-
tion. Do not solder the cold water supply line directly to the
cold water inlet. It will harm the dip tube and damage the
tank.
Installation completed using Sears
Installation Kit
FLEXIBLE SHUT-OFF
WATER
CONNECTORS VALVE
HOT OUTLET COLD INLET
TO HOUSE WATER LINE
THREADED TO THREADED TO
SWEAT COUPLING SWEAT COUPLING
314"THREADED
NIPPLE
/ TEMPERATURE-
k_ RELIEF VALVE
-- DISCHARGE PIPE
PRESSURE
(Do not cap or plus)
• Look at the top cover of the water heater. The hot water out-
let is marked hot. Put two or three turns of teflon tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the _" threaded nipple. Using flexible
connectors, connect the hot water pipe to the hot water outlet
of the water heater.
• Look at the top cover of the water heater. The cold water inlet
is marked cold. Put two or three turns of teflon tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the ¾" threaded nipple. Using flexible
connectors, connect the cold water pipe to the cold water
inlet of the water heater.
NOTE: Your water heater is insulated to minimize heat loss
from the tank. Further reduction in heat loss can be accom-
plished by insulating the hot water lines from the water
eatl_
--_" AIR GAP
FLOOR DRAIN
Page 9
Installation Instructions (cont'd)
Temperature-Pressure
Relief Valve
AWARNING I
At the time ofmanufacture thiswater heater wasprovided
with a combinationtemperature-pressuresrelief valvecer-
tified by a nationally recognized testing laboratory that
maintainsperiodicinspectionof productionof listedequip-
ment or materials, as meeting the requirements for Relief
Valvesand Automatic Gas Shutoff Devicesfor Hot Water
SupplySystems,and the latestedition of ANSI Z21.22 and
the code requirements of ASME. If replaced, the valve
must meet the requirements of local codes, but not less
than a combination temperature and pressurerelief valve
certified as meetingthe requirements for ReliefValvesand
Automatic Gas Shutoff Devices for Hot Water Supply
Systems,ANSI Z21.22 by a nationally recognized testing
laboratory that maintainsperiodicinspectionof production
of listedequipmentor materials.
The valve must be marked with a maximum set pressure
not to exceed the marked hydrostaticworking pressureof
the water heater (150 Ibs./sq.in.) and a dischargecapacity
not lessthanthe water heater input rate as shownon the
model rating plate. (Electric heaters - watts divided by
1000x 3415 equalBTU/Hr. rate.)
Your localjurisdictionalauthority, while mandatingthe use
of a temperature-pressure relief valve complying with
ANSI Z21.22 andASME, may require a valvemodel differ-
entfrom the one furnishedwith the water heater.
Compliancewith suchlocalrequirements mustbe satisfied
by the installer or end user of the water heater with a
locally prescribed temperature-pressure relief valve
installedin the designatedopeningin the water heater in
placeofthe factory furnishedvalve.
For safe operation of the water heater, the relief valve
must not be removed from it's designated opening or
plugged.
The temperature-pressure relief valve must be installed
directly into the fitting of the water heater designatedfor
the relief valve. Positionthe valve downwardand provide
tubing so that any dischargewill exit onlywithin 6 inches
above,or at any distancebelow the structural floor.Be cer-
tain that no contact is made with any live electrical part.
The dischargeopeningmust not be blockedor reduced in
size under any circumstances. Excessivelength, over 30
feet, or useof more than four elbowscancauserestriction
and reducethe dischargecapacityof thevalve.
No valveor other obstructionis to be placedbetween the
relief valveand the tank. Do not connecttubingdirectly to
dischargedrain unlessa 6" air gap is provided.To prevent
bodilyinjury, hazard to life, or property damage,the relief
valve must be allowed to discharge water in quantities
shouldcircumstancesdemand. If the dischargepipe isnot
connected to a drain or other suitable means, the water
flow may causeproperty damage.
The DischargePipe:
Must not be smaller in size than the outlet pipe sizeof
the valve, or have any reducing couplings or other
restriction.
Must not bepluggedor blocked.
Must beof material listedfor hot water distribution.
Must be installed so as to allow complete drainage of
both the temperature-pressure relief valve, and the dis-
chargepipe.
Mustterminate at an adequatedrain.
Mustnot haveanyvalvebetweenthe raliefvalveandtank.
The temperature-pressure relief valve must be manually
operated at least oncea year. Caution shouldbe taken to
ensurethat (I) no one is in front of or around the outlet
of the temperature-pressure relief valve discharge line,
and (2) the water manually dischargedwill not cause any
bodilyinjury or property damage becausethe water may
beextremely hot.
If after manuallyoperating the valve, it failsto completely
reset and continues to release water, immediately, close
the cold water inlet to the water heater, follow the drain-
ing instructions, and replace the temperature-pressure
relief valve with a new one.
WARNING "RELIEF VALVE OPENING"
_*ls w_er I'_ater=sprov_edwr_haco_'_na'_ Terrgeheure.PressureRe_ Valvelisted_ w_h
Ihestar_ardforRal_ Valvesa.':dAUfo_bC GasShuto_[_,_es forHotWalerSupply_sC,_l _
Ycurkx:aJju'unsdc'Joralaulhe_, v_le rnar_0ng Iheuseof aTer'_perature.Ppz_sureRdaefVahe coming
withANSZ2122 andASME,r_layrequirea valvemcdeldilterentIrom theoPefomishedwr_thewate_heater
a lOCallypreservedTemperatare.Pr_ssureRel_ Valve inste_edin the deS<jnatedopeninginItm water
T&P RELIEF
VALVE PROBE
INTO TANK
• If a short shank(tess tr_ul2") temper`Eture-prsssurerelief valve is to be installed
(asshown),anip_ and couplingmustbe used¸
• If a longshank(2"or longer) istobe instalfod, donotusethenipp_ and co_pling
• nslallTen',peraturePressulepro_ect_veeq_prr_ rec_redby localcodes,butnotlesstl'ana cor_0Pa.
IO, Tempera ur_.PressurQ Re ef Vah/e ¢ert I ed as meel ng the requ remenls or Re e Vllves ,End
Autor_at=:GasShutoff_ces forHo_-wa_er,%pplySystems,ANSZ2122 bya nalfoflallyrecognizedlesl-
inglabomtc_tha_ma_m_ peno_ inspec_ of pmdu¢zono/kstedequipmentor matenalsTheval'_
muslbeo_e_led,pr0_Kted_th tub_, Orotherwiseinstalledso thatdm_zrgec_ exitonlyw_ 6 _che$
above,or al_ distancebelowlie aln_ci_r_lfloor,andcannc_contactanyire electnodpad.'
Forsateop_atlc_C_thewaterheater,theRelle{V_lve_ riotberemov_ or pfo_ged
See manualheading- "Temperat_re-Pressure ReliefValve" forinstallationandrnainlenanceof _elie_
Valve,d_;t,argerapea_ ot_ersatelypreca_c_s
9
AWARNING
TANK _._C_ET
TANK BRASS
BRASS _ SHANK
NIPPLE ' ' LENGTH
COUP1JNG
T&P
SHUTOFF
VALVE
PRESSURE
RELIEF VALVE
(Do not cap or plug)
6" AIR GAP
l TEMPERATURE-
PRESSURE
I RELIEF VALVE
PIPE
Page 10
Installation Instructions (cont'd)
Filling the Water Heater
A CAUTION .
JNever usethis water heater unlessit is completely full of J
Jwater. To prevent damage to the tank and heating ele- J
Jment, the tank must be filled with water. Water mustJ
Jflow from the hot water faucet before turning "ON"[
j power. [
To fill the water heater with water:
• Close the water heater drain valve by turning the handle to
the tight (clockwise). The drain valve is on the lower front of
the water heater.
• Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open
when the water heater is in use.
• To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until
a constant flow is obtained. This will let air out of the water
heater and the piping.
• Check all new water piping for leaks. Repair as needed.
Wiring Diagram
STANDARD WIRING FOR
2 WIRE LEAD WATER HEATERS
240 VOLT SINGLE ELEMENT
TO ELECTRIC
POWER SUPPLY
Wiring
A CAUTION ]
Never use this wat_ss it is completelyJ
full of water. To prevent damage to the tank andJ
heating element, the tank must he filled with water. J
Water must flow from the hot water faucet beforeJ
turning "ON" power. J
You must provide all wiring of the proper size outside of the
water hearer. You must obey local codes and electric company
requirements when you install this wiring.
lfyou are not familiar with electric codes and practices, or ifyou
have any doubt, even the slightest doubt, in your ability to con-
nect the wiring to this water heater, obtain the service of a com-
petent electrician. Contact your Sears salesperson to arrange for
a professional electrician.
A WARNING
WATER HEATERS EQUIPPED FOR ONE VOLT-
AGE ONLY: This water heater is equipped for one
type voltage only. Check the rating plate near the
bottom access panel for the correct voltage. DO
NOT use this water heater with any voltage other
than the one shown on the model rating plate.
Failure to use the correct voltage can cause prob-
lems which can result in DEATH, SERIOUS BODI-
LY INJURY, OR PROPERTY DAMAGE. If you have
any questions or doubts consult your electric
company.
&CAUTION
If wiring from your fuse box or circuit breaker box
was aluminum for your old water heater, replace it
with copper wire. If you wish to reuse the existing
aluminum wire, have the connection at the water
heater made by a competent electrician. Contact
your Sears salesperson to arrange for a professional
electrician.
-__HE LOWER
ATING ELEMENT
1. Provide a way to easily shut off the electric power when
working on the water heater. This could be with a circuit
breaker or fuse block in the entrance box or a separate
disconnect switch.
2. Install and connect a circuit directly from the main fuse or
circuit breaker box. This circuit must be the right size and
have its own fuse or circuit breaker. Refer to the chart in the
"Product Specifications" section for the correct size wire and
fuse or circuit bteaker.
3. If metal conduit is used for the grounding conductor:
A. The grounding electrode conductor shall be of copper,
aluminum, or copperclad aluminum. The material shall
be of one continuous length without a splice or joint.
10
Page 11
Installation Instructions (cont'd)
B. Rigid metal conduit, intermediate metal conduit, or elec-
trical metallic tubing may be used for the grounding
means if conduit or tubing is terminated in fittings
approved for grounding.
C. Flexible metal conduit or flexible metallic tubing shall be
permitted for grounding if all the following conditions are
met:
1. The length in any ground return path does not exceed
6 feet.
2. The circuit conductors contained therein are .protected
by overcurrent devices rated at 20 amperes or less.
3. The conduit or tubing is terminated in fittings
approved for grounding.
For complete grounding details and all allowable excep-
tions, refer to the latest edition of the National
Electrical Code.
4. A standard ½" conduit opening has been made in the water
heater junction box for the conduit connection.
5. Use wire nuts and connectthe power supply wiring to the
wires inside the water heater sjunction box.
6. The water heater must be electrically "grounded" by the
installer. A g_reenground screw has been provided on the
water heater s junction box. Connect ground wire to this
location.
7. Replace the wiring junction cover using the screw provided.
, WIRE NUTS
CONDUIT
GREEN
GROUND
SCREW
11
Page 12
Installation Instructions (cont'd)
Installation Checklist
• Is the fuse or circuit breaker size correct as shown in the chart
in the "Product Specifications" section?
• Are the wires from the circuit breaker or fuse service to the
water heater's junction box on the correct wire size (gauge) as
shown in the chart in the "Product Specifications" section?
• Is the new temperature-pressure relief valve properly installed,
and piped to an adequate drain? See Temperature-Pressure
Relief Valve" section.
• Is the water heater completely filled with water? See "Filling
the Water Heater" instructions in the "Installation
Instructions" section.
• Will a water leak dama.ge anything? See "Facts to Consider
About the Location" section.
• Are the cold and hot water lines connected to the water heater
correctly? See "Water Piping" instructions in the "Installation
Instrucuons section.
• Is there adequate clearance for maintenance around the water
heater?
TEMPERATURE-
PRESSURE
-- RELIEF VALVE
• Do you need to call your electric company to check your
wiring?
- DISCHARGE PIPE
(Do not tap or plug)
6"AIR GAP
FLOOR DRAIN
12
MODEL RATING PLATE
Page 13
Service and Adjustment
Temperature Regulation Temperature Settings
&WARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a
temperature which will satisfy clothes washing, dish
washing, and other sanitizing needs can scald and per-
manently injure you upon contact. Some people are
more likely to be permanently injured by hot water
than others. These include the elderly, children, the
infirm, or physically/mentally handicapped. If anyone
using hot water in your home fits into one of these
groupsor if there is a local code or state law requiring
a certain temperature water at the hot water tap,
then you must take special precautions. In addition to
using the lowest possibletemperature setting that sat-
isfies your hot water needs, some type of tempering
device, such as a mixing valve, should be used at the
hot water taps used by these people or at the water
heater. Mixing valves are available at plumbing supply
or hardware stores. Follow manufacturers instructions
for installation of the valves. Before changingthe facto-
ry setting of the thermostat, read the "Temperature
[Regulation" section in this manual.
AWARNING I
Never allow small children to use a hot water..t_., or I
to d.r_.wtheir own bath water. Never leave a ch,ld or [
handicapped person unattended in a bathtub or
shower. I
HOT-Is a thermostat setting of approximately 120°F,
which will supply hot water at the most economi-
cal temperatures.
A-Is a thermostat setting ofapproxlmately 130°E
B-Is a thermostat setting of approximately 140°E
C-Is a thermostat setting of approximately 150°E
VERY HOT-Is a thermostat setting of approximately 160*E It
is recommended that the dial be set lower when-
ever possible.
NOTE: Water temperature range of 120"--1400F recom-
mended by most dishwasher manufacturers.
Thermostat Adjustment
The thermostat is adjustable if a different water temperature is
desired. Read all warnings in the "Temperature-Regulation" sec-
tion before proceeding.
The thermostat pointer can be turned clockwise (*,,,__J) to
increase the temperature setting or counter cloc-Ekwise
(k.,__..._)to decrease the temperature setting, with a small flat tip
screwdriver.
Thermostats
The thermostat of this water heater has been factory set at the
lowest position which approximates 120°F (Hot) to reduce the
risk of scald injury,
The thermostat is factory set at its lowest position which approx-
imates 120*F (Hot) and is adjustable ira different water temper-
ature is desired. Read all warnings in this manual and on the
water heater before proceeding.
@
©
THROUGH OPENING IN ACCESS PANEL
THERMOSTAT ADJUSTABLE
13
Page 14
Service and Adjustment (cont'd)
Temperature-Pressure Relief
Valve Operation
The temperature-pressure relief valve must be manually operated
at least once a year.
TEMPERATURE-PRESSURE
RELIEF VALVE
DISCHARGE PIPE
AWARNING
The tempereture-pressure relief v._e must be manually
operated at leastonce a year. Caution shouldbe taken to
ensurethat (I) no one is in front of or around the outlet
of the temperature.pressure relief valve discharge line,
and (2) the water manually dischargedwill not cause any
property damage or bodily injury. The water may be
extremely hot.
If after manuallyoperating the valve, it failsto completely
reset and continues to release water, immediately close
the cold water inlet to the water heater, followthe drain-
ing instructions, and replace the temperature-pressure
reliefvalvewith a new one.
Draining
The water heater should be drained if being shut down during
freezing temperatures. Also periodic draining and cleaning of
sediment from the tank may be necessary.
• Before beginning turn "OFF" the electric power supply to the
water heater,
_WARNING [
HAZARD OF ELEC_KI Before removing[
any access panels or servicing the water heater, make[
sure the electrical supplyto the water heater is turnedl
"OFF". Failure to do this could result in DEATH, SERI-|
OUS BODILY INJURY,OR PROPERTY DAMAGE.
• CLOSE the cold water inlet valve to the water heater.
OPEN a nearby hot water faucet and leave open to allow for
draining.
Connect a hose to the drain valve and terminate to an
adequate drain or outdoors.
OPEN the water heater drain valve to allow for tank draining.
NOTE: If the water heater is going to be shut down and
drained for an extended period, the drain valve should be
left open with hose connected allowing water to termi-
nate to an adequate drain.
Close the drain valve.
• Follow "Filling the Water Heater" instructions in the
"Installation Instructions" section.
Failure to install and maintain a new properly listed tempera-
ture-pressure relief valve will release the manufacturer from any
claim which might result from excessive temperature or pressure.
AWARNING
If the temperature-pressure relief valve on the appliance
weepsor dischargesperiodically,this may be dueto ther-
mal expansion.Your water heater may havea checkvalve
installedin the water llne or a water meter with a check
valve. Consultyour local SearsService Center for further
information. Do not plug the temperature-pressure relief
valve.
• Turn "ON" power to the water heater.
I AC UT,ON ]
Never use this wate_ it is completely full|
water. To prevent damage to the tank and heating ele-|
ment, the tank must be filled with water. Water must[
flow from the hot water faucet before turning "ON'|
power. |
14
Page 15
Service and Adjustment (cont'd)
Element Cleaning/
Replacement
To remove the element from your tank in order to clean or
replace it:
1. Before beginning turn "OFF" the electric power supply to
the water heater.
The water passing out of the drain valve may be I
extreme.ly hot. To avoid being scalded, make sure all
connectnons are t_ght and that the water flow is
d retted away from any person.
4. Remove the two screws securing the access panel, and remove
panel.
A,WARNING I
AWARNING
"HAZARD OF ELEC_KI Before removing
any accesspanels or servicing the water heater, make
sure the electrical supply to the water heater is turned
"OFF". Failure to do this could result in DEATH, SERI-
OUS BODILY INJURY,OR PROPERTY DAMAGE.
2. Turn off the water supply to the water heater at the water
shutoffvalve or water meter.
3. Attach a hose to the water heater drain valve and put the
other end in a floor drain or outdoors. Open the water heater
drain valve. Open a nearby hot water faucet which will relieve
pressure in the water heater and speed draining.
5. Open the flap of insulation to expose the opening.
q _ _ O
6. Lift out the tab as shown to unclip the terminal cover from
the thermostat. The terminal cover can now be removed
from the thermostat.
15
©
_ aw,o_
Page 16
Service and Adjustment (cont'd)
Element Cleaning/
Replacement (cont'd)
7. Disconnect the two wires on the element and unscrew the
old element from the tank.
Never use this wa_ss it is completely
full of water. To prevent damage to the tank andl
heating element, the tank must be filled with water.
Water must flow from the hot water faucet before|
turning "ON" power.
14. Check element for water leaks. If leakage occurs, tighten ele-
ment or repeat steps 2 and 3, remove element and reposi-
tion gasket. Then repeat steps 10 through 14.
15. Reconnect the two wires to the element and then check to
make sure the thermostat remains firmly against the surface
of the tank.
8. Clean the area around the element opening. Remove any sed-
iment from or around the element opening and inside the
tank.
9. If you are cleaning the element you have removed, do so by
scraping or soaking in vinegar or a de-liming solution.
CAUTION ]
AWARNING
Replacement elements must (I) be the same volt-
age and (2) no greater wattage than listed on the
mode rat ng p ate affixed to the water heater. I
10. A new gasket should be used in all cases to pr_ent a possi-
ble water leak. (See Element Gasket in the Parts Order
List" Chart). Place the new element gasket on the thread
side of the cleaned or new element and screw into tank,
securing tighdy using an element wrench.
11. Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front
of the water hearer.
12. Open the cold water supply valve to the water heater.
16. Replace terminal cover on thermostat and fold insulation
back over the element.
Q
u
gTA__
NOTE: The cold water supply valve must be left open
when the water heater is in use.
13. To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run
until a constant flow is obtained. This will let air out of the
water heater and the piping.
16
Page 17
Service and Adjustment (cont'd)
Drain Valve Washer
Replacement
17. Fold the insulation back in place so that it completely covers
the thermostat and element.
18. Replace access panel.
19. Turn "ON" electric power to water heater.
NOTE: For replacement, use a '_2" x *_/_"x V," thick washer
available at your nearest hardware store. For ordering a
replacement washer, refer to the "Parts Order List" section.
• Before beginning turn "OFF" the electrical powersupply to
the water heater.
I AWARNING "_
HAZARD OF ELECTRICAL SHOCK! Before removing I
any access panels or servicing the water beater, make R
sure the electrical supply to the water beater is turned I
"OFF". Failure to do this could result in DEATH, SERIoI
OUS BODILY INJURY,OR PROPERTY DAMAGE. ]
• Follow _Draining" instructions in the "Service and
Adjustment" section.
• Turning counter clockwise, remove the hex cap below the
screw handle.
• Remove the washer and put the new one in place.
• Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.
• Follow Fdhng the Water Heater instructions in the
Installauon Instrucuons sectmn.
• Check for leaks.
• Turn "ON" electric power to the water heater.
!AND
Service
Before calling for repair service, read the Start Up Conditions
and Operational Conditions found in the Troubleshooting
Guide of this manual.
If a condition persists or you are uncertain about the operation
of the water heater, let a qualified person check it out.
Contact SEARS Repair Services at 1-800-4-MY-HOME
(1-800-469-4663)
17
Page 18
Troubleshooting Guide
Start Up Conditions
THERMAL EXPANSION
Water supply systems may, because of such events as high line
pressure, f[equent cut-offs, the effects of water hammer among
others, have installed devices such as pressure reducing valves,
check valves, back flowpreventers, etc._to control these types of
problems. When these devices are not equipped with an internal
by-pass, and no other measures are taken, the devices cause the
water system to be closed. As water is heated, it expands (ther-
mal expansion) and closed systems do not allow for the expan-
sion of heated water.
The water within the water heater tank expands as it is heated and
increases the pressure of the water system. If the relieving _oint of
the water heater s temperature-pressure relief valve is reached, the
valve will relieve the excesspressure. The tempera_premure
relief valve is not intendedfor the constant relief of thermal
expansion. This is an unacceptable condition and must be cor-
rected.
It is recommended that any devices installed which could create a
dosed system have a by-pass and/or the system have an expan-
sion tank to relieve the pressure built by thermal expansion.
Thermal expansion tanks are available from Sears stores and
through the Sears Service Centers. Contact the local plumbing
inspector, water supplier and/or the Sears Service Center for
assistancein controlling these situations.
Thermal Expansion Tank Specifications
Model Tank Capacity Dimensions in Inches Pipe Fitting
Number In Gallons Diameter Length On Tank
153.331020 2 8 inches 12_ inches _" Male
153.331050 5 11 inches 14_ inches _" Male
HOT COLD WATER HEATER
COLD WATER
;;_ INLET FITTING
EXPANSION
0) 1
TANK
O)
PRESSUREGAUGE
RECOMMENDED INSTALLATION
(VERTICAL MOUNTING)
WATER HEA1TcR
COLD WATER
INLET FITTING
HOT
COLD
(I)
EXPAN_ON
O)
PRESSURE
REDUCING
VALVE
BY.PASS
WATER
SHUTOFF
FLOOR, CIEIUNG
joist, ETC.
STRAPPING
0)
PRESSURE
REDUCING INLET COLD
VALVEWITH WATER
BYPASS SHUTOFF
Expansion Tank Sizing Chart
Inle_
Water
Expansion 30 40 50 66 82
Tank 2 2 2 5 5
Capacity 2 2 2 5 5
Needed 2 2 5 5 5
Pressure
40psi
50psi
60psi
70psi
80psi
*Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.
NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tanks air pressure must be adjusted to match that
pressure, but must not be higher than 80 psi.
Water Heater Capacity (Gallons)
2 2 5 5 5
2 5 5 5 5
(2)
PRESSURE GAUGE
ALTERNATE RECOMMENDED
INSTALLATION
(HORIZONTAL MOUNTING)
STRANGE SOUNDS
Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not represent
harmful ordangerous conditions.
18
Page 19
Troubleshooting Guide (cont'd)
Operational Conditions
SMELLY WATER
In each water heater there is installed at least one anode rod (see
parts section) for corrosion protection of the tank. Certain water
conditions will cause a reaction between this rod and the water.
The most common complaint associated with the anode rod is
one of a rotten egg smell, This odor is derived from hydrogen
sulfide gas dissolved in the water. The smell is the result of four
factors which must all be present for the odor to develop:
• a concentration of sulfate in the supply water,
• litde or no dissolved oxygen in the water.
• a sulfate reducing bacteria within the water heater. (This
harmless bacteria is non-toxic to humans.)
• an excess of active hydrogen in the tank, This is caused by the
corrosion protective action of the anode.
Smelly water may be eliminated or reduced in some water heater
models by replacing the anode(s) with one of less active material,
and then ehJorinating the water heater tank and all hot water
lines. Contact the local Sears Service Center for further informa-
tion concerning an Anode Replacement Kit #9001453 and this
Chlorination Treatment.
If the smelly water persists after the anode replacement and chlo-
rination treatment, we can only suggest that continuous chlori-
nation and filtering conditioning equipment be considered to
eliminate the water problem.
Do. not remove the anode leaving the tank unprotected. By
domg so, all warranty on the water heater tank is voided.
HIGH TEMPERATURE SHUT OFF SYSTEM
The water heater has a high limit shut off system with a reset
button located on the thermostat.
Follow the resetting instructions which refer to the high limit
behind the access panel.
• Before beginning, turn "OFF" electrical power supply to the
water heater.
A WARNING
HAZARD OF ELECTRICAL SHOCK! Before
removing any access panels or servicing the water
heater, make sure the electrical supply is turned
"OFF" to the water heater• Failure to do this could
result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE•
"AIR" IN HOT WATER FAUCETS
AWARNING
HYDROGEN GAS: Hydrogen gas can be produced in
a hot water system that has not been used for a long
)eriod of time (generally two weeks or more)•
Hydrogen gas is extremely flammable and explosive.
To prevent the possibility of injury under these condi-
tions, we recommend the hot water faucet be
opened for several minutes at the kitchen sink before
any electrical appliances which are connected to the
hot water system are used (such as a dishwasher or
washing machine). If hydrogen gas is present, there
will probably be an unusual sound similar to air
escaping through the pipe as the hot water faucet is
opened. There must be no smoking or open flame
near the faucet at the time it isopen.
RUMBLING NOISE
In some water areas, scale or mineral deposits will build up on
your heating elements. This buildup will cause a rumbling noise.
Follow Element Cleaning/Replacement" instructions to clean
and replace the elements.
• Remove the two screws securing the access panel and remove
panel.
• Open the flap of insulation to expose the opening.
• Reset the high limit by pushing in the red button
marked _RESET'.
RESET BUTTON
• Fold the insulation back in place so that it completely covers
the thermostat and element.
• Replace the access panel.
• Turn _ON" electric power to the water heater.
• A CAUTION [
If the high limit must be reset again, call the Sears I
Service Center to find out why the high limit turned ]
"OFF" the electric power. I
19
Page 20
Troubleshooting Guide (cont'd)
Operational Conditions (cont'd)
NOT ENOUGH OR NO HOT WATER
• In a new installation, the water heater may not be properly
connected. Make sure the cold water supply valve is open.
Review and check piping installation. Make sure that the cold
water line is connected to the cold water inlet to the water
heater and the hot water line to the hot water outlet on the
water heater.
• Make sure the dectrical supply to the water heater is "ONL
• Check for loose or blown fuses in your water heater circuit.
Circuit breakers weaken with age and may not handle their
rated load and should be replaced.
• Make certain the disconnect switch, if used, is in the "ON"
position.
• Check m see the electric service to your house has not been
interrupted. If this is the case, contact the local dectric utility.
• Are the thermostats set to the desired temperature? See
"TemperatureRegulation"section.
• If you had experienced very hot water and now no hot water,
the problem may be due to the high temperature shut off
s,_tem. See "High Temperature Shut Off System" in the
Troubleshooting section.
• During very cold weather, the incoming water will also be
colder and itwill require a longer time to become heated.
• The hot water usage may exceed the capacity of the water
heater. If so, wait for the water heater to recover after
abnormal demand. Also examine pipes and faucets for possible
water leaks.
• If you can not determine the problem, then call the Sears
Service Department.
WATER IS TOO HOT
Adjust the thermostat to a lower setting. See the "Temperature
Regulation"section.
20
Page 21
Troubleshooting Guide (cont'd)
Leakage Checkpoints
Use this guide to check a "Leaking" water heater. Many suspect-
ed "Leakers" are not leaking tanks. Often the source of the water
can be found and corrected.
If you are not thoroughly familiar with electric codes, the water
heater, and safety practices, contact a Sears Service Center to
check the water heater•
A CAUTION I
Read this manual first, then before checking the water I
heater make sure the electric supply has been turned I
1"OFF", .andnever turn the electric supply "ON" before
[the tank iscomp etely fu of water. J
l "CAUTION ]
Never usethis water--it is completely full of|
water. To prevent damage to the tank and heating ele-|
ment, the tank must be filled with water. The water must|
flow from the hot water faucet before turning "ON" I
power. I
*Condensation may be seen on pipes in humid weather or
pipe connections may be leaking.
*The primary anode rod fitting may be leaking.
*The temperature-pressure relief valve may be leaking at
the tank fitting.
Small amounts of water from temperature-pressure relief
valve may be due to thermal expansion or high water
pressure in your area.
The elements may be leaking at the tank fitting.
AWARNING
HIkZARD OF ELECTRICAL $HOCKI Before
removing any accesspanels or servicing the water
heater, make surethe electrical supplyto the water
heater is turned "OFF". Failure to do this could
result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.
Turn electrical power "OFF", remove access panels and
fold back insulation. If leaking around elements, follow
proper draining instructions and remove element.
Reposition or replace gasket on element. Place dement
into opening and tighten securely. Then follow "Filling
the Water Heater" instructions in the "Installation
Instructions section.
®
Water from drain valve may be due to the valve being
opened slightly.
*The drain valve may be leaking at the tank fitting.
©
*Water in the water heater bottom or on the floor may be
®
from condensation, loose connections or the tempera-
ture-pressure relief valve. DO NOT replace the water
heater until a full inspection of all possible water sources
is made and necessary corrective steps taken.
Leakage from other appliances, water lines, or ground
seepage should also be checked.
21
NOTE: To cheek where threaded portion enters tank,
insert Q-Tip between jacket opening and fitting. If
cotton is wet, fo.Uow "Dralning_ instructions in the
"Service and Adjustment" secUon and then remove
fitting. Put pipe dope or teflon tape on the threads
and replace. Then follow ' Filling the Water Heater"
instructions in the "Installation Instruction_ section.
Page 22
Parts Order List
KENMORE THE ECONOMIZER TM 6 ELECTRIC WATER HEATERS
MODEL NUMBERS:
153.312161 30 Gal. Short
153.312261 40 Gal. Short
153.312362 30 Gal.
153.312462 40 Gal.
153.312562 50 Gal.
O
@
12
l0
.€
22
Page 23
Parts Order List (cont'd)
KENMORE THE ECONOMIZER TM 6 ELECTRIC WATER HEATERS
MODEL NUMBERS:
153.312161 30 Gal. Short
153.312261 40 Gal. Short
153.312362 30 Gal.
153.312462 40 Gal.
153.312562 50 Gal.
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
#
PART DESCRIPTION
Temperature-Pressure Relief Valve
DipTnbe
Primary Anode Rod
Drain Valve
Drain Valve Washer (_7_"x %" x _" thick)**
Element Gasket
Element'*
Thermostat Bracket
Thermostat w/Hi Limit
Terminal Cover
AccessPanel
Model Rating Plate t
Manual
153.312161
4233085
9001823
9001822
9000058
9001584
9000308
4231906
9000309
4231918
9002303
9001899
0270182
MODEL NUMBERS
153.312261 153.312362 153.312462
PART_ERS
4233085
9001825
9001822
9000058
9001584
9000308
4231906
9000309
4231918
9002303
9001899
0270182
4233085 4233085
9001823 9000280
9001824 9001828
9000058 9000058
9001584 9001584
9000308 9000308
4231906 4231906
9000309 9000309
4231918 4231918
9002303 9002303
9002612 9002612
0270182 0270182
0002915300
153.312562
4233O85
9000280
9001828
9000058
9001584
9000308
4231906
9000309
4231918
9002303
9002612
0270182
*These parts are also availableat most Sears retail stores.
**Availableat most hardware stores.
tReplaced only on return of damaged plate.
#Not Illustrated
Now that you have purchased your Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service
Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide allpertinent facts when you call or visit.
All parts listed may be orderedfrom any SEARS Service Center, most SEARS stores, and by calling 1-800-366-PART (1-800-366-7278).
If the parts you need are not stocked locally, your orderwill be electronically transmitted to a SEARS RepairParts Distribution Center for
handling.
The model number of the water heater will be found on the model rating plate located abovethe access panel.
WHEN ORDERING REPAIR PARTS, ALWAYSGIVE THE FOLLOWING INFORMATION:
MODEL NUMBER NAME OF ITEM
PART NUMBER PART DESCRIPTION
THIS IS A REPAIR PARTSLIST, NOT A PACKING LIST.
23
Page 24
Warranty
About YourWarranty
THE PRICEOF YOUR WATERHEATER DOES NOT INCLUDE
A FREE CHECKUP SERVICECALL. On Water Heater Installations
ArrangedBySears,Searswarrantsthe installation.
ON INSTALLATIONS NOT MADE BY SEARSAUTHORIZED
CONTRACTORS:
1.YourSearswarrantyappliesto the product only.
2. Searsdoesnot warrant the installation.
3. A charge will be made on service calls due to poor or incomplete
installation.Theseindude:
LIMITED WARRANTY ON TANKS THAT LEAK
Through six (6) years from the date of purchase, if a leak occurs in the tank, Sears will furnish, flee of charge, a new current model water
heater of dosest available capacity and quality. If purchaser does not qualify for free installation as provided in the One Year Limited Labor
Warranty below, there will be a charge for installation.
If the replacement water heater of closest available capacity and quality does not meet current applicable government standards, thea'ewill be
a charge for the difference in price between the replacement which does not meet government standards and one which does meet govern-
ment $tala-dard$
If the water heater is subjected to commercial, institutional, or industrial use or use in residences of two families or more, the above warranty
coverage for tanks that leak is effective for two years from the date of purchase and the Limited Warranty On Parts below is effective for one
year from the date of purchase.
LIMITED WARRANTY ON PARTS
Through one (1) year from the date of purchase, when your Sears Kenmore water heater is installed and operated in accordance with the
instructions in this manual, if apart fails due to a failure in materials or workmanship, Sears will furnish a replacement part free of charge.
If purchaser does not qualify for free installation as provided in the One Year Limited LaborWarranty below, there will be a charge for
installation.
a.Adjustingthermostat.
b. Leaksin pipes or fittings.
This manual is in non-technical language.It may help youavoid the
cost of a needless servicecall. Many service calls reallyarent needed.
Suchaswhen:
1.The electric poweris turned _OFF".
2. A waterleakis due to loosepipeor connections.
ONE YEAR LIMITED LABOR WARRANTY ON WATER HEATER
When your Sears Kenmnre water heater is installed bv Sears or its licensed subcontractor and is operated in accordancewith the instructions
in this m,xaual, Searswill, for one yea from the date of purchase:
Install, free of charge, the replacement water heater as provided by the above Limited Tank Leak Warranty.
Repair, free of charge, defects in materials or workmanship of the water heater as provided by the above Limited Warranty on Parts.
Toobtainwarrantyservice,SIMPLYCALL1-800-4-MY-HOME(1-800-469-4663). This warrantyappliesonlywhilethis product isin use
in theUnitedStates.
This warrantygivesyouspecificlegalrightsand youmayalsohaveotherrightswhichvaryfrom state to state.
SEARS,ROEBUCKANDCO., Dept. 817 WA, HoffmanEstates,IL 60179
Sears Installation Warranty
In addition to any warranty extended to you on the Sears merchandise
involved, which warranty becomes effective the date the merchandise is
installed should the workmanship of any Sears arrangedinstallation prove
faultywithin one year, Searswill, upon notice from you, causesuch faults to
be corrected at no additionalcost to you. If you want this heater profession-
ally installed by Sears contact your Sears Salesperson.They will arrangefor
prompt, quality installation.
Sears Installation Policy
All installationlabor arranged by Sears shall be performed In a neat, work-
manlike manner in accordance with generally accepted trade practices.
Further, all installations shall comply with all local laws, codes regulations
and ordinances. The customer shall also be protected, during installation,
by insurance relating to property damage, Worker's Compensation and
Public Liability.
If you want this water heater professionally installed by Sears contact your
Salesperson. They will arrange for prompt, quality installation by Sears
authorized contractors.
delivereddirectlytoyourhome Call24hoursaday,7daysa week
Call6 am- 11pm(CST),7daysa week
1-800-366-PART I" 1-800-4-MY-HOMEll._o.4_m_)
(1-800-366-7278)
The model number ofyour water heater is found on the model ratingplate on the front of the waterheater.
TheServ_S_eofSears"
0399 Sears, Roebuck and Co., Hoffman Estates IL 601 79 U.S.A. 029 s30 1
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