
Sears, Roebuck and Co.
Dear Homemaker:
This booklet has been written for you, to help you use and enjoy fully your KENMORE
Automatic Zigzag Sewing Machine.
We urge you to read pp. 2-24 before using your machine. This section explains the
operation of the special controls that allow you to do many tedious tasks automatically.
The following pages offer suggestions and instructions for specific controls that allow
you to do many tedious tasks automatically. The following pages offer suggestions and
instructions for specific ornament and time saving operations. See p. 24 before using the
automatic patterns or zigzag stitch.
We feel the KENMORE Automatic Zigzag Sewing Machine is the finest of its kind and
we are happy to offer help with any questions you may have regarding the machine.
Sincerely,
Jean Shaw, Director
Home Economics Laboratory
Department 817
Sears, Roebuck and Co.
Chicago 7, Illinois

Adjusting for Good Stitches………………………. 32
Adjusting Pressure of Presser Foot……………… 18
Adjusting Tensions………………………………12-13
Applique…………………………………………….. 22
Basting………………………………………………. 11
Blind Stitching………………………………………. 19
Buttonholes…………………………………………. 19
Changing the Presser Foot……………………….. 15
Cleaning & Oiling………………………………...27-29
Connecting Machine……………………………….. 4
Darning……………………………………………… 18
Decorative Stitching..………………………………. 15
Double Needle……………………………………24-25
Fastening a Seam………………………………….. 11
Feed Dog Control………………………………….. 15
Identification, Head Parts………………………….2, 3
Inserting Bobbin into Bobbin Case………………… 8
Inserting Disc……………………………………….. 16
Inserting and Removing Material…………………. 14
Installing Machine Head…………………………… 4
Needle & Thread Chart………………………………… 5
TABLE OF
CONTENTS
Needle Size……………………………………………… 5
Overcasting…………………………………………….. 23
Parts List………………………………………………… 33
Picking up Bobbin Thread…………………………….. 10
Placement of Needle…………………………………… 5
Removing Bobbin Case from Shuttle………………… 6
Reverse Stitching………………………………………. 11
Replacement of Belt…………………………………… 27
Setting Stitch Length…..………………………………. 11
Setting Stitch Width…………………………………… 16
Sewing Light……………………………………………. 4
Sewing on Buttons…………………………………….. 19
Sewing on Lace………………………………………… 22
Sewing on Plastic Films……………………………….. 26
Straight or Three-Cornered Tear……………………… 22
Synthetics……..………………………………………… 26
Threading Upper Machine……….…………….……… 9
Turning a Corner..……………………………………… 15
What to Do…………………………………………...11, 14
Winding the Bobbin…………………………………….. 7
Writing & Monogramming……………………………… 23

1. Hand Hole Cover Plate
2. Feed Dog
3. Presser Foot
4. Presser Foot Thumb Screw
5. Thread Guides
6. Thread T ension Assembly
7. Thread Guide
8. Face Cover Plate
9. Thread Take-up
10. Arm Cover Plate
11. Bobbin Winder Mechanism
12. Stitch Width and Buttonhole
Control Knob
13. Stitch Length Control Knob
14. Light Switch
15. Feed Dog Control Knob
16. Nomenclature Plate
2

17. Hand Wheel
18. Clutch Knob
19. Buttonhole Reverse Stitch Length Control
20. Upper Thread Spool Pins
21. Pattern Disc Shaft Cover
22. Bobbin Winder Tension Disc
23. Upper Thread Guides
24. Presser Foot Knob
25. Presser Foot Lever
26. Needle Clamp Screw
27. Thread Cutter
28. Needle Plate
3

INSTALLING MACHINE HEAD
Loosen the two hinge screws under holes in the rear
edge of the machine bed (1).Raise hinge pins in the
cutout (2).Slip machine head onto the pins and
tighten hinge screws securely (3).
Lower machine head to front flap.
SEWING LIGHT
The sewing light is place inside the face cover plate
as shown. It may be turned on or off by pushing
light switch.
In order to operate the machine, the
switch must be on.
To remove bulb, turn light switch off, open the face
cover plate by swinging it open, push bulb in
slightly, turn bulb clockwise and remove from
socket. To replace, push in new bulb in and turn
counter clockwise. See illustration 4.
CONNECTING MACHINE
Push the plug onto three-prong connector under the
bed plate. Plug machine cord into any 110-120V wall
outlet. See illustration 5.
4

NEEDLE AND THREAD TABLE
PLACEMENT OF NEEDLE
Raise needle bar to its highest position by turning hand wheel
toward you. Loosen needle clamp
screw. Hold the needle with flat
side away from you. Slip the
needle as far as it will go into the
needle clamp, and tighten the
needle clamp screw.
THREAD SIZE
NEEDLE
SIZE
FABRIC
Cotton 60 – 100
Synthetic
Silk A
Machine embroidery
11
Sheer cottons, silks, and synthetics
Fine laces
Cotton 60 – 80
Mercerized 50
Synthetic
Silk A
Machine embroidery
14
Medium weight cottons
Medium weight silks
Medium weigh synthetics
Light weight woolens
Cotton 40 – 60
Mercerized 50
Mercerized heavy duty
16
Heavy weight cottons
Medium to heavy weight woolens
Heavy drapery fabrics
Cotton 30 – 50
Mercerized heavy duty
18
Heaviest cottons as for men’s work
clothes
Heaviest woolen coating
NEEDLE SIZE
Use KENMORE 6021 needles. The size of needle should
conform to the size of the thread and both should be suitable
to the material. The same size thread should be used in the
bobbin as on the upper part of the machine for ordinary
sewing. Never use a bent needle or one with a blunt point.
This is the exact length of the needle to be used in
your machine. Comparison with this illustration will
determine whether the needle you have is the
correct one for your machine.
5

INSERTING BOBBIN INTO BOBBIN CASE--------CASE INTO SHUTTLE
8