Kenmore 14620962910 Owner’s Manual

Use & Care Guide
Manual de Uso y Cuidado

English / Español

Kenmore®

Liquid Propane Gas Grill

Parrilla a gas de propane liquido

Model/Modelo: 146.20962910
Item / Artículo: 640-09932122-6

P/N 407F0063Z

Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www.sears.com
www.kmart.com

®

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.

DANGER

If you smell gas:

1.

Shut off gas to the appliance.

2.

Extinguish any open flame.

3.

Open lid.

4.

If odor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

WARNING

1.

Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall not

be stored in the vicinity of this or any other

appliance.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly,
please call 1-888-287-0735. You will be speaking to a
representative of the grill manufacturer and not a Sears

Safety Symbols

employee. To order new parts call Sears at
1-844-553-6667.

The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

Product Record

IMPORTANT: Fill out the product record information below.

DANGER

Model Number

Serial Number

See rating label on grill for serial number.

WARNING

Date Purchased

CAUTION

CAUTION

For residential use only. Do not use for commercial

cooking.

CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or
moderate injury.

Installation Safety Precautions

• Please read this User’s Manual in its entirety before using

the grill.

• Failure to follow the provided instruction can result in
seriously bodily injury and/or property damage.

• Some parts of this grill may have sharp edges. Please
wear suitable protective gloves.

• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.

• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.

IMPORTANT: This grill is intended for outdoor use only and is
not intended to be installed in or on recreational vehicles or
boats.

NOTE TO INSTALLER: Leave this User’s Manual with the
customer after delivery and/or installation.

NOTE TO CONSUMER: Leave this User’s Manual in a
convenient place for future reference.

2

Installation Safety Precautions . . .

Safety Symbols . . .

Kenmore Grill Warranty . . .

Use and Care . . .

Parts List . . .

Parts Diagram . . .

Before Assembly . . .

Assembly . . .

Troubleshooting . . .

. . 2

. . 2

.. 2

. . 2

. . 2

. . 3-4

. . . 5-11

. . . 12

. . 13

. . . 14-16

. 17-34

. 35-37

WARRANTY

For Your Safety . . .

Grill Service Center. . .

Product Record Information . . .

TABLE OF CONTENTS

3

WARNING

This product can expose you
to carbon monoxide, which is a
combustion byproduct known to the
State of California to cause birth
defects or other reproductive harm.
For more information go to
www. P65Warnings.ca.gov

WARNING

TABLE OF CONTENTS

WARRANTY

WARRANTY

KENMORE LIMITED WARRANTY

WITH PROOF OF SALE, the following warranty coverage applies when this appliance is correctly installed, operated
and maintained according to all supplied instructions.

FOR ONE YEAR from the date of sale this appliance is warranted against defects in material or workmanship. A
defective appliance will receive free repair or replacement at option of seller.

FOR FIVE YEARS from the date of sale, any stainless steel burner that rusts through or burns through will be replaced free
of charge. If rust through or burn through occurs within the first year, a new burner will be installed at no charge. If rust
through or burn through occurs after the first year, a new burner will be supplied but not installed at no charge. You are
responsible for the labor cost of burner installation after the first year from the date of sale.

For warranty coverage details to obtain free repair or replacement, visit the web page: www.kenmore.com/warranty
All warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or surface rusting, which are

either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the
result of normal use, accident or improper maintenance.

All warranty coverage is void if this appliance is ever used for other than private household purposes.
This warranty covers ONLY defects in material and workmanship, and will NOT pay for:

1. Expendable items that can wear out from normal use within the warranty period, including but not limited to

batteries, screw-in base light bulbs and surface coatings or finishes.

2. A service technician to clean or maintain this appliance, or to instruct the user in correct appliance installation,

operation and maintenance.

3. Service calls to correct appliance installation not performed by Sears authorized service agents, or to repair

problems with house fuses, circuit breakers, house wiring, and plumbing or gas supply systems resulting from such
installation.

4. Damage to or failure of this appliance resulting from installation not performed by Sears authorized service

agents, including installation that was not in accord with electrical, gas or plumbing codes.

5. Damage to or failure of this appliance, including discoloration or surface rust, if it is not correctly operated and

maintained according to all supplied instructions.

6. Damage to or failure of this appliance, including discoloration or surface rust, resulting from accident, alteration,

abuse, misuse or use for other than its intended purpose.

7. Damage to or failure of this appliance, including discoloration or surface rust, caused by the use of detergents,

cleaners, chemicals or utensils other than those recommended in all instructions supplied with the product.

8. Damage to or failure of this appliance resulting from natural or other catastrophe, such as flood, fire or storm..

9. Damage to or failure of parts or systems resulting from unauthorized modifications made to this appliance.

10. Service to an appliance if the model and serial plate is missing, altered, or cannot easily be determined to have the

appropriate certification logo..

Disclaimer of implied warranties; limitation of remedies

Customer’s sole and exclusive remedy under this limited warranty shall be product repair or replacement as provided

herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited to one
year on the appliance and five years on the burners, or the shortest period allowed by law. Seller shall not be liable for
incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or
consequential damages, or limitation on the duration of implied warranties of merchantability or fitness, so these exclusions
or limitations may not apply to you.

This warranty applies only while this appliance is used in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

4

USE AND CARE

• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• If the information in the two points above is not

followed exactly, a fire causing death or serious
injury may occur.

• An overfilled or improperly stored cylinder is a

hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.

DANGER

LP Cylinder

• The LP cylinder used with your grill must meet the following

requirements:

• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

Capacity maximum.

• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.

• LP cylinder valve must have:

• Type 1 outlet compatible with

regulator or grill.

• Safety relief valve.

• UL listed Overfill Protection

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.

• LP cylinder must be arranged for vapor withdrawal and
include collar to protect LP cylinder valve. Always keep LP
cylinders in upright position during use, transit or storage.

OPD Hand Wheel

• If you see, smell or hear gas escaping,
immediately get away from the LP cylinder and
appliance and call your fire department.

LP cylinder in upright position for vapor withdrawal

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LP tank valve. Turn coupling nut

counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then lift
LP tank up and off of support bracket. Install safety cap onto LP
tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

LP Tank Valve

Safety Cap

Retainer Strap

• A disconnected LP tank in storage or being transported must

have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.

• Do not store an LP tank in an area where children play.

LP (Liquefied Petroleum Gas)

• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.

• LP dealer must purge new cylinder before filling.

• Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.

• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere. This
is a hazardous practice.

• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.

5

LP Tank Exchange

• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only those
reputable exchange companies that inspect, precision fill, test
and certify their cylinders. Exchange your tank only for an OPD
safety feature-equipped tank as described in the "LP Tank"
section of this manual.

• Always keep new and exchanged LP tanks in upright position
during use, transit or storage.

• Leak test new and exchanged LP tanks BEFORE connecting to
grill.

Connecting Regulator To The LP Tank

1. LP tank must be properly secured onto grill. (Refer to

assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to a

full stop.

4. Remove the protective cap from LP tank valve. Always use

cap and strap supplied with valve.

ck

LP Tank Leak Test

For your safety

OPD Hand Wheel

Type 1 outlet with

thread on outside

Safety Relief Valve

Strap and Cap

• Leak test must be repeated each time LP tank is exchanged or
refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.

• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.

Do not insert a POL transport plug

(plastic part with external threads)
into the type 1 valve outlet. It will
defeat the Safety Relief Valve
feature.

WARNING

If “growing” bubbles appear do not use or move the LP
tank. Contact an LP gas supplier or your fire department!

5. Hold regulator and insert nipple into LP

tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to crossth­thread the connection.

Nipple has to be
centered into the LP
tank valve.

▲Do not use household cleaning agents. Damage to the gas

train components (valve/hose/regulator) can result.

6

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.

2. Be sure regulator is tightly connected to LP tank.

3. Completely open LP tank valve by turning OPD hand wheel

counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-844-553-6667.

4 .Brush soapy solution onto areas where bubbles are shown in

picture below:

Hold coupling nut and regulator

as shown for proper connection

▲

to LP tank valve.

Never remove threaded

orifice at end of valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The

regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the connection.
Tighten by hand only - do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Call 1-844-553-6667 for an identical replacement part.

DANGER

• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.

5. If “growing” bubbles appear, there is a leak. Close LP tank

valve immediately and retighten connections. If leaks cannot be
stopped do not try to repair. Call for replacement
parts at 1-844-553-6667.

6. Always close LP tank valve after performing leak test by

turning hand wheel clockwise.

WARNING

•

Outdoor gas appliance is not intended to be installed

in or on a boat.

•

Outdoor gas appliance is not intended to be installed

in or on an RV.

•

Never attempt to attach this grill to the self-contained

LP gas system of a camper trailer or motor home.

•

Do not use grill until leak-tested.

•

If a leak is detected at any time, STOP and call the fire

department.

• If you cannot stop a gas leak, immediately close
LP cylinder valve and call LP gas supplier or your fire
department !

7

▲Do not lean over grill while lighting.

1. Open lid during lighting.

2. Turn on valve from source or tank.

3. To ignite, turn Ignition Burner knob to HI.

4. Push and hold electronic ignition button.

5. If ignition does not occur in 5 seconds, turn the burner

controls OFF, wait 5 minutes, and repeat the lighting
procedure.

6. To ignite other main burners after ignition burner is lit,turn a

control knob that is adjacent to a lit burner to Hi.
Ignite far left burner last.

7. To ignite the Side Burner, follow steps 3-5 using the Side

Burner knob.

If igniter does not work, follow Match Lighting instructions.

Main Burner Igniter Lighting

Safety Tips

WARNING

For Safe Use of Your Grill and to Avoid Serious
Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that

burn.

• Do not block holes in sides or back of grill.

• Use grill only in well-ventilated space. NEVER use

in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.

• Do not use charcoal or ceramic briquets in a gas
grill.

• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch
fire, or to sources of ignition etc.

▲ Before opening LP cylinder valve, check the coupling nut for

tightness.

▲ When grill is not in use, turn off all control knobs and LP cylinder

valve.

▲ Never move grill while in operation or still hot.
▲ Use long-handled barbecue utensils and oven mitts to avoid burns

and splatters.

▲ Maximum load for side burner and side shelf is 10 lbs.
▲ The drip tray must be inserted into grill and emptied after each use.

Do not remove drip tray until grill has completely cooled.

▲ Clean grill often, preferably after each cookout. If a bristle brush is

used to clean any of the grill cooking surfaces, ensure no loose
bristles remain on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.

▲ If you notice drip or other hot material dripping from grill,

determine the cause, correct it, then clean and inspect valve. Keep
ventilation openings in cylinder enclosure (grill cart) free and clear
of debris.

▲ Do not store objects or materials inside the grill cart enclosure that

would block the flow of combustion air to the underside of either
the control panel or the firebox bowl.

▲ The regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill.

▲ If you have a grill problem see the "Troubleshooting Section".
▲ If the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!

CAUTION

• Putting out drip fires by closing the lid is not possible. Grills
are well ventilated for safety reasons.

• Do not use water on a drip fire. Personal injury may result.
If a drip fire develops, turn knobs and LP cylinder off.

• Do not leave grill unattended while preheating or burning
off food residue on HI. If grill has not been regularly
cleaned, a drip fire can occur that may damage the
product.

• Apartment Dwellers:
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from
walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.

• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.

• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.

8

9

Match Lighting

▲Do not lean over grill while lighting.

1. Open lid during lighting.

2. Place match into match holder (hanging on inside of Left Leg

Frame panel).Light match, and insert match holder through lighting
hole on left side of firebox. Align lit match with first burner on left.

3. Turn knob of first burner on left to HI position. Be sure burner

lights and remains lit. Withdraw match holder from firebox and
extinguish match if still lit.

4. To light other burners, turn each knob in succession to HI.

5. Once burners are lit, adjust knobs to desired flame setting.

Sideburner Match Lighting

1. Open sideburner lid. Turn on gas at LP cylinder.

2. Place lit match near burner.

3. Turn sideburner knob to HI. Be sure burner lights and stays lit.

Burner Flame Check

• Remove cooking grates and heat diffusers. Light burners, turn knobs

from HI to LO. You should see a smaller flame in LO position than
seen on HI. Perform burner flame check on sideburner, too. Always
check flame prior to each use. If only low flame is seen refer to
"Sudden flame drop or low flame" in the Troubleshooting Section.

Turning Grill Off

• Turn all knobs to OFF position. Turn LP cylinder off by turning

Igniter Check

• Turn gas off at LP cylinder. Press and hold electronic igniter button.

"Clicking" should be heard and spark seen each time between
collector box or burner and electrode. See "Troubleshooting" if no
click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before checking valves.

Knobs lock in OFF position. To check valves, first push in knobs and
release, knobs should spring back. If knobs do not spring back,
replace valve assembly before using grill. Turn knobs to LOW
position then turn back to OFF position. Valves should turn smoothly.

Hose Check

• Before each use, check to see if hoses are cut or worn. Replace

damaged hoses before using grill. Use only valve/hose/regulator as
specified in the parts list of this Use & Care Guide.

Cast Iron Grate Seasoning (if applicable)

First Use – Before first use, season cast iron grates as follows: Rinse
cast iron grates with hot water. Do not use soap. Dry grates
thoroughly with a cloth towel. Coat grates with vegetable oil or
non-stick cooking spray. Place grates in grill. Start grill and slowly
raise temperature to 350° - 400° F. Heat grates for one hour. Turn off
grill and allow grates to cool completely before using to cook.
Cleaning – Do not use soap when cleaning grates. Clean grates with
a stiff brush and hot water. Dry grates thoroughly with a cloth towel.
Re-seasoning – Re-season grates when rust spots appear on grate
surface. When re-seasoning grates, soap may be used with hot
water to clean grates. After cleaning, dry grates thoroughly with a
cloth towel. Coat grates with vegetable oil or non-stick cooking
spray. Place grates in grill. Start grill and slowly raise temperature
to 350° - 400° F. Heat grates for one hour. Turn off grill and allow
grates to cool completely before using again.

General Grill Cleaning

• Do not mistake brown or black accumulation of drip and smoke
for paint. Interiors of gas grills are not painted at the factory
(and should never be painted). Apply a strong solution of
detergent and water or use a grill cleaner with scrub brush on
insides of grill lid and bottom. Rinse and allow to completely air
dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.

• Porcelain surfaces: Because of glass-like composition, most
residues can be wiped away with baking soda/water solution
or specially formulated cleaner. Use nonabrasive scouring
powder for stubborn stains.

CAUTION

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.

1. Turn gas off at control knobs and LP cylinder.

2. Remove cooking grates and heat diffusers.

3. Remove cotter pin from rear of burners. See Fig. A next
page.

4. Carefully lift each burner up and away from valve
openings.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.

.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run the hook through each burner

tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not use

a brass wire brush), run the brush through each burner tube
several times.

(C) Wear eye protection: Use an air hose to force air into

the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.

5. Wire brush entire outer surface of burner to remove
food residue and dirt.

6. Clean any blocked ports with a stiff wire such as an
open paper clip.

7. Check burner for damage, due to normal wear and

corrosion some holes may become enlarged. If any large
cracks or holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve openings.
See illustrations below.

Spiders or small insects have been known to create “flashback”

problems. The spiders spin webs, build nests and lay eggs in the grill’s

venturi tube(s) obstructing the flow of gas to the burner. The
backed-up gas can ignite in the venturi behind the control panel. This
is known as a flashback and it can damage your grill and even cause
injury.

To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the grill and cleaned
before use whenever the grill has been idle for an extended period.

8. Carefully replace burners.

9. Attach burners to brackets with cotter pin. See Fig. B next

page.

10. Replace heat diffusers and cooking grates.

.

Storing Your Grill

•Clean cooking grates.

•Store in dry location.

•When LP cylinder is connected to grill, store outdoors in a

well-ventilated space and out of reach of children.

•Cover grill if stored outdoors. Choose from a variety of grill

covers offered by manufacturer once available.

•Store grill indoors ONLY if LP cylinder is turned off and

Disconnected, remove from grill and stored outdoors.

• When removing grill from storage, follow “Cleaning the

Burner Assembly” instructions before starting grill.

SPIDER ALERT!

If you notice that your grill is getting hard to light or that the

flame isn’t as strong as it should be, take the time to check and
clean the venturi’s.

IMPORTANT: Always ensure that the venturi burner tubes
are clean. A venturi burner tube has a narrow area in
which spiders tend to build nests.

10

• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.

• Stainless steel surfaces: To maintain your grill’s high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on drip
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage. Do
not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of the grill
cooking surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean cooking
surfaces while grill is hot.

•Drip Tray and Cup: Regularly clean the grease drippings from the
Drip Tray and Drip Cup. When the grill has completely cooled
down after use, remove the cup from the tray and slide the tray
out of the grill. Clean the grease drippings from the cup and tray
surfaces by washing with mild detergent or nonabrasive cleaner
and warm soapy water. Wipe dry with a soft nonabrasive cloth.
Slide the tray back into the grill and replace the cup back into
the tray before using the grill again.

Food Safety

Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly. For
more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC [phone], 10:00 am
4:00 pm EST).

How To Tell If Meat Is Grilled Thoroughly

• Meat and poultry cooked on a grill often browns very fast
on the outside. Use a meat thermometer to be sure food has
reached a safe internal temperature, and cut into food to
check for visual signs of doneness.

• Whole poultry should reach 180° F; breasts, 170° F. Juices
should run clear and flesh should not be pink.

• Hamburgers made of any ground meat or poultry should
reach 160° F, and be brown in the middle with no pink juices.
Beef, veal and lamb steaks, roasts and chops can be
cooked to 145° F. All cuts of pork should reach 160° F.

• NEVER partially grill meat or poultry and finish cooking
later. Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like
hot dogs, grill to 165° F, or until steaming hot.

WARNING: To ensure that it is safe to eat, food must be cooked

to the minimum internal temperatures listed in the table below.

USDA* Safe Minimum Internal Temperatures

Fish

145°F

Pork

160°F

Egg Dishes

160°F

Steaks and Roasts of Beef,

Veal or Lamb

145°F

Ground Beef, Veal or Lamb

160°F

Whole Poultry (Turkey,

Chicken, Duck, etc.)

165°F

Ground or Pieces Poultry

165°F

(Chicken Breast, etc.)

*United States Department of Agriculture

2 Burner Cooking

Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.

Indirect Cooking Instructions

• Always cook with the lid closed.

• Due to weather conditions, cooking times may vary. During

cold and windy conditions the temperature setting may
need to be increased to insure sufficient cooking
temperature.

• Place food over over unlit burner(s).

1 Burner Cooking

Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.

Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on the grill
by indirect heat. Place food over unlit burner(s); the heat from lit
burners circulates gently throughout the grill, cooking meat or
poultry without the touch of a direct flame. This method greatly
reduces flare-ups when cooking extra fatty cuts because there is no
direct flame to ignite the fats and juices that drip during cooking.

11

USDA* Recommended Safe Minimum Internal Temperatures

Beef, Veal, Lamb and Pork – Whole Cuts**

145° F

Fish

145° F

Beef, Veal, Lamb and Pork – Ground

160° F

Egg Dishes

160° F

Turkey, Chicken & Duck – Whole, Pieces &
Ground

165° F

* United States Department of Agriculture
**Allow meat to rest three minutes before carving or consuming.

A

B

Not Pictured

Hardware Pack

1

407F0062Z

Manual

1

407F0063Z

If you are missing hardware or have
damaged parts after unpacking grill,
call 1-888-287-0735 for replacement.

To order replacement parts after using grill,
call 1-844-553-6667.

Key

Description

Qty

Part Number

Key

Description

Qty

Part Number

A1

Side Burner Lid

1

407F0100Z

B17

Drip Cup

1

40800026

A2

Side Burner Grid

1

40800119

B18

Middle Panel, Left and Right Cart

2

41600049Z

A3

Side Burner Base

1

40800063

B19

Bottom Panel, Left and Right Cart

2

407F0038Z

A4

Side Burner

1

40800121

B20

Door Magnet, Side Cabinet

2

61200128Z

A5

Igniter Wire, Side Burner

1

40800120

B21

Bottom Rail Bracket

4

407F0081Z

A7

Right Side Shelf

1

407B0007Z

B22

Left Side Door

1

407F10054

A8

Fascia, Right Side Shelf

1

407F10009

B23

Left Door

1

407F10086

A9

Electronic Ignition Module

1

407F10012

B24

Right Door

1

407F10095

A10

Control Panel

1

407F10080

B25

Right Side Door

1

407F10049

A11

Bezel, Control Knob

5

407F10036

B26

Door Handle

4

407F10076

A12

Control Knob

5

407F10206

C1

Fascia, Left Side Shelf

1

407F10076

A13

Gas Valve, Main Burner

4

40900205

C2

Back Panel, Left and Right Cart

2

407F10004

A14

Gas Valve ,Side Burner

1

40900209

C3

Middle Cart Top Back Rail

1

407B0036Z

A15

Manifold, Main Burner

1

40800037

C4

Door Rail

1

41600054Z

A16

Side Burner Hose

1

40900210

C5

No.2 Middle Cart Bottom Back Rail

1

40700085Z

A17

Cotter Pin

8

110050

C6

No.1 Middle Cart Bottom Front Rail

1

407F0071Z

A18

Regulator

1

40800115

C7

Back Panel

1

407F0068Z

B1

Lid 1 407F10004

C8

Door Magnet Box

1

407B0037Z

B2

Temperature Gauge

1

40900201

C9

Middle Cart Bottom Panel

1

407F0099Z

B3

Logo 1 407F10106

C10

Gas Tank Holder

1

40800130

B4

Rotate Rod, Lid

2

50300207

C11

No.1 Leg Frame

1

407F0009Z

B5

Silicone Rubber Bumper

2

40700103

C12

No.2 Leg Frame

1

407F0025Z

B6

Bezel, Lid Handle

2

407F10013

C13

No.3 Leg Frame

1

407F0021Z

B7

Lid Handle

1

407F10012

C14

No.4 Leg Frame

1

407F0030Z

B8

Warming Rack

1

40900203

C15

No.2 Left Cart Bottom Back Rail

1

407F0018Z

B9

Cooking Grate

2

40900204

C16

No.1 Left Cart Bottom Front Rail

1

407F0015Z

B10

Heat Diffuser

4

40800023

C17

Left Cart Top Front Rail

1

407F0044Z

B11

Flame Carry Over Tube

3

40800022

C18

Right Cart Top Front Rail

1

407F0040Z

B12

Main Burner

4

40700125

C19

Tank Baffle

1

407F0075Z

B13

Firebox

1

40700021

C20

Top Back Rail, Left and Right Cart

2

41600053Z

B14

Igniter Wire, Main Burner

1

40900207

C21

No.3 Right Cart Bottom Front Rail

1

407F0034Z

B15

Drip Tray

1

407F0074

C22

No.4 Right Cart Bottom Back Rail

1

41600042

B16

Drip Cup Clip

1

40800131

C23

Caster With Brake

2

407F10100

C24

Caster

2

407F10101

13

PARTS DIAGRAM

14

NOTICE: Once you have unpacked the grill according to the STOP SHEET
instructions, check all grill parts against the pictures on this and the following
two pages. If any parts are missing or damaged, call 1-888-287-0735.

BEFORE ASSEMBLY

BEFORE ASSEMBLY

15

BEFORE ASSEMBLY

16

ASSEMBLY

CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES.

Tools Required:

 Adjustable wrench (not provided)
 Screwdriver (not provided)
 The following hardware is provided in blister pack for convenient use.

M4X10 screw
Qty: 63 pcs

M5X12 screw
Qty: 2 pcs

M6X15 screw
Qty: 8 pcs

AA Battery
Qty: 1 pc

M5 flat washer
Qty: 2 pcs

M6 compression washer
Qty: 8 pcs

M5X12 Hex Screw
Qty: 4 pcs

Wrench
Qty: 1 pc

M6X15 Hex Screw
Qty: 34 pcs

17

1

2

No.1 Middle Cart Bottom Front Rail

B

No.2 Left Leg
Middle Frame

1

Bottom Rails to Leg Frames

IMPORTANT

- Assemble grill cart on an even, flat surface. Use a level to confirm that surface is even and flat.

- For ease of cart assembly Leg Frames and Bottom Rails are numbered.

- Unless instructed otherwise, securely tighten all screws in each assembly step before proceeding to the
next step.

 Use (5) M6X15 Hex Screws to attach one Bottom Rail Bracket to No. 1 Middle Cart Bottom Front Rail.
 Use (4) M6X15 Hex Screws to attach No. 1 Middle Cart Bottom Front Rail to No. 3 Right Leg Middle

 Use (4) M6X15 Hex Screws to attach No. 1 Left Cart Bottom Front Rail to No. 1 Left Leg Frame and

M6X15 Hex Screw
Qty: 26 pcs

18

Repeat for No. 2 Middle Cart Bottom Front Rail. See A.

Frame and No. 2 Left Leg Middle Frame. Repeat for No. 2 Middle Cart Bottom Back Rail. Do not yet
fully tighten screws. See B.

No. 2 Left Leg Middle Frame. Repeat for No. 2 Left Cart Bottom Back Rail. Do not yet fully tighten
screws. See C.

Bottom Rail Bracket

Bottom Rail Bracket

A

No.3 Right Leg
Middle Frame

No. 1 Left Leg Frame

No.2 Left Leg
Middle Frame

No.2 Middle Cart
Bottom Back Rail

No. 1 Left Cart
Bottom Front Rail

No. 2 Left Cart
Bottom Back Rail

No.3 Leg Frame

C

1

 Use (4) M6X15 Hex Screws to attach No. 3 Right Cart Bottom Front Rail to No. 4 Right Leg Frame and No.3

Right Leg Middle Frame. Repeat for No. 4 Right Cart Bottom Back Rail. Do not yet fully tighten screws. See D.

 Use the Wrench to fully tighten all the screws. See E.

Note: Make sure all sections of cart are square and level before fully tightening all screws.

M6X15 Hex Screw
Qty: 8 pcs

No. 4 Right Cart
Bottom Back Rail

No. 3 Right Cart
Bottom Front Rail

No.4 Right Leg Frame

No.3 Right Leg Middle Frame

D

E

19

2

Casters to Cart
 Screw the casters into the No. 1 and No. 4 Leg Frames. Screw the casters with brakes into the No. 4 Leg

Frame.

No.4 Right Leg Frame

No. 1 Left Leg Frame

20

3

M4X10 screw
Qty: 14 pcs

Bottom Panels

 Turn the cart frame right side up to rest on the casters. Lock the casters with brakes to stabilize the

cart for further assembly.

 Use (2) M4x10 screws to attach Door Magnet Box to the Middle Cart Bottom Panel. See A.
 Lay the Middle Cart Bottom Panel onto the No. 2 and No. 3 Leg Frames.
 Lay the Left Cart Bottom Panel onto the No. 1 and No. 2 Leg Frames. Lay the Right Cart Bottom Panel

onto the No. 4 and No. 3 Leg Frames. The right edge of the Left panel and the left edge of the Right
panel will overlay the left and right edges of the Middle Cart panel respectively.

 Use (12) M4x10 screws to attach panel edges securely to the Leg Frames as shown in B.

A

Front

B

Front

21

Side Door Magnets, Top Rails to Leg Frames

 Use (4) M4x10 screws each to attach the Left and Right Door Magnets to the Right and Left Cart

4

M4X10 screw
Qty: 16 pcs

Bottom Panels as shown in A.

 Use (4) M4x10 screws to attach the No. 2 Right Cart Top Front Rail to the No. 4 and No. 3 Leg

Frames. See B. Repeat for Right Cart Top Back Rail with using (2) M4x10 screws. See C.

 Use (4) M4x10 screws to attach the No. 1 Left Cart Top Front Rail to the No. 1 and No. 2 Leg Frames.

See B. Repeat for Left Cart Top Back Rail with using (2) M4x10 screws. See C.

A

B

C

22

C

5

9

M4X10 screw Qty: 12pc

Door Rail, Left and Right Cart Middle Panels

 Use (4) M4x10 screws to attach the Door Rail to the top of the No. 2 Leg Frame and No. 3 Leg Frame.

See A.

 Insert (4) M4x10 screws into the No. 4 Leg Frame and No. 3 Leg Frame. Repeat for No. 1 Leg Frame and

No. 2 Leg Frame. See B. Do not fully tighten screws down, but leave a small gap between the screw
head and frame surface for middle panel attachment.

 Mount the middle panels onto the (8) M4x10 screws. See C.

NOTE: DO NOT fully tighten down the screws. The panels will fit securely without further screw
tightening. Fully tightening the screws may cause the panels to become tilted or possibly fall down.

B

A

A

B

C

23