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Use & Care Guide
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4 Burner Gas Grill with Side
& Smoker Burner
Kenmore Elite Model Number: 125.16651900
Burner
O
NOTICE TO INSTALLER"
LEAVETHESE INSTRUCTIONS WITHTHE GRILL
OWNER FOR FUTURE REFERENCE.
NOTICE TO CONSUMER"
RETAINTHIS OWNER'S MANUAL FOR FUTURE
REFERENCE.
Call us first ifyou have any problem with this product. We
can help you with questions about assembly and grill
operation or if there are damaged or missing parts when you
unpack this unit. Please call before returning to the store.
1-800-848-8915
8:30am-5:00pm CST, Mon thru Friday
140-9445-0
1008
Rev. 1
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
In the space below, record the model and serial
numbers and purchase date of your Outdoor Gas
Grill. You will find the model and serial numbers on
the back of the unit.
Model No.
Serial No.
Purchase Date
Keep this booklet and your Sears sales receipt in a safe
place for future reference.
www.sears.com
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Warranty Information ................................. 1
Important Safety Warnings .......................... 1-3
Product Features .................................... 3
Carton Contents .................................. 3-4
Assembly Instructions .............................. 5-6
Cylinder Specifications ................................ 8
Connecting the LP Tank ............................. 8-9
Leak Testing ..................................... 9-10
Pre-Start Check List ................................ 10
Lighting Procedures .............................. 10-11
Operating Instructions ............................. 12-13
Grill Cooking Tips ................................... 13
Temperature Chart .................................. 13
After Use Safety and Maintenance .................. 14-15
Troubleshooting .................................... 15
Wiring Diagram ..................................... 16
_lb DANGER: indicatesan imminently hazardous situation which, if
not avoided, will result in death or serious injury.
_, WARNING: Be alert to the possibility of serious bodily injury if the
instructions are not followed. Be sure to read and
carefully follow all of the messages.
_lb CAUTION: Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
Kenmore Elite Two-Year Full Warranty
WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS
SAFELY AS POSSIBLE.THE PURPOSE OF THIS SAFETY
ALERT SYMBOL A'L IS TO ATTRACT YOUR ATTENTION
TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE
YOUR GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL _lb
PAY CLOSE ATTENTION TO THE INFORMATION WHICH
FOLLOWS!
_, READ ALL SAFETY WARNINGS AND
INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING
AND OPERATING YOUR SMOKER.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from
the appliance and immediately call
your fire department.
Failure to follow these instructions could
result in fire or explosion which could
cause property damage, personal injury or
death.
If this Kenmore Elite grill fails due to a defect in material
or workmanship within two years from the date of
purchase, call 1-800-4-MY-HOME® to arrange for free
repair (or replacement if repair proves impossible).
If any stainless steel burner in this grill ever rusts
through, call 1-800-4-MY-HOME® for a free
replacement burner. After the second year from the date
of purchase, you must pay the labor cost if you wish to
have the burner installed.
This warranty excludes igniter batteries and grill part
paint loss or surface rusting, which are either
expendable parts or conditions that can result from
normal use, accident or improper maintenance.
This warranty is void if this grill is ever used for
commercial or rental purposes.
This warranty gives you specific legal rights, and you
may also have other rights which vary from state to
state.
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179
.
DO NOT store or use gasoline or other
flammable liquids or vapors in the
vicinity of this or other appliance.
.
An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
Failure to follow these instructions could
result in fire or explosion which could cause
property damage, personal injury or death.
a) DO NOT store a spare LP gas cylinder
under or near this appliance.
b) Never fill the cylinder beyond
80% full.
c) If the information in (a) and (b) are
not followed exactly, a fire causing
death or serious injury may occur.
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• Never use natural gas in a unit designed for
liquid propane gas.
• Never use charcoal or wood briquets in a gas
grill. Flavoring chips must be contained in a
metal smoking box to contain ash and
prevent fires.
Visually check burner flames for proper
operation (see pictorial in "Lighting
Procedures"). Spiders or other insects can
nest in the burner causing gas blockage.
DO NOT use while under the influence of
drugs or alcohol.
• Leak test all connections before first use,
even if grill was purchased fully assembled
and after each tank refill.
• Never check for leaks using a match or open
flame.
ZLCAUTION: Strong odors, colds, sinus
congestion, etc. may prevent the
detection of propane. Use caution
and common sense when testing
for leaks.
• Always keep your gas grill free and clear of
gasoline, lighter fluid, paint thinner, or other
flammable vapors and liquids or combustible
materials.
• Always check the grill prior to each use as
indicated in the "Pre-Start Check List"
section of this manual.
• DO NOT obstruct the flow of combustion or
ventilation air.
• Keep children and pets away from hot grill.
DO NOT allow children to use or play near
this grill.
• DO NOT leave the grill unattended while in
use.
• DO NOT allow the gas hose to come in
contact with hot surfaces.
• DO NOT allow grease from drain hole to fall
on hose or valve regulator assembly.
• Keep any electrical supply cords away from
water or heated surfaces.
• Keep a fire extinguisher on hand acceptable
for use with gas products. Refer to your local
authority to determine proper size and type.
• For household use only. DO NOT use this
grill for anything other than its intended
purpose.
Grill is hot when in use. To avoid burns:
• Wear protective gloves or oven mitts.
• DO NOT touch any hot grill surfaces.
• DO NOT wear loose clothing or allow
hair to come in contact with grill.
To protect against electric shock, do not
immerse cords, electric elements or plugs in
water or other liquid.
Unplug from the outlet when not in use and
before cleaning. Allow to cool before putting
on or taking off parts.
Do not operate any outdoor cooking gas
appliance with a damaged cord, plug, or after
the appliance malfunctions or has been
damaged in any manner. Contact the
manufacturer for repair.
Do not let the cord hang over the edge of a
table or touch hot surfaces.
• Do not use an outdoor cooking gas
appliance for purposes other than intended.
Use only a Ground Fault Interrupter (GFCI)
protected circuit with this outdoor cooking
gas appliance.
• Never remove the grounding plug or use with
an adapter of 2 prongs.
Use only extension cords with a 3 prong
grounding plug, rated for the power of the
equipment and approved for outdoor use
with a W-A marking.
A USE CAUTION AND COMMON SENSE WHEN
OPERATING YOUR GAS GRILL.
FAILURE TO ADHERE TO THE SAFETY
WARNINGS AND GUIDELINES IN THIS
MANUAL COULD RESULT IN SEVERE BODILY
INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE
REFERENCE.
2
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FOROUTDOORUSEONLY.DONOT
operate indoors or in an enclosed area
such as a garage, shed or breezeway.
Useyour grill OUTDOORSin a well
ventilatedspace awayfrom dwellingsor
other buildings to preventdangers
associatedwith gas accumulation and toxic
vapors.Although minimum clearanceis
36 inches (91cm),we strongly recommend
that you do notoperatethis appliancewithin
10ft. (3.0 m) of any structure, combustible
material or extra LP gas cylinders not
attached to the appliance. Not adhering to
these clearances will prevent proper
ventilation and may increase the risk of a fire
and/or property damage, which could also
result in personal injury.
Maintain a minimum clearance of
36 inches (91 cm) between all sides
of grill, deck railings, walls or other
combustible material. DO NOT use grill
under overhead unprotected combustible
construction.
• LP GAS CYLINDER (NOTSUPPLIEDWITH
THIS GRILL).
• The LP cylinder is available for purchase at the
same location the grill was purchased
The LP (Liquid Propane) gas cylinder
specifically designed to be used with this grill
must have a 20 lb. (9.1 kg) capacity
incorporating a Type 1 cylinder valve and an
over-filling protection device (OPD).
This grill is designed to fit Worthington,
Manchester or SMPC brand 20 lb. (9.1 kg)
cylinders. Other brand DOT cylinders may fit
this grill if the cylinder has similar dimensions
of the top and bottom rings.
DO NOT connect this grill to an existing #510
POL cylinder valve with Left Hand threads. The
Type 1 valve can be identified with the large
external threads on the valve outlet.
DO NOT connect to a propane cylinder
exceeding this capacity.
DO NOT connect to a cylinder that uses any
other type of valve connection device.
INSTALLATION INFORMATION:
The installation of this appliance must be in
accordance with:
All applicable local codes, or in the absence of
local codes, either:
• National Fuel Gas Code - ANSI-Z223.1 NFPA 54
• Natural Gas and Propane Installation Code:
CAN/CGA B149.1
• Propane Installation Code: CAN/CGA B149.2
(Canada)
To check your local codes, see your local LP gas
dealer. This appliance is adjusted and shipped for use
with LP gas. If an external electrical source is utilized,
it must be electrically grounded in accordance with
local codes, or in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA 22.1 and a minimum
15 amp supply is needed.
Stainless Steel Wire
Warming Rack
Stainless Steel
Cooking
4 Stainless Steel
Burners
Stainless Steel
Side Burner
Smoker Burner
7,500 BTUs
3
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Make sure you have all items listed under CARTON CONTENTS
and HARDWARE BAG CONTENTS before you begin the
assembly process.
Qty.
(_ 1 Grill Body Assembly
(_ 4 Heat Diffusers
(_) 1 Warming Rack
3 Cooking Grills
(_) 1 Side Table
(_) 1 Grease Tray
(_ 1 Grease Cup Bracket
(_) 1 Grease Cup
(_) 3 Smoker Cooking Grills
(_) 8 Support Racks
(_) 1 Wood Chip/Water Pan
(_) 1 Wood Chip/Water Pan Support
@ 1 Burner Grate
(_) 1 Smoker Grease Tray
®
/ / I
Inspect contents of the box to ensure all parts are included and undamaged.
If any parts are missing or damaged, call 1-800-848-8915.
4
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Choose a good, cleared assembly area
and get a friend to help you put your grill
together. Lay cardboard down to protect
grill finish and assembly area.
/ / 1 -_'-"Warming Rack
g Grills
,_, CAUTION:
Step 1
Place the heat diffusers on lower level of
grill body assembly directly above
burner. Place large cutout towards the
back of the grill.
Step 2
Place cooking grills on support ribs
directly above heat diffusers.
Step 3
Insert warming rack onto brackets so that
itsits above the cooking grills.
Some parts may contain
sharp edges. Wear
protective gloves if
necessary.
Diffusers
f°%ll _ i ; _lJ
,_:% //.4
!
Step 4
Insert grease tray into opening on
backside of grill. Make sure to slide tray
onto tracks as illustrated.
Step 5
To assemble grease cup bracket, first
open the right door and insert the bracket
in the two slots on the left and right side of
square hole.
c
d
d
l
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Step 6
Slide grease cup into grease cup bracket
located under grease tray on backside of
grill.
/
\
\
\
o
/
Step 7
Attach the left side table to the left
side of grill body. Place left side table
over bolts and slide down, then tighten
bolts securely.
Note: Refer to Parts Diagram on Page 4 to
assist you in the assembly of Step 8.
!
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Step 8
Insert the support racks into the holes on
the inside walls of the smoker. Slide the
smoker cooking grills and wood
chip/water pan support onto the support
racks. Then put the wood chip/water pan
onto the wood chip/water pan support.
Place the grease tray into the smoker
chamber under the burner.
Step 9
Remove ignitercap and insert battery with
positive end of battery toward igniter cap.
Replace igniter cap.
Step 10
Place side burner grate on top of side
burner.
6
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Completed Assembly
@
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When purchasing or exchanging a cylinder for your gas grill, it must
be constructed and marked in accordance with the specifications for
LP gas cylinders of the U.S. Department of Transportation (DOT) or
the National Standard of Canada, CAN/CSA-B339 Cylinders,
Spheres and Tubes for Transportation of Dangerous Goods; and
Commission, as applicable; and provided with a listed over-filling
prevention device (OPD), and provided with a cylinder connection
device compatible with the connection for outdoor cooking
appliances.
The cylinder must also be equipped with:
• A shut-off valve terminating in a Type 1 gas cylinder valve
outlet.
• A Type 1 valve that prevents gas flow until a positive seal
is obtained.
• An arrangement for vapor withdrawal.
• A collar to protect the cylinder shut-off valve.
• A safety relief device having direct communication with
the vapor space of the cylinder.
• A listed over-filling prevention device (OPD).
Turn off the cylinder valve when your grill is not in use.
• Handle the tank with care.
• Always secure the cylinder in an upright position.
• Never connect an unregulated LP gas cylinder to your
grill.
• DO NOT expose LP gas cylinders to excessive heat or
ignition sources.
• DO NOT store a spare LPgas cylinder under or near your
grill.
• Allow only qualified LP gas dealers to fill or repair your
LP gas cylinder.
• DO NOT allow the cylinder to be filled beyond 80%
capacity.
• Read and follow all warnings and instructions that are on
the cylinder and that accompany this product.
Never store a spare LP gas cylinder under or near your
grill. This could cause excess pressure to be expelled
through the vapor relief valve resulting in fire, explosion,
or severe personal injury including death.
Note: PROPANE GAS IS HEAVIER THAN AIR AND WILL
COLLECT IN LOW AREAS.PROPER VENTILATION
IS EXTREMELY IMPORTANT.
FILLING THE LP GAS CYLINDER:
Allow only qualified LP gas dealers to properly fill or
repair your LP gas cylinder.
New tanks should be purged prior to filling; inform LP
gas dealer if you are using a new tank.
DO NOT allow the cylinder to be filled beyond 80%
capacity. Over-filled tanks can create a dangerous
condition. Over-filled tanks can build-up pressure and
cause the relief valve to expel propane gas vapors. The
vapor is combustible and if it comes in contact with a
spark source or flame an explosion causing severe
burns, bodily harm, or death could occur.
The 20 Ib LP cylinder used with this smoker must
conform to the following requirements.
Diameter- 12" (30.5cm)
Height 18" (45.7cm)
With a maximum capacity of 20 pounds. The gas
cylinder used must include a collar to protect the
cylinder valve. The cylinder supply system must be
arranged for vapor withdrawal.
Place dust cap on cylinder valve outlet whenever the
cylinder is not in use. Only install the type of dust cap
on the cylinder valve outlet that is provided with the
cylinder valve, other types of caps or plugs may result
in leakage of propane.
If you exchange a cylinder with a qualified exchange
program, be sure the cylinder has aType 1 valve and an
over-filling prevention device (OPD).
INSTALLING THE LP GAS CYLINDER ONTO
THE GRILL:
1.
Check that the cylinder valve is closed by turning the knob
clockwise.
2.
Open the right side door of your grill cabinet. Place the
cylinder into the tank holder in the bottom of cabinet.
3.
Orient the cylinder such that the valve opening faces
forward, and so that the hose is not kinked or damaged.
4.
Fully tighten the tank retention screw on the pull out tray to
secure tank.
5.
Attach or detach regulator to the LP gas cylinder only when
cylinder is at rest in tank holder.
Keep the ventilation opening(s) of the LP gas cylinder
enclosure free and clear from obstructions and debris.
DO NOT insert any foreign objects into the valve outlet.
Damage to the back-check could result. A damaged
back-check can cause a leak, possibly resulting in
explosion, fire, severe bodily harm, or death.
8
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HOSE AND REGULATOR:
Your grill is equipped with a Type 1 connection device with the
following features:
1. The system will not allow gas flow from the cylinder until a
positive connection to the valve has been made.
Note: The cylinder valve must be turned off before any
connection is made or removed.
2. A thermal device that will shut off the gas flow if the device is
subject to temperatures above 240°F to 300°F (115°C to
150°C). If this should happen, remove the entire regulator
assembly and dispose of properly. In order to insure proper
operation, any replacement of the fuel tank regulator assembly
has to be done with parts authorized by the grill manufacturer.
The cause of the excessive heat should be determined and
corrected before using your grill again.
3. A regulator flow limiting device, when activated, restricts the
flow of gas to 10 cubic feet per hour. If the flow limiting device is
activated, perform Regulator Resetting Procedure.
REGULATOR RESETTING PROCEDURE:
1.
Make sure that all burners are off. Turn off the cylinder valve
and disconnect regulator from LP gas tank. Wait approximately
two minutes.
2.
Reattach regulator and slowly turn cylinder valve back on. The
flow limiting device will now be reset.
Never use your grill without leak testing all gas
connections and hoses. See the section on "Leak
Testing" in this manual for proper procedures.
The pressure regulator and hose assembly supplied
with your gas grill must be used.
CONNECTING HOSE AND REGULATOR
TO AN LP GAS CYLINDER
Ensure the tank valve is CLOSED prior to connecting
the LP gas cylinder to your grill. Turn the valve knob
clockwise to properly close the valve. Read and follow
all instructions and warnings on the supply hose safety
tags. Read and follow all warnings in this manual
concerning the safe use of LP gas cylinders and the
hose and regulator before connecting cylinder to grill.
Read and follow all warnings on the LP cylinder.
CONNECTING HOSE AND REGULATOR:
1.
Check that the cylinder valve is closed by turning the knob
clockwise.
2.
Make sure that all burners are off.
3.
Remove the protective plastic cap from the cylinder valve and the
connection device.
4.
Hold regulator and insert the nipple of connection device into the
LP cylinder valve outlet. Ensure that the device is centered
properly.
8.
Turn the large coupling nut clockwise by hand and tighten to a
full stop. Take care not to cross thread the coupling nut onto the
cylinder valve. Do not over-tighten the knob onto the valve. Do
not use tools to tighten connection.
Note: If you are unable to make the connection, repeat
Steps 4 and 5.
6.
Check that the hose does not contain kinks, does not contact
sharp edges, and does not contact surfaces that may become
hot during use.
7.
Leak check all fittings before lighting your grill. See section on
"Leak Testing" in this manual.
DO NOT attempt to connect grill, as purchased for LP
(propane) gas, to any other fuel supply source such as
a natural gas line.
DO NOT use any other pressure regulator/hose
assembly other than the one supplied with your grill.
Replacement pressure regulator/hose assembly must
be done with identical replacement parts.
DO NOT attempt to adjust or repair the regulator. The
regulator is designed to operate at a maximum output
pressure of 11 inches of water column (2.74 kPa).
During assembly and/or replacement of the gas cylinder, keep the
gas supply hose free of kinks and/or damage.
Visually inspect the hose assembly prior to each use for evidence of
damage, excess wear, or deterioration. If found, replace the
assembly before using your grill. In order to insure proper operation,
any replacement of the hose assembly must be done with identical
replacement parts. Call 1-800-848-8915 for replacement parts.
9
To prevent fire or explosion hazard:
• DO NOT smoke or permit ignition sources in the area
while conducting a leak test.
• Perform test OUTDOORS only in a well ventilated area.
• Never perform a leak test with a match or open flame.
• Never perform a leak test while the grill is in use or
while grill is still hot.
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WHEN TO PERFORM A LEAK TEST:
• After assembling your grill and before lighting for the
first time, even if purchased fully assembled.
• Every time the LP gas cylinder is refilled or if any of the
gas components are replaced.
• Any time your grill has been moved.
• At least once per year or if your grill has not been used
for more than 60 days.
CHECKING FOR LEAKS:
After all connections are completed, check all connections and
fittings for leaks with a soap solution.
• With all valves closed, apply the leak check solution (50/50
mix of dishwashing detergent and water) to all gas carrying
connections, fittings and to tank seams.
• Open tank valve.
Presence of bubbles at areas of wet solution indicates a gas
leak. If leaks are detected or you smell or hear gas, shut off
the valve and repair the leak or replace the defective part. Do
not use the smoker until all leaks are corrected.
LP tanks are intended for operation in the upright position
only.
If the appliance is not in use, the gas must be turned off at
the supply cylinder and the cylinder should be disconnected
from the appliance.
Storage of the appliance indoors is only permissible if the
cylinder is disconnected and removed from the appliance.
Ensure that the grill is properly assembled.
Inspect the gas supply hose for burns, chaffing, kinks, and
proper routing before each use. If it is evident there is excessive
abrasion or wear, or the hose is cut, it must be replaced prior
the grill being used. In order to insure proper operation, any
replacement of the fuel tank regulator must be done with
identical replacement parts. Call 1-800-848-8915 for
replacement parts.
Leak check all gas connections and hose. See section on "Leak
Testing".
Make sure all electrical appliances are connected to grounded
power source.
Ensure that all electrical supply cords are properly grounded.
Keep any electrical supply cord and the fuel supply hose away
from any heated surfaces. Hose should be at least 3 inches
from hot surfaces.
Position your grill on level ground in a well ventilated location, a
safe distance from combustible materials, buildings and
overhangs.
Properly place the empty grease tray under the grease drain
hole in the bottom of the grill to catch grease during use.
DO NOT obstruct the flow of combustion and ventilation air.
Read, understand and follow all warnings and instructions
contained in this manual. DO NOT skip any of the warnings
and instructions contained in the preceding sections of this
manual.
Property damage, bodily harm, severe burns, and death
could result from failure to follow these safety steps. These
steps should be performed after the grill has been
assembled and prior to each use. DO NOT operate this grill
until you have read and understand ALL of the warnings
and instructions in this manual.
LIGHTING INSTRUCTIONS:
Follow the instructions exactly.
1. OPEN THE GRILL LID before attempting to light a
burner so that fumes do not accumulate inside the grill.
An explosion could occur if grill lid is closed.
2. Make sure that all burners are off.
3. Turn on the fuel supply by rotating the cylinder valve
knob counter-clockwise to full open.
4. DO NOT stand with head, body, or arms over the grill
when lighting.
10