Kenmore 125.16651900 Owner's Manual

Use & Care Guide

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4 Burner Gas Grill with Side & Smoker Burner

Kenmore Elite Model Number: 125.16651900

Burner

NOTICE TO INSTALLER"

LEAVETHESE INSTRUCTIONS WITHTHE GRILL OWNER FOR FUTURE REFERENCE.

NOTICE TO CONSUMER"

RETAINTHIS OWNER'S MANUAL FOR FUTURE REFERENCE.

Call us first ifyou have any problem with this product. We can help you with questions about assembly and grill operation or if there are damaged or missing parts when you

unpack this unit. Please call before returning to the store.

1-800-848-8915

8:30am-5:00pm CST, Mon thru Friday

140-9445-0 1008 Rev. 1

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

In the space below, record the model and serial numbers and purchase date of your Outdoor Gas

Grill. You will find the model and serial numbers on

the back of the unit.

Model No. Serial No. Purchase Date

Keep this booklet and your Sears sales receipt in a safe

place for future reference.

www.sears.com

Warranty Information ................................. 1

Important Safety Warnings .......................... 1-3

Product Features .................................... 3

Carton Contents .................................. 3-4

Assembly Instructions .............................. 5-6

Cylinder Specifications ................................ 8

Connecting the LP Tank ............................. 8-9

Leak Testing ..................................... 9-10

Pre-Start Check List ................................ 10

Lighting Procedures .............................. 10-11

Operating Instructions ............................. 12-13

Grill Cooking Tips ................................... 13

Temperature Chart .................................. 13

After Use Safety and Maintenance .................. 14-15

Troubleshooting .................................... 15

Wiring Diagram ..................................... 16

_lb DANGER: indicatesan imminently hazardous situation which, if

not avoided, will result in death or serious injury.

_, WARNING: Be alert to the possibility of serious bodily injury if the

instructions are not followed. Be sure to read and

carefully follow all of the messages.

_lb CAUTION: Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

Kenmore Elite Two-Year Full Warranty

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.THE PURPOSE OF THIS SAFETY

ALERT SYMBOL A'L IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL _lb PAY CLOSE ATTENTION TO THE INFORMATION WHICH

FOLLOWS!

_, READ ALL SAFETY WARNINGS AND

INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR SMOKER.

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your fire department.

Failure to follow these instructions could result in fire or explosion which could

cause property damage, personal injury or death.

If this Kenmore Elite grill fails due to a defect in material or workmanship within two years from the date of purchase, call 1-800-4-MY-HOME® to arrange for free repair (or replacement if repair proves impossible).

If any stainless steel burner in this grill ever rusts through, call 1-800-4-MY-HOME® for a free replacement burner. After the second year from the date of purchase, you must pay the labor cost if you wish to

have the burner installed. This warranty excludes igniter batteries and grill part

paint loss or surface rusting, which are either expendable parts or conditions that can result from

normal use, accident or improper maintenance. This warranty is void if this grill is ever used for

commercial or rental purposes. This warranty gives you specific legal rights, and you

may also have other rights which vary from state to state.

Sears, Roebuck and Co.,

Hoffman Estates, IL 60179

DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or other appliance.

An LP cylinder not connected for use shall not be stored in the vicinity of this

or any other appliance.

Failure to follow these instructions could result in fire or explosion which could cause

property damage, personal injury or death.

a) DO NOT store a spare LP gas cylinder

under or near this appliance.

b) Never fill the cylinder beyond

80% full.

c) If the information in (a) and (b) are

not followed exactly, a fire causing

death or serious injury may occur.

• Never use natural gas in a unit designed for liquid propane gas.

• Never use charcoal or wood briquets in a gas

grill. Flavoring chips must be contained in a metal smoking box to contain ash and

prevent fires.

Visually check burner flames for proper operation (see pictorial in "Lighting

Procedures"). Spiders or other insects can nest in the burner causing gas blockage.

DO NOT use while under the influence of

drugs or alcohol.

• Leak test all connections before first use, even if grill was purchased fully assembled

and after each tank refill.

• Never check for leaks using a match or open flame.

ZLCAUTION: Strong odors, colds, sinus

congestion, etc. may prevent the detection of propane. Use caution and common sense when testing

for leaks.

• Always keep your gas grill free and clear of gasoline, lighter fluid, paint thinner, or other flammable vapors and liquids or combustible

materials.

• Always check the grill prior to each use as indicated in the "Pre-Start Check List"

section of this manual.

• DO NOT obstruct the flow of combustion or ventilation air.

• Keep children and pets away from hot grill.

DO NOT allow children to use or play near

this grill.

• DO NOT leave the grill unattended while in

use.

• DO NOT allow the gas hose to come in contact with hot surfaces.

• DO NOT allow grease from drain hole to fall on hose or valve regulator assembly.

• Keep any electrical supply cords away from water or heated surfaces.

• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local authority to determine proper size and type.

• For household use only. DO NOT use this grill for anything other than its intended purpose.

Grill is hot when in use. To avoid burns:

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow

hair to come in contact with grill.

To protect against electric shock, do not immerse cords, electric elements or plugs in

water or other liquid. Unplug from the outlet when not in use and

before cleaning. Allow to cool before putting

on or taking off parts.

Do not operate any outdoor cooking gas

appliance with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner. Contact the

manufacturer for repair. Do not let the cord hang over the edge of a

table or touch hot surfaces.

• Do not use an outdoor cooking gas

appliance for purposes other than intended.

Use only a Ground Fault Interrupter (GFCI) protected circuit with this outdoor cooking

gas appliance.

• Never remove the grounding plug or use with

an adapter of 2 prongs.

Use only extension cords with a 3 prong

grounding plug, rated for the power of the equipment and approved for outdoor use with a W-A marking.

A USE CAUTION AND COMMON SENSE WHEN

OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS

MANUAL COULD RESULT IN SEVERE BODILY

INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE

REFERENCE.

FOROUTDOORUSEONLY.DONOT

operate indoors or in an enclosed area such as a garage, shed or breezeway.

Useyour grill OUTDOORSin a well ventilatedspace awayfrom dwellingsor other buildings to preventdangers

associatedwith gas accumulation and toxic vapors.Although minimum clearanceis 36 inches (91cm),we strongly recommend that you do notoperatethis appliancewithin

10ft. (3.0 m) of any structure, combustible

material or extra LP gas cylinders not attached to the appliance. Not adhering to

these clearances will prevent proper ventilation and may increase the risk of a fire and/or property damage, which could also

result in personal injury. Maintain a minimum clearance of

36 inches (91 cm) between all sides of grill, deck railings, walls or other

combustible material. DO NOT use grill under overhead unprotected combustible

construction.

• LP GAS CYLINDER (NOTSUPPLIEDWITH

THIS GRILL).

• The LP cylinder is available for purchase at the

same location the grill was purchased

The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill

must have a 20 lb. (9.1 kg) capacity incorporating a Type 1 cylinder valve and an

over-filling protection device (OPD). This grill is designed to fit Worthington,

Manchester or SMPC brand 20 lb. (9.1 kg)

cylinders. Other brand DOT cylinders may fit this grill if the cylinder has similar dimensions of the top and bottom rings.

DO NOT connect this grill to an existing #510 POL cylinder valve with Left Hand threads. The

Type 1 valve can be identified with the large external threads on the valve outlet.

DO NOT connect to a propane cylinder

exceeding this capacity.

DO NOT connect to a cylinder that uses any

other type of valve connection device.

INSTALLATION INFORMATION:

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of

local codes, either:

• National Fuel Gas Code - ANSI-Z223.1 NFPA 54

• Natural Gas and Propane Installation Code: CAN/CGA B149.1

• Propane Installation Code: CAN/CGA B149.2

(Canada)

To check your local codes, see your local LP gas dealer. This appliance is adjusted and shipped for use

with LP gas. If an external electrical source is utilized,

it must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the

Canadian Electrical Code, CSA 22.1 and a minimum

15 amp supply is needed.

Stainless Steel Wire

Warming Rack

Stainless Steel Cooking

4 Stainless Steel Burners

Stainless Steel

Side Burner

Smoker Burner 7,500 BTUs

Make sure you have all items listed under CARTON CONTENTS and HARDWARE BAG CONTENTS before you begin the assembly process.

Qty.

(_ 1 Grill Body Assembly (_ 4 Heat Diffusers

(_) 1 Warming Rack

3 Cooking Grills

(_) 1 Side Table (_) 1 Grease Tray

(_ 1 Grease Cup Bracket (_) 1 Grease Cup

(_) 3 Smoker Cooking Grills

(_) 8 Support Racks (_) 1 Wood Chip/Water Pan

(_) 1 Wood Chip/Water Pan Support @ 1 Burner Grate

(_) 1 Smoker Grease Tray

/ / I

Inspect contents of the box to ensure all parts are included and undamaged.

If any parts are missing or damaged, call 1-800-848-8915.

Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area.

/ / 1 -_'-"Warming Rack

g Grills

,_, CAUTION:

Step 1

Place the heat diffusers on lower level of

grill body assembly directly above burner. Place large cutout towards the back of the grill.

Step 2

Place cooking grills on support ribs

directly above heat diffusers.

Step 3

Insert warming rack onto brackets so that itsits above the cooking grills.

Some parts may contain

sharp edges. Wear

protective gloves if necessary.

Diffusers

f°%ll _ i ; _lJ

,_:% //.4

Step 4

Insert grease tray into opening on

backside of grill. Make sure to slide tray onto tracks as illustrated.

Step 5

To assemble grease cup bracket, first open the right door and insert the bracket

in the two slots on the left and right side of

square hole.

Step 6

Slide grease cup into grease cup bracket

located under grease tray on backside of

grill.

Step 7

Attach the left side table to the left side of grill body. Place left side table

over bolts and slide down, then tighten

bolts securely.

Note: Refer to Parts Diagram on Page 4 to

assist you in the assembly of Step 8.

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Step 8

Insert the support racks into the holes on

the inside walls of the smoker. Slide the smoker cooking grills and wood

chip/water pan support onto the support

racks. Then put the wood chip/water pan

onto the wood chip/water pan support.

Place the grease tray into the smoker

chamber under the burner.

Step 9

Remove ignitercap and insert battery with

positive end of battery toward igniter cap.

Replace igniter cap.

Step 10

Place side burner grate on top of side

burner.

Completed Assembly

When purchasing or exchanging a cylinder for your gas grill, it must

be constructed and marked in accordance with the specifications for

LP gas cylinders of the U.S. Department of Transportation (DOT) or

the National Standard of Canada, CAN/CSA-B339 Cylinders,

Spheres and Tubes for Transportation of Dangerous Goods; and

Commission, as applicable; and provided with a listed over-filling

prevention device (OPD), and provided with a cylinder connection

device compatible with the connection for outdoor cooking

appliances.

The cylinder must also be equipped with:

• A shut-off valve terminating in a Type 1 gas cylinder valve outlet.

• A Type 1 valve that prevents gas flow until a positive seal

is obtained.

• An arrangement for vapor withdrawal.

• A collar to protect the cylinder shut-off valve.

• A safety relief device having direct communication with the vapor space of the cylinder.

• A listed over-filling prevention device (OPD).

Turn off the cylinder valve when your grill is not in use.

• Handle the tank with care.

• Always secure the cylinder in an upright position.

• Never connect an unregulated LP gas cylinder to your

grill.

• DO NOT expose LP gas cylinders to excessive heat or

ignition sources.

• DO NOT store a spare LPgas cylinder under or near your

grill.

• Allow only qualified LP gas dealers to fill or repair your

LP gas cylinder.

• DO NOT allow the cylinder to be filled beyond 80%

capacity.

• Read and follow all warnings and instructions that are on

the cylinder and that accompany this product.

Never store a spare LP gas cylinder under or near your grill. This could cause excess pressure to be expelled

through the vapor relief valve resulting in fire, explosion, or severe personal injury including death.

Note: PROPANE GAS IS HEAVIER THAN AIR AND WILL

COLLECT IN LOW AREAS.PROPER VENTILATION IS EXTREMELY IMPORTANT.

FILLING THE LP GAS CYLINDER:

Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder.

New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank.

DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to expel propane gas vapors. The

vapor is combustible and if it comes in contact with a spark source or flame an explosion causing severe burns, bodily harm, or death could occur.

The 20 Ib LP cylinder used with this smoker must

conform to the following requirements. Diameter- 12" (30.5cm)

Height 18" (45.7cm) With a maximum capacity of 20 pounds. The gas cylinder used must include a collar to protect the cylinder valve. The cylinder supply system must be arranged for vapor withdrawal.

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve, other types of caps or plugs may result

in leakage of propane. If you exchange a cylinder with a qualified exchange

program, be sure the cylinder has aType 1 valve and an over-filling prevention device (OPD).

INSTALLING THE LP GAS CYLINDER ONTO

THE GRILL:

Check that the cylinder valve is closed by turning the knob

clockwise.

Open the right side door of your grill cabinet. Place the

cylinder into the tank holder in the bottom of cabinet.

Orient the cylinder such that the valve opening faces

forward, and so that the hose is not kinked or damaged.

Fully tighten the tank retention screw on the pull out tray to

secure tank.

Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder.

Keep the ventilation opening(s) of the LP gas cylinder

enclosure free and clear from obstructions and debris.

DO NOT insert any foreign objects into the valve outlet. Damage to the back-check could result. A damaged

back-check can cause a leak, possibly resulting in explosion, fire, severe bodily harm, or death.

HOSE AND REGULATOR:

Your grill is equipped with a Type 1 connection device with the following features:

1. The system will not allow gas flow from the cylinder until a positive connection to the valve has been made.

Note: The cylinder valve must be turned off before any

connection is made or removed.

2. A thermal device that will shut off the gas flow if the device is subject to temperatures above 240°F to 300°F (115°C to

150°C). If this should happen, remove the entire regulator

assembly and dispose of properly. In order to insure proper operation, any replacement of the fuel tank regulator assembly

has to be done with parts authorized by the grill manufacturer. The cause of the excessive heat should be determined and

corrected before using your grill again.

3. A regulator flow limiting device, when activated, restricts the flow of gas to 10 cubic feet per hour. If the flow limiting device is

activated, perform Regulator Resetting Procedure.

REGULATOR RESETTING PROCEDURE:

Make sure that all burners are off. Turn off the cylinder valve

and disconnect regulator from LP gas tank. Wait approximately two minutes.

Reattach regulator and slowly turn cylinder valve back on. The

flow limiting device will now be reset.

Never use your grill without leak testing all gas

connections and hoses. See the section on "Leak Testing" in this manual for proper procedures.

The pressure regulator and hose assembly supplied with your gas grill must be used.

CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER

Ensure the tank valve is CLOSED prior to connecting the LP gas cylinder to your grill. Turn the valve knob clockwise to properly close the valve. Read and follow all instructions and warnings on the supply hose safety

tags. Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill. Read and follow all warnings on the LP cylinder.

CONNECTING HOSE AND REGULATOR:

Check that the cylinder valve is closed by turning the knob clockwise.

Make sure that all burners are off.

Remove the protective plastic cap from the cylinder valve and the

connection device.

Hold regulator and insert the nipple of connection device into the LP cylinder valve outlet. Ensure that the device is centered

properly.

Turn the large coupling nut clockwise by hand and tighten to a full stop. Take care not to cross thread the coupling nut onto the

cylinder valve. Do not over-tighten the knob onto the valve. Do not use tools to tighten connection.

Note: If you are unable to make the connection, repeat

Steps 4 and 5.

Check that the hose does not contain kinks, does not contact sharp edges, and does not contact surfaces that may become

hot during use.

Leak check all fittings before lighting your grill. See section on "Leak Testing" in this manual.

DO NOT attempt to connect grill, as purchased for LP (propane) gas, to any other fuel supply source such as

a natural gas line.

DO NOT use any other pressure regulator/hose

assembly other than the one supplied with your grill.

Replacement pressure regulator/hose assembly must be done with identical replacement parts.

DO NOT attempt to adjust or repair the regulator. The regulator is designed to operate at a maximum output

pressure of 11 inches of water column (2.74 kPa).

During assembly and/or replacement of the gas cylinder, keep the

gas supply hose free of kinks and/or damage.

Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or deterioration. If found, replace the

assembly before using your grill. In order to insure proper operation, any replacement of the hose assembly must be done with identical

replacement parts. Call 1-800-848-8915 for replacement parts.

To prevent fire or explosion hazard:

• DO NOT smoke or permit ignition sources in the area while conducting a leak test.

• Perform test OUTDOORS only in a well ventilated area.

• Never perform a leak test with a match or open flame.

• Never perform a leak test while the grill is in use or

while grill is still hot.

WHEN TO PERFORM A LEAK TEST:

• After assembling your grill and before lighting for the

first time, even if purchased fully assembled.

• Every time the LP gas cylinder is refilled or if any of the

gas components are replaced.

• Any time your grill has been moved.

• At least once per year or if your grill has not been used for more than 60 days.

CHECKING FOR LEAKS:

After all connections are completed, check all connections and

fittings for leaks with a soap solution.

• With all valves closed, apply the leak check solution (50/50

mix of dishwashing detergent and water) to all gas carrying connections, fittings and to tank seams.

• Open tank valve.

Presence of bubbles at areas of wet solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the valve and repair the leak or replace the defective part. Do

not use the smoker until all leaks are corrected. LP tanks are intended for operation in the upright position

only. If the appliance is not in use, the gas must be turned off at

the supply cylinder and the cylinder should be disconnected from the appliance.

Storage of the appliance indoors is only permissible if the cylinder is disconnected and removed from the appliance.

Ensure that the grill is properly assembled.

Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. If it is evident there is excessive

abrasion or wear, or the hose is cut, it must be replaced prior the grill being used. In order to insure proper operation, any

replacement of the fuel tank regulator must be done with identical replacement parts. Call 1-800-848-8915 for replacement parts.

Leak check all gas connections and hose. See section on "Leak

Testing".

Make sure all electrical appliances are connected to grounded power source.

Ensure that all electrical supply cords are properly grounded. Keep any electrical supply cord and the fuel supply hose away

from any heated surfaces. Hose should be at least 3 inches from hot surfaces.

Position your grill on level ground in a well ventilated location, a safe distance from combustible materials, buildings and

overhangs.

Properly place the empty grease tray under the grease drain hole in the bottom of the grill to catch grease during use.

DO NOT obstruct the flow of combustion and ventilation air.

Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this

manual.

Property damage, bodily harm, severe burns, and death

could result from failure to follow these safety steps. These steps should be performed after the grill has been

assembled and prior to each use. DO NOT operate this grill

until you have read and understand ALL of the warnings

and instructions in this manual.

LIGHTING INSTRUCTIONS:

Follow the instructions exactly.

1. OPEN THE GRILL LID before attempting to light a

burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is closed.

2. Make sure that all burners are off.

3. Turn on the fuel supply by rotating the cylinder valve knob counter-clockwise to full open.

4. DO NOT stand with head, body, or arms over the grill

when lighting.

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