Kenmore 125.15884801 User Manual

ENGLISH ESPANOL

1-800-848-8915

8:30am-5:00pm CST, Mon thru Friday

NOTICE TO INSTALLER:

LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE.

NOTICE TO CONSUMER:

RETAIN THIS OWNER’S MANUAL FOR FUTURE REFERENCE.

Customer Support Center

Call us first if you have any problem with this product. We can

help you with questions about assembly and grill operation or if there are damaged or missing parts when you unpack this unit. Please call before returning to the store.

In the space below, record the model and serial numbers and purchase date of your Outdoor Gas Smoker. You will find the model and serial numbers on the back of the unit.

Model No. Serial No. Purchase Date

Keep this booklet and your Sears sales receipt in a safe place for future reference.

140-5525-0 10/07, 04/08, 10/08 Rev. 3

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com

3129826

Outdoor Gas Smoker

Kenmore Model Number: 125.15884801

Use & Care Guide

______________________________ ______________________________ ______________________________

3129826

Sears Brands L.L.C.

Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Important Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 2–4

Product Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Carton Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–6

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–13

Connecting the LP Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–15

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15–16

Lighting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16–17

Cooking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Temperature Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

After Use Safety and Maintenance . . . . . . . . . . . . . . . . . . 18–19

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

DANGER: Indicates an imminently hazardous situation which, if

not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the

instructions are not followed. Be sure to read and carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

TABLE OF CONTENTS

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open door.

4. If odor continues, keep away from the appliance and immediately call your fire department.

DANGER

1. Never operate this appliance unattended.

2. Although minimum clearance is 36 inches (92 cm), we strongly recommend that you do not operate this appliance within 10 ft. (3.0 m) of any structure, combustible material or extra LP gas cylinders not attached to the appliance.

3. Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.

4. Never allow oil or grease to get hotter than 400°F or 200°C. If the temperature exceeds 400°F (200°C) or if oil begins to smoke, immediately turn the burner or gas supply OFF.

5. Heated liquids remain at scalding temperatures long after the cooking process. Never touch cooking appliance until liquids have cooled to 115°F (45 °C) or less.

6. If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.

DANGER

Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.

Kenmore One-Year Full Warranty

If this Kenmore smoker fails due to a defect in material or workmanship within one year from the date of purchase, call 1-800-4-MY-HOME® to arrange for free repair (or replacement if repair proves impossible).

This warranty excludes smoker part paint loss or surface rusting, which are either expendable parts or conditions that can result from normal use, accident or improper maintenance.

This warranty is void if this smoker is ever used for commercial or rental purposes.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.

• This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.

• Read and follow all warnings and instructions before assembling and using the appliance.

• Follow all warnings and instructions when using the appliance.

• Keep this manual for future reference.

• DO NOT use this smoker in a manner other than its intended purpose. It is NOT intended for commercial use. It is NOT intended to be installed or used in or on a recreational vehicle and/or boats. The smoker is not to be used as a heater.

• Keep a fire extinguisher accessible at all times.

• The use of alcohol, prescription or non prescription drugs may impair the user's ability to properly assemble or safely operate the smoker.

• This smoker is for outdoor use only, in a well-ventilated area. DO NOT operate the smoker indoors, in a garage, or in any other enclosed area or under overhead construction.

• Use caution when assembling and operating the smoker to avoid cuts and scrapes from rough or sharp edges.

• Use caution when lifting and moving the smoker to avoid strains or back injury. Two people are recommended to lift or move the smoker. DO NOT move the smoker while it is in use.

• DO NOT operate the smoker near or under flammable or combustible materials such as decks, porches, or carports. A minimum clearance of 36 inches (92cm) is recommended. DO NOT operate the smoker under overhead construction.

• Operate the smoker only on a stable, level, non-flammable surface such as asphalt, concrete or solid ground. DO NOT operate the smoker on flammable material such as carpet or a wood deck.

• DO NOT store the smoker near gasoline or other combustible liquids or where combustible vapors may be present.

• DO NOT store or operate this smoker in an area accessible to children or pets. Store the smoker in a dry, protected location.

• DO NOT leave the smoker unattended while in use. Operate the smoker with close supervision.

• DO NOT allow anyone to conduct activities around the smoker during or following use until it has cooled. It is hot during operation and remains hot for a period of time following use.

• DO NOT leave hot ashes unattended until the smoker cools completely.

• DO NOT move the smoker while it is in use. Allow the smoker to cool completely before moving or storing.

• This smoker becomes extremely hot - allow the smoker to cool completely before handling. If you must handle the smoker while it is hot, ALWAYS wear protective oven mitts or heat resistant gloves when handling the smoker or its components.

• NEVER use gasoline or other highly volatile fluids as a starter. They can explode.

• The water bowl and woodchip box should not be moved while the smoker is operating or until the smoker has cooled sufficiently. These contain hot ashes and liquids that may cause serious injury. If you must move these components, ALWAYS wear protective oven mitts or heat resistant gloves.

• Dispose of cold ashes by wrapping them in heavy duty aluminum foil and putting them in a non combustible container. Be sure there are no other combustible materials in or near the container.

• If you must dispose of the ashes in less time than it takes for them to completely cool, remove the ashes from the smoker, keeping them in heavy duty foil, and soak them completely with water before disposing of them in a non combustible container.

• DO NOT obstruct the flow of combustion air and/or ventilation air for the smoker.

• Use caution when opening the door of the smoker while in operation. Keep hands, face, and body safe from hot steam or flare-ups. Protect your nose and mouth from smoke inhalation.

• DO NOT wear loose clothing while operating the smoker. Tie back long hair while operating the smoker. ALWAYS wear fully-covering shoes while operating the smoker.

• Allow the smoker and its components to cool completely before conducting any routine cleaning or maintenance.

• NEVER use glassware, plastic, or ceramic cookware on or in your smoker.

• NEVER operate the smoker without water in the water bowl. NEVER allow the water to completely evaporate. Check the water level at least every 2 hours. A sizzling sound may indicate a low water level. Follow instructions in this manual for adding water while operating.

• When using flavoring wood, add a sufficient amount prior to operation to avoid having to add wood while operating. Adding wood while operating may splash hot water and cause serious injury.

• Use of accessories not intended for this smoker is not recommended and may lead to injury or property damage.

WARNING

WE WANT YOU TO ASSEMBLE AND USE YOUR SMOKER AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR SMOKER.

WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR SMOKER.

IMPORTANT SAFETY

WARNINGS

• An LP cylinder not connected for use should not be stored in the vicinity of the smoker or any other appliance. DO NOT store spare LP cylinders within 10 feet of the smoker. LP cylinders must be stored outdoors, out of reach of children. DO NOT store LP cylinders in a building, garage, or any other enclosed area.

• DO NOT store LP gas cylinders inside or on top of the smoker. Improper storage of cylinders could lead to explosion, fire, and/or personal injury. Cylinders are to be store outdoors, out of reach of children and must not be stored in a building, garage, or any other enclosed area.

• While the smoker is not in use, the gas must be turned off at the supply cylinder.

• LP gasses are heavier than air, tend to pool and collect in lowlying areas, are easily ignited and are highly flammable. Proper care and caution should be employed when dealing with any such fuels.

• Do not use the smoker if the burner fails to light or fails to remain lit. Under such conditions, gas should be shut off and fuel cylinders should be disconnected.

• The smoker should be shut off and all supply valves (on piping or on fuel cylinders) should be closed in the event that the odor of unburned gas is detected. Do not attempt to use the unit until any gas leaks are fixed and/or the source of the unburned gas odor is accounted for.

• Use under high wind conditions that result in poor burner operation such as blowing out and flaring should be avoided. If repositioning the unit does not improve operation under such wind conditions, the unit should be shut off.

• All installations are to conform to local codes. In the absence of local codes, installation should conform to the National Fuel Gas Code, ANSI Z223.1/NFPA54.

• The smoker should be installed with the hose regulator assembly extended at full length of hose directly away from the burner (24” [61cm] minimum). When so configured, placement results in maximum tank to smoker distance. When the smoker is operated, the hose/regulator and gas tank should be on a line perpendicular to wind direction. Placing tank closer than 24” (61cm) to the smoker can overheat the tank and cause release of propane through relief openings and can result in tank fire or explosion.

• The hose to tank attachment can result in a potential trip hazard and tank tipping hazard - use caution.

• Keep the fuel supply hose away from heated surfaces.

1 Door Handle

1 Temperature Gauge Assembly

1 Smoke Stack

4 Cooking Grills

1 Smoker Body

1 Water Pan

1 Wood Chip Box Lid

1 Wood Chip Box

1 Wood Chip Box Rack

1 Burner Assembly

2 Side Handles

1 Control Panel Assembly

4 Legs

1 Zip Tie

1 S-Hook

1 Use & Care Guide

1 Hardware Bag

Make sure you have all items listed under CARTON CONTENTS and HARDWARE BAG CONTENTS before you

begin the assembly process.

Qty.

WARNING

CARTON CONTENTS

Four adjustable chrome plated steel cooking grills

Wood chip pan

Porcelain coated water pan

Appliance style magnetic closure

Powerful 14,500 BTU brass burner

Rotary igniter

LP cylinder not included

PRODUCT FEATURES

WIND

24” (61 cm)

Minimum

Inspect contents of the box to ensure all parts are included and undamaged.

If any parts are missing or damaged, call 1-800-848-8915.

PARTS DIAGRAM FOR MODEL 125.15884801

2 Heat Resistant Washers

(Door Handle)

7 M5 X 16 mm Bolts

15 M6 X 16 mm Bolts

2 M4 X 25 mm Bolts

3 M5 mm Nuts

3 #10 Washers

7 Gaskets

QUANTITY

HARDWARE BAG CONTENTS

(2) Heat Resistant Washers (Door Handle)

(15) M6 X 16 mm Bolts

(2) M4 X 25 mm Bolts

(3) M5 mm Nuts

(3) #10 Washers

(7) M5 X 16 mm Bolts

(7) Gaskets

ASSEMBLY

Choose a level, cleared assembly area and get a friend to help you put your smoker together. Lay cardboard down to protect smoker finish and assembly area.

CAUTION: Some parts may contain

sharp edges. Wear protective gloves if necessary.

Note: With the help of a friend, turn the

smoker cabinet upside down.

Step 1

Line up holes of leg and cabinet, and attach with M6 X 16 mm bolts; nuts are pre-welded to cabinet. Securely tighten bolts. Attach the leg with hole in the middle of the leg in the position indicated by the arrow in the figure (right front corner). DO NOT yet insert bolts in locations indicated by circles in figure.

Step 2

Place the Control Panel Assembly between the front legs as shown. There are slots on each side of the control panel that fit around the edges of the legs.

Step 3

The two mounting tabs fit to the inside of the legs and line up with the bolt holes. Be sure both the support tabs on the back side of the control panel are captured behind the legs as shown to the right. Insert the two remaining M6 X 16 mm bolts through the mounting tabs and tighten them securely.

Bolt Holes

Leg with Hole

Support Tab

Mounting Tab

Step 4

Set the burner assembly onto the cabinet as shown.

CAUTION: Make sure the valve gas

orifice slides and fits into the burner tube.

Step 5

Secure the burner assembly with the three M6 X 16 mm bolts with #10 washers and gaskets from the inside of the cabinet. Securely tighten the bolts.

Step 6

Attach the loose igniter wire to the igniter on the control panel as shown.

Note: With the help of a friend, turn the

smoker body to its upright position.

Burner Tube

Gas Valve

Orifice

Igniter

Burner Tube

Gas Valve

Orifice

Gaskets

#10 Washers

Step 7

Set the smoke stack on top of the cabinet and line it up with the matching holes. Insert three M5 X 16 mm bolts through smoke stack base and into cabinet. Secure with three M5 mm nuts.

Step 8

Line up the side handle with the matching holes on each side of the cabinet as shown. The handles must be positioned upright with the bolt holes on the bottom as shown. Insert two M5 X 16 mm bolts and gaskets from the outside and thread into the holes in the side of the cabinet as illustrated. Tighten securely. Complete steps for both sides of the cabinet assembly.

Step 9

Insert the wood chip box rack into the bottom of the smoker. The feet of the rack sit in the four indentations in the bottom.

Step 10

Set the wood chip box onto the rack. Make sure it is seated properly and securely in the center of the rack. Place the lid on the wood chip box.

Step 11

Insert all cooking grills into rack supports respectively as shown. Make sure each cooking grill is firm and level.

Step 12

Slide the water pan into the bottom rack position as shown. Make sure water pan is firm and level.

Heat Resistant Washers

Step 13

Mount the door handle with two M4 X 25 mm bolts and two heat resistant washers. Insert each bolt through the door from the inside. From the outside place a heat resistant washer over each bolt. Then thread the bolts into the handle. Tighten each bolt securely.

Step 14

Insert the temperature gauge with bezel through the mounting hole in the front of the door. Place a wing nut onto the temperature gauge stem from the inside of the door panel and tighten it firmly.

Step 15

Place one end of the S-Hook through the hole on the side of the regulator as shown.

Step 16

When an LP tank is not attached to the smoker, use the S-Hook to hang the hose/regulator from the carry handle on the side of the smoker. This will help prevent dirt and other particles from plugging the end of the assembly.

Step 17

Using a zip tie, secure the hose to the front leg as shown. Do not pull the zip tie tight, leave it just loose enough so that the hose can be adjusted if needed. Tying the hose to the leg helps prevent the hose from coming into contact with the hot burner chamber. Inspect the installation underneath the smoker to ensure that the hose is not rubbing any portion of the burner chamber.

Zip Tie

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