Kenmore 122.166489 User Manual
Use and Care Guide
Kenmore
Liquid Propane Gas Griii
Sears Model No. 122.16648901
Kmart Item No. 640-82960819-9
Safety
Parts
Use and Care
Assembly
Version No.: 19000240A1
This Grill is for Outdoor Use Only
t
•Read and follow all Safety, Assembly,
and Use and Care Instructions in this Guide
before assembling and cooking with this grill.
•Failure to follow all instructions in this Use and Care
Guide may lead to fire or explosion, which could result
in property damage, personal injury or death.
SAVE THESE INSTRUCTIONS !
See our extensive assortment of outdoor living products on-line at
www.sears.com and www.kmart.com
Grill Information Center
Missing Parts? Assembly Questions?
Operation Problems? Before returning
grill to store, call 1-800-913-8999.
Tools needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16” Combination wrench (not provided)
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
)2010 Sears Brands, LLC Printed in China
Table of Contents
Precautions
Warranty
Safety Precautions
Parts Diagram
Parts List
Assembly Instructions
Lighting Instructions
Light Operation Instruction
Cleaning and Maintenance---------------------14-15
T roubleshooting---------------------------------------15
Cooking Instruction
Cooking Chart
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1~-3
6~9
10-11
12-13
1
4
5
16
17
Kenmore Grill Warranty
One-Year Full Warranty on Kenmore Grill
If this grill fails due to a defecting material or
workmanship within one year from the date of
purchase, call 1-800-4-MY-HOME to arrange for
free repair (or replacement if repair proves
impossible).
Ten-Year Limited Warranty on Stainless Steel Burners
For ten years from the date of purchase, any
stainless steel burner that rusts through will be
replaced free of charge. After the first year from
the date of purchase, you pay for labor if you
wish to have it installed.
A WARNING
Combustion by products produced when using
this product contain chemicals known to the
State of California to cause cancer, birth defects,
or other reproductive harm.
A WARNING
Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death, or property damage.
Awarning
Your grill will get very hot. Never lean over the
cooking area while using your grill. Do not touch
cooking surfaces, grill housing, iid or any other
grill parts while the grill is in operation, or until the
gas grill has cooled down after use.
Failure to comply with these instructions may
result in serious bodily injury.
A.
WARNING
1. Do not store or use gasoline or
other flammable liquids or vapors in
the vicinity of this or any other
appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
All warranty coverage excludes ignitor batteries
and grill part paint ioss, discoloration or rusting,
which are either expendable parts that can wear
out from normal use within the warranty period,
or are conditions that can be the result or normal
use, accident or improper maintenance.
All warranty coverage is void if this grill is ever
used for commercial or rental purposes.
All warranty coverage applies only if this grill is
used in the United States.
This warranty gives you specific legal rights, and
you may have other right which vary from state to
state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If the odor continues, keep away
from the appliance and immediately
call your gas supplier or your fire
department.
Grill Installation Codes
The installation must conform with local codes or,
in the absence of local codes, with either the
national fuel gas code, ANSI Z 223.1/NFPA S4,
Natural gas and propane installation code, CSA
B149.1, or propane storage and handling code,
B149.2, or the standard for Recreational vehicles,
ANSI A 119.2, and CSA Z240 RV series
recreational vehicle code, as applicable.
LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas tank, not
included with grill. Never connect your gas grill to
an LP gas tank that exceeds this capacity.
Precautions
A tank of approximately 12 inches in diameter by 18-
1/2 inches high is the maximum size LP gas tank to
use. You must use an OPD gas tank which offers
an Overfill Prevention Device.
This safety feature prevents the tank from being
overfilled which can cause malfunction of the LP gas
tank, regulator and/or grill.
The LP gas tank must be constructed and marked in
accordance with specifications of the U.S. Dept, of
Transportation (DOT). In Canada, the LP gas tank
must meet the National Standard of Canada ,Can
CSA -B339 , Cylinders , spheres and Tubes for
Transportation of Dangerous Goods and Commission .
1. The LP gas tank must have a shutoff valve,
terminating in an LP gas supply tank valve outlet, that
is compatible with a Type 1 tank connection device.
The LP gas tank must also have a safety relief device
that has a direct connection with the vapor space of
the tank.
2. The tank supply system must be arranged for vapor
withdraw.
3. The LP gas tank used must have a collar to protect
the tank valve.
Proper Placement and Clearance of Grill
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill
is to be used outdoors only, at least 24 inches from
the back and side of any combustible surface. Your
gas grill should not be used under overhead
combustible construction. Do not obstruct the flow of
ventilation air around the gas grill housing.
• Do not install this outdoor gas grill in or on
recreational vehicles or boats
• Keep outdoor gas grill area clear and free from
combustible materials, gasoline and other flammable
vapors and liquids
•Do not obstruct the flow of combustion and ventilation
air. Check for this each time prior to using grill.
• Never connect an unregulated LP gas tank to your
gas grill. The gas regulator assembly supplied with
your gas grill is adjusted to have an outlet pressure of
11” water column (W.C.) for connection to an LP gas
tank.
• Only use the regulator and the hose assembly
supplied with your gas grill. Replacement regulators
and hose assemblies must be those specified in this
manual.
Have your LP gas tank filled by a reputable propane
gas dealer and visually inspected and re-qualified at
each filling.
Do not store a spare LP gas tank under or
near this appliance.
Never fill the tank beyond 80 percent full . If this
information is not followed exactly, a fire causing
death or serious injury may occur.
Always keep LP gas tanks in an upright position.
Do not store (or) or use gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
Do not subject the LP gas tank to excessive heat.
Never store an LP gas tank indoors. If you store your
gas grill in the garage or other indoor location,
always disconnect the LP gas tank first and store it
safely outside.
Place dust cap on cylinder valve outlet whenever the
cylinder is not in use. Only install the type of dust
cap on the cylinder valve outlet that is provided with
the cylinder valve. Other types of caps or plugs may
result in leakage of propane.
LP gas tanks must be stored outdoors in a wellventilated area and out of reach of children.
Disconnected LP gas tanks must not be stored in a
building, garage or any other enclosed area.
When your gas grill is not in use the gas must be
turned off at the LP gas tank.
The regulator and hose assembly must be inspected
before each use of the grill. If there is excessive
abrasion or wear or if the hose is cut, it must be
replaced prior to the grill being used again.
Keep the gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unnecessary
twisting of hose. Visually inspect the hose prior to
each use for cuts, cracks, excessive wear or other
damage. If the hose appears damaged do not use
the gas grill. Call 1-800-4-MY-HOME for assistance.
Never light your gas grill with the lid closed or before
checking to ensure the burner tubes are fully seated
over the gas valve orifices.
Never allow children to operate your grill.
Warning: The grilling unit, including, if applicable,
built in refrigerator, built in lights, should never be left
unattended while in use. After use of the grill, always
turn off all burners and the main gas supply on the
propane tank, remove the tank and unplug all
electronic components before covering your grill for
storage, to prevent personal injuries or property
damage.
ж
WARNING
A strong gas smell, or the hissing sound of gas
Indicates a serious problem with your gas grill or
the LP gas tank. Failure to Immediately follow the
steps listed below could result in a fire or
explosion that could cause serious bodily injury,
death, or property damage.
• Shut offgas supply to the gas grill.
• Turn the control knobs to OFF position.
• Put out any flame with a proper fire extinguisher.
• Open Grill Lid.
• Get away from the LP gas tank.
• Do not try to fix the problem yourself.
• If odor continues or you have a fire you can not
extinguish, call your fire department. Do not call
near the LP gas tank because your telephone is
a form of electrical device and could create a
spark resulting in fire and/or explosion.
NOTE: The normal flow of gas through the regulator
and hose assembly can create a humming noise. A
low volume of noise is perfectly normal and will not
interfere with operation of the grill. If humming noise
is loud and excessive you may need to purge air from
the gas line or reset the regulator excess gas flow
device. This purging procedure should be done every
time a new LP gas tank is connected to your grill. For
help with this procedure refer to page 11, Item 4 of “If
Grill Still Fails To Light”, or call the Customer Service
Helpline 8 AM to 5 PM PST at: 1-800-913-8999
CAUTION: Beware of Flash-Back
CAUTION: Spiders and small insects occasionally
spin webs or make nests in the grill burner tubes
during transit and warehousing. These webs can lead
to gas flow obstruction which could result in a fire in
and around burner tubes. This type of fire is known as
“FLASH-BACK” and can cause serious damage to
your grill and create an unsafe operating condition for
the user.
Although an obstructed burner tube is not the only
cause of “FLASH-BACK”, it is the most common
cause.
To reduce the chance of “FLASH-BACK”, you must
clean the burner tubes before assembling your grill,
and at least once a month in late summer or early fall
when spiders are most active. Also perform this burner
tube cleaning procedure if your grill has not been used
for an extended period of time.
Burner Flame Check
Visually check the burner flames prior to each use. The
flames should look like picture, if they do not, refer to the
cleaning burner tubes and ports, see page 14 of this
manual.
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
Kenmore product is designed and manufactured for
years of dependable operation. But like all products, it
may require repair from time to time. That's when having
a Repair Protection Agreement can save you money and
aggravation.
Here’s what the Repair Protection Agreement *
includes:
V Expert service by our 10,000 professional repair
specialists
V Unlimited service and no charge for parts and labor
on all covered repairs
V Product replacement up to $1500 if your covered
product can’t be fixed
V Fast help by phone - we call it Rapid Resolution -
phone support from a Sears representative. Think of
us as a “talking owner's manual”
Once you purchase the Repair Protection Agreement, a
simple phone call is all that it takes for you to schedule
service. You can call anytime day or night, or schedule a
service appointment online.
The Repair Protection Agreement is a risk-free purchase.
If you cancel for any reason during the product warranty
period, we will provide a full refund. Or, a prorated refund
anytime after the product warranty period expires.
Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices
and additional information in the U.S.A. call
1 -800-827-6655.
*Coverage in Canada varies on some items. For Full
details call Sears Canada at 1-800-361-6665
Sears Installation Service
For Sears professional installation of home appliances,
garage door openers, water heaters, and other major
home items, in the U.S.A. or Canada call 1-800-4-MY-
HOME
See Cleaning Burner Tubes and Ports on page# 14.
Model 122.16648901 Parts Diagram
Moden 22.16648901 Parts List
KEY# PARTS DESCRIPTION QUANTITY KEY# PARTS DESCRIPTION QUANTITY
1 650A-001A
2 650A-002
3 650A-003
4 650A-004B
5 650A-005
6 650A-006
7 650A-007C
8 650A-008
9 650A-009D
10 650A-010
11 650A-011
12 650A-012E Side Shelf, Left 1 59 650A-059R Pow er Cord Bracket 1
13 650A-013F
14 650A-014 Igniter Junction Wire 1 61 650A-061S
15 650A-015
16 650A-016G
17 650A-017
18 650A-018
19 650A-019
20 650A-020H
21 650A-021
22 650A-022 Rôtisserie Control knob 1 69 650A-069 Side Burne Grease Tray 1
23 650A-023
24 650A-024Y
25 650A-025
26 650A-026
27 650A-027
28 650A-028
29 650A-029J
30 650A-030
31 650A-031
32 650A-032K
33 650A-033
34 650A-034L
35 650A-035
36 650A-036
37 650A-037
38 650A-038
39 650A-039
40 650A-040 Triangle Bracket 2 87 650A-087ZD
41 650A-041 L Shape Bracket 2 88 650A-088ZE
42 650A-042
43 650A-043
44 650A-044
45 650A-045M
46 650A-046
47 650A-047 Tank Tray Slide Bracket, Left 1
Main Lid
Main Lid Screw
Temperature Gauae
Logo
Hood Buffer
Main Lid Handle
Side Shelf, Side burner back bracket
Side Shelf Handle, Left
Side Shelf Front Panel, Left
Fboks
Bottle Opener
Front Baffle
Main Gas Valve
Main Manifold
Regulator, LP
Side Burner Fbse
Rôtisserie Gas Valve
Main Control Panel
Control Knob
Ligh Sw itch
Side Panel, Left
Sw ivel Caster w ith Brake
Door Hinge
Door Clapboard
Oaw er Slide Bracket, Left
Oaw er Slide
Oaw er. Door Handle Seat
Oawer, Door Handel Tube
Oawer
Door Magnet
Cart Frame
Door hinge bracket. Left
Door hinge bracket. Right
Door, Front
Door, Right
Lighting Rod
Towel Rack
Towel Rack Bracket
TankTrav Lock Slip
TankTrav Slide
TankTrav Slide Bracket, Right
1 48 650A-048 Tank Tray 1
2 49 650A-049 Tank Bolt 1
1 50 650A-050 Sw ivel Caster 1
1 51 650A-051N Bottom Panel 1
2 52 650A-0520 Cart Qapboard 1
1 53 650A-053 Caster 2
2 54 650A-054P Side Panel, Right 1
1 55 650A-055Q Back Panel 1
1 56 650A-056 Rubber Grommet 1
4 57 650A-057 Firebox Heat Shield 1
1 58 650A-058 Cable Strainer 1
1 60 650A-060Z Transformer 1
5 62 650A-062 Bectronic Igniter Module 1
1 63 650A-063 Sear Gas Valve 1
1 64 650A-064 Side Manifold 1
1 65 650A-065 Sear Burner Igniter Wire 1
1 66 650A-066 Sear Burner 1
1 67 650A-067T Side Burner Control Panel 1
6 68 650A-068U Sear Burner Bow 1 Asserrbly Frame 1
1 70 650A-070 Side Burner Cooking Grid 1
1 71 650A-071 Side Burner Lid 1
1 72 650A-072V Grease Slide Panel, Bottom 1
1 73 650A-073 Grease Tray 1
1 74 650A-074 Larrp 2
1 75 650A-075W Larrp Fix Cover 1
2 76 650A-076X Back Panel, Top 1
6 77 650A-077 Rôtisserie Burner Flex Gas Line 1
3 78 650A-078 Rôtisserie Orifice w / brass elbow 1
1 79 650A-079 Rôtisserie Burner Igniter Wire 1
2 80 650A-080 Rôtisserie Burner Gas Collector 1
1 81 650A-081 Rôtisserie Burner 1
1 82 650A-082 Rôtisserie Heat Shield 1
1 83 650A-083 Rear baffle 1
1 84 650A-084ZA
1 85 650A-085ZB
1 86 650A-086ZC
1 89 650A-089 Main Burner 5
2 90 650A-090 Heat Diffuser 5
1 91 650A-091 Cooking Grid With Fble 3
2 92 650A-092 Warming Rack 1
1 93 650A-093 Bezel 6
Larrc Cord
Main Burner Igniter Wire A
Main Burner Igniter Wire B
Main Burner Igniter Wire C
Main Burner Igniter Wire D
Main Burner Igniter Wire E
1
1
1
1
1
1
For assembly questions, call:
1-800-913-8999
For parts ordering, please call:
1-800-4-MY-HOME(g)
To make sure you obtain the correct replacement
parts for your Kenmore gas grill, please refer to
the part numbers on this page.
Important: Keep this Owner’s Manual for
convenient reference and for part replacement.
Important: Use only parts listed above. When ordering
parts, providing the following information:
1. Model #
2. Part Number (see PART# in chart)
3. Part Description
4. Quantity of parts needed
You can purchase the Kenmore
rôtisserie kit, item # 15803 at your
local Sear's or Kmart store.
Also this grill can be converted to a
NG grill. Please call 1-800-4-MY-
Customer's
HOME and request part # 710-0650.
:ur3l gas
'siton
choice
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