Kenmore 122.1643101 User Manual

Use & Care Guide

Kenmore

Charcoal - Gas Combo Grill

Sears Model No.: 122.16431010 Kmart Item No.: 640-01350178-8

• Safety

• Parts

• Use and Care

• Assembly

This Grill is for Outdoor Use Only

•Read and follow all Safety, Assembly, and Use and Care Instructions in this Guide before assembling and cooking with this grill.

•Failure to follow all instructions in this Use and Care Guide may lead to fire or explosion, which could result in property damage, personal injury or death.

SAVE THESE INSTRUCTIONS!

See our extensive assortment of outdoor living products on-line at

WWW. Sears, com and www. Kmart. com

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Grill Information Center

Missing Parts? Assembly Questions? Operation Problems? Before returning grill to store, call 1-800-913-8999.

Tools needed for assembly:

Adjustable wrench (not provided) Screwdriver (not provided) 7/16” Combination wrench (not provided)

Table of Contents Precautions

Warranty Safety Precautions-----------------------------------------------------2 Packaging Content List-----------------------------------------------5 Hardware Pack-----------------------------------------------------------7 Preparation----------------------------------------------------------------7 Assembly Instructions------------------------------------------------7 Lighting Instructions Cleaning and Maintenance for Gas Grill Troubleshooting-------------------------------------------------------19 Charcoal Grill Inforamtion Charcoal Grill Lighting Instructions----------------------------21 Cooking Chart-----------------------------------------------------------22 Parts Diagram Parts List-----------------------------------------------------------------24

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16 18

Kenmore Grill Warranty

One-Year Full Warranty on Kenmore Grill

If this grill fails due to a defecting material or workmanship within one year from the date of purchase, call 1-800-4-MY-HOME to arrange for free repair (or replacement if repair proves impossible).

Ten-Year Limited Warranty on Stainless Steel Burners

For ten years from the date of purchase, any stainless steel burner that rusts through will be replaced free of charge. After the first year from the date of purchase, you pay for labor if you wish to have it installed.

All warranty coverage excludes ignitor batteries and grill part paint ioss, discoloration or rusting, which are either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result or normal use, accident or improper maintenance.

All warranty coverage is void if this grill is ever used for commercial or rental purposes.

All warranty coverage applies only if this grill is used in the United States.

This warranty gives you specific legal rights, and you may have other right which vary from state to state.

Sears, Roebuck, and Co. Hoffman Estates, IL 60179 U.S.A.

Awarning

Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

Awarning

Your grill will get very hot. Never lean over the

cooking area while using your grill. Do not touch cooking surfaces, grill housing, iid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.

Failure to comply with these instructions may result in serious bodily injury.

A WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER

______________________

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Grill Installation Codes

The installation must conform with local codes or, in the absence of local codes, with either the national fuel gas code, ANSI Z 223.1/NFPA S4, Natural gas and propane installation code, CSA B149.1, or propane storage and handling code, B149.2, or the standard for Recreational vehicles, ANSI A 119.2, and CSA Z240 RV series recreational vehicle code, as applicable. LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas tank, not included with grill. Never connect your gas grill to an LP gas tank that exceeds this capacity.

Precautions

A tank of approximately 12 inches in diameter by 18-

1/2 inches high is the maximum size LP gas tank to use. You must use an OPD gas tank which offers

an Overfill Prevention Device.

This safety feature prevents the tank from being overfilled which can cause malfunction of the LP gas tank, regulator and/or grill.

The LP gas tank must be constructed and marked in accordance with specifications of the U.S. Dept, of Transportation (DOT). In Canada, the LP gas tank

must meet the National Standard of Canada ,Can CSA-B339 , Cylinders , spheres and Tubes for Transportation of Dangerous Goods and Commission .

1. The LP gas tank must have a shutoff valve, terminating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP gas tank must also have a safety

relief device that has a direct connection with the

vapor space of the tank.

2. The tank supply system must be arranged for vapor withdraw.

3. The LP gas tank used must have a collar to

protect the tank valve.

Proper Placement and Clearance of Grill Never use your gas grill in a garage, porch, shed,

breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 24 inches from

the back and side of any combustible surface. Your gas grill should not be used under overhead combustible construction . Do not obstruct the flow of ventilation air around the gas grill housing.

• Do not install this outdoor gas grill in or on

recreational vehicles or boats

• Keep outdoor gas grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids

• Do not obstruct the flow of combustion and ventilation air. Check for this each time prior to using grill.

• Never connect an unregulated LP gas tank to your

gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11 ” water column (W.C.) for connection to an LP gas tank.

• Only use the regulator and the hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified in this

manual.

Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re qualified at each filling. Do not store a spare LP gas tank under or near this appliance. Never fill the tank beyond 80 percent full . If this information is not followed exactly a fire causing death or serious injury may occur. Always keep LP gas tanks in an upright position. Do not store (or) or use gasoline or other flammable vapors and liquids in the vicinity of this gas grill. Do not subject the LP gas tank to excessive heat. Never store an LP gas tank indoors. If you store your gas grill in the garage or other indoor iocation, always disconnect the LP gas tank first and store it safely outside.

.ft" .

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. LP gas tanks must be stored outdoors in a wellventilated area and out of reach of children. Disconnected LP gas tanks must not be stored in a building, garage or any other enclosed area.

When your gas grill is not in use the gas must be

turned off at the LP gas tank. The regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being used again. Keep the gas regulator hose away from hot grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect the hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call 1-800-4-MY-HOME for a replacement hose.

Never light your gas grill with the lid closed or

before checking to ensure the burner tubes are fully seated over the gas valve orifices.

Never allow children to operate your grill.

WARNING

A strong gas smell, or the hissing sound of gas

Indicates a serious problem with your gas grill or the LP gas tank. Failure to Immediately follow the steps listed below could result In a fire or explosion that could cause serious bodily Injury, death, or property damage.

• Shut off gas supply to the gas grill.

• Turn the control knobs to OFF position.

• Put out any flame with a proper fire extinguisher.

• Open Grill Lid.

• Get away from the LP gas tank.

• Do not try to fix the problem yourself.

• If odor continues or you have a fire you can not extinguish, call your fire department. Do not call

near the LP gas tank because your telephone Is a form of electrical device and could create a spark resulting In fire and/or explosion.

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NOTE: The normal flow of gas through the regulator

and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill. For help with this procedure refer to page 14, Item 4 of “If Grill Still Fails To Light”, or call the Grill Information Center at 1-800-913-8999.

CAUTION: Beware of Flash-Back

CAUTION: Spiders and small insects occasionally

spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user.

Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause.

To reduce the chance of “FLASH-BACK”, you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time.

See Cleaning Burner Tubes and Ports on page # 18.

Burner Flame Check

I 1 iiCtl

Visually check the burner flames prior to each use. The flames should look like picture, if they do not, refer to the cleaning burner tubes and ports, see page 15 of this manual.

Repair Protection Agreements

Congratulations on making a smart purchase. Your new

Kenmore product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Here’s what the Repair Protection Agreement * includes:

V Expert service by our 10,000 professional repair

specialists

V Unlimited service and no charge for parts and labor

on all covered repairs

V Product replacement up to $1500 if your covered

product can’t be fixed

V Fast help by phone - we call it Rapid Resolution -

phone support from a Sears representative. Think of us as a “talking owner’s manual”

Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. The Repair Protection Agreement is a risk-free purchase.

If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information in the U.S.A. call 1 -800 827-6655. *Coverage in Canada varies on some items. For Full details call Sears Canada at 1-800-361-6665 Sears Installation Service

For Sears professional installation of home appliances,

garage door openers, water heaters, and other major home items, in the U.S.A. or Canada call 1-800-4-MY-

HOME.

PACKAGE CONTENTS LIST

A. Firebox

D. Cart Brace, Left

G. Cart Brace, Right

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1pc. B. Cart Leg, Front Left

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1pc. E. Cart Leg, Front Right—1pc. F. Cart Leg, Back Right—1pc.

1pc. H. Swivel Caster with Brake Swivel Caster-----------------1pc.

---------------

1pc. C. Cart Leg, Back Left—1pc.

J. Bottom Panel

Triangle Bracket—2pcs N. Triangle Bracket —2pcs. O. Front Panel

P. Towel Rack-------------------1pc. Q. Charcoal Bin bottom panel--1pc. R. Charcoal Bin Left side

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1pc. K. Wheel Axle

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1pc. L. Wheel

panel--1pc.

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U \'i

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1pc.

2pcs.

Hardware Pack Contents

Pack Description Required for assembly(pcs) Extra

hardware (pcs)

AA 5/32-in. X 10-mm Round Head Screw 54 2 56

BB 5/32-in. Lock Washer 54 2 56

CO 1/4-in. X 15-mm Round Head Screw 20 2 22

DD 1/4-in. Lock Washer 28 2 30

EE Allen Key 1

FF 1/4-in. Nut 2 1 3

GG 1/4-in. Flat Washer 2 1 3

HH 1/4-in. X 61-mm Round Head Screw 8 1 9

II 1/4-in. Flat Washer 8 1 9

JJ 5/32x6mm Flat head screw 4 1 5

KK 5/32-in.X 8-mm Stage Screw 2 1 3

LL 1/4-in. X 18-mm Stage Screw 8 1 9

Total (pcs)

BB CO DD EE FF GG

KK LL

csy

Preparation

Before beginning assembly, make sure all parts are present. Compare parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble the product. Contact customer service for replacement parts.

•Tools required for Assembly. ^

Phillips Screwdriver (not included) and Wrench (not included)-

• Note: The grill right and left sides are on your right and left as you face the front of the grill.

£J[>

Phillips Screwdriver Wrench

Assembly Instructions

UNPACKING 2. Use sleeve as a work surface to protect floor and grill CAUTION: Obtain the aid of an assistant when handling P^rts from scratches.

large or heavy grill components.

1. Once the top of shipping box is open, obtain the aid of 4. Open both Firebox lids and remove packing materials an assistant and lift the cardboard sleeve up over

Firebox and components.

3. Remove all packing materials from around grill exterior.

and components inside each Firebox chamber. (See Next page)

Assembly Instructions

UNPACKING

5. With the aid of an assistant, lift the Firebox from the bottom of the shipping box and place on protected flat

surface. Be careful not to damage hose and regulator.

6. Remove grill bottom panel from bottom of shipping box.

7. Refer to the Parts Lists to check that all parts are present.

8. Inspect the grill for damage as you assemble it. Do not

assemble or operate grill if it appears damaged. If there are damaged or missing parts, call the Grill Information Center at 1-800-913-8999.

1. Grill Cart Assembly .

IMPORTANT: As an aid to assembly, see the Package

Contents List and Hardware Pack Contents on pages 5, 6, and 7 for pictures and sizes of grill components and fasteners referenced by key letters in these instructions.

a) . Use 4 CC Round Head Screws and 4 DD Lock Washers to attach Cart Brace, Left (D) to Cart Leg, Front

Left (B) and Cart Leg, Back Left (C). Attach Cart Brace, Left (D) so that flat side will face cart interior and wide iip

faces down. See Fig. 1.

NOTE: Use Tab on Cart Leg, Front Left as indicator of Front Side of Grill during assembly.

b) . Use 4 CC Round Head Screws and 4 DD Lock

Washers to attach Cart Brace, Right (G) to Cart Leg,

Front Right (E) and Cart Leg, Back Right (F). Attach Cart Brace, Right (G) so that flat side will face cart interior and

wide iip faces down. See Fig. 2.

2. Wheel Assembly

a) . Attach one Swivel Caster with Brake (H) and one Swivel Caster (I) to Bottom Panel (J) using 8 CC Round

Head Screws and 8 DD Lock Washers. See Fig. 3.

b) . Insert Wheel Axle (K) through Cart Leg, Front Right (E) and Cart Leg, Back Right (F). Place Wheel (L), cone

side facing Leg, on each end of Axle. Secure Wheel to Axle with 1 FF Nut and 1 GG Flat Washer.

Fig.3

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