kemppi Master M 205 User guide

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MasterM205,323

Operatingmanual-EN

©Kemppi

1922130/2318

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CONTENTS

MasterM205,323

Operatingmanual-EN

1.General

1.1Equipmentdescription

1.2MasterM205and323devices6

1.2.1Wirefeedmechanism7

1.3MasterCooler05Mcoolingunit(optional)8

2.Installation

2.1Installingpowersourcemainsplug

2.2Installingcoolingunit(optional)11

2.3Installingequipmentoncart(optional)13

2.4Connectingweldinggun17

2.5Connectingearthreturncable18

2.6Installingandchangingwire(200mmspool)19

2.7Installingandchangingwire(100mmspool)24

2.8Installingandreplacingfeedrolls26

2.9Installingandreplacingwireguidetubes28

2.10Installinggasbottleandtestinggasflow29

3.Operation

3.1Preparingweldingsystemforuse

3.1.1Preparingcooler33

3.2Calibratingweldingcable35

3.3Usingcontrolpanel36

3.3.1Controlpanel:Mainview37

3.3.2Controlpanel:Memorychannels39

3.3.3Controlpanel:Weldingprocess39

3.3.4Controlpanel:Triggerlogic40

3.3.5Controlpanel:WeldAssist41

3.3.6Controlpanel:Weldingparameters42

3.3.7Controlpanel:Systemsettings44

3.3.8Controlpanel:Welddata45

3.4Additionalguidancetofunctionsandfeatures47

3.4.11-MIG47

3.4.2Pulsewelding47

3.4.3MAXCoolprocess47

3.4.4Triggerlogicfunctions48

3.5Changingweldingpolarity49

©Kemppi

3.6LiftingMasterMequipment

4.Maintenance53

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4.1Dailymaintenance54

4.2Periodicmaintenance55

4.3Serviceworkshops56

4.4Troubleshooting57

4.5Errorcodes59

4.6Installingandcleaningpowersourceairfilter(optional)61

4.7Disposal62

5.Technicaldata

5.1MasterMdevices

5.2MasterCooler05Mcoolingunit68

5.3Wirefeederconsumables69

5.4MasterMorderinginfo71

5.5Weldingprogramworkpacks72

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MasterM205,323

Operatingmanual-EN

1.GENERAL

TheseinstructionsdescribetheuseofKemppi'sMasterM205and323weldingmachinesdesignedforlight-tomedium-

dutyprofessionaluseinMIG/MAGwelding.

MasterM205and323weldingmachinesincludebothmanualandautomaticweldingprocesses.Pulseweldingispos-

siblewiththeMasterM205machine(220...240V).

MasterMisdesignedtobeusedtogetherwithKemppi'sFlexliteGXMIGweldinggunswitheuroconnector.

MasterMcanbeusedalsoforTIG*andMMA**welding.

*TIGweldingrequirestheuseofadedicatedFlexliteTXTIGtorchwitheuroconnector.

**MMAweldingrequiresadedicatedDIX-euroadapter.

Importantnotes

Readtheinstructionsthroughcarefully.Foryourownsafety,andthatofyourworkingenvironment,payparticularatten-

tiontothesafetyinstructionsdeliveredwiththeequipment.

Itemsinthemanualthatrequireparticularattentioninordertominimizedamageandharmareindicatedwiththe

belowsymbols.Readthesesectionscarefullyandfollowtheirinstructions.

Note:Givestheuserausefulpieceofinformation.

Caution:Describesasituationthatmayresultindamagetotheequipmentorsystem.

Warning:Describesapotentiallydangeroussituation.Ifnotavoided,itwillresultinpersonaldamageorfatalinjury.

Kemppisymbols:Userdoc.

DISCLAIMER

©Kemppi

Whileeveryefforthasbeenmadetoensurethattheinformationcontainedinthisguideisaccurateandcom-

plete,noliabilitycanbeacceptedforanyerrorsoromissions.Kemppireservestherighttochangethespe-

cificationoftheproductdescribedatanytimewithoutpriornotice.Donotcopy,record,reproduceortransmit

thecontentsofthisguidewithoutpriorpermissionfromKemppi.

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1.1Equipmentdescription

MasterMdevicemodels

•MasterM205GM(200A)

>> Generator-compatibleandmulti-voltage

>> Pulsedevicewithautomatic1-MIGprocess(pulseweldingwith220...240Vsupplyvoltageonly).

•MasterM323GM(320A)

>> Generator-compatibleandmulti-voltage

>> Standarddevicewithautomatic1-MIGandMAXCoolprocess.

TheMasterMdevicemodelshavea2-rollwirefeedmechanism.Themaximumwirespooldiameteris200mm.

FortheMasterMdevicepartdescriptions,referto"MasterM205and323devices"onthenextpage.

MasterMcoolingunits

•MasterCooler05M.

Forthecoolingunitpartdescriptions,referto"MasterCooler05Mcoolingunit(optional)"onpage8.

MasterM205,323

MIGweldingguns

•FlexliteGXweldinggunswitheuroconnector.

FormoreinformationontheFlexliteGXweldingguns,referto

KemppiUserdoc.

Weldingprograms

•Weldingprogramworkpack(factory-installed)

•FourweldingprogramsforMAXCoolprocessinMasterM323(factory-installed).

TheweldingprogramsincludedintheMasterMworkpacksareshownhere:"Weldingprogramworkpacks"onpage72.

Optionalaccessories

•2-wheelcarts

•Protectionsliders

•Powersourceairfilter

•Wirefeedcabinetheater.

Formoreinformationonoptionalaccessories,contactyourlocalKemppidealer.

EQUIPMENTIDENTIFICATION

Serialnumber

Serialnumberofthedeviceismarkedontheratingplateorinanotherdistinctivelocationonthedevice.Itis

importanttomakecorrectreferencetotheserialnumberoftheproductwhenorderingsparepartsormaking

repairsforexample.

©Kemppi

QuickResponse(QR)code

Theserialnumberandotherdevice-relatedidentificationinformationmayalsobesavedintheformofaQR

code(orabarcode)onthedevice.Suchcodecanbereadbyasmartphonecameraorwithadedicatedcode

readerdeviceprovidingfastaccesstothedevice-specificinformation.

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1.2MasterM205and323devices

Front

MasterM205,323

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1.Transportationhandle(alsoformechanicalliftingwhenthedeviceisnotinstalledonacoolingunitorcart)

2.Controlpanel(andhingedcontrolpanelcover)

3.LEDworklightswithlightswitchinthemiddle

>> Lightswitch:Firstpressturnsthelightson(fullbrightness),secondpressdimsthelights(mediumbrightness),

thirdpressturnsthelightsoff

>> Includesabuilt-inbattery(thebatteryischargedwhentheequipmentisconnectedtomains)

4.Earthreturncableconnector

5.Frontlockinginterface

>> Forlockingontopofthecoolingunitoronthecart

6.Weldingcableeuroconnector

7.Wirefeedcabinethatch.

Rear

MasterM205ontheleftandMasterM323ontheright.

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1.Shieldinggashoseconnector

2.Powerswitch

3.Mainscable

4.Rearlockinginterface

>> Forlockingontopofthecoolingunitoronthecart.

Insidewirefeedcabinet

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1.Gasregulatingvalveformeasuringandadjustinggasflow(MasterM323only)

>> Forsettingthegasflowrateinthedevicelowerthanthegasflowratefromthegassupply

2.Polarityterminals

3.Wirefeedmechanism(referto"Wirefeedmechanism"below)

4.Wirespoolhub.

1.2.1Wirefeedmechanism

1.Driverollanddriverollmountingcap

2.Inletguidetube

3.Pressurehandle

4.Pressurerollandpressurerollmountingpin

5.Outletguidetube.

©Kemppi

Forreplacingthefeedrolls,referto"Installingandreplacingfeedrolls"onpage26.

Forreplacingthewireguidetubes,referto"Installingandreplacingwireguidetubes"onpage28.

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1.3MasterCooler05Mcoolingunit(optional)

ThecoolingunitisnotavailableforMasterM205with110...130Vsupplyvoltage.

Front

MasterM205,323

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1.Frontlockinginterface

>> Forlockingtothepowersource

2.Coolercontainercap

3.Coolingliquidlevelindicator

4.Coolingliquidcirculationbutton

>> Keepingthebuttonpressedactivatesthepumpandcirculatesthecoolingliquidthroughoutthesystem.Once

released,thepumpstops.

5.Frontlockinginterface

>> Forlockingonthecart

6.Coolantinletconnector(red)

7.Coolantoutletconnector(blue).

Rear

©Kemppi

1.Rearlockinginterface

>> Forlockingtothepowersource

2.Rearlockinginterface

>> Forlockingonthecart.

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MasterM205,323

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2.INSTALLATION

Donotconnecttheequipmenttothemainsbeforetheinstallationiscomplete.

Donotmodifytheweldingequipmentinanyway,exceptforthechangesandadjustmentscoveredintheman-

ufacturer’sinstructions.

Placethemachineonahorizontal,stableandcleanground.Protectthemachinefromrainanddirectsunshine.

Checkthatthereisenoughspaceforcoolingaircirculationinthemachinevicinity.

Beforeinstallation

•Makesuretoacknowledgeandfollowthelocalandnationalrequirementsregardinginstallationanduseofhigh

voltageunits.

•Checkthecontentsofthepackagesandmakesurethepartsarenotdamaged.

•Beforeyouinstallthepowersourceonsite,seetherequirementsforthemainscabletypeandfuserating.

Distributionnetwork

ThisClassAequipmentisnotintendedforuseinresidentiallocationswheretheelectricalpowerisprovidedbythe

publiclow-voltagesupplysystem.Therecanbepotentialdifficultiesinensuringelectromagneticcompatibilityin

thoselocations,duetoconductedaswellasradiatedradio-frequencydisturbances.

MasterM323:Providedthattheshortcircuitpowerofpubliclowvoltagesystematthepointofcommoncouplingis

higherthan1.6MVA,thisequipmentiscompliantwithIEC61000-3-11:2017andIEC61000-3-12:2011andcanbe

connectedtopubliclowvoltagesystems.Itistheresponsibilityoftheinstalleroruseroftheequipmenttoensure,by

consultationwiththedistributionnetworkoperatorifnecessary,thatthesystemimpedancecomplieswiththe

impedancerestrictions.

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MasterM205,323

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2.1Installingpowersourcemainsplug

Onlyanauthorizedelectricianisallowedtoinstallthemainscableandplug.

Donotconnectthemachinetothemainsbeforetheinstallationiscomplete.

InstallthemainsplugaccordingtotheMasterMdeviceandsiterequirements.Referalsoto"Technicaldata"onpage63

fordevicespecifictechnicalinformation.

Themainscableincludesthefollowingwires:

1.Brown:L1

2.Black:L2

3.Grey:L3

4.Yellow-green:Protectiveearth

Cabletypeandfuseratingrequirements:

UnitamperageCabletypeFuserating

200A(220-230/110-130V)

320A(380-460/220-230V)

2.5mm

16/16A

16/32A

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2.2Installingcoolingunit(optional)

ThecoolingunitisnotavailableforMasterM205with110...130Vsupplyvoltage.

Thecoolingunitmustbeinstalledbyauthorizedservicepersonnel.

Toolsneeded:

1.Removethesmallconnectorcoverintherearofthepowersource.

MasterM205,323

Operatingmanual-EN

©Kemppi

2.Routethecoolingunit'sconnectioncablessothattheyremainaccessiblethroughthenextsteps.

3.LifttheMasterMdeviceontopofthecoolingunitsothatthelockinginterfacesalignandthefixingplategoesinto

itsslot.

Ensurethatthecoolingunit'sconnectioncablesarenotcaughtand/ordamagedbetweentheedges.

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4.Fixtheunitstogetherwithtwoscrews(M5x12)inthefront.

5.Connectthecoolingunitcables.

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©Kemppi

6.Replacethesmallconnectorcover.

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MasterM205,323

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2.3Installingequipmentoncart(optional)

MasterMhastwotransportunitoptions:a2-wheelcartwithagasbottlerack(T22M)anda2-wheelcartwithoutagas

bottlerack(T32A).

YoucaninstalltheMasterMdeviceontheT22Mcartwithorwithoutthecoolingunit.Donotinstallthecoolingunit

ontheT32Acart.Otherwisethebottomsecuringinterfaceisthesamewithbothcarts.

ThemaximumrecommendedsizeofthegasbottletobeinstalledontheT22Mcartis20liters.

Toolsneeded:

ToinstalltheMasterMdeviceontheT22Mcart:

1.InstalltheMasterMdeviceonthecart.

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2.Fixthedevicetothecartwithtwoscrews(M5x12)inthefront.

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ToinstalltheMasterMdeviceandthecoolingunitontheT22Mcart:

1.Installthecoolingunitonthecart.

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MasterM205,323

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2.Fixthecoolingunittothecartwithtwoscrews(M5x12)inthefront.

3.InstalltheMasterMdeviceontopofthecoolingunit.Referto"Installingcoolingunit(optional)"onpage11for

installationdetails.

4.Securethetransportationhandletothecartwithanadditionalbracketandascrew(M8x16).

ToinstalltheMasterMdeviceontheT32Acart:

1.InstalltheMasterMdeviceonthecart.

2.Fixthedevicetothecartwithtwoscrewsinthefront(M5x12).

©Kemppi

TheT32Acartmustbeinhorizontalpositionduringwelding.

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ForliftingtheMasterMequipment,referto"LiftingMasterMequipment"onpage51.

MasterM205,323

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MasterM205,323

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2.4Connectingweldinggun

MasterMisdesignedtobeusedwiththeKemppiFlexliteGXweldingguns.FortheFlexliteGXoperatinginstructions,

refertouserdoc.kemppi.com.

Alwayscheckthatthewireliner,contacttipandgasnozzlearesuitableforthejob.

1.Pushtheweldinggunconnectorintotheeuroconnectorandhand-tightenthecollar.

2.Ifyoursetupincludesawater-cooledgun,connectthecoolingliquidhosestothecoolingunit.Thehosesarecolor-

coded.

3.Installandloadthefillerwireasdescribedin"Installingandchangingwire(200mmspool)"onpage19.

4.Checkthegasflow.Referto"Installinggasbottleandtestinggasflow"onpage29formoreinformation.

©Kemppi

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2.5Connectingearthreturncable

ConnecttheearthreturncabletotheMasterMmachine.

MasterM205,323

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MasterM205,323

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2.6Installingandchangingwire(200mmspool)

Thissectiondescribeshowtoinstallandchangea200mmspool.Thespoolhubfora200mmspoolisfactoryinstalled

onMasterM205and323machines.Forinstructionsoninstallinga100mmspool,referto"Installingandchangingwire

(100mmspool)"onpage24.

InstalltheweldingguntotheMasterMdevicebeforeinstallingthewirespool.

Whenchangingthewirespool,removetheremainingfillerwirefromtheweldinggunandwirefeedmechanism

beforeremovingthewirespool.

Alwaysensurethatthefeedrollsaresuitableforthefillerwire(diameterandmaterial)inquestion.Formoreinform-

ation,referto"Wirefeederconsumables"onpage69.

Toremovethewirespool:

1.Openthewirefeedcabinethatch.

2.Loosenandremovethespoolfastenerandremovethewirespool.

©Kemppi

Toinstallanewwirespool:

1.Insertthewirespoolontothespoolhub.Securethewirespoolinplacebyinsertingandtighteningthespool

fastener.

Ensurethatthewirespoolisfacingtherightdirection,thefillerwirerunningfromthebottomofthespooltothe

feedrolls.

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2.Ifneeded,adjustthespoolbrakingforcebyturningthespoolhubfastener.

MasterM205,323

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©Kemppi

Toinstallthefillerwire:

1.Releasethefillerwireendfromthespoolandcutoffanydeformedsectionsothattheendisstraight.

Ensurethatthefillerwiredoesnotspillfromthespoolwhenitisreleased.

2.Filethetipofthefillerwiresmooth.

Sharpedgesonthefillerwiretipmaydamagethewireliner.

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3.Releasethepressurehandle.

MasterM205,323

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4.Guidethefillerwirethroughtheinletguidetube(1)andintotheoutletguidetube(2),whichfeedsthefillerwireto

theweldinggun.

5.Pushthefillerwirebyhandintothegunsothatthewirereachesthewireliner.

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6.Closethepressurehandlesothatthefillerwireislockedbetweenthefeedrolls.

7.Adjustthepressureofthefeedrollwiththepressureadjustmentwheel.

MasterM205,323

Operatingmanual-EN

Thegraduatedscalesonthepressurearmindicatethepressureappliedtothefeedrolls.Adjustthepressureofthefeed

rollsaccordingtothetablebelow.

FillerwirematerialFeedrollprofile*Fillerwirediameter(mm)Adjustment(x100N)

Fe/Sssolid

MC/FC

Excessivepressureflattensthefillerwireandmaydamagecoatedorcoredfillerwires.Excessivepressurealsounne-

cessarilywearsthefeedrollsandincreasesgearboxload.

8.Drivethefillerwireintotheweldinggunbyusingthewireinchfunctioninthesystemsettingsorbylongpressing

theleftcontrolknobbutton.Stopwhenthewirereachestheweldinggun'scontacttip.

Watchoutforthewirewhenitreachesthecontacttipandexitsthegun.

Beforewelding,ensurethattheweldingparametersandsettingsconformtoyourweldingsetup.

V-groove0.8−1.01.5−2.0

≥1.22.0−2.5

V-groove,knurled≥1.21.0−2.0

U-groove1.00.5−1.0

1.21.0−1.5

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*Feedrollprofilesandcorrespondingsymbols

FeedrollprofileSymbol

V-groove

V-groove,knurled

U-groove

MasterM205,323

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MasterM205,323

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2.7Installingandchangingwire(100mmspool)

Thissectiondescribeshowtoinstallandchangea100mmspool.Forinstructionsoninstallingandchanginga200mm

spool,referto"Installingandchangingwire(200mmspool)"onpage19.

InstalltheweldingguntotheMasterMdevicebeforeinstallingthewirespool.

Whenchangingthewirespool,removetheremainingfillerwirefromtheweldinggunandwirefeedmechanism

beforeremovingthewirespool.

Alwaysensurethatthefeedrollsaresuitableforthefillerwire(diameterandmaterial)inquestion.Formoreinform-

ation,referto"Wirefeederconsumables"onpage69.

Toremovethestandardspoolhub:

1.Openthewirefeedcabinethatch.

2.Ifnotalready,removethewirespool(referto"Installingandchangingwire(200mmspool)"onpage19.

3.Loosenthespoolhubfastenerandremovethespoolhub.

©Kemppi

Toinstalla100mmwirespool:

1.Insertthewirespool,springfrictionplate,springandspoolhubfastenerontothespoolhub.Securethewirespool

inplacebytighteningthespoolhubfastener.

Ensurethatthewirespoolisfacingtherightdirection,thefillerwirerunningfromthebottomofthespooltothe

feedrolls.

Ensurethatthegroovedsideofthespringfrictionplatefacesoutward.

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2.Ifneeded,adjustthespoolbrakingforcebyturningthespoolhubfastener.

MasterM205,323

Operatingmanual-EN

Toinstallthefillerwire,referto"Installingandchangingwire(200mmspool)"onpage19.

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MasterM205,323

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2.8Installingandreplacingfeedrolls

Replacethefeedrollswhenthefillerwirediameterormaterialchanges.Selectthefeedrollsaccordingtothetablesin

"Wirefeederconsumables"onpage69.

1.Openthewirefeedcabinethatch.

2.Releasethepressurehandle.

3.Pullthepressurerollmountingpinanddriverollmountingcapoff.

Thepressureroll'smountingpinhasacentralaxleattachedtoit,whereasthedriveroll'scentralaxleactsasadrive

shaftattacheddirectlytothewirefeedmechanism/motor.

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4.Removethefeedrolls.

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5.Followthepreviousstepsinreversetoinstallthewirefeedrolls.Alignthecutonthedriveroll'sbottomwiththepin

onthedriveshaft.

6.Reattachthemountingcapandmountingpintolockthedriverollandpressurerollintotheirplaces.

7.Closethepressurehandle.Referto"Installingandchangingwire(200mmspool)"onpage19formoreinformation

onthewireinstallation.

8.Closethewirefeedcabinethatch.

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2.9Installingandreplacingwireguidetubes

Thewirefeedmechanismincludestwowireguidetubes.Replacethemwhenthefillerwirediameterormaterial

changes.Selectthewireguidetubesaccordingtothetablesin"Wirefeederconsumables"onpage69.

Whenreplacingtheoutletguidetube,theweldinggunmustbedetached.

MasterM205,323

1.Inletguidetube

2.Outletguidetube

Toreplacethewireguidetubes:

1.Releasethepressurehandleandremovethefillerwirefromthesystem.

2.Pullouttheinletguidetube(1)andinsertanewoneinitsplace.

3.Pushouttheoutletguidetube(2)andinsertanewoneinitsplace.

4.Closethepressurearm.

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MasterM205,323

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2.10Installinggasbottleandtestinggasflow

Handlegasbottleswithcare.Thereisariskofinjuryifthegasbottleorthebottlevalveisdamaged!

Alwayssecurethegasbottleproperlyinanuprightpositiontoaspecialholderonthewallorontheweldingequip-

mentcart.Alwayskeepthegasbottlevalveclosedwhennotwelding.

-Ifacartwithagasbottlerackisused,installthegasbottleonthecartfirst,thenmaketheconnections.

-ThemaximumrecommendedsizeofthegasbottletobeinstalledontheT22Mcartis20liters.

-Installtheweldingguntotheweldingdevicebeforeinstallingandtestingthegasbottle.

ContactyourlocalKemppidealerforchoosingthegasandtheequipment.

1.Withoutgasbottlecart:Placethegasbottleinasuitable,securelocation.

2.Withgasbottlecart:Movethegasbottleonthetransportunit'sgasbottlerackandsecureitinplacewiththestraps

andfixingpointsprovided.

©Kemppi

3.Ifnotalready,connecttheweldingguntotheweldingdevice(referto"Connectingweldinggun"onpage17).

4.Connectthegashosetotheweldingdevice.

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5.Openthegasbottlevalve.

6.Ifthefillerwireisinstalled,releasethepressurearmofthewirefeedmechanismtopreventwirefeeding.

7.Startgasflowbyusingthegastestfunctioninthesystemsettingsorbypressingtheweldingguntrigger.

8.Checkandadjustthegasflow.Usethebuilt-ingasregulatingvalve(MasterM323only),oranexternalflow

meterandregulatorformeasuringandadjustment.

MasterM205,323

©Kemppi

Recommendedgasflowrates(forgeneralguidanceonly):

TIG*MIG**

Argon

Helium

Argon+18-25%CO2

CO2

*Dependingonthegasnozzlesize.

**Dependingonthegasnozzlesizeandweldingcurrent.

5...15l/min10...25l/min

15...30l/min-

-10...25l/min

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MasterM205,323

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3.OPERATION

Beforeusingtheequipment,ensurethatallthenecessaryinstallationactionshavebeencompletedaccordingtoyour

equipmentsetupandinstructions.

Weldingisforbiddeninplaceswherethereisanimmediatefireorexplosionhazard!

Thewirefeedcabinethatchmustbekeptclosedwhenwelding.

Checkthatthereisenoughspaceforcoolingaircirculationinthemachinevicinity.

Iftheweldingequipmentisleftunusedforalongerperiod,disconnectthemainsplugfromthemains.

Alwayscheckbeforeusethatshieldinggashose,earthreturncableandclampandmainscableareinserviceable

condition.Ensurethattheconnectorsarecorrectlyfastened.Looseconnectorscanimpairweldingperformanceand

damageconnectors.

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3.1Preparingweldingsystemforuse

Beforestartingtheuseoftheweldingequipment:

•Ensuretheinstallationhasbeencompleted

•Switchtheweldingequipmenton

•Preparethecooler

•Connecttheearthreturncable

•Calibratetheweldingcable(inMIGoperationmodeonly)

>> Referto"Calibratingweldingcable"onpage35forinstructions.

Turningonweldingsystem

Toturnontheweldingequipment,dependingonthemodel,switchorturnthepowersourcemainswitchtoON(I).

Usethemainswitchtostartandshutdowntheweldingequipment.Donotusethemainsplugasaswitch.

Ifthemachineisleftunusedforalongerperiod,detachthemainsplugtodisconnectitfromthemains.

Preparingcooler

FillthecoolantcontainerinsidethecoolerwithKemppicoolingliquidandbleedthecoolerbeforeuse.Forinstructions

onfillingandbleedingthecooler,referto"Preparingcooler"onthenextpage.

Toweld,youmustpumpthecoolantthroughthesystembypressingthecoolantcirculationbuttoninthefrontpanelof

thecoolingunit.

Connectingearthreturncable

Keeptheworkpiececonnectedtoearthtoreducetheriskofinjurytousersordamagetoelectricalequipment.

Attachtheearthreturncableclampontheworkpiece.

Ensurethatthecontactsurfaceiscleanofmetaloxideandpaintandthattheclampisfirmlysecured.

Selectingoperationmodeandprocess

Toselecttheoperationmode(MIG/TIG/MMA),referto"Usingcontrolpanel"onpage36.

ForTIGwelding,thepolarity(+/-)mustbeswitched.Forinformation,referto"Changingweldingpolarity"on

page49.

©Kemppi

InMMAwelding,theVRD(VoltageReductionDevice)limitstheopen-circuitvoltageto24V.

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3.1.1Preparingcooler

Tofillthecooler:

Fillthecoolerwith20-40%coolantsolution,forexample,Kemppicoolingliquid.

1.Openthecoolercap.

2.Fillthecoolerwithcoolant.Donotfilloverthemax.marking.

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3.Closethecoolercap.

Tobleedthecooler:

1.ConnectthebleedinghoseincludedintheMasterMdeliverypackagetothecoolantoutletconnector.

2.Placeacontainerundertheotherendofthehosetocollectcoolantcomingfromthecooler.

3.Pushthecoolingliquidcirculationbuttonuntilcoolantstartstocomeoutofthehose.

©Kemppi

4.Releasethecoolingliquidcirculationbuttonandremovethebleedinghose.

5.Connecttheweldinggunasinstructedinsection"Connectingweldinggun"onpage17.

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Page 34

MasterM205,323

Operatingmanual-EN

Tocirculatethecoolant:

Pressthecoolantcirculationbuttoninthecoolerfrontpanel.Itactivatesthemotor,whichpumpsthecoolanttothe

hosesandtotheweldinggun.

Completethecoolantcirculationoperationaftereachtimeyouchangetheweldinggun.

©Kemppi

1922130/2318

Page 35

MasterM205,323

Operatingmanual-EN

3.2Calibratingweldingcable

Theweldingcableresistancecanbemeasuredusingthebuilt-incablecalibrationfunctionwithoutanadditionalmeas-

urementcable.ThiscalibrationfunctionisavailableonlyinMIGoperationmode.

1.Connecttheearthreturncablebetweentheweldingdeviceandworkpiece.

2.Removetheweldinggungasnozzle.

3.Connecttheweldingguntotheweldingdevice.

4.Turntheweldingdeviceon.

5.Onthecontrolpanel,gotosystemsettingsandenablecablecalibration(referto"Controlpanel:Systemsettings"

onpage44).

6.Touchthecleanedworkpiecebrieflywiththeweldingguncontacttip.

Thereisnoneedtopressthetrigger.Triggerfunctionisdisabledatthisstage.

7.Usingthecontrolpanel,confirmthemeasuredvalues.

©Kemppi

1922130/2318

Page 36

MasterM205,323

Operatingmanual-EN

3.3Usingcontrolpanel

TheMasterMcontrolpanelincludesfeaturesandfunctionsforMIGweldingwiththeoptionstouseMasterMalsofor

TIGandMMAwelding.

General

1.Settingsdisplay

2.Weldingdisplay

3.Indicators(fordescriptionsofthesymbols,refertotheIndicatorstablebelow)

4.Memorychannelsbutton(MIGonly)

>> Shortcuttothememorychannelselection

>> Long-press(>1second)opensadialogforsavingchangedweldingparameterstoamemorychannel

>> MemorychannelselectionisnotavailablewithTIGandMMAweldingprocessesasthereisonememorychan-

nelforeachprocess

5.Weldingprocess/operationmodebutton

>> Shortcuttoweldingprocessselection

>> Long-press(>1second)opensadialogforswitchingbetweenMIG/TIG/MMAmodes

6.Triggerlogicbutton

>> Switchesbetween2Tand4Ttriggerlogic

>> Long-press(>1second)opensthePowerlogsettings(4Tonly).Powerlogtriggerlogicisnotavailablewith

manualMIGandMAXCoolprocesses.

7.WeldAssistbutton

>> ShortcuttoWeldAssist

>> Long-press(>1second)opensthefillerwireandshieldinggassettingsadjustmentrequiredforusingthe1-

MIGprocess

8.Weldingparametersbutton

>> Shortcuttotheweldingparametersview

9.Settingsbutton

>> Shortcuttothesystemsettingsview

10.Leftcontrolknob

>> Adjustmentandselection

11.Rightcontrolknob

>> Adjustmentandselection.

©Kemppi

1922130/2318

Page 37

Indicators

SymbolDescription

Generalnotification

Thereisaproblemthatrequiresattention.

Service/repair

Powersource

Coolingunit

Hightemperatureindicator(overheating)

MasterM205,323

Operatingmanual-EN

VRD(VoltageReductionDevice):

WhiteVRDsymbolison=VRDison

RedVRDsymbolisblinking=ThereisafaultwithVRDthatpreventswelding.

Views

Mainview

B.Memorychannels

C.Weldingprocesses

D.Weldingparameters

E.Triggerlogic

F.WeldAssist

G.Welddata

H.Systemsettings

3.3.1Controlpanel:Mainview

TheMasterMcontrolpanel'smainviewconsistsofthesettingsdisplayandweldingdisplay.Thecontentdisplayed

dependsontheweldingprocessandfeaturesandfunctionsused.

©Kemppi

1922130/2318

Page 38

1.Memorychannel(andfillerwireandshieldinggassettings,ifdefined)

2.Activeweldingprocess

3.Appliedweldingfunctions*

4.Appliedtriggerlogicfunction

5.Wirefeedspeed

>> Thevaluerangeisdefinedbytheactiveweldingprogram,step0.1,default=5.0m/min

6.Currentandvoltage

7.Dynamics

>> Controlstheshortcircuitbehaviorofthearc.Thelowerthevaluethesofterthearc,thehigherthevaluethe

rougherthearc.Valuerange:-9...+9,default=0

8.Weldingvoltage

>> With1-MIGprocess,voltagefinetuningisdisplayed

>> WithMAXCoolprocess,finetuningoftheheatoutputisdisplayed.

MasterM205,323

Operatingmanual-EN

Controlknobfunctions

Leftcontrolknob:

•ManualMIG:Wirefeedspeedadjustment

•1-MIG:Wirefeedspeedadjustment

•PulseMIG:Wirefeedspeedadjustment

•TIG/MMA:Weldingcurrentadjustment.

Rightcontrolknob:

•ManualMIG:Weldingvoltageanddynamicsadjustment

•1-MIG:Dynamicsadjustmentandfinetuningofweldingvoltageandswitchingbetweentheadjustmentswiththe

controlknobbutton

•PulseMIG:Finetuningofweldingvoltage

•MMA:Dynamicsadjustment.

*Appliedweldingfunctions

GraphDescription

Hotstart,PowerlogandcraterfillOFF.

HotstartandcraterfillON.

©Kemppi

1922130/2318

Page 39

Hotstart,Powerlog(powerlevels)andcraterfillON.

3.3.2Controlpanel:Memorychannels

Thereare6memorychannelsavailableinMIGwelding.

MasterM205,323

Operatingmanual-EN

Selectingmemorychannel

1.Turntherightcontrolknobtohighlightthedesiredmemorychannel.

2.Presstherightcontrolknobtoselectthememorychannel.

Savingchangestomemorychannel

1.Adjustweldingparameters.

2.Long-pressthememorychannelbutton.

3.Thechannelnumberframedbyadashedlineindicatesthatthesetweldingparametersaredifferentfromtheones

currentlysavedontheactivememorychannel:

4.Savethechangestotheactivememorychannelbypressingtherightcontrolknoborselectanotherchannelby

turningtherightcontrolknob.

3.3.3Controlpanel:Weldingprocess

WeldingprocessisselectedintheWeldingprocessview.Formoreinformationonweldingprocesses,referto"Addi-

tionalguidancetofunctionsandfeatures"onpage47.

©Kemppi

PulseweldingispossiblewithMasterM205.

1922130/2318

Page 40

Selectingweldingprocess

1.Turntherightcontrolknobtohighlightthedesiredweldingprocess.

Onlyaweldingprocessthatsupportsthesetfillerwireandshieldinggascombinationcanbeselected.Ifthefiller

wireandshieldinggassettingsarenotdefined,thenonlymanualMIGprocessisavailable.Thefillerwireandshield-

inggassettingscanbechangedatanytimebylong-pressingtheWeldAssistbutton.

2.Presstherightcontrolknobtoconfirmselection.

MasterM205,323

Operatingmanual-EN

3.3.4Controlpanel:Triggerlogic

Weldinggunscanhaveseveralalternativetriggeroperationmodes(triggerlogics).Mostcommonare2Tand4T.In2T

modeyouholdthetriggerdownwhilewelding.In4Tmodeyoupressandreleasethetriggertostartortostopwelding.

Formoreinformationontriggerlogic,referto"Triggerlogicfunctions"onpage48.

Switchingbetween2Tand4Ttriggerlogic

1.Pressthetriggerlogicbutton.

SelectingPowerlog(4Tonly)

PowerlogisnotavailablewithmanualMIGandMAXCoolprocesses.

1.Long-pressthetriggerlogicbutton.

2.Choosewhether2or3powerlevelsareusedbyturningandpressingtherightcontrolknob.

©Kemppi

3.Inthemainview,setupthewirefeedspeed,finetuningofweldingvoltageanddynamicsforeachlevel.

>> Toswitchbetweenthevoltagefinetuninganddynamicsadjustments,presstherightcontrolknob.

>> Toswitchbetweenpowerlevels,presstheleftcontrolknob.

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Page 41

MasterM205,323

Operatingmanual-EN

Tip:ToturnoffPowerlogandactivatethe2Ttriggerlogic,pressthetriggerlogicbutton.

3.3.5Controlpanel:WeldAssist

WeldAssistisawizard-likeutilityforeasyselectionofweldingparameters.Theutilitywalkstheuserstep-by-step

throughtheselectionofrequiredparameters,presentingtheselectionsinaneasilyunderstandableway.InWeldAssist,

theselectionsaremadewiththetwocontrolknobs.

WeldAssistisavailableforMIGwelding.

ThecurrentlyselectedfillerwireandshieldinggasinformationisshownandusedasabasisinWeldAssist.Ifneces-

sary,thefillerwireandshieldinggassettingscanbechangedbylong-pressingtheWeldAssistbutton.

1.PressfirsttheWeldAssistbuttontoopentheviewandthenpresstherightcontrolknobtocontinuetotheselec-

tions.

2.Select:

>> Materialthickness(1...10mm).(WithPGposition,themaximummaterialthicknessis3mm.)

>> Jointtype:buttjoint/cornerjoint/edgejoint/lapjoint/T-joint/tubejoint/tube+platejoint.

>> Position:PA/PB/PC/PD/PE/PF/PG.

©Kemppi

1922130/2318

Page 42

MasterM205,323

Operatingmanual-EN

3.WeldAssistgivesyouarecommendationfortheseweldingparameters:

>> Wirefeedspeed

>> Current

>> Voltage

4.ConfirmtheWeldAssist’srecommendationforweldingparametersbysavingtheparametervaluestoamemory

channel.

Tip:YoucangobackstepbystepinWeldAssistbypressingtheleftcontrolknob.

Oncetherecommendedvaluesaresaved,theyareautomaticallyapplied.TheweldingparameterscreatedwithWeld

Assistarestilladjustableaspernormal.

3.3.6Controlpanel:Weldingparameters

Weldingparametersareweldingprocessspecificandarevisibleandavailableforadjustmentaccordingly.Thewelding

processselectionisbasedontheactivememorychannelanditssettings.

Adjustingweldingparameters

1.Turntherightcontrolknobtohighlightthedesiredweldingparameter.

2.Presstherightcontrolknobtoselecttheweldingparameterforadjustment.

3.Turntherightcontrolknobtoadjusttheweldingparametervalue.

>> Dependingontheparametertobeadjusted,referalsototheWeldingparameterstablebelowformoredetails.

4.Confirmthenewvalue/selectionbypressingtherightcontrolknob.

©Kemppi

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Page 43

Weldingparameters

ManualMIGand1-MIGweldingparameters

TheparameterslistedhereareavailableforadjustmentwiththemanualMIGand1-MIGprocesses.

ParameterParametervalueDescription

MasterM205,323

Operatingmanual-EN

Postcurrent

Creepstartlevel

Pregas

Postgas

-30...+30

Default=0

10...90%,step1TheCreepstartfunctiondefinesthewire

0.0...9.9s,step0.1

0.0=OFF

0.0...9.9s,step0.1

0.0=OFF

Postcurrentsettingaffectsthewire

lengthattheweldend,forexampleto

preventthewirefromstoppingtooclose

totheweldpool.Thisalsoenablesthe

optimumwirelengthforthestartofthe

nextweld.

feedspeedbeforetheweldingarc

ignites,thatis,beforethefillerwire

comesincontactwiththeworkpiece.

Whenthearcignites,thewirefeedspeed

isautomaticallyswitchedtothenormal

user-setspeed.TheCreepstartfunction

isalwayson.

Weldingfunctionthatstartstheshielding

gasflowbeforethearcignites.This

ensuresthatthemetaldoesnotcome

intocontactwithairatthestartofthe

weld.Timevalueispresetbytheuser.

Usedforallmetals,butespeciallyfor

stainlesssteel,aluminumandtitanium.

Weldingfunctionthatcontinuesthe

shieldinggasflowafterthearchasextin-

guished.Thisensuresthatthehotweld

doesnotcomeintocontactwithairafter

thearcisextinguished,protectingthe

weldandalsotheelectrode.Usedforall

metals.Especiallystainlesssteeland

titaniumrequirelongerpostgastimes.

©Kemppi

1-MIGweldingparameters

Theparameterslistedhereareavailableforadjustmentwiththe1-MIGprocess.

ParameterParametervalueDescription

Hotstart

-Hotstartlevel

-Hotstarttime

ON/OFF

Default=OFF

-40...+100%,step1

Default=+40%

0.1...10.0s,step0.1

Default=1.2s

Weldingfunctionthatuseshigheror

lowerwirefeedspeedandweldingcur-

rentatthestartoftheweld.AftertheHot

startperiodthecurrentchangestonor-

malweldingcurrentlevel.Thisfacilitates

thestartoftheweldespeciallywithalu-

minummaterials.TheHotstartleveland

time(onlyin2Ttriggermode)arepreset

bytheuser.

1922130/2318

Page 44

MasterM205,323

Operatingmanual-EN

Craterfill

-Craterfillstartlevel

-Craterfilltime

-Craterfillendlevel

-Craterfill4Ttimer

ON/OFF

Default=OFF

10...150%,step1

Default=100%

0.1...10.0s,step0.1

Default=1.0s

10...150%,step1

Default=10%

ON/OFF

Whenweldingwithhighpower,acrater

isusuallyformedattheendoftheweld.

TheCraterfillfunctiondecreasesthe

weldingpower/wirefeedspeedatthe

endoftheweldingjobsothatthecrater

canbefilledusingalowerpowerlevel.

Craterfillduration,wirefeedspeedand

voltagearepresetbytheuser.Thecrater

fillstartlevelcannotbesmallerthanthe

craterfillendlevel.

Whenthe4TtimerissettoON,releasing

thetriggerduringcraterfilldoesnotend

welding.

Pulseweldingparameters(MasterM205only)

TheparameterslistedhereareavailableforadjustmentwiththepulseweldingprocessinadditiontotheMIGand1-MIGweld-

ingparameters.Formoreinformationontheprocesses,referto"Additionalguidancetofunctionsandfeatures"onpage47.

ParameterParametervalueDescription

Pulsecurrent%

-10…15%

Default=0%

Thepulsecurrentrelativetothebasecur-

rentinpulsewelding.

3.3.7Controlpanel:Systemsettings

©Kemppi

Changingsettings

1.Turntherightcontrolknobtohighlightthedesiredsettingsparameter.

2.Presstherightcontrolknobtoselectthesettingsparameterforadjustment.

3.Turntherightcontrolknobtoselectthesettingsvalue.

>> Dependingonthesettingsparametertobeadjusted,referalsototheSettingstablebelowformoredetails.

4.Confirmthenewvalue/selectionbypressingtherightcontrolknob.

Settings

ParameterParametervalueDescription

Remote

Remoteselection

ON/OFFSelectwhetherremoteisused.

GunremoteIfRemoteisON,thenGXR10gunremote

controlisusedforcontrollingthewire

feedspeedormemorychannels.

1922130/2318

Page 45

MasterM205,323

Operatingmanual-EN

Cablecalibration

(MIGonly)

Watercooler

Cycletimer

-Cycletimertime

WFendstep

Welddataduration

Safewireinch

(MIGonly)

Gasguard(MasterM323only)

Start/CancelCalibrationinformationontheprevious

calibrationisalsoshown.Referto"Cal-

ibratingweldingcable"onpage35for

cablecalibration.

OFF/Auto/ON

Default=Auto

ON/OFF

Default=OFF

0.0...60.0s

Default=2.0s

OFF/ON

Default=OFF

0...10s,step1

Default=5s

OFF/ON

Default=ON

ON/OFF

Default=OFF

WhenONisselected,thecoolantiscir-

culatedcontinually,andwhenAutois

selected,thecoolantiscirculatedonly

duringwelding.

Cycletimerisaweldingfunctionthat

automaticallyproducesaweldofpre-

definedduration.

Wirefeedendstepfeaturepreventsthe

fillerwirefromstickingtothecontacttip

whentheweldingends.

Thisdefineshowlongthewelddatasum-

maryisshownaftereachweld.

WhenON,andthearcdoesn'tignite,the

fillerwireisfed5cm.WhenOFF,5mof

fillerwireisfed.

Gasguardpreventsweldingwithout

shieldinggas.

Voltagedisplay

Wireinch

Gastest

Language

PINcode

Deviceinfo

Factoryreset

Arcvoltage/Terminalvoltage

Default=Arcvoltage

0.5...18.0m/min

Default=5.0m/min

0…60s

Default=20s

Availablelanguages

ON/OFF4-digitPINcodeforlockingthecontrol

Reset/Cancel

Default=Cancel

Thisdefineswhichisshownonthecon-

trolpaneldisplay,arcorterminalvoltage.

Drivethefillerwireforward(witharcoff).

Testtheshieldinggasflowandflushthe

gasline.

panelafter30sofinactivity.PINlockdoes

notpreventwelding,browsingPowerlog

levelsorselectingmemorychannel.

Showsinformationonthedeviceandits

usage.

Restoresfactorysettings.Notethatthe

arcverificationparametervalueisalso

reset.

3.3.8Controlpanel:Welddata

Aftereachweld,aweldsummaryisdisplayedbriefly.Tochangethewelddataviewduration,referto"Controlpanel:Sys-

temsettings"onthepreviouspage.

©Kemppi

1922130/2318

Page 46

MasterM205,323

Operatingmanual-EN

©Kemppi

1922130/2318

Page 47

MasterM205,323

Operatingmanual-EN

3.4Additionalguidancetofunctionsandfeatures

ThissectionsummarizessomeoftheMasterMfunctionsandfeaturesandhowtousethem.

3.4.11-MIG

Using1-MIGrequiresthatfillerwireandshieldinggassettingsaredefined.Thefillerwireandshieldinggassettingscanbe

definedbylongpressingtheWeldAssistbutton.

1-MIGisaMIG/MAGweldingprocesswherethevoltageisdefinedautomaticallywhenyouadjustthewirefeedspeed.

Thevoltageiscalculatedbasedontheweldingprograminuse.Theprocessissuitableforallmaterials,shieldinggases

andweldingpositions.

3.4.2Pulsewelding

PulseweldingispossiblewiththeMasterM205machine(220...240V).

Pulse

PulseisanautomaticMIG/MAGweldingprocesswherethecurrentispulsedbetweenthebasecurrentandthepulsecur-

rent.TheadvantagesofPulseareahigherweldingspeedanddepositionratecomparedtoshort-arcwelding,lowerheat

inputcomparedtospray-arcwelding,aspatter-freeglobulararcandsmoothappearanceoftheweld.Pulseissuitable

forallpositionwelding.Itisexcellentforweldingaluminumandstainlesssteel,especiallywhenthematerialthicknessis

small.

>> TotakePulseintouse,pressthecontrolpanel'sweldingprocessbuttonandselectPulse.

>> Thecorrespondingpulseweldingparametersbecomeavailableforadjustment.Formoreinformation,referto

'Pulseweldingparameters'inControlpanel:Weldingparameters.

3.4.3MAXCoolprocess

AvailableasanoptioninMasterM323.

MAXCoolisashortarcMIG/MAGweldingprocessthatisdesignedforrootpassweldsandsheetmetal(thinsheet)

applications.It’sfullycurrent-controlledweldingprocess.MAXCooldoesnotrequiretheuseofaseparatevoltagesens-

ingcable.

MAXCoolissuitableforallweldingpositionsandprovidesasmootharc,reducingspatter.

©Kemppi

>> TotakeMAXCoolintouse,pressthecontrolpanel'sweldingprocessbuttonandselectMAXCool.

>> Toadjustthewirefeedspeed,intheMainview,turntheleftcontrolknob.Theadjustment'seffectontheplate

thicknessisalsoshown.

>> Tofine-tunetheheatoutput,intheMainview,turntherightcontrolknob.

MAXCoolsupportsthesefillerwireandshieldinggascombinations:

•Fesolid&Ar+8…25%CO2(1.0mm,1.2mm)

•Fesolid&CO2(1.0mm,1.2mm)

•Sssolid&Ar+2%CO2(1.0mm,1.2mm)

•CuSi3&Ar(1.0mm)

•CuAl8&Ar(1.0mm).

1922130/2318

Page 48

3.4.4Triggerlogicfunctions

MasterM205,323

Operatingmanual-EN

Switchbetweenthe2Tand4Ttriggerlogicbypressingthecontrolpanel's

triggerlogicbutton.

In2T,pressingthetriggerignitesthearc.Releasingthetriggerswitchesthearcoff.

In4T,pressingthetriggerstartsthepregas,andreleasingthetriggerignitesthearc.Pressingthetriggeragainswitches

thearcoff.Releasingthetriggerendsthepostgas.

Powerlog

Powerlogtriggerlogicfunctionallowstheusertoswitchbetweentwoorthreedifferentpowerlevels.InPowerlog,press-

ingthetriggerstartsthepregas,andreleasingthetriggerignitesthearc.Aquickpressofthetriggerduringwelding

switchesbetweenlevels(afterthelastdefinedpowerlevelthefirstlevelisselected).Long-pressingthetriggeratanyof

thelevelsduringweldingswitchesthearcoff.

TotakePowerlogintouse,long-pressthetriggerlogicbuttonandchoosewhether2or3powerlevelsareused.Setup

thepowerlevelsforthisfunction.Theparametersavailableforadjustmentforeachlevelare:

•Wirefeedspeed

•Voltage/Finetuning

•Dynamics.

PowerlogtriggerlogicisnotavailablewithmanualMIGandMAXCoolprocesses.

©Kemppi

1922130/2318

Page 49

MasterM205,323

Operatingmanual-EN

3.5Changingweldingpolarity

WeldingpolarityneedstochangedforTIGwelding.Also,somefillerwiresrequirechangingtheweldingpolarity.Check

therecommendedweldingpolarityonthefillerwirepackage.

Beforehandlingelectricalparts,ensuretheweldingdeviceisdisconnectedfromthemains.

Toolsneeded:

17mm

Turnofftheweldingdeviceanddisconnectitfromthemains.

1.Openthewirefeedcabinethatch.

2.Removetheprotectiverubbercoversfromthepolarityterminals.

Usecautionwhenhandlingelectricalparts.

©Kemppi

1922130/2318

Page 50

3.Removetheterminaltighteningboltsandwashers.

MasterM205,323

Operatingmanual-EN

4.Connectthecablestothepolarityterminalsaccordingtothepolarityrecommendation.

5.Replacethewashersandbolts.Tightento17Nmtorque.

6.Replacetheprotectiverubbercovers.

©Kemppi

1922130/2318

Page 51

3.6LiftingMasterMequipment

Ifagasbottleisinstalledoncart,DONOTattempttoliftthecartwiththegasbottleinplace.

MasterM205,323

Operatingmanual-EN

Transportationhandle:

Thetransportationhandlecanbeusedformechanicallifting(formovingonly,notforhanging)whenthedeviceisnot

mountedonacoolingunitorcart.

Connectthehoisthooktothetransportationhandle.

©Kemppi

1922130/2318

Page 52

2-wheelcart:

1.Ensurethattheweldingequipmentisproperlysecuredtothecart.

2.Connectthehoisthooktotheliftinghandleonthecart.

MasterM205,323

Operatingmanual-EN

DonotliftthedevicewhenitisinstalledontheT32Acart.

©Kemppi

1922130/2318

Page 53

MasterM205,323

Operatingmanual-EN

4.MAINTENANCE

Whenconsideringandplanningroutinemaintenance,considertheoperatingfrequencyoftheweldingsystemandthe

workingenvironment.

Correctoperatingoftheweldingmachineandregularmaintenancehelpsyouavoidunnecessarydowntimeandequip-

mentfailure.

©Kemppi

1922130/2318

Page 54

MasterM205,323

Operatingmanual-EN

4.1Dailymaintenance

Disconnectthepowersourcefromthemainsbeforehandlingelectricalcables.

Weldingmachinemaintenance

Followthesemaintenanceprocedurestomaintaintheproperfunctioningoftheweldingmachine:

•Checkthatallcoversandcomponentsareintact.

•Checkallthecablesandconnectors.Donotusethemiftheyaredamagedandcontactserviceforreplacements.

•Checkthewirefeedrollsandthepressurehandle.Cleanandlubricatewithasmallquantityoflightmachineoilif

needed.

Forrepairs,contactKemppiat

www.kemppi.comoryourdealer.

Weldinggunmaintenance

ForFlexliteGXMIGguninstructions,refertouserdoc.kemppi.com.

©Kemppi

1922130/2318

Page 55

MasterM205,323

Operatingmanual-EN

4.2Periodicmaintenance

Onlyqualifiedservicepersonnelisallowedtocarryoutperiodicmaintenance.

Onlyanauthorizedelectricianisallowedtocarryoutelectricalwork.

Beforeremovingthecoverplate,disconnectthepowersourcefromthemainsandwaitforabout2minutesbefore

dischargingthecapacitor.

Checktheelectricconnectorsoftheunitatleasteverysixmonths.Cleanoxidizedpartsandtightenlooseconnectors.

Whereapplicable,usethecorrecttensiontorquewhenfasteninglooseparts.

Cleantheoutsidepartsoftheunitfromdustanddirt,forexample,withasoftbrushandvacuumcleaner.Alsocleanthe

ventilationgrillatthebackoftheunit.Donotusecompressedair,thereisariskthatthedirtwillcompactevenmore

tightlyintogapsofcoolingprofiles.

Donotusepressurewashingdevices.

©Kemppi

1922130/2318

Page 56

MasterM205,323

Operatingmanual-EN

4.3Serviceworkshops

KemppiServiceWorkshopscompletetheweldingsystemmaintenanceaccordingtotheKemppiserviceagreement.

Themainaspectsintheserviceworkshopmaintenanceprocedureare:

•Cleanupofthemachine

•Maintenanceoftheweldingtools

•Checkupoftheconnectorsandswitches

•Checkupofallelectricconnections

•Checkupofthepowersourcemainscableandplug

•Repairofdefectivepartsandreplacementofdefectivecomponents

•Maintenancetest

•Testandcalibrationofoperationandperformancevalueswhenneeded

FindyourclosestserviceworkshopatKemppiwebsite.

©Kemppi

1922130/2318

Page 57

4.4Troubleshooting

Theproblemslistedandthepossiblecausesarenotdefinitive,butsuggestsometypicalsituationsthatmayturnup

duringnormaluseoftheweldingsystem.

Weldingdevice:

ProblemRecommendedactions

MasterM205,323

Operatingmanual-EN

Theweldingdevicedoesnotpowerup

Theweldingdevicestopsworking

Checkthatthemainscableispluggedinproperly.

CheckthatthemainsswitchofthepowersourceisattheON

position.

Checkthatthemainspowerdistributionison.

Checkthemainsfuseand/orthecircuitbreaker.

Checkthattheinterconnectioncablebetweenthepower

sourceandthewirefeederisintactandproperlyattached.

Checkthattheearthreturncableisconnected.

Gas-cooledgunmayhaveoverheated.Waitforittocooldown.

Checkthatnoneofthecablesisloose.

Thewirefeedermayhaveoverheated.Waitforittocooldown

andseethattheweldingcurrentcableisproperlyattached.

Thepowersourcemayhaveoverheated.Waitforittocool

downandseethatthecoolingfansworkproperlyandtheair

flowisunobstructed.

Wirefeeding:

ProblemRecommendedactions

Thefillerwireonthespoolunravels

Checkthatthespoollockingcoverisclosed.

Thewirefeedmechanismdoesnotfeedthefillerwire

Checkthatthefillerwirehasnotrunout.

Checkthatthefillerwireisproperlyroutedthroughthefeed

rollstothewireliner.

Checkthatthepressurehandleisproperlyclosed.

Checkthatthefeedrollpressureisadjustedcorrectlyforthe

fillerwire.

Checkthattheweldingcableisproperlyconnectedtothewire

feeder.

Blowcompressedairthroughthewirelinertocheckthatitis

notblocked.

©Kemppi

1922130/2318

Page 58

Weldquality:

ProblemRecommendedactions

MasterM205,323

Operatingmanual-EN

Dirtyand/orpoorqualityweld

Varyingweldingperformance

Highspattervolume

Checkthattheshieldinggashasnotrunout.

Checkthattheshieldinggasflowisunobstructed.

Checkthatthegastypeiscorrectfortheapplication.

Checkthepolarityofthegun/electrode.

Checkthattheweldingprocedureiscorrectfortheapplication.

Checkthatthewirefeedmechanismisadjustedproperly.

Blowcompressedairthroughthewirelinertocheckthatitis

notblocked.

Checkthatthewirelineriscorrectfortheselectedwiresizeand

type.

Checktheweldingguncontacttip'ssize,typeandwear.

Checkthattheweldinggunisnotoverheating.

Checkthattheearthreturnclampisproperlyattachedtoa

cleansurfaceoftheworkpiece.

Checktheweldingparametervaluesandweldingprocedure.

Checkthegastypeandflow.

Checkthepolarityofthegun/electrode.

Checkthatthefillerwireiscorrectforthecurrentapplication.

"Errorcodes"onthenextpage

©Kemppi

1922130/2318

Page 59

MasterM205,323

Operatingmanual-EN

4.5Errorcodes

Inerrorsituations,thecontrolpaneldisplaysthenumber,titleandpossiblecauseoftheerror,andaproposedactionto

fixtheissue.

Error

CodeTitlePossiblecauseProposedaction

Powersourcenot

calibrated

Toolowmains

voltage

Toohighmains

voltage

Powersourceis

overheated

Internal24V

voltageistoolow

Unsupported

weldingprocess

Weldingcablefail-

ure

IGBTovercurrentInoperativemainstransformerinpower

IGBToverheatedToolongweldingsessionwithhigh

Maintransformer

isoverheated

Phaseismissing

frommainssupply

Powersourcecalibrationhasbeenlost.Restartthepowersource.Ifproblempersists,con-

Voltageinmainsnetworkistoolow.Restartthepowersource.Ifproblempersists,con-

Voltageinmainsnetworkistoohigh.Restartthepowersource.Ifproblempersists,con-

Toolongweldingsessionwithhigh

power.

Powersourcecontainsaninoperative

24Vpowersupplyunit.

Thereisanunsupportedweldingpro-

cessinthememorychannel.

Plusandminuscablesareconnected

together.

source.

powerorhighambienttemperature.

Toolongweldingsessionwithhigh

powerorhighambienttemperature.

Oneormorephasesaremissingfrom

themainssupply.

tactKemppiservice.

Donotshutdown,letthefanscoolthemachine.

Iffansarenotrunning,contactKemppiservice

Restartthepowersource.Ifproblempersists,con-

tactKemppiservice.

Checkthatallmemorychanneldefinitionsare

supported.

Checktheconnectionsofweldingcableand

earthreturncable.

Restartthepowersource.Ifproblempersists,con-

tactKemppiservice.

Donotshutdown,letthefanscoolthemachine.

Iffansarenotrunning,contactKemppiservice.

Donotshutdown,letthefanscoolthemachine.

Iffansarenotrunning,contactKemppiservice

Checkthemainscableanditsconnectors.Check

thevoltageofmainssupply.

Powersourcecool-

ingfailure

Coolingliquid

overheated

Coolingliquidnot

circulating

CoolernotfoundCoolingisturnedoninthesettings

Weldingcablecal-

ibrationfailure

Toohighmains

current

VRDerrorOpencircuitvoltageexceedstheVRD

Coolingcapacityisreducedinthe

powersource.

Toolongweldingsessionwithhigh

powerorhighambienttemperature.

Nocoolingliquidorcirculationis

blocked.

menu,butcoolerisnotconnectedto

powersourceorcablingisfaulty.

Weldingcablecalibrationfailed.Checktheweldingsystemcablesandtheircon-

Currentdrawnfromthemainsistoo

high.

limit.

Cleanthefiltersandclearanydirtfromthecool-

ingchannel.Checkthatthecoolingfansarerun-

ning.Ifnot,contactKemppiservice.

Donotturnoffthecooler.Lettheliquidcirculate

untilthefanscoolitdown.Iffansarenotrun-

ning,contactKemppiservice.

Checktheliquidlevelinthecooler.Checkhoses

andconnectorsforblockage.

Checkthecoolerconnections.Ensurethatthe

coolingisturnedoffinthesettingsmenu,ifthe

coolerisnotinuse.

nections.

Reduceweldingpower.

Restartthepowersource.Ifproblempersists,con-

tactKemppiservice.

©Kemppi

1922130/2318

Page 60

MasterM205,323

Operatingmanual-EN

244

250

Highcurrentin

wirefeedermotor

Overcurrentin

wirefeedermotor

Wirespeedmeas-

urementismissing

LowgaspressureShieldinggaspressureistoolow.Checkandadjusttheshieldinggasflow.

Subfeedernot

allowed

Internalmemory

failure

Internalmemory

failure

Theremaybetoomuchpressureinthe

wirefeedrollsordirtinthewireline.

Theremaybetoomuchpressureinthe

wirefeedrollsordirtinthewireline.

Faultysensororwiringinwirefeeder.Restarttheweldingsystem.Ifproblempersists,

Useofsubfeederisnotallowedwith

selectedweldingprocess.

Initializationfailed(%sub:%device).Restartweldingsystem.Ifproblempersists,con-

Memorycommunicationfailed(%sub-

:%device).

Adjustthefeedrollpressure.Cleanthewireline.

Changewornpartsintheweldinggun.

Adjustthefeedrollpressure.Cleanthewireline.

Changewornpartsintheweldinggun.

contactKemppiservice.

Removethesubfeederorchangethewelding

process.

tactKemppiservice.

Restartweldingsystem.Ifproblempersists,con-

tactKemppiservice.

©Kemppi

1922130/2318

Page 61

MasterM205,323

Operatingmanual-EN

4.6Installingandcleaningpowersourceairfilter(optional)

Anoptionalpowersourceairfiltercanbepurchasedseparately.Theairfiltercomeswithafixedcasingdesignedtobe

mounteddirectlyontothepowersourceairintake.

Usingtheoptionalairfilterdecreasestheratedpowerlevelsofthepowersourceasfollows(output40°C):60%>>>

45%and100%>>>100%-20A.Thisisduetotheslightlyreducedcoolingairintake.

Toolsneeded:

Installationandreplacement

1.Placetheairfilterassemblyontothepowersourceairintake,andlockitinplacewiththeclipsontheedgeofthe

casing.

©Kemppi

Cleansing

1.Removetheairfilterfromthepowersourcebyreleasingtheclipsontheedgeoftheairfiltercasing.

2.Blowtheairfiltercleanwithcompressedair.

1922130/2318

Page 62

MasterM205,323

Operatingmanual-EN

4.7Disposal

Donotdisposeofanyelectricalequipmentwithnormalwaste!

InobservanceofWEEEDirective2012/19/EUonwasteofelectricalandelectronicequipmentandEuropeanDirective

2011/65/EUontherestrictionoftheuseofcertainhazardoussubstancesinelectricalandelectronicequipment,and

theirimplementationinaccordancewithnationallaw,electricalequipmentthathasreachedtheendofitslifemustbe

collectedseparatelyandtakentoanappropriateenvironmentallyresponsiblerecyclingfacility.Theowneroftheequip-

mentisobligedtodeliveradecommissionedunittoaregionalcollectioncenter,aspertheinstructionsoflocalauthor-

itiesoraKemppirepresentative.ByapplyingtheseEuropeanDirectivesyouimprovetheenvironmentandhuman

health.

©Kemppi

1922130/2318

Page 63

5.TECHNICALDATA

Technicaldata:

•ForMasterMdevicetechnicaldata,referto"MasterMdevices"onthenextpage.

•ForMasterMCoolercoolingunittechnicaldata,referto"MasterCooler05Mcoolingunit"onpage68.

Additionalinformation:

•Forwirefeederconsumableinformation,referto"Wirefeederconsumables"onpage69.

•Fororderinginformation,referto"MasterMorderinginfo"onpage71.

MasterM205,323

Operatingmanual-EN

©Kemppi

1922130/2318

Page 64

5.1MasterMdevices

MasterM205GM

MasterM205205GM

FeatureValue

MasterM205,323

Operatingmanual-EN

Mainsconnectionvoltage1~50/60Hz

MainsconnectioncableHO7RN-F

Inputpoweratratedmax-

imumcurrent

Maximumsupplycurrent@110...130V

@220...230V

Effectivesupplycurrent@110...130V

@220...230V

IdlestatepowerconsumptionMIG,TIG@230V

No-loadstatepowercon-

sumption

No-loadvoltage@110...130V

Opencircuitvoltage@110...130V

VRDvoltageMMA

MMA(powersave)@

230V

MMA(fansON)@230V

@220...230V

1max

1eff

1idle

110...130V±10%

220...240V±10%

2.5mm²

6kVA

28...23A

27A

16A

17W

120W

56V

52V

24V

FuseSlow

Outputat+40°C30%@110...130V

40%@220...230V

60%@110...130V

60%@220...230V

100%@110...130V

100%@220...230V

Weldingcurrentandvoltage

range

VoltageadjustmentrangeMIG

Powerfactoratratedmax-

imumcurrent

Efficiencyatratedmaximum

current

MIG@110...130V

MIG@220...230V

TIG@110...130V

TIG@220...230V

MMA@110...130V

MMA@220...230V

@230Vλ

@230Vη

16/16A

120A(MMA100A)

200A(MMA175A)

95A(MMA80A)

170A(MMA150A)

75A(MMA65A)

140A(MMA120A)

15A/10V...120A/21V

15A/10V...200A/28V

15A/1V...120A/21V

15A/1V...200A/28V

15A/10V...100A/24V

15A/10V...175A/31V

10...32V

0.99

84%

©Kemppi

1922130/2318

Page 65

MasterM205,323

Operatingmanual-EN

Operatingtemperaturerange

Storagetemperaturerange

EMCclass

Minimumshort-circuitpower

ofsupplynetwork

Gunconnection

Wirefeedmechanism

Diameteroffeedrolls

FillerwiresFe

MC/FC

Wirefeedspeed

Maximumwirespoolweight

Maximumwirespooldiameter

Maximumshieldinggaspres-

sure

ControlpanelBuilt-in

-20…+40°C

-40…+60°C

Euro

2-roll,single-motor

32mm

0.8...1.0mm

0.8...1.2mm

0.5...25m/min

5kg

200mm

0.5MPa

ColorLCDdisplay

Degreeofprotection

Externaldimensions

Packageexternaldimensions

Weight

Voltagesupplyforauxiliary

devices

Voltagesupplyforcoolingunit

Recommendedminimumgen-

eratorpower

Wiredcommunicationtype

Wirelesscommunicationtype

Lithium-ionbattery

Standards

LxWxH

@230V

IP23S

520x250x379mm

722x269x424mm

16.2kg

220...230V,24V

gen

15kVA

SAMSUNGSDI:INR18650-

26J;3,6V;2600mAhLG

CHEM:ICR18650HE4;3,6V;

2500mAh

IEC60974-1,-10

©Kemppi

1922130/2318

Page 66

MasterM323GM

MasterM323323GM

FeatureValue

MasterM205,323

Operatingmanual-EN

Mainsconnectionvoltage3~50/60Hz

MainsconnectioncableHO7RN-F

Inputpoweratratedmax-

imumcurrent

Maximumsupplycurrent@220...230V

@380...460V

Effectivesupplycurrent@220...230V

@380...460V

IdlestatepowerconsumptionMIG,TIG@400Vor230

1max

1eff

1idle

No-loadstatepowercon-

sumption

MMA(powersave)@

400Vor230V

MMA(fansON)@400V

or230V

No-loadvoltage@220...230V

@380...460V

Opencircuitvoltage@220...230V

@380...460V

VRDvoltageMMA

220...230V±10%

380...460V±10%

2.5mm²

13kVA

28A

19...16A

17A

12...8A

16W

120W

54...58V

84...100V

43...45V

64...74V

24V

FuseSlow

Outputat+40°C40%@220...230V

40%@380...460V

60%@220...230V

60%@380...460V

100%@220...230V

100%@380...460V

Weldingcurrentandvoltage

range

MIG@220...230V

MIG@380...460V

TIG@220...230V

TIG@380...460V

MMA@220...230V

MMA@380...460V

VoltageadjustmentrangeMIG

Powerfactoratratedmax-

@400Vλ

imumcurrent

Efficiencyatratedmaximum

@400Vη

current

16/32A

280A(MMA255A)

320A(MMA300A)

230A(MMA205A)

250A(MMA220A)

175A(MMA150A)

200A(MMA175A)

15A/10V...280A/32V

15A/10V...320A/34V

15A/1V...280A/33V

15A/1V...320A/34V

15A/10V...255A/33V

15A/10V...300A/34V

10...40V

0.91

87%

©Kemppi

1922130/2318

Page 67

MasterM205,323

Operatingmanual-EN

Operatingtemperaturerange

Storagetemperaturerange

EMCclass

Minimumshort-circuitpower

ofsupplynetwork

Gunconnection

Wirefeedmechanism

Diameteroffeedrolls

FillerwiresFe

MC/FC

Wirefeedspeed

Maximumwirespoolweight

Maximumwirespooldiameter

Maximumshieldinggaspres-

sure

ControlpanelBuilt-in

-20…+40°C

-40…+60°C

1.6MVA

Euro

2-roll,single-motor

32mm

0.8...1.2mm

1.2mm

0.8...1.2mm

0.7...25m/min

5kg

200mm

0.5MPa

ColorLCDdisplay

Degreeofprotection

Externaldimensions

Packageexternaldimensions

Weight

Voltagesupplyforauxiliary

devices

Voltagesupplyforcoolingunit

Recommendedminimumgen-

eratorpower

Wiredcommunicationtype

Wirelesscommunicationtype

Lithium-ionbattery

Standards

LxWxH

@400V

IP23S

520x250x379mm

722x269x424mm

18.5kg

220...230V,24V

380...460V,24V

gen

20kVA

SAMSUNGSDI:INR18650-

26J;3,6V;2600mAhLG

CHEM:ICR18650HE4;3,6V;

2500mAh

IEC60974-1,-10

©Kemppi

1922130/2318

Page 68

5.2MasterCooler05Mcoolingunit

MasterCooler05M

FeatureValue

MasterM205,323

Operatingmanual-EN

Supplyvoltage

Maximumsupplycurrent@220...230V

@380...460V

Coolingpower@1.0l/min

Recommendedcoolant

Maximumcoolantpressure

Tankvolume

Operatingtemperature

range

Storagetemperaturerange

EMCclass

DegreeofprotectionWhenmounted

PackageexternaldimensionsLxWx

WeightWithoutaccessories

Standards

Withrecommendedcoolant

1max

220...230V+/-10%

380...460V+/-10%

1.0A

0.7A

0.5kW

MGP4456(Kemppimixture)

0.4MPa

2.3l

-20...+40°C

-40...+60°C

IP23S

555x253x215mm

11.5kg

IEC60974-2,-10

©Kemppi

1922130/2318

Page 69

MasterM205,323

Operatingmanual-EN

5.3Wirefeederconsumables

Thissectionliststhefeedrollsandwireguidetubesavailablebothseparatelyandinconsumablekits.Theconsumable

kitscontainrecommendedfeedrollandwireguidetubecombinationsforselectedfillerwirematerialsanddiameters.

ThewirefeederconsumablescanbeorderedinConfigurator.kemppi.com.

Inthetables,standardreferstoplasticfeedrollsandheavy-dutyreferstometalfeedrolls.Thematerialsmentionedfirst

refertoprimarysuitabilityandthematerialsmentionedinsidebracketsrefertosecondarysuitability.

Wirefeederconsumablekits

Thetablebelowliststherecommendedconsumablekitsforselectedfillerwirematerialsanddiameters.

Wirefeederconsumablekits

FillerwirematerialFeedrollprofile*

Fe(MC/FC)

Ss(Fe,Cu)

MC/FC(MasterM323

only)

V-groove0.8−0.9F000527F000530

V-groove0.8−0.9F000533-

V-groove,knurled1.0F000536F000539

U-groove1.0F000542-

Wireguidetubes

Thetablebelowliststhewireguidetubesavailable.

Wireguidetubes

Fillerwirediameter

(mm)

1.0F000528F000531

1.2F000529F000532

1.0F000534-

1.2F000535-

1.2F000537F000540

1.4−1.6F000538F000541

1.2F000543-

Consumablekitcode,

standard

Consumablekitcode,

heavy-duty

©Kemppi

FillerwirematerialFillerwirediameter(mm)InletguidetubeOutletguidetube

Al,Ss(Fe,MC/FC)

Fe,MC/FC

0.8−0.9W007294W011440

1.0W007295W011441

1.2W007296W011442

0.8−0.9W007536W016614

1.0W007537W016615

1.2W007538W016616

1922130/2318

Page 70

Feedrolls

Thetablebelowliststhestandardfeedrollsavailable.

Feedrolls,standard

MasterM205,323

Operatingmanual-EN

FillerwirematerialFeedrollprofile*

Fe,Ss,Cu(Al,MC/FC)

MC/FC(Fe)

Al(MC/FC,Ss,Fe,Cu)

V-groove0.8−0.9W001047W001048

V-groove,knurled1.0W001057W001058

U-groove1.0W001067W001068

Fillerwirediameter

(mm)

1.0W000675W000676

1.2W000960W000961

1.2W001059W001060

1.4−1.6W001061W001062

1.2W001069W001070

Thetablebelowliststheheavy-dutyfeedrollsavailable.

Feedrolls,heavy-duty

FillerwirematerialFeedrollprofile*

Fe,Ss(MC/FC)

V-groove0.8−0.9W006074W006075

Fillerwirediameter

(mm)

1.0W006076W006077

1.2W004754W004753

DriverollcodePressurerollcode

MC/FC(Fe)

(MC/FC,Ss,Fe)

V-groove,knurled1.0W006080W006081

U-groove1.0W006088W006089

*Feedrollprofilesandcorrespondingsymbols:

FeedrollprofileSymbol

V-groove

V-groove,knurled

U-groove

1.2W006082W006083

1.4−1.6W006084W006085

1.2W006090W006091

©Kemppi

1922130/2318

Page 71

5.4MasterMorderinginfo

ForMasterMorderinginformationandoptionalaccessories,refertoKemppi.com.

MasterM205,323

Operatingmanual-EN

©Kemppi

1922130/2318

Page 72

MasterM205,323

Operatingmanual-EN

5.5Weldingprogramworkpacks

Weldingprogramworkpacksincludeasetofstandardweldingprogramstoallowweldingwithe.g.automatic1-MIG

andpulseprocesses.Formoreinformation,contactyourlocalKemppidealerorgotoKemppi.com.

1-MIGworkpack:

WeldingprogramProcessWirematerialWirediameterShieldinggasDescription

A01

A02

A11

A12

C01

C03

C11

C13

F01

F02

F03

F04(MasterM323only)

F11

F12

F13

F14(MasterM323only)

F21

1-MIGAlMg51.0ArStandard

1-MIGAlMg51.2ArStandard

1-MIGAlSi51.0ArStandard

1-MIGAlSi51.2ArStandard

1-MIGCuSi30.8ArStandard:Brazing

1-MIGCuSi31.0ArStandard:Brazing

1-MIGCuAl80.8ArStandard:Brazing

1-MIGCuAl81.0ArStandard:Brazing

1-MIGFe0.8Ar+18%CO2Standard

1-MIGFe0.9Ar+18%CO2Standard

1-MIGFe1.0Ar+18%CO2Standard

1-MIGFe1.2Ar+18%CO2Standard

1-MIGFe0.8Ar+8%CO2Standard

1-MIGFe0.9Ar+8%CO2Standard

1-MIGFe1.0Ar+8%CO2Standard

1-MIGFe1.2Ar+8%CO2Standard

1-MIGFe0.8CO2Standard

F22

F23

F24(MasterM323only)

M04(MasterM323only)

R04(MasterM323only)

S01

S02

S03

S04(MasterM323only)

S84(MasterM323only)

1-MIGFe0.9CO2Standard

1-MIGFe1CO2Standard

1-MIGFe1.2CO2Standard

1-MIGFeMetal1.2Ar+18%CO2Standard

1-MIGFeRutil1.2Ar+18%CO2Standard

1-MIGSs0.8Ar+2%CO2Standard

1-MIGSs0.9Ar+2%CO2Standard

1-MIGSs1.0Ar+2%CO2Standard

1-MIGSs1.2Ar+2%CO2Standard

1-MIGFC-CrNiMo1.2Ar+18%CO2Standard

©Kemppi

1922130/2318

Page 73

Pulseworkpack(MasterM205,220...240Vonly):

ThePulseworkpackincludesalsoall1-MIGworkpackweldingprograms.

WeldingprogramProcessWirematerialWirediameterShieldinggasDescription

MasterM205,323

Operatingmanual-EN

A01

A02

A11

A12

C01

C03

C11

C13

F01

F02

F03

F11

F12

F13

S01

S02

S03

PulseAlMg51.0ArStandard

PulseAlMg51.2ArStandard

PulseAlSi51.0ArStandard

PulseAlSi51.2ArStandard

PulseCuSi30.8ArStandard:Brazing

PulseCuSi31.0ArStandard:Brazing

PulseCuAl80.8ArStandard:Brazing

PulseCuAl81.0ArStandard:Brazing

PulseFe0.8Ar+18%CO2Standard

PulseFe0.9Ar+18%CO2Standard

PulseFe1.0Ar+18%CO2Standard

PulseFe0.8Ar+8%CO2Standard

PulseFe0.9Ar+8%CO2Standard

PulseFe1.0Ar+8%CO2Standard

PulseSs0.8Ar+2%CO2Standard

PulseSs0.9Ar+2%CO2Standard

PulseSs1.0Ar+2%CO2Standard

©Kemppi

1922130/2318