Kemppi KempCool 10 User Manual

KempCool

10

Operating manual • English

Käyttöohje • Suomi

Bruksanvisning • Svenska

Bruksanvisning • Norsk

Brugsanvisning • Dansk

Gebrauchsanweisung • Deutsch

Gebruiksaanwijzing • Nederlands

Manuel d’utilisation • Français

Manual de instrucciones • Español

Instrukcja obsługi • Polski

Инструкции по эксплуатации • По-русски

Manual de utilização • Português

EN

FI

SV

NO

DA

DE

NL

FR

ES

PL

RU

PT

OPERATING MANUAL

English

KempCool 10 / © Kemppi Oy / 1038

EN

CONTENTS

KempCool 10 / © Kemppi Oy / 1038

EN

1. PREFACE .................................................................................................................3

1.1 General ..........................................................................................................................3

2. INSTALLATION ................................................................................................4

2.1 Removal from packaging ...................................................................................4

2.2 Locating the machine ...........................................................................................4

2.3 Serial number ............................................................................................................ 4

2.4 Installation and main parts ................................................................................4

2.4.1 Assembling the equipment .......................................................................4

2.4.2 Main parts of cooling unit .......................................................................... 5

2.5 Preparing for operation .......................................................................................5

2.6 Cooler operation .....................................................................................................6

2.7 Overheat signal lamp ............................................................................................6

2.8 Storage ..........................................................................................................................6

3. MAINTENANCE ...............................................................................................6

3.1 Daily maintenance..................................................................................................7

3.2 Regular maintenance ............................................................................................7

3.2.1 Every sixth months ........................................................................................ 7

3.2.2 Maintenance by agreement .......................................................................7

4. DISPOSAL .............................................................................................................7

5. TROUBLE SHOOTING ..............................................................................8

6. TECHNICAL DATA ........................................................................................8

2

1. PREFACE

1.1 GENERAL

Congratulations on your choice of the KempCool 10 cooling unit. Reliable
and durable, Kemppi products are aordable to maintain, and they increase
your work productivity.

This user manual contains important information on the use, maintenance
and safety of your Kemppi product. The technical specications of the device
can be found at the end of the manual. Please read the manual carefully
before using the equipment for the rst time. For your safety and that of your
working environment, pay particular attention to the safety instructions in
the manual.

For more information on Kemppi products, contact Kemppi Oy, consult an
authorised Kemppi dealer, or visit the Kemppi Web site at www.kemppi.com.

The specications presented in this manual are subject to change without
prior notice.

Important notes

Items in the manual that require particular attention in order to minimise
damage and personal harm are indicated with the ’NOTE!’ notation. Read
these sections carefully and follow their instructions.

KempCool 10 / © Kemppi Oy / 1038

EN

3

2. INSTALLATION

2.1 REMOVAL FROM PACKAGING

The equipment is packed in durable packages specially designed for them.
Check the equipment before taking it into use, to make sure that the
equipment or a part of it have not got damaged during the transportation.
Also check that the delivery corresponds your order and that you have
received all the necessary instructions for installing and operating the
equipment. The packaging material can be recycled.

2.2 LOCATING THE MACHINE

KempCool 10 / © Kemppi Oy / 1038

2.3 SERIAL NUMBER

EN

2.4 INSTALLATION AND MAIN PARTS

2.4.1 Assembling the equipment

Place the machine on a horizontal, stable and clean ground. Protect the
machine from heavy rain and burning sunshine. Check that there is enough
space for cooling air circulation in front of and behind the machine.

The serial number of the machine is marked on the machine CE-marking.
Identicating the serial number is the only proper means of maintaining
and identifying parts for a specic product. It is important to make correct
reference to the serial number of the product when making repairs or
ordering spare parts.

The equipment is assembled in the following order:

1. Transport unit PM500 6185291

2. Cooling unit KempCool 10 6208100
Assembly the transport unit according to the instructions in the package.

Fasten the cooling unit to the transport unit by using the screws and bolts
delivered with the equipment.

4

2.4.2 Main parts of cooling unit

D

B

TEST

A

Front machine

A. Housing
B. Test switch
C. Overheat control lamp
D. Filling hole

Back side

E. Mains voltage connection cable
F. Control cable
G. Cooling water output hose
H. Cooling water input hose

E

F

C

H

G

KempCool 10 / © Kemppi Oy / 1038

EN

2.5 PREPARING FOR OPERATION

NOTE! Cooling liquid is injurious! Avoid also contact with skin or eyes. In case of

injury, seek for medical advice.

See also 2.4.2. Main parts of cooling unit.

1. Connect the mains voltage and control connectors of the cooler unit
to the corresponding connectors on the base of the power supply.
The connection can be established through the base of the power
supply when the devices are separated or through the right side of the
KempCool 10 cooler by removing the right side plate.

2. Attach the power supply on the KempCool 10 cooler.

5

3. Connect the cooling water hoses with the wire feed unit, follow colour
markings.

4. Fill the reservoir with a 40 – 20 % mixture of etanol and water, or with
any other suitable antifreeze agent. The capacity of the reservoir is 3
litres.

5. Switch on the power supply.

6. Press and hold down the test switch until the torch hoses are lled with
liquid.

7. Device is ready to weld.

2.6 COOLER OPERATION

See also 2.4.2. Main parts of cooling unit

KempCool 10 / © Kemppi Oy / 1038

EN

KempCool 10 operation is controlled by the microprocessor of the power
supply. The cooler pump starts to operate when the welding begins. After
the welding has stopped, the pump will operate 1 to 5 minutes longer
depending on the welding time. During this time the liquid will cool down
to the surrounding temperature. If the pump is stopped, the need for
maintenance of the cooler will be reduced.

Check the tank liquid level regularly and ll in liquid, if necessary.
If the the container has ran out of liquid the welding is stopped and error

code, Err 5, appears on the KempArc panel.

2.7 OVERHEAT SIGNAL LAMP

The overheat signal lamp is lighting when temperature control of the
machine has detected cooling water overheat. The ventilator cools down the
machine and when the lamp goes out welding can be started again.

2.8 STORAGE

The machine must be stored in a clean and dry room. Protect the machine
from rain and keep it away from direct sunshine in places where temperature
exceeds +25 °C. Check that there is free space in front of and behind the
machine for air circulation.

3. MAINTENANCE

NOTE! Watch out for mains voltage when handling electric cables!

In planning product maintenance machine utilization degree and
circumstances should be considered. Careful use and preventive
maintenance help to avoid unnecessary production disturbances and breaks.

6

3.1 DAILY MAINTENANCE

The following maintenance opeations should be carried out daily:

• Check water level and input ow, add liquid if needed.

• Check cables and connections. Tighten, if necessary and replace defect

parts

3.2 REGULAR MAINTENANCE

Make sure that the machine receives regular and appropriate maintenance.
Authorised Kemppi service agents perform regular maintenance by
agreement. For more information on regular maintenance, contact a Kemppi
representative.

3.2.1 Every sixth months

The following maintenance opeations should be carried out at least every
sixth months:

• Clean o dust and dirt. Change the cooling liquid and wash up the pipes
and water reservoir with pure water.

• Check seals, cables and connections. Tighten, if necessary and replace
defect parts.

3.2.2 Maintenance by agreement

Authorised Kemppi service agents perform regular maintenance by
agreement. During the maintenance the machine is cleaned and checked
for faults. The functionality of all parts is tested and the possible faults are
repaired.

4. DISPOSAL

Do not dispose of electrical equipment with normal waste!
In observance of European Directive 2002/96/EC on waste electrical

and electronic equipment, and its implementation in accordance with
national law, electrical equipment that has reached the end of its life must
be collected separately and taken to an appropriate environmentally
responsible recycling facility.

The owner of the equipment is obliged to deliver a decommissioned unit
to a regional collection centre, per the instructions of local authorities
or a Kemppi representative. By applying this European Directive you will
improve the environment and human health.

KempCool 10 / © Kemppi Oy / 1038

EN

7

5. TROUBLE SHOOTING

See also 2.7. Overheat signal lamp.

Overheat signal lamp is lit.

The unit is overheated.

• Check water circulation.

• Check that there is enough free space behind the machine for cooling air

circulation.

Error code Err 5/Err 27 on the panel

• Check the liquid hoses for damages.

• Remove any hose blockages.

• Check water circulation, add liquid if needed.

KempCool 10 / © Kemppi Oy / 1038

EN

6. TECHNICAL DATA

For further information and assistance, contact your nearest Kemppi service
workshop.

Cooling unit KempCool 10
Operating voltage
Connection capacity
Cooling power
Start pressure, max.
Cooling liquid
Tank volume
External dimensions
Weight
Operating temperature range
Storage temperature range
EMC class
Degree of protection

400V -15%. …+20%

100 % ED 250 W

1 kW

0.4 MPa

20 % – 40 % etanol/water

3 l

LxWxH 570x230x280 mm

11 kg

-20 … +40 °C

-40 … +60 °C

A

IP23S

8

KempCool 10 / © Kemppi Oy / 1038

EN

9

KEMPPI OY

Hennalankatu 39
PL 13
FIN-15801 LAHTI
FINLAND
Tel [phone]
Telefax [phone]
[e-mail]
www.kemppi.com

Kotimaan myynti:

Tel [phone]
Telefax [phone]
myynti.@kemppi.com

KEMPPI SVERIGE AB

Box 717
S-194 27 UPPLANDS VÄSBY
SVERIGE
Tel [phone]
Telefax [phone]
[e-mail]

KEMPPI NORGE A/S

Postboks 2151, Postterminalen
N-3103 TØNSBERG
NORGE
Tel [phone]
Telefax [phone]
[e-mail]

KEMPPI DANMARK A/S

Literbuen 11
DK-2740 SKOVLUNDE
DANMARK
Tel [phone]
Telefax [phone]
[e-mail]

KEMPPI BENELUX B.V.

Postbus 5603
NL-4801 EA BREDA
NEDERLAND
Tel [phone]
Telefax [phone]
[e-mail]

KEMPPI (UK) Ltd

Martti Kemppi Building
Fraser Road
Priory Business Park
BEDFORD, MK44 3WH
ENGLAND
Tel [phone]
Telefax [phone]
[e-mail]

KEMPPI FRANCE S.A.S.

65 Avenue de la Couronne des Prés
78681 EPONE CEDEX
FRANCE
Tel [phone]
Telefax [phone]
[e-mail]

KEMPPI GmbH

Otto-Hahn-Straße 14
D-35510 BUTZBACH
DEUTSCHLAND
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Telefax [phone]
[e-mail]

KEMPPI SPÓŁKA Z O.O.

Ul. Borzymowska 32
03-565 WARSZAWA
POLAND
Tel [phone]
Telefax [phone]
[e-mail]

KEMPPI AUSTRALIA PTY LTD.

13 Cullen Place
P.O. Box 5256, Greystanes NSW 2145
SMITHFIELD NSW 2164
AUSTRALIA
Tel. [phone]
Telefax [phone]
[e-mail]

OOO KEMPPI

Polkovaya str. 1, Building 6
127018 MOSCOW
RUSSIA
Tel [phone]
Telefax [phone]
[e-mail]

ООО КЕМППИ

ул. Полковая 1, строение 6
127018 Москва
Tel [phone]
Telefax [phone]
[e-mail]

KEMPPI, TRADING (BEIJING) COMPANY,
LIMITED

Room 420, 3 Zone, Building B,
No.12 Hongda North Street,
Beijing Economic Development Zone,
100176 Beijing
CHINA
Tel [phone]
[phone]
Telefax [phone]
[e-mail]

肯倍贸易（北京）有限公司
中国北京经济技术开发区宏达
北路12号
创新大厦B座三区420室

(100176)

电话： [phone]
[phone]
传真： [phone]
[e-mail]

KEMPPI INDIA PVT LTD

LAKSHMI TOWERS
New No. 2/770,
First Main Road,
KAZURA Gardens,
Neelangarai,
CHENNAI - 600 041
TAMIL NADU
Tel [phone]
Telefax [phone]
[e-mail]

www.kemppi.com

1920140

1038