10. Technical data ............................................................................................ 26
FastMig Pulse 350, 450
1. INTRODUCTION
1.1 General
Congratulations on choosing the FastMig Pulse welding equipment. Used correctly, Kemppi
products can signicantly increase the productivity of your welding, and provide years of
economical service.
This operating manual contains important information on the use, maintenance and safety of
your Kemppi product. The technical specications of the equipment can be found at the end
of the manual.
Please read the operating manual and the safety instructions booklet carefully before using
the equipment for the rst time. For your own safety and that of your working environment,
pay particular attention to the safety instructions in the manual.
For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi
dealer, or visit the Kemppi web site at www.kemppi.com.
The specications presented in this manual are subject to change without prior notice.
Important notes
Items in the manual that require particular attention in order to minimise damage and
personal harm are indicated with the ’NOTE!’ notation. Read these sections carefully and follow
their instructions.
1.2 About FastMig Pulse products
FastMig™ Pulse 350 and 450 are CC/CV welding power sources designed for demanding
professional use. They are suitable for synergic Pulsed MIG/MAG, synergic 1-MIG/MAG, basic
MIG/MAG and MMA welding in DC current when connected to FastMig MXF wire feeding
units. P65 setup panel is included in the delivery for selecting, setting and managing the
welding system prior to and during system use.
FastMig Pulse 350/450 product range oers both technical and commercial welding solutions
matching a wide range of applications from sheet metal fabrication to heavy industry
segments. Innovative distance wire feeding solutions are also available for use with this
product, including SuperSnake GT02S/GT02SW.
EN
Disclaimer
While every eort has been made to ensure that the information contained in this guide
is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi
reserves the right to change the specication of the product described at any time without
prior notice. Do not copy, record, reproduce or transmit the contents of this guide without
prior permission from Kemppi.
The product is packed in specially designed transport cartons. However, before use always
make sure the products have not been damaged during transportation.
Check also that you have received the components you ordered and the instruction manuals
needed, as described in the Quick start guide pack. Product packaging material is recyclable.
NOTE! When moving the welding machine, always lift it from the handle, never pull it from the
welding gun or other cables.
Operating environment
This machine is suitable for both indoor and outdoor use. Always make sure that the air ow
to the machine is unrestricted. The recommended operating temperature range is
-20 … +40 °C.
Please ensure you read the safety instructions concerning operating environments supplied in
this manual.
EN
2.2 Distribution network
All regular electrical devices without special circuits generate harmonic currents into
distribution network. High rates of harmonic current may cause losses and disturbance to
some equipment.
FastMig™ Pulse 350 and 450:
This equipment complies with IEC 61000-3-12 provided that the short-circuit power Ssc is
greater than or equal to 5.5 MVA at the interface point between the user’s supply and the
public suply network. It is the responsibility of the installer or user of the equipment to ensure,
by consultation with the distribution network operator if necessary, that the equipment is
connected only to a supply with a short-circuit power Ssc greater than or equal to 5.5 MVA.
4
FastMig Pulse 350, 450
2.3 Machine introduction
1.
CHANNEL
2.
7.
10.
3.
6,3A
4.
8.
5.
1. Setup panel 'Arc Wizard P65'
2. Main switch I/O – On/O
3. Signal lamp I/O – On/O
4. Warning lamp for thermal protection
5. Welding cable connection - negative pole
6. Welding cable connection + positive pole
7. Control cable connection
8. Fuse – 6,3 A delayed
9. Control cable connection
10. Mains power cable
2.4 Positioning of the machine
Place the machine on a sturdy, level surface that is dry and does not allow dust or other
impurities to enter the machines cooling air ow. Preferably site the machine to a suitable
carriage unit so it is above oor level.
Notes for positioning the machine
• The surface inclination may not exceed 15 degrees.
• Ensure the free circulation of the cooling air. There must be at least 20 cm of free space in
front of and behind the machine for cooling air circulation.
• Protect the machine against heavy rain and direct sunshine.
The machine is not allowed to be operated in the rain as the protection class of the machine,
IP23S, allows preserving and storing outside only.
NOTE! Never aim the spray of sparks from a grinding machine toward the equipment.
NOTE! Always check before use that the interconnecting cable, shielding gas hose, earth return
lead/clamp, and mains cable is in a serviceable condition. Ensure that connectors are correctly
fastened. Lose connectors can impair welding performance and damage connectors.
FastMig power sources are delivered as standard with 5 meters of mains power cable. No
mains plug is tted at the Kemppi factory.
NOTE! If local country based regulations state an alternative power cable is required, the mains
cable must be replaced in conformity with the regulations. Connection and installation of the
mains cable and plug, should only be carried out by a suitably qualied person.
Remove the machine cover plate to enable mounting of a mains cable. FastMig Pulse power
sources can be connected to the mains supply of 400 V 3~ .
If changing the mains cable, take into consideration the following:
The cable is entered into the machine through the inlet ring on the rear panel of the machine
and fastened with a cable clamp (05). The phase conductors of the cable are coupled to
connectors L1, L2 and L3. The earth protection coloured green-yellow is coupled to the
marked connector.
If you are using 5-lead cable, do not connect the neutral conductor.
L1
L2
L3
*)
05
*) In cables of S type there is a protective grounding conductor coloured green-yellow.
Kemppi always recommend the use of high quality copper cables with a suitable crosssectional area. Cable size should be selected depending on the intended welding application.
50mm copper welding cables may be used for low duty work in basic or Synergic 1-MIG.
However when using Pulse MIG/MAG process, and or longer cables, and or higher welding
power, voltage loss increases, and therefore smaller cross sectional interconnecting power and
return cables will restrict the welding performance of your machine.
• FastMig Pulse 350 – 70 to 90 mm²
• FastMig Pulse 450 – 70 to 90 mm²
The enclosed table shows typical load capacities of rubber insulated copper cables, when
ambient temperature is 25 °C and the cable temperature is 85 °C.
CableDuty cycle EDVoltage loss / 10 m
100 %60 %30 %
50 mm²
70 mm²
95 mm²
Do not overload welding cables due to voltage losses and heating.
NOTE! Always check the serviceability of the earth return cable and clamp. Ensure the metal
surface to which the cable is connected is clean from metal oxide or paint. Check the connector to
the power source is fastened correctly.
285 A370 A520 A0.35 V / 100 A
355 A460 A650 A0.25 V / 100 A
430 A560 A790 A0.18 V / 100 A
2.5.5 Interconnection with wire feeder
Kemppi provide a choice of interconnection cable sets for dierent environments. Only
materials that meet the demands of Kemppi's international markets are used in their
construction.
Used correctly, Kemppi cables sets ensure high welding performance and serviceability.
Before use, always ensure the cable set is in good condition and that connectors are correctly
fastened. Loose connections reduce welding performance and may result in damage to
connectors due to heating eects.
For correct connection and conguration of cable sets, please refer to schematic drawings:
2.5.1 and 2.5.2
NOTE! FastMig 350/450 power sources are designed to be used ONLY with MXF wire feed units.
8
FastMig Pulse 350, 450
3. OPERATION CONTROL
3.1 Main switch I/O
When you turn the on/o switch into I -position, the pilot warning lamp is illuminated and
the machine is ready for use. Always turn the machine on and o with the power source mains
switch. Never use the mains plugs as a switch.
3.2 Pilot lamps
The pilot lamps of the machine report its operational state:
The green pilot lamp when lit, indicates that the machine is switched on and ready for
use, and that it is connected to the mains supply with the power source main switch in the
I-position.
When lit, the orange lamp indicates that the thermal protection circuit has been activated due
to higher than normal working loads that exceed the rated duty cycle. The cooling fan will
continue to run and cool the machine down. When the lamp is o the machine is again ready
to weld.
3.3 Operation of cooling fan
FastMig Pulse power sources incorporate two simultaneously operating fans.
• The fan is started momentarily when the main switch is placed into position - I.
• The fan will start during welding as the machine reaches operational temperature, and
it will run for 1 to 10 minutes after the welding has stopped, depending on the welding
cycle completed.
3.4 Manual Metal Arc Welding
FastMig Pulse power source can be used for MMA electrode welding by connecting the
FastMig MXF wire feeding unit and PF function panel. MMA function is optional in FastMig
Pulse equipment, and therefore can be activated by purchasing the appropriate licence for the
MMA process. Please see ordering number codes. FastMig Pulse power source will not support
the MMA process without an MXF wire feeder connected.
Welding applications vary, so the equipment must adapt. FastMig Pulse features Arc Wizard
P65 interface, a clear and logical LCD menu display. Arc Wizard menu allows the operator
to rene, adapt and manage the arc process and system function before, during and after
welding.
The following information details control panel layout, button functions, operation and set-up.
The menu options and their descriptions are listed for each menu command.
4.1 Layout and button functions
EN
1.4.
2.7.3.
CHANNEL
MENU
CHANNEL
INFO
F1F2F3
8.
1. ON/OFF button
• Short press returns the panel to default initial view (channel information).
• Long press (>5 sec) turns P 65 panel and wire feeder panel PF 63/65 ON or OFF.
• Keeping this button pressed while turning the machine ON restores to factory settings. The
panel asks for a conrmation before restoring to defaults.
• If P 65 panel is OFF and a wire feeder panel PF 63/65 is turned ON, the P 65 panel will also be
turned ON and linked automatically to this wire feeder panel.
NOTE! This button connects power to the control panel. Use the main switch on the front of the
power source to switch the power source on or o.
USER
WF #
W003989
P 65
5.6.
10
2. Welding channel selection buttons
FastMig Pulse oers 100 memory channels (10 for each user) for storing frequently used
welding jobs.
• To browse memory channels, press + and – buttons.
• To store a new welding job to an empty channel, press the soft key under the display
text NEW.
3. MENU button
This button takes you to the main menu list. Proceed following the instructions on screen.
P 65 main menu list
Edit Channel
User Identification
FastMig Pulse 350, 450
Make changes to existing welding channel
Select one user out of ten
Weld Data
System Config Menu
Language
Select Feeder (WF#)
MMA On/Off
4. Adjustment knob
Turn the knob to change the value of the selected parameter. In MMA mode when the
panel is in default initial view (channel information), knob can be used to adjust current.
5. Menu browsing buttons
Use up and down arrows to move the selection up and down in the menu structure. In
MMA mode when the panel is in default initial view (channel information), Up/Down
buttons can be used to adjust Arcforce.
6. Menu shortcut buttons
• F1 (CHANNEL INFO) Displays the basic data recorded to the displayed channel. Pressing
F1 multiple times gives more information of the selected memory channel. Keeping F1
pressed while turning the machine ON restores the menu language to English.
• F2 (USER) Browses and selects users: 1…10, Administrator. When MMA is selected, only
Administrator is allowed.
• F3 (WF#) Selects another wire feeder as a setup target. Panel allows selecting only those
WF numbers that are found connected on the system.
NOTE! FastMig Pulse allows up to 4 wire feeders to be connected to one power source. Only one
wire feeder can be active at a time and must be selected before it will operate.
Check out the values of the last weld
Show device conguration and information
Select your menu language
Select another parallel wire feeder as a setup target
Activate MMA welding
EN
7. LCD menu display
8. Soft key buttons for menu selection
Use these buttons to select menu items. Their functions depend on selected menu items.
The function is shown on the display.
4.2 Using the menus
4.2.1 Selecting the interface language
The default menu language is English. If you want to select another menu language, do the
following:
1. Connect the mains power and switch on the power source at the main switch.
• If this is the initial system activation (if SYSTEM OFF text is in the display), you may
need to press and hold the POWER ON button in the top left corner of the P 65 control
panel. Hold the button down for 5 seconds.
2. Press the MENU button to display the main menu, which includes 7 menu items.
• You can move around in the menu list by pressing the up and down arrow buttons.
• As you browse the menu item list, the currently selected item is shown at the bottom
of the display, marked as 1/7, 2/7, 3/7 etc.
• The selected menu item is marked with a black arrow-shaped cursor.
3. Browse to the menu item LANGUAGE (5/7) and press the SELECT soft key button.
4. Browse to your language and press the SELECT/SAVE soft key button. Your language
choice is now conrmed and will remain selected unless you change it later.
4.2.2 About memory channels
You can have several setups of welding parameter values for use in various welding
applications. These setups (or welding jobs) are stored on a memory chip in the wire feeder.
Up to 10 user proles can be dened in one FastMig Pulse unit, and each of them are assigned
up to 10 memory channels. So, you have maximum of 100 memory channels to store your
frequently used welding jobs. In addition to them, there are 10 memory channels available for
MMA use.
To dene a new welding job, you need to make the necessary welding parameter selections
and then save them to a memory channel of your choice.
When you want to use these settings, you simply select the corresponding memory channel
number on the power source or wire feeder control panel and start welding. Only the most
often used controls are available in the wire feeder control panel, making welding easy and
convenient.
You can use and update any memory channel, unless it is locked via the four-digit
administrator pin code lock.
4.2.3 Creating the rst memory channel
If you are starting a new FastMig Pulse that contains no memory channels, follow these steps
to create the rst memory channel.
1. Power on the machine from the main switch. You may need to press the control panel's
Power On button for 5 seconds to activate the P 65 control panel.
2. An empty memory channel appears. Press the NEW soft key.
3. With Create New selected, press SELECT soft key.
4. Select the desired welding process and other welding parameters.
• Use up and down arrow buttons to move around in the menus
• Approve selections by pressing the SELECT soft key.
5. When you have made all settings , press SAVE soft key to store the settings in the active
memory channel.
4.2.4 Creating the rst MMA memory channel
If you are starting a new FastMig Pulse that contains no MMA memory channels, follow these
steps to create the rst MMA memory channel.
1. Press MENU button to display the main menu.
2. With up and down arrows, browse to MMA On/O and press SELECT.
• MMA Mode view appears
3. With the adjustment knob, select ON and press SELECT.
• An empty MMA memory channel appears.
4. When an empty MMA memory channel appears, press NEW soft key.
5. With Create New selected, press SELECT soft key.
6. Select MMA and other parameters.
7. When you have made all settings, press SAVE soft key to store the settings in the active
memory channel.
12
4.2.5 Creating and modifying memory channels
1. Press MENU button to display the main menu.
2. With Edit Channel selected, press SELECT.
3. Select the channel number to be changed and press SELECT.
• Use up and down arrow buttons to browse the displayed channel numbers.
• Use Channel Info (F1) button to see the show the settings of the displayed channel.
• To create a new channel, select a channel that is marked (Empty).
4. Browse the menu to select the desired options and parameters.
• Use up and down arrow buttons to move around in the menus.
• Approve selections by pressing the SELECT soft key.
• See the welding parameters and functions section of this manual.
5. When you have made all settings, press SAVE soft key to store the settings in the
selected memory channel number.
When you have created a memory channel, the system is ready to weld. You select the desired
memory channel number on wire feeder's control panel, set the welding power and arc length
and start welding.
FastMig Pulse 350, 450
4.3 Welding parameters and functions
4.3.1 Welding parameters
MIG
WFSpeed
WFS-Max
WFS-Min
Voltage
VoltageMax
VoltageMin
Dynamics
1-MIG
WFSpeed
WFS-Max
WFS-Min
FineTuning
FineTuningMax
FineTuningMin
Dynamics
0.7 – 25 m/min0.05 m/min steps when WFSpeed < 5 m/min and
0.1 m/min steps when WFSpeed > 5 m/min
Set the limit for maximum WFSpeed
Set the limit for minimum WFSpeed
8.0 – 50.0V0.1V stepsControls the length of the arc
Set the limit for maximum voltage value
Set the limit for minimum voltage value
-9 ... +9Factory setting is 0Controls the short circuit behaviour of the arc. The lower
the value the softer the arc is. The higher the value the
rougher the arc is.
0.7 – 25 m/min *0.05 m/min steps when WFSpeed < 5 m/min and
0.1 m/min steps when WFSpeed > 5 m/min
Set the limit for maximum WFSpeed
Set the limit for minimum WFSpeed
-9.0 ... +9.0Factory setting is 0.0
( = curve point)
0.5 steps
-9.0 ... +9.00.5 steps Set the limit for maximum arc length
-9.0 ... +9.00.5 stepsSet the limit for minimum arc length
-9 ... +9Factory setting is 0Controls the short circuit behaviour of the arc. The lower
Adjusts the arc voltage of the curve within certain
limits. In other words, it adjusts the length of the arc
within certain limits
the value the softer the arc is. The higher the value the
rougher the arc is.
0.7 – 25 m/min *0.05 m/min steps when WFSpeed < 5 m/min and
0.1 m/min steps when WFSpeed > 5 m/min
Set the limit for maximum WFSpeed
Set the limit for minimum WFSpeed
-9.0 ... +9.0Factory setting is 0.0
( = curve point)
0.5 steps
-9.0 ... +9.00.5 stepsSet the limit for maximum arc length
-9.0 ... +9.00.5 stepsSet the limit for minimum arc length
-9 ... +9Factory setting is 0Controls the short circuit behaviour of the arc. The lower
-10% ... +15%Factory Setting
is 0%
Adjusts the base current of the curve in certain limits.
In other words, it adjusts the length of the arc in certain
limits.
the value the softer the arc is. The higher the value the
rougher the arc is.
Reduces the pulse current of the curve at the maximum
10% and raises it at the maximum 15%.
13
DOUBLE PULSE MIG
EN
WFSpeed
WFS-Max
WFS-Min
FineTuning
FineTuningMax
FineTuningMin
Dynamics
Pulse Current
DPulseAmp
DPulseFreq
WISEROOT / WISETHIN
WFSpeed
WFS-Max
WFS-Min
BaseCurrent
BaseCurrentMax
BaseCurrentMin
FormingPulse
FormingPulseMax
FormingPulseMin
StartTime
StartVoltage
* Dierent welding programs may further restrict the value range further.
0.7 – 25 m/min *0.05 m/min steps when WFSpeed < 5 m/min and
0.1 m/min steps when WFSpeed > 5 m/min
Set the limit for maximum WFSpeed
Set the limit for minimum WFSpeed
-9.0 ... +9.0Factory setting is 0.0
( = curve point)
0.5 steps
-9.0 ... +9.00.5 stepsSet the limit for maximum arc length
-9.0 ... +9.00.5 stepsSet the limit for minimum arc length
-9 ... +9Factory setting is 0Controls the short circuit behaviour of the arc. The lower
-10% ... +15%Factory setting
is 0%
0.1 – 3.0 m/minFactory setting is
CURVE
0.4 – 8.0 HzFactory setting is
CURVE
0.7 – 14 m/min *0.05 m/min steps when WFSpeed < 5 m/min and
-50 ... +50Adjusts the base current of the curve – the arc length –
-50 ... +501% stepsSet the limit for maximum “arc length”
-50 ... +501% stepsSet the limit for minimum “arc length”
-30 ... +30Adjusts the forming pulse current of the curve in certain
-30 ... +301% stepsSet the limit for maximum forming pulse current
-30 ... +301% stepsSet the limit for minimum forming pulse current
-9 ... +9Factory setting is 0Set how long arc behaves like normal synergic MIG/
-30 ... +30Factory setting is 0Set the arc voltage which is used during StartTime.
Adjusts the base current of the curve in certain limits.
In other words, it adjusts the length of the arc in certain
limits.
the value the softer the arc is. The higher the value the
rougher the arc is.
Reduces the pulse current of the curve at the maximum
10% and raises it at the maximum 15%
Adjusts the amplitude of the WFSpeed in 0.1 m/min
steps. Value comes from Welding program.
Adjusts the frequency of the double pulse in 0.1 Hz
steps. Value comes from Welding program.
0.1 m/min steps when WFSpeed > 5 m/min
Set the limit for maximum WFSpeed
Set the limit for minimum WFSpeed
within certain limits.
limits. In other words, it controls arc pressure.
MAG prosess after the arc start. It gives heat for the arc
start.
In other words, it adjusts the length of the arc during
StartTime.
14
MMA PROCESSES
Current
CurrentMax
CurrentMin
ArcForce
StartPower
FastMig Pulse 350, 450
14 – 350A/450AWelding current
14 – 350A/450ASet the limit for maximum current value
14 – 350A/450ASet the limit for minimum current value
-9 ... +9Factory setting is 0Controls the short circuit behaviour of the arc. The
lower the value the softer the arc is. The higher the
value the rougher the arc is.
-9 ... +9Factory setting is 0Adjusts arc ignition
4.3.2 Welding functions
OTHER PROCESSES
2T/4T
HotStart
HotStartLevel
Hot 2T Time
CraterFill
CraterStart
CraterFillEnd
CraterTime
Crater 4T Timer
Creep Start
StartPower
2T, 4T, MATCHLOG
or USER
ON, OFF or USERFactory setting is USER =>
-50 ... +100 %1 % steps. Factory setting 40%
0.0 – 9.9 s0.1 s steps. Factory setting 1.2 s
ON, OFF, USERFactory setting is USER =>
10 – 250%Factory setting is 100%Set the level of the curve where the crater
10 – 250 %, not
higher than start
0.0 – 10.0 s0.1 s steps. Factory setting 1.0 s CrateFill Slope Time
On or OFFFactory setting is OFFON: if 4T is selected crater lling will last
10 – 99%1% steps. OFF, CURVE
-9 ... +9Factory setting is 0Adjusts arc ignition
Factory setting is USER =>
USER can freely choose the
switching logic
USER can freely choose is the
HotStart ON or OFF
USER can freely choose is the
CraterFill ON or OFF
1 % steps. Factory setting 30% Set the level of the curve where the crater
(OFF = 100%)
Set switching logic
lling will start
lling will end.
at least time that has been ad-justed by
CraterTime or as long as trigger is pressed.
OFF: if 4T is selected crater lling will last as
long as trigger is pressed.
Factory setting is CURVE (Creep Start value
comes from Welding program).
EN
WISEROOT / WISETHIN
2T/4T
HotStart
HotStartLevel
Hot 2T Time
CraterFill
CraterStart
CraterFillEnd
CraterTime
2T, 4T, MATCHLOG
or USER
ON, OFF or USERFactory setting is USER =>
-50 ... +100 %1 % steps. Factory setting 40%
0.0 – 9.9 s0.1 s steps. Factory setting
ON, OFF, USERFactory setting is USER =>
10 – 250%Factory setting is 100%Set the level of the curve where the crater
10 – 250%, not
higher than start
0.0 – 10.0 s0.1 s steps. Factory setting
Factory setting is USER =>
USER can freely choose the
switching logic
USER can freely choose is the
HotStart ON or OFF
1.2 s
USER can freely choose is the
CraterFill ON or OFF
On or OFFFactory setting is OFFON: if 4T is selected crater lling will last
10 – 99%1% steps. OFF, CURVE (OFF =
100%)
at least time that has been ad-justed by
CraterTime or as long as trigger is pressed.
OFF: if 4T is selected crater lling will last as
long as trigger is pressed.
Factory setting is CURVE (Creep Start value
comes from Welding program).
-99 ... +125Factory setting: 20 %Set the “MiniLog level”
Water Cooler control:
OFF / AUTO / ON.
Cable length: 10m –
100m, 5m steps.
Fine Tuning
Calibration Point:
0.0V/100A –
10V/100A,
0,1V steps.
System Clock
Device
Information
System Device information:
DevSW: Unit Software Version.
SysSW: System Software Version (Base software version).
BootSW: Boot Software Version.
SW Item: Software Item Number (IFS number).
Serial: Device Serial number.
Prog: Programmer name
Date: Programming date.
penetration Current.
Factory setting is CURVEWhen WISE FUSION is ON it controls the
amount of short circuits in the arc. The
lower the value there will be less short
circuits in the arc. The higher the value
there will be more short circuits in the arc.
Factory setting: AUTOOFF: Water Cooler always OFF.
AUTO: Water Cooler automatic control
ON. Water Cooler starts when welding
starts and is turned o after a delay when
welding stops.
ON: Water Cooler is always ON.
Factory Setting: 10mWelding cable loop length setting for
optimising arc control.
Factory Setting: 1.0V/100ACompensation for varying cable resistance.
System Clock Settings
16
FastMig Pulse 350, 450
Restore Settings
Licence Menu
WeldData Delay
Display Delay
Pre Gas Time
Post Gas Time
Control
RemoteAutoRecog
MIG CurrentDisp
User 1 (one of ten users) Channel:
Selected user can restore to his backup memory channels one by one.
Other users’ memory channels remain untouched.
Setup settings remain untouched.
User 1 (one of ten users) All Channels:
Selected user can restore all of his backup memory channels (0-9) at one time.
Other users’ memory channels remain untouched.
Setup settings remain untouched.
Restore To Factory:
All channels (of all users) are removed.
All users’ backup channels are removed.
All setup settings are set to defaults.
Licence Code allows you to enter the licence code:
- Up/Down arrows are used to select the code number position.
- Pulse encoder is used to select the code number (0-255) to be entered.
- Soft key button on the right is used to activate the licence number (after all numbers have been
entered). In case the code was wrong the earlier view will be displayed.
Licence Timers allows you to check the remaining time of the time-based Wise features.
Adjustment Range:
1s – 60s,
1s steps.
Adjustment Range:
1 – 20,
1 steps.
Pre Gas Time setting:
0.0s – 9.9s – CURVE,
0.1s steps.
Post Gas Time setting:
0.0s – 9.9s – CURVE,
0.1s steps.
Remote Control
Selection: USER /
PANEL / REMOTE /
GUN.
Remote Auto
Recognition: ON / OFF.
ON / OFFFactory Setting: OFFON: Display’s amperage (A) preset values
Factory Setting: 20s.Denes how long the Weld Data is
displayed after Welding Ends.
Weld Data display is also turned o when
pulse encoder is turned or any button is
pressed.
Factory Setting: 10Denes how long time the information is
displayed (like: “Setting Saved” text). This is
not always the exact time.
Factory Settings: CURVECURVE: Pre Gas time is read from the
Welding program.
0.0 – 9.9s: User Pre Gas time setting.
Factory Settings: CURVECURVE: Post Gas time is read from the
Welding program.
0.0 – 9.9s: User Post Gas time setting.
Factory Settings: USERThis setting aects to Welding panel (PF65
panel) remote control unit selection.
USER: PF65 user can freely select the
Remote control device.
PANEL: PF65 user can not select the remote
device. Selection is locked to PANEL.
REMOTE: Selection is locked to HAND
REMOTE device.
GUN: Selection is locked to GUN REMOTE
device.
Factory Setting: ONON: Remote control units are recognized.
Welding panel (PF65) jumps to PANEL
selection if the selected remote control
unit disappears. If PF65 USER selection is
allowed (see Control).
OFF: Remote control units are not
recognized. Remote device selection
remains unchanged if the selected remote
control unit disappears
1.5 – 5.0 AFactory Setting: 3.5AThe alarm level of wire feed motor current.
ON/OFFFactory Setting: OFFON: The ller wire steps forward at the end
ON/OFFFactory Setting: ONAutomatic SuperSnake Wire Inch feature.
ON/OFFFactory Setting: OFFTurns the gas guard on and o, provided
Check/service wire feed mechanism,
adjustment and gun components.
of the welding cycle.
OFF: Filler wire remains static at the end of
the welding cycle.
When ON, the Wire Inch button drives the
ller wire automatically up to SuperSnake.
that one is installed.
EN
Change PIN Code
Ask PIN
Administrator pin code
change.
PIN code inquiry selection:
OFF / StartUp / Menu
4.3.3 Welding software delivery prole
FastMig Pulse is designed to allow customer specied welding software choice. Following
delivery and installation your machine will include welding software specied at the point of
order. The tables below show typical welding programs, but there are more of them available.
Please check availability from your supplier. If the delivery specication is focused to a specic
project and you wish to update the machine in the future, you can select additional welding
software from the Wise & Match software products. Order and load these software products to
your machine with Kemppi DataGun eld program device.
Wise and Match products provide optional welding application solutions. Wise and Match
products menu includes special weld process for (1) root pass and (2) thin plate welding, (3)
auto power regulation and (4) arc length recognition, (5) minilog function, plus additional
base material welding programs and optional panel function.
Factory PIN code: 0000
Factory Setting: OFFOFF: No PIN code inquiry.
StartUp: Setup panel (P65) always asks for
the PIN code when the machine is turned
on. PF 65 is not aected and always works
without PIN.
Menu: Setup panel (P65) asks every
time for PIN code when MENU button is
pressed and when the display is in channel
info mode i.e. in start-up view. PIN code
inquiry is made only once when entering
the menu. After that the menu button can
be pressed any time without PIN inquiry.
18
1. WiseRoot
2. WiseThin
3. WisePenetration
4. WiseFusion
5. MatchLog
Kemppi DataStore oers new welding software packages and special enhanced arc
performance solutions. Customization of FastMig Pulse systems can make welding more
ecient. Solutions oered are designed to meet the needs of wide ranging welding
environments.
You can order materials specic welding programs and/or Wise solutions separately through
Datastore or via your local supplier.
More welding programs are available by purchasing MatchCurve and MatchCustom products.
You can also order welding program packs together with WiseFusion function.
20
FastMig Pulse 350, 450
5. BASIC TROUBLESHOOTING
NOTE! The problems listed and the possible causes are not denitive, but serve to suggest some
standard and typical situations that may present during normal environmental use when using
the MIG/MAG process with FastMig Pulse.
ProblemCheck the following
Machine won’t work?
Dirty, poor quality weld?
Variable welding performance?
Filler wire won’t feed?
High spatter volume?
NOTE! Many of these checks may be carried out by the operator. However certain checks relating to
mains power must be completed by an authorised trained electrician.
Check mains plug is connected
Check mains power distribution is switched on
Check the mains fuse and or circuit breaker
Check power source 0/I switch is ON
Check interconnection cable set and connectors between the power source and wire
feed unit are correctly fastened. See the manual schematic
Check earth return lead is connected
Check function panels are switched on – Orange buttons top left, long press.
Check shielding gas supply
Check and set gas ow rate
Check gas type for application
Check gun/electrode polarity. Example: Fe solid ller wire: Earth return should be
connected to the – pole, wire feed unit to the + pole connector
Check correct welding program selected
Check correct Channel (job) number selected on PF65 function panel
Check power supply – Phase down?
Check wire feed mechanism is correctly adjusted
Check correct drive rolls are tted
Check wire spool overrun tension is correctly adjusted
Check gun liner is not blocked. Replace if necessary
Check correct gun liner is tted for the ller wire size and type
Check contact tip for size, type and wear
Check gun is not over heating in application
Check cable connections and earth return clamp
Check welding parameter settings.
Check wire feed mechanism. Pressure arms are closed? Close and adjust
Check welding gun switch function.
Check euro gun collar is correctly fastened to euro block
Check gun liner is not blocked
Check contact tip, size, type, wear
Check and try alternative gun.
Check welding parameter values
Check inductance/Dynamics values
Check cable compensation value if long cables are tted
Check gas type and ow
Check welding polarity – cable connections
Check ller material selection
Check correct welding program selected
Check correct Channel (job) number selection
Check ller wire delivery system
Check power supply – 3 x phase present?
Should you experience a malfunction from your machine, please consult the basic
troubleshooting text above rst, and complete some basic checks.
If the machine malfunction cannot be corrected with these measures, contact your KEMPPI
maintenance service workshop.
6.1 Operation of the overload protection
Yellow thermal protection lamp is lit when the thermostat is operating due to loading beyond
the stated duty cycle.
The thermostat will operate, if machine is continuously loaded over rated values or cooling air
circulation is blocked.
Internal fans will cool the machine, and when the pilot lamp is not lit the machine is
automatically ready for welding.
6.2 Control fuses
Fuse, 6,3 A delayed, on the rear wall of machine provides protection for auxiliary devices.
Use the same type and rating of fuse as marked beside the fuse adapter. Damage caused by
incorrect fuse selection is not covered by the guarantee.
6.3 Under and over voltages in the mains supply
Primary circuits of the machine are protected against sudden, transient overvoltages. The
machine is designed to withstand 3 x 440 V voltage continuously (see technical data). Ensure
that voltage is kept within this permissible limit, especially when the mains supply is provided
by a combustion engine generator. If the mains has under voltage (under approx. 300 V) or
overvoltage (over approx. 480 V) machine control stops operation automatically.
6.4 Loss of a phase in the mains supply
Loss of a main power phase causes noticeably poor welding properties. In some cases the
machine won't start at all. Loss of a phase can be due to following:
• Blowing of mains supply fuse
• Defective mains cable
• Bad connection of mains power cable on machine terminal block or plug of machine.
7. MAINTENANCE
When considering and planning routine maintenance, please consider the the frequency of
machine use and the working environment.
Correct operation of the machine and regular maintenance will help you avoid unnecessary
downtime and equipment failure.
NOTE! Disconnect the machine from the mains before handling the electrical cables.
7.1 Daily maintenance
• Check the overall condition of the welding gun. Remove welding spatter from the
contact tip and clean the gas nozzle. Replace worn or damaged parts. Only use original
Kemppi spare parts.
• Check the condition and connection of the welding circuit components: welding gun,
earth return cable and clamp, sockets and connectors.
• Check the condition of the feed rolls, needle bearings and shafts. Clean and lubricate
bearings and shafts with a small quantity of light machine oil if necessary. Assemble,
adjust and test function.
22
FastMig Pulse 350, 450
7.2 Periodic maintenance
NOTE! Periodic maintenance should only be carried out by a suitably qualied person. Disconnect
the plug of the machine from the mains socket and wait approx.2 minutes (capacitor charge)
before removing the cover plate.
Check at least every half year:
• Electric connectors of the machine – clean any oxidized parts and tighten loose
connections.
NOTE! You must know the correct tension torques values before starting the reparation of the loose
joints.
Clean the inner parts of the machine from dust and dirt e.g. with a soft brush and vacuum
cleaner. Also clean the ventilation net behind the front grill.
Do not use compressed air, there is a risk that the dirt will compact even more tightly into
gaps of cooling proles.
Do not use pressure washing devices.
Only an authorized trained electrician should carry out repairs to Kemppi machines.
7.3 Service shop maintenance
Kemppi Service Workshops complete maintenance according to their Kemppi service
agreement.
The major points in the maintenance procedure are listed as follows:
• Cleaning of the machine
• Checking and maintenance of the welding tools
• Checking of connectors, switches and potentiometers
• Checking of electric connections
• Checking of mains cable and plug
• Damaged parts or parts in bad condition are replaced by new ones
• Maintenance testing.
• Operation and performance values of the machine are checked, and when necessary
adjusted by means of software and test equipment.
EN
Software loading
Kemppi Service Workshops can also test and load rm ware and welding software.
8. DISPOSAL OF THE MACHINE
Do not dispose of electrical equipment with normal waste!
In observance of European Directive 2002/96/EC on waste electrical and electronic
equipment, and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and taken to an appropriate
environmentally responsible recycling facility.
The owner of the equipment is obliged to deliver a decommissioned unit to a regional
collection centre, per the instructions of local authorities or a Kemppi representative. By
applying this European Directive you will improve the environment and human health.
KV 200 mounting plate
Gun holder GH 30
SuperSnake GT02S sub feeder
SuperSnake GT02S sub feeder
SuperSnake GT02S sub feeder
SuperSnake GT02S sub feeder
SuperSnake GT02S W sub feeder
SuperSnake GT02S W sub feeder
SuperSnake GT02S W sub feeder
SuperSnake GT02S W sub feeder
SuperSnake GT02S sub feeder synchronization
Polkovaya str. 1, Building 6
127018 MOSCOW
RUSSIA
Tel +7 495 240 84 03
Telefax +7 495 240 84 07
info.ru@kemppi.com
ООО КЕМППИ
ул. Полковая 1, строение 6
127018 Москва
Tel +7 495 240 84 03
Telefax +7 495 240 84 07
info.ru@kemppi.com
KEMPPI, TRADING (BEIJING) COMPANY LTD
Unit 105, 1/F, Building #1,
No. 26 Xihuan South Rd.,
Beijing Economic-Technological Development
Area (BDA),
100176 BEIJING
CHINA
Tel +86-10-6787 6064
+86-10-6787 1282
Telefax +86-10-6787 5259
sales.cn@kemppi.com
肯倍贸易(北京)有限公司
中国北京经济技术开发区
西环南路26号
1号楼1层105室(100176)
电话:+86-10-6787 6064/1282
传真:+86-10-6787 5259
sales.cn@kemppi.com
KEMPPI INDIA PVT LTD
LAKSHMI TOWERS
New No. 2/770,
First Main Road,
Kazura Garden,
Neelankarai,
CHENNAI - 600 041
TAMIL NADU
Tel +91-44-4567 1200
Telefax +91-44-4567 1234
sales.india@kemppi.com
KEMPPI WELDING SOLUTIONS SDN BHD
No 12A, Jalan TP5A,
Taman Perindustrian UEP,
47600 Subang Jaya,
SELANGOR, MALAYSIA
Tel +60 3 80207035
Telefax +60 3 80207835
sales.malaysia@kemppi.com
1923670
1515
www.kemppi.com
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