Kemppi 2200 Master User Manual
MASTER
2200
1913710E
0530
Operation instructions • english
Gebrauchsanweisung • deutsch
Gebruiksaanwijzing • nederlands
Manuel d’utilisation • français
CONTENTS
1. Preface .....� 3
1.1. Introduction ...................................................................................................................... 3
1.2. Product Introduction ........................................................................................................3
1.3. Operation safety ............................................................................................................... 3
2. Installation .............................................................................................................................. .4
2.1. Operation control and connectors .................................................................................... 4
2.2. Siting the machine ............................................................................................................ 5
2.3. Connection to the mains supply .......................................................................................6
2.4. Welding- and return current cables ..................................................................................6
3. Operation control switches and potentiometers and their use .................................................6
3.1. Main switch I/O ...............................................................................................................6
3.2. Local/remote control of welding current .........................................................................7
3.3. Adjustment for MMA dynamics ......................................................................................7
3.4. Electrodes to be welded ...................................................................................................7
3.5. Remote control devices and cables .................................................................................. 7
4. Maintenance ............................................................................................................................8
4.1. Cables ............................................................................................................................... 8
4.2. Power source ....................................................................................................................8
5. Operation disturbances ............................................................................................................ 9
5.1. Operation of the overload protection ............................................................................... 9
5.2. Control fuses .................................................................................................................... 9
6. Disposal of the machine .......................................................................................................... 9
7. Ordering numbers ...................................................................................................................9
8. Technical data ....................................................................................................................... 10
9. Terms of guarantee ................................................................................................................ 11
2 – MASTER 2200/0530 © KEMPPI OY
1. PREFACE
1.1. INTRODUCTION
Congratulations on having purchased this product. Properly installed Kemppi products should
prove to be productive machines requiring maintenance at only regular intervals. This manual
is arranged to give you a good understanding of the equipment and its safe operation. It also
contains maintenance information and technical specifications. Read this manual from front to
back before installing, operating or maintaining the equipment for the first time. For further
information on Kemppi products please contact us or your nearest Kemppi distributor.
The specifications and designs presented in this manual are subject to change without prior
notice.
In this document, for danger to life or injury the following symbol is used:
Read the warning texts carefully and follow the instructions. Please also study the Operation
safety instructions and respect them when installing, operating and servicing the machine.
1.2. PRODUCT INTRODUCTION
MASTER is a MMA DC welding power source which is designed for demanding professional
use.
MASTER-inverter power source is 3-phase 220 A. The MASTER-power source is protected
against overload with overcurrent protections and thermal releases. Operation of a thermal
release is indicated with a signal lamp on the front wall of the machine.
To delivery equipment of the MASTER MMA welding power source belong carrying strap,
connection cable and a 4-pole cable without plug.
Using comfort of MASTER can be added with remote control units which can be delivered
as an accessory.
1.3. OPERATION SAFETY
Never watch the arc without a face shield designed for arc welding!
The arc damages unprotected eyes! The arc burns unprotected skin!
Protect yourself and the surroundings against the arc and hot spray!
Remember general fire safety!
Pay attention to the fire safety regulations. Welding is always classified as a fire risk operation.
Welding where there is flammable or explosive material is strictly forbidden. If it is essential to
weld in such an area remove inflammable material from the immediate vicinity of the welding
site. Fire extinguishers must always be on site where welding is taking place.
Note! Sparks may cause ignition many hours after completion of welding.
Watch the mains voltage!
Take care of the cables - the connection cable must not be compressed, touch sharp edges or
hot work pieces. Faulty cables are always a fire risk and highly dangerous. Do not locate the
welding machine on wet surfaces. Do not take the welding machine inside the work piece (i.e.
in containers, cars etc.)
Ensure that neither you nor gas bottles or electricial equipment are in contact with live wires
or connections!
Do not use faulty welding cables. Isolate yourself by using dry and not worn out protective clothes. Do not weld on wet ground. Do not place the welding cables on the power source or other
electricial equipment.
MASTER 2200/0530 – 3© KEMPPI OY
H11
H12
X13
S12
R11
Watch the welding fumes!
Ensure that there is sufficient ventilation. Follow special safety measures when you weld metals
which contain lead, cadmium, zinc, mercury and beryllium.
Note the danger caused by special welding jobs!
Watch the fire and explosion danger when welding container type work pieces.
2. INSTALLATION
2.1. OPERATION CONTROL AND CONNECTORS
H11 Signal lamp I/O
H12 Warning lamp for thermal shield
R11 Adjustement of welding current
R12 Adjustment of MMA welding dynamics
S11 Main switch I/O
S12 Selection for local/remote control
X11, X12 Welding and return current connections
X13 Connection for remote control
01 Inlet of mains cable
4 – MASTER 2200/0530
© KEMPPI OY
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