Keithley 8011 Connection Instructions

Model 8011 High Current Test Socket Kit
Keithley Instruments, Inc. Connection instructions
28775 Aurora Road Cleveland, Ohio 44139 1-888-KEITHLEY
http://www.keithley.com

Model 8011 High Current Test Socket Kit connection instructions

WARNING
Before proceeding, please read, understand, and follow all safety precautions provided at the end of this document (page 14).
The Model 8011 High Current Test Socket Kit is designed for testing high power devices with 2600A Series SourceMeter instruments and the Model 2651A High Power SourceMeter In strument at currents up at 50 A pulsed and voltages up to 40 V.
The Model 8011 includes two test boards, the 8011-DTB and the 8011-CTB, and cables and connectors for simplifying connections between the SourceMeter instruments and the device. The 8011-DTB Device Test Board i s designed for testing type TO-247 packaged parts and axial components. The 8011-CTB Customizable Test Board provides a blank space for user customization — the user can use the socket type of his or her choice.
Figure 1. Model 8011 High Current Test Socket Kit*
*Not shown: PA-1032 (these instructions); full set of cables; 8010-317 insulator plugs; and 2600-KIT.
PA-1032 Rev. A / April 2011 1
Model 8011 Connection Instructions

Power and environmental specifications

For indoor use only.
Specification Value Voltage limit Current limit
40 V DC maximum 15 A DC maximum

Unpack and inspect the High Current Test Socket Kit

To unpack and inspect the High Current Test Socket Kit:
1. Inspect the box for damage.
2. Open the top of the box.
3. Remove the bags that contain the boards and accessories.
4. Carefully lift the High Current Test Socket Kit out of the box.
5. Inspect the materials for any obvious signs of physical damage. Report any dam age to the shipping agent immediately.
You should have received:
TO-247 Device Test Board (8010-120; to re-order, use Keithley Model number 8010-DTB)
Customizable Test Board (8010-130; to re-order, use Keithley Model number 8010-CTB)
PA-1032 Model 8011 High Current Test Socket Kit Connection Instructions (this document)
Four nylon hex standoffs with inserts on each end (ST-272-1)
Four Phillips flat-head screws (#6-32 x 3/8)
Two 8 in. (203.2 mm) stackable banana cables — one black (CA-560-0), one red (CA-560-2)
One mounting plate (8011-301)
Two 8-pin female plug connectors with screw terminal connections (CS-16 29-8)
Four 9 in. (228.6 mm) black cables with one stackable banana plug and one unterminated end (CA-567-0)
Four 9 in. (228.6 mm) red cables with one stackable banana plug and one unterminated end (CA-567-2)
One 120 in. (304.6 cm) green/yellow ground cable with lugs (CA-568-120)
®
One #6-32 Keps
Two insulator plugs (quantity includes a spare plug) (8010-317)
Two screw terminal connector kits (2600-KIT)
washer nut
2 PA-1032 Rev. A / April 2011
Model 8011 Connection Instructions

Assembly instructions

NOTE
If you are customizing the 8010-130 Customizable Test Board, make customizations before assembling the Model 8011.
See Figure 2 below.

Tools needed

Medium Phillips head screwdriver
5/16 in. nut driver or socket wrench

Assembly instructions

1. Select the TO-247 Device Test Board (8010-120) or Customizable Test Board (8010-130), as appropriate for your application.
2. Connect one end of the ground cable to the ground screw at the center of the mounting plate.
3. Attach the ground cable with the #6-32 Keps
4. Thread the four nylon hex standoffs onto the four threaded posts on the mounting plate.
5. Place the 8010-120 or 8010-130 board on the standoffs.
6. Thread four of the Phillips flat-head screws through the 8010-120 or 8010-130 board.
7. Tighten the screws.
®
washer nut.
8. Attach the other end of the ground cable to protective earth (ground).
The ground wire must be attached to a known safety earth (ground). Failure to attach the ground wire to a known safety earth (ground) may result in electric shock.
WARNING
Specifications are subject to change without notice. PA-1032 Rev. A / April 2011 3
Model 8011 Connection Instructions
Figure 2. Model 8011 assembly
Four #6-32 x 3/8 Phillips flat-head screws
8010-130 Customizable Test Board
or
8010-120 TO-247 Device Test Board
Four ST-272-1 hex nylon standoffs
One #6-32 Keps® washer nut
One CA-568-120 green/yellow ground cable with lugs
One 8011-301 mounting plate
Connect ground cable lug to protective earth (ground)
4 PA-1032 Rev. A / April 2011
Model 8011 Connection Instructions

Mounting instructions

The 8011-301 mounting plate should be used to secure your test board (8010-120 or 8010-130). It can also be used to secure the assembled Model 8011 to a work surface using the mounting holes shown in Figure 3.
Figure 3. 801
.156 in.
(3.962 mm)
5.250 in.
(133.35 mm)
1-301 mounting plate dimensions
Mounting holes
2.625 in.
(66.675 mm)
.750 in
(19.05 mm)
4.500 in
(114.3 mm)
6.000 in
(152.4 mm)
Specifications are subject to change without notice. PA-1032 Rev. A / April 2011 5
Model 8011 Connection Instructions
NOTE
You can attach your own test board or testing fixture to the 8010-130 Customizable Test Board using the #6-32 screw mounts provided.
Figure 4. 8010-130 Customizable Test Board dimensions
3.000 in.
(76.2 mm)
1.000 in.
(25.4 mm)
.156 in.
(3.962 mm)
1.750 in.
(44.45 mm)
3.750 in.
(95.25 mm)
4.250 in.
(107.95 mm)
#6-32
.750 in.
(19.05 mm)
3.500 in.
(88.9 mm)
5.000 in. (5 mm)
.250 in.
(6.35 mm)
6 PA-1032 Rev. A / April 2011
Model 8011 Connection Instructions

General guidelines

The High Current Test Socket Kit provides several types of connections to allow you to make connections to meet the needs of your application.
In general, when making connections:
Remove power from the SourceMeter instrument before making connections.
Make connections to the SourceMeter instrument before making connections to the Model 8011 boards.
Connect the force leads of the SourceMeter instrument to terminals 4, 5, and 6 of the Model 8011 boards.
Connect the sense leads to terminals 1, 2, and 3.
Install the device under test (DUT) after making the SourceMeter instrument connections. Use-cases are shown below that demonstrate some typical connections.

Use-cases

Two-terminal DUT using a Model 2651A set to local sense

NOTE
These instructions provide general information about connections to the Model 2651A. For detail on the connections, see the Model 2651A user documentation.

Tools needed

Small flat-head screwdriver
Instructions
1. Remove power from the Model 2651A.
2. Make connections as shown in Table 1 and Figure 5.
3.
Install the 8010-317 insulator plug into the test socket.
4. Install the 2-terminal DUT into the axial posts labeled 4, 1, 3 and 6 on the 8010-120 board.
5. Return power to the Model 2651A.
6. Press the CONFIG key.
7. Press the SRC or MEAS key (the sense mode can be set from either the V-SOURCE or the V-MEAS menu).
8. If you pressed the SRC key, select V-SOURCE > SENSE-MODE.
9. If you pressed the MEAS key, select V-MEAS > SENSE-MODE.
10. Select 2-WIRE to enable local sense.
11. Test the device.
Specifications are subject to change without notice. PA-1032 Rev. A / April 2011 7
Model 8011 Connection Instructions
Table 1. Connections for two-terminal device test (local sense)
Cable end Cable Cable end
Model 2651A rear panel CA-552-1 (supplied with the Model 2651A) Open LO of CA-552-1 Black CA-560-0 8010-120 blue terminal 4 HI of CA-552-1 Red CA-560-2 8010-120 yellow terminal 6
Figure 5. Connections for two-terminal device test (local sense)
TO-247 Device Test
Board (8010-120)
CA-560-0
(black)
2-Terminal DUT
Plug
From
Model 2651A
CA-552-1 (supplied with Model 2651A)
HI
CA-560-2
(red)
HIGH CURRENT TEST SOCKET KIT
RATINGS:
40V MAX.
15A DC MAX.
50A PULSE MAX.
8010-317 insulator plug
(insert into 3-pin socket)

Two-terminal DUT using a Model 2651A set to remote sense

Tools needed

Small flat-head screwdriver
Instructions
1. Remove power from the Model 2651A.
2. Make connections as shown in Table 2 and Figure 6.
3.
Install the 8010-317 insulator plug into the test socket.
4. Install the 2-terminal DUT into the axial posts labeled 4, 1, 3 and 6 on the 8010-120 board.
5. Return power to the Model 2651A.
8011
8 PA-1032 Rev. A / April 2011
Model 8011 Connection Instructions
6. Press the CONFIG key.
7. Press the SRC or MEAS key (the sense mode can be set from either the V-SOURCE or the V-MEAS menu).
8. If you pressed the SRC key, select V-SOURCE > SENSE-MODE.
9. If you pressed the MEAS key, select V-MEAS > SENSE-MODE.
10. Select 4-WIRE to enable remote sense.
11. Test the device.
Table 2. Connections for two-terminal device test (remote sense)
Cable end Cable Cable end
Model 2651A rear panel CA-552-1 (supplied with the Model 2651A) Open LO of CA-552-1 Black CA-560-0 8010-120 blue terminal 4 HI of CA-552-1 Red CA-560-2 8010-120 yellow terminal 6 Model 2651A rear panel CA-557-1 (supplied with the Model 2651A) CS-1629-8 Sense LO of CS-1629-8 Black CA-567-0 8010-120 blue terminal 1 Sense HI of CS-1629-8 Red CA-567-2 8010-120 yellow terminal 3
Figure 6. Connections for two-terminal device test (remote sense)
From
Model 2651A
From
Model 2651A
CA-557-1 (supplied with Model 2651A)
CA-552-1 (supplied with Model 2651A)
S LO
S HI
CA-567-0
(black)
G
G G G
CA-567-2
(red)
CS-1629-8
2-Terminal DUT
Plug
CA-560-0
(black)
RATINGS: 40V MAX.
15A DC MAX.
50A PULSE MAX.
8011
HIGH CURRENT TEST SOCKET KIT
HI
CA-560-2
(red)
8010-120 TO-247
Device Test Board
8010-317 insulator plug
(insert into 3-pin socket)
Specifications are subject to change without notice. PA-1032 Rev. A / April 2011 9
Model 8011 Connection Instructions

Three-terminal DUT using a Model 2651A and a single or dual channel SourceMeter instrument

NOTE
If you are using a Model 2600A, do not set the output above 40 V. The Model 8011 is rated to 40 V.
You can use the Model 8011 with the 8010-120 board to test a three-terminal device using a Model 2651A High Power System SourceMeter following SourceMeter instruments:
Model 2601A Single-Channel System SourceMeter Instrument
Model 2611A Single-Channel System SourceMeter Instrument (200 V)
Model 2602A Dual-Channel System SourceMeter Instrument
Model 2612A Dual-Channel System SourceMeter Instrument (200 V)

Tools and equipment needed

Small flat-head screwdriver
Cable created using the 2600-KIT screw terminal connector kits (included with the Model 8011); the cable must
use wire that can support 3 A and 200 V
Instructions
1. Remove power from the SourceMeter instruments.
2. Make connections as shown in Table 3 and Figure 7.
3.
Install the three-terminal DUT into the socket on the 8010-120 board.
®
Instrument and another SourceMeter instrument. This use-case is appropriate for the
4. Return power to the SourceMeter instruments.
5. On both SourceMeter Instruments: a. Press the CONFIG key. b. Press the SRC or MEAS key (the sense mode can be set from either the V-SOURCE or the V-MEAS
menu). c. If you pressed the SRC key, select V-SOURCE > SENSE-MODE. d. If you pressed the MEAS key, select V-MEAS > SENSE-MODE. e. Select 4-WIRE to enable remote sense.
6. Test the device.
10 PA-1032 Rev. A / April 2011
Model 8011 Connection Instructions
Table 3. Connections for three-terminal device test
Cable end Cable Cable end
Model 2651A rear panel CA-552-1 (supplied with the Model 2651A) Open Model 2651A rear panel CA-557-1 (supplied with the Model 2651A) CS-1629-8 Series 2600A rear panel CA-557-x (recommended; separately purchased) CS-1629-8 LO of CA-552-1 Black CA-560-0 8010-120 yellow terminal 6 HI of CA-552-1 Red CA-560-2 8010-120 white terminal 5 Sense LO of CS-1629-8 Black CA-567-0 8010-120 yellow terminal 3 Sense HI of CS-1629-8 Red CA-567-2 8010-120 white terminal 2 Sense LO of CS-1629-8 Black CA-567-0 8010-120 yellow terminal 3 LO of CS-1629-8 Black CA-567-0 8010-120 yellow terminal 3 Sense HI of CS-1629-8 Red CA-567-2 8010-120 blue terminal 1 HI of CS-1629-8 Red CA-567-2 8010-120 blue terminal 4
Figure 7. Connections for three-terminal device test
Model 2601A, 2611A,
2602A, or 2612A
Model 2651A
Model 2651A
2600-KIT
CA-557-1 (supplied with Model 2651A)
CA-552-1 (supplied with Model 2651A)
Customer-supplied cable
S LO
G
G G G
S HI
2600-KIT
CS-1629-8
CA-567-0
(black)
CA-567-2
(red)
CA-560-0
(black)
HI
CA-560-2
(red)
LO
S LO
G
HI
G G
G
S HI
8010-120 TO-247
Device Test Board
CS-1629-8
G D S
HIGH CURRENT TEST SOCKET KIT
50A PULSE MAX.
RATINGS: 40V MAX.
15A DC MAX.
CA-567-2
DUT
CA-567-0
(black)
(red)
3-Terminal
8011
Detail of stacked
banana plugs
at terminal 3
Specifications are subject to change without notice. PA-1032 Rev. A / April 2011 11
Model 8011 Connection Instructions
Three-terminal DUT using a Model 2651A and a low-current SourceMeter instrument
NOTE
Do not set the Model 2635A or Model 2636A above 40 V. The Model 8011 is rated to 40 V.
You can use the Model 8011 with the 8010-120 board to test a three-terminal device using a Model 2651A High Power System SourceMeter
®
Instrument and a low-current SourceMeter instrument. This use case is appropriate
for the following SourceMeter instruments:
Model 2635A Single-Channel System SourceMeter Instrument (1 fA, 10 A Pulse)
Model 2636A Dual-Channel System SourceMeter Instrument (1 fA, 10 A Pulse)

Tools needed

Small flat-head screwdriver

Instructions

NOTE
This use case calls for three 2600-ALG-2 cables. Normally, the Model 2635A ships with one of these cables and the Model 2636A ships with two. For additional cables, order Keithley Instrument s catalog number 2600-ALG-2. This cable is listed as part number 237-308-2 on Model 2635A and 2636A parts lists.
To set up a test of a three-terminal device:
1. Remove power from the SourceMeter instruments.
2. Make connections as shown in Table 4 and Figure 8.
3.
Install the three-terminal DUT into the socket on the 8010-120 board.
4. Return power to the SourceMeter instruments.
5. On both SourceMeter Instruments: a. Press the CONFIG key. b. Press the SRC or MEAS key (the sense mode can be set from either the V-SOURCE or the V-MEAS
menu). c. If you pressed the SRC key, select V-SOURCE > SENSE-MODE. d. If you pressed the MEAS key, select V-MEAS > SENSE-MODE. e. Select 4-WIRE to enable remote sense.
6. Test the device.
12 PA-1032 Rev. A / April 2011
Model 8011 Connection Instructions
Table 4. Connections for three-terminal device test
Cable end Cable Cable end
Model 2651A rear panel CA-552-1 (supplied with the Model 2651A) Open Model 2651A rear panel CA-557-1 (supplied with the Model 2651A) CS-1629-8 Model 2635A or
Model 2636A rear panel
2600-ALG-2 Red alligator clip to 8010-120 blue
terminal 1
Sense HI Model 2635A or
Model 2636A rear panel HI Model 2635A or
Model 2636A rear panel
2600-ALG-2 Red alligator clip to 8010-120 blue
terminal 4
2600-ALG-2 Red and black alligator clips to
8010-120 yellow terminal 3
Sense LO LO of CA-552-1 Black CA-560-0 8010-120 yellow terminal 6 HI of CA-552-1 Red CA-560-2 8010-120 white terminal 5 Sense LO of CS-1629-8 Black CA-567-0 8010-120 yellow terminal 3 Sense HI of CS-1629-8 Red CA-567-2 8010-120 white terminal 2
Figure 8. Connections for three-terminal device test
GND
(not connected)
(green)
HI
(red)
GUARD
(black)
(not connected)
Sense HI
Model 2635A or Model 2636A
Model 2635A or Model 2636A
Model 2635A or Model 2636A
Sense HI
2600-ALG-2
(237-308-2)
Hi
2600-ALG-2
(237-308-2)
Sense LO
2600-ALG-2
(237-308-2)
GND
(not connected)
(green)
CA-567-0
(black)
CS-1629-8
GND
(green)
GUARD
(black)
(not connected)
(not connected)
(red)
S LO
Model 2651A
Model 2651A
CA-557-1 (supplied with Model 2651A)
CA-552-1 (supplied with Model 2651A)
S HI
G
G G G
CA-567-2
(red)
CA-560-0
(black)
HI
CA-560-2
HIGH CURRENT TEST SOCKET KIT
(red)
G D S
RATINGS: 40V MAX.
15A DC MAX.
50A PULSE MAX.
DUT
3-Terminal
8011
8010-120 TO-247
Device Test Board
LO
(black)
Sense LO
(red)
Specifications are subject to change without notice. PA-1032 Rev. A / April 2011 13
Model 8011 Connection Instructions
NOTE
Alligator clips are connected the screw posts on the underside of the board, as shown here.
Sense HI
(red)
HI
(red)

Contact information

If you have any questions after reviewing this information, please contact your local Keithley Instruments representative or call Keithley Instruments corporate headquarters (toll-free inside the U.S. and Canada only) at 1-888-KEITHLEY (1-888-534-8453), or from outside the U.S. at +1-440-248-0400. For worldwide contact numbers, visit the Keithley Instruments website
(http://www.keithley.com).
Sense
LO
(black)
(red)
LO

Safety precautions

WARNING
The 8011 High Current Test Socket Kit is designed to work exclusively with the 2651A High Power System SourceMeter® Instrument and should never be connected to voltage sources that may exceed 40 V DC. The socket should be used within a comprehensive test system (for example, a protective enclosure or safety barrier) that provides adequate safety measures to prevent hazards such as accessible voltage, fire and explosion from causing harm.
The following safety precautions should be observed before using this product and any associated instrumentation. Although some instruments and accessories would normally be used with nonhazardous voltages, there are situations where hazardous conditions may be present.
This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury. Read and follow all installation, operation, and maintenance information carefully before using the product. Refer to the user documentation for complete product specifications.
If the product is used in a manner not specified, the protection provided by the product warranty may be impaired. The types of product users are:
Responsible body is the individual or group responsible for the use and maintenance of equipment, for ensuring that the equipment is operated within its specifications and operating limits, and for ensuring that operators are adequately trained.
Operators use the product for its intended function. They must be trained in electrical safety procedures and proper use of the instrument. They must be protected from electric shock and contact with hazardous live circuits.
14 PA-1032 Rev. A / April 2011
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