Keithley 7999-3 Service manual

Model 7999-3

Multiplexer Card

Instruction Manual

Contains Operating and Servicing Information

W ARRANTY

Keithley Instruments, Inc. warrants this product to be free from defects in material and workmanship for a period of
1 year from date of shipment.

Keithley Instruments, Inc. warrants the following items for 90 days from the date of shipment: probes, cables,
rechargeable batteries, diskettes, and documentation.

During the warranty period, we will, at our option, either repair or replace any product that proves to be defective.
To exercise this warranty, write or call your local Keithley representative, or contact Keithley headquarters in

Cleveland, Ohio. You will be given prompt assistance and return instructions. Send the product, transportation pre­paid, to the indicated service facility. Repairs will be made and the product returned, transportation prepaid.
Repaired or replaced products are warranted for the balance of the original warranty period, or at least 90 days.

LIMIT A TION OF W ARRANTY

This warranty does not apply to defects resulting from product modification without Keithley’s express written
consent, or misuse of any product or part. This warranty also does not apply to fuses, software, non-rechargeable
batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instructions.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE. THE
REMEDIES PROVIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES.

NEITHER KEITHLEY INSTRUMENTS, INC. NOR ANY OF ITS EMPLOYEES SHALL BE LIABLE FOR
ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF
THE USE OF ITS INSTRUMENTS AND SOFTWARE EVEN IF KEITHLEY INSTRUMENTS, INC., HAS
BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES. SUCH EXCLUDED DAM­AGES SHALL INCLUDE, BUT ARE NOT LIMITED TO: COSTS OF REMOVAL AND INSTALLATION,
LOSSES SUSTAINED AS THE RESULT OF INJURY TO ANY PERSON, OR DAMAGE TO PROPERTY.

Keithley Instruments, Inc. • 28775 Aurora Road • Cleveland, OH 44139 • 440-248-0400 • Fax: [phone] • http://www.k eithle y.com

CHINA: Keithley Instruments China • Yuan Chen Xin Building, Room 705 • 12 Yumin Road, Dewai, Madian • Beijing 100029 • 8610-62022886 • Fax: [phone]
FRANCE: Keithley Instruments SARL • BP 60 • 3 Allée des Garays • 91122 Palaiseau Cédex • 33-1-60-11-51-55 • Fax: [phone]
GERMANY: Keithley Instruments GmbH • Landsberger Strasse 65 • D-82110 Germering, Munich • 49-89-8493070 • Fax: [phone]
GREAT BRITAIN: Keithley Instruments, Ltd. • The Minster • 58 Portman Road • Reading, Berkshire RG30 1EA • 44-118-9575666 • Fax: [phone]
ITALY: Keithley Instruments SRL • Viale S. Gimignano 38 • 20146 Milano • 39-2-48303008 • Fax: [phone]
NETHERLANDS: Keithley Instruments BV • Avelingen West 49 • 4202 MS Gorinchem • 31-(0)183-635333 • Fax: [phone]
SWITZERLAND: Keithley Instruments SA • Kriesbachstrasse 4 • 8600 Dübendorf • 41-1-8219444 • Fax: [phone]
TAIWAN: Keithley Instruments Taiwan • 1FL., 85 Po Ai Street • Hsinchu, Taiwan • 886-3-572-9077 • Fax: [phone]

1/99

Model 7999-3 Single-Pole Multiplexer Card

Instruction Manual

©1999, Keithley Instruments, Inc.

All rights reserved.
Cleveland, Ohio, U.S.A.
First Printing, May 1999

Document Number: 7999-3-901-01 Rev. A

Manual Print History

The print history shown below lists the printing dates of all Revisions and Addenda created
for this manual. The Revision Le vel letter increases alphabetically as the manual under goes sub­sequent updates. Addenda, which are released between Revisions, contain important change in­formation that the user should incorporate immediately into the manual. Addenda are numbered
sequentially. When a new Re vision is created, all Addenda associated with the previous Re vision
of the manual are incorporated into the new Revision of the manual. Each ne w Revision includes
a revised copy of this print history page.

Revision A (Document Number 7999-3-901-01)..............................................................May 1999

All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc.
Other brand names are trademarks or registered trademarks of their respective holders.

Safety Precautions

The following safety precautions should be observed before using this product and any associated instrumen­tation. Although some instruments and accessories would normally be used with non-hazardous v oltages, there
are situations where hazardous conditions may be present.

This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the
safety precautions required to avoid possible injury. Read the operating information carefully before using the
product.

The types of product users are:

Responsible body is the individual or group responsible for the use and maintenance of equipment, for ensuring

that the equipment is operated within its specifications and operating limits, and for ensuring that operators are
adequately trained.

Operators use the product for its intended function. They must be trained in electrical safety procedures and

proper use of the instrument. They must be protected from electric shock and contact with hazardous live circuits.

Maintenance personnel perform routine procedures on the product to keep it operating, for example, setting

the line voltage or replacing consumable materials. Maintenance procedures are described in the manual. The
procedures explicitly state if the operator may perform them. Otherwise, they should be performed only by ser­vice personnel.

Service personnel are trained to work on live circuits, and perform safe installations and repairs of products.

Only properly trained service personnel may perform installation and service procedures.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector

jacks or test fixtures. The American National Standards Institute (ANSI) states that a shock hazard e xists when
voltage levels greater than 30V RMS, 42.4V peak, or 60VDC are present. A good safety practice is to expect

that hazardous voltage is present in any unknown circuit before measuring.

Users of this product must be protected from electric shock at all times. The responsible body must ensure that
users are prevented access and/or insulated from every connection point. In some cases, connections must be
exposed to potential human contact. Product users in these circumstances must be trained to protect themselves
from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts, no conductive part

of the circuit may be exposed.

As described in the International Electrotechnical Commission (IEC) Standard IEC 664, digital multimeter
measuring circuits (e.g., Keithley Models 175A, 199, 2000, 2001, 2002, and 2010) are Installation Category II.
All other instruments’ signal terminals are Installation Category I and must not be connected to mains.

Do not connect switching cards directly to unlimited power circuits. They are intended to be used with imped­ance limited sources. NEVER connect switching cards directly to AC mains. When connecting sources to
switching cards, install protective devices to limit fault current and voltage to the card.

Before operating an instrument, make sure the line cord is connected to a properly grounded power receptacle.
Inspect the connecting cables, test leads, and jumpers for possible wear, cracks, or breaks before each use.

For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to
the circuit under test. ALWAYS remove power from the entire test system and discharge an y capacitors before:
connecting or disconnecting cables or jumpers, installing or removing switching cards, or making internal
changes, such as installing or removing jumpers.

Do not touch any object that could provide a current path to the common side of the circuit under test or power
line (earth) ground. Always make measurements with dry hands while standing on a dry, insulated surface ca­pable of withstanding the voltage being measured.

The instrument and accessories must be used in accordance with its specifications and operating instructions or
the safety of the equipment may be impaired.

Do not exceed the maximum signal levels of the instruments and accessories, as defined in the specifications
and operating information, and as shown on the instrument or test fixture panels, or switching card.

When fuses are used in a product, replace with same type and rating for continued protection against fire hazard.
Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground

connections.
If you are using a test fixture, keep the lid closed while power is applied to the device under test. Safe operation

requires the use of a lid interlock.

If a screw is present, connect it to safety earth ground using the wire recommended in the user documen­tation.

!

The symbol on an instrument indicates that the user should refer to the operating instructions located in
the manual.

The symbol on an instrument shows that it can source or measure 1000 volts or more, including the com­bined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact
with these voltages.

The WARNING heading in a manual explains dangers that might result in personal injury or death. Always
read the associated information very carefully before performing the indicated procedure.

The CAUTION heading in a manual explains hazards that could damage the instrument. Such damage may
invalidate the warranty.

Instrumentation and accessories shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and all test cables.

To maintain protection from electric shock and fire, replacement components in mains circuits, including the
power transformer, test leads, and input jacks, must be purchased from Keithley Instruments. Standard fuses,
with applicable national safety approvals, may be used if the rating and type are the same. Other components
that are not safety related may be purchased from other suppliers as long as they are equivalent to the original
component. (Note that selected parts should be purchased only through Keithley Instruments to maintain accu­racy and functionality of the product.) If you are unsure about the applicability of a replacement component,
call a Keithley Instruments office for information.

T o clean an instrument, use a damp cloth or mild, water based cleaner . Clean the e xterior of the instrument only .
Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Products that
consist of a circuit board with no case or chassis (e.g., data acquisition board for installation into a computer)
should never require cleaning if handled according to instructions. If the board becomes contaminated and op­eration is affected, the board should be returned to the factory for proper cleaning/servicing.

Rev. 2/99

7999-3 Single-Pole Multiplexer Card

User
Supplied
Voltage

Relay
Control
Input

Relay
Coil

Card

RELAY SWITCH CONFIGURATION:

10 channels of independent 1-pole switching
1 channel of 2:1 mux 1-pole switching.
2 channels of 4:1 mux 1-pole switching.

CONTACT CONFIGURATION: 1-pole Form A.
CONNECTOR TYPE: 96-pin male DIN card connector.
MAXIMUM SIGNAL: 30V DC, 42V peak between any two inputs or

chassis, 1A switched, CAT I.

CONTACT LIFE: Cold Switching: 10 × 10

CHANNEL RESISTANCE (per conductor): <0.5Ω.
CONTACT POTENTIAL: <10µV per contact.
ACTUATION TIME: 3ms.
RELAY DRIVE CURRENT (per relay): 8.5mA @ 24V (user supplied).
USER SUPPLIED VOLTAGE: 24V ± 4V DC, 220mA max.
RELAY CONTROL INPUT: Relay Closed: <2.0V.

RELAY DRIVE CONFIGURATION:

At Maximum Signal Levels: 2 × 10

Relay Open: User supplied voltage.

6

closures.

5

closures.

GENERAL

INDICATORS: SMT LED shows status of each relay.
ENVIRONMENT: Operating: 0° to 50°C, up to 35°C <80% RH.

EMC: Conforms with European Union Directive 89/336/EEC, EN

55011, EN 50082-1, EN 61000-3-2 and 61000-3-3, FCC part 15
class B.

SAFETY: Conforms with European Union Directive 73/23/EEC, EN

61010-1.

DIMENSIONS: 160mm long × 108mm wide ×38mm deep (6

1

× 1

⁄

2

˝). PC board is 152mm long × 102mm wide (6˝ × 4˝).

Storage: –25° to 65°C.

5

1

⁄

16

˝ × 4

⁄4˝

1-Pole Switch IN

OUT

2:1 MUX Switch IN 1

IN 2

OUT

4:1 MUX Switch IN 1

IN 2

IN 3

IN 4

OUT

SBG 8/11/99

Rev. A

T able of Contents

1 General Information

Introduction ................................................................................ 1-2

Feature overview ........................................................................ 1-2

Warranty information ................................................................. 1-2

Manual addenda ......................................................................... 1-2

Safety symbols and terms .......................................................... 1-3

Specifications ............................................................................. 1-3

Unpacking and inspection .......................................................... 1-3

Inspecting for damage ......................................................... 1-3

Handling precautions .......................................................... 1-3

Shipment contents ............................................................... 1-4

Instruction manual .............................................................. 1-4

Repacking for shipment ...................................................... 1-4

Recommended connector ........................................................... 1-4

2 Connections

Introduction ................................................................................ 2-2

Handling precautions ................................................................. 2-2

Card configuration ...................................................................... 2-2

Card layout .......................................................................... 2-2

Simplified schematic ........................................................... 2-4

Card connections ........................................................................ 2-7

Input/output connector ........................................................ 2-7

Terminal designations ......................................................... 2-7

Controlling relays ................................................................ 2-8

3 Operating Considerations

Introduction ................................................................................ 3-2

Maximum signal considerations ................................................ 3-2

Relay power and control ............................................................ 3-2

Switching considerations ........................................................... 3-2

Keeping the input/output connector clean .......................... 3-2

RFI/EMI .............................................................................. 3-3

Ground loops ....................................................................... 3-3

4 Service Information

Introduction ................................................................................ 4-2

Handling and cleaning precautions ............................................ 4-2

Handling precautions ........................................................... 4-2

Card cleaning ....................................................................... 4-2

Performance verification ............................................................. 4-3

Environmental conditions .................................................... 4-3

Recommended equipment ................................................... 4-3

Multiplexer card connections .............................................. 4-3

Channel resistance tests ....................................................... 4-4

Contact potential tests ......................................................... 4-5

Replacing components ................................................................ 4-6

Replacement parts ............................................................... 4-6

Replacement precautions ..................................................... 4-6

Soldering considerations ..................................................... 4-6

5 Replaceable Parts

Introduction ................................................................................ 5-2

Parts list ...................................................................................... 5-2

Ordering information .................................................................. 5-2

Factory service ............................................................................ 5-2

Component layout and schematic diagram ................................. 5-3

List of Illustrations

2 Connections

Figure 2-1 Card configuration .................................................................. 2-3

Figure 2-2 Simplified schematic............................................................... 2-5

Figure 2-3 J1 connector terminal designations......................................... 2-7

3 Operating Considerations

Figure 3-1 Ground loops .......................................................................... 3-3

Figure 3-2 Eliminating ground loops ....................................................... 3-4

4 Service Information

Figure 4-1 Channel resistance test connections........................................ 4-4

Figure 4-2 Contact potential connections................................................. 4-5

List of T ables

2 Connections

Table 2-1 Card relay channel summary .................................................. 2-3

Table 2-2 Signal terminals ...................................................................... 2-6

Table 2-3 Control line terminals ............................................................. 2-8

4 Service Information

Table 4-1 Recommended verification equipment ................................... 4-3

5 Replaceable Parts

Table 5-1 Parts list................................................................................... 5-3

1

General Information

1-2 General Information

Introduction

This section contains general information about the Model 7999-3 Single-Pole Multiplexer
Card. This information is organized as follows:

• Feature overview

• Warranty information

• Manual addenda

• Safety symbols and terms

• Specifications

• Unpacking and inspection

• Recommended connector

If you have any questions after reviewing this information, please contact your local
Keithley representative or call one of our Applications Engineers at 1-800-348-3735 (U.S. and
Canada only). Worldwide phone numbers are listed at the front of this manual.

Feature overview

The Model 7999-3 is a single-pole multiplexer card with the following features:

• 10 channels of independent 1-pole switching

• One channel of 2:1 multiplexer 1-pole switching

• Two channels of 4:1 multiplexer 1-pole switching

• External relay control and +24V DC power connections

• 96-pin male DIN connector for card connections

• LED indicator shows the status of each relay

W arranty information

Warranty information is located at the front of this instruction manual. Should your Model
7999-3 require warranty service, contact the Keithley representative or authorized repair facil­ity in your area for further information. When returning the card for repair, be sure to fill out
and include the service form at the back of this manual to provide the repair facility with the
necessary information.

Manual addenda

Any improvements or changes concerning the card or manual will be explained in an adden­dum included with this manual. Be sure to note these changes and incorporate them into the
manual.