Keithley 2701 User guide

Model 2701 Ethernet-Based DMM / Data Acquisition System
A GREATER MEASURE OF CONFIDENCE
Service Manual
WARRANTY
Keithley Instruments, Inc. warrants this product to be free from defects in material and workmanship for a period of 3 years from date of shipment.
During the warranty period, we will, at our option, either repair or replace any product that proves to be defective. To exercise this warranty, write or call your local Keithley representative, or contact Keithley headquarters in
Cleveland, Ohio. You will be given prompt assistance and return instructions. Send the product, transportation prepaid, to the indicated service facility. Repairs will be made and the product returned, transportation prepaid. Repaired or replaced products are warranted for the balance of the original warranty period, or at least 90 days.
LIMITATION OF WARRANTY
This warranty does not apply to defects resulting from product modification without Keithley’s express written consent, or misuse of any product or part. This warranty also does not apply to fuses, software, non-rechargeable batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instructions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE. THE REMEDIES PROVIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES.
NEITHER KEITHLEY INSTRUMENTS, INC. NOR ANY OF ITS EMPLOYEES SHALL BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF ITS INSTRUMENTS AND SOFTWARE EVEN IF KEITHLEY INSTRUMENTS, INC., HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES. SUCH EXCLUDED DAM­AGES SHALL INCLUDE, BUT ARE NOT LIMITED TO: COSTS OF REMOVAL AND INSTALLATION, LOSSES SUSTAINED AS THE RESULT OF INJURY TO ANY PERSON, OR DAMAGE TO PROPERTY.
Keithley Instruments, Inc.
Sales Offices: BELGIUM: Bergensesteenweg 709 • B-1600 Sint-Pieters-Leeuw • 02-363 00 40 • Fax: 02/363 00 64
CHINA: Yuan Chen Xin Building, Room 705 • 12 Yumin Road, Dewai, Madian • Beijing 100029 • 8610-6202-2886 • Fax: 8610-6202-2892 FINLAND: Tietäjäntie 2 • 02130 Espoo • Phone: 09-54 75 08 10 • Fax: 09-25 10 51 00 FRANCE: 3, allée des Garays • 91127 Palaiseau Cédex • 01-64 53 20 20 • Fax: 01-60 11 77 26 GERMANY: Landsberger Strasse 65 • 82110 Germering • 089/84 93 07-40 • Fax: 089/84 93 07-34 GREAT BRITAIN: Unit 2 Commerce Park, Brunel Road • Theale • Berkshire RG7 4AB • 0118 929 7500 • Fax: 0118 929 7519 INDIA: Flat 2B, Willocrissa • 14, Rest House Crescent • Bangalore 560 001 • 91-80-509-1320/21 • Fax: 91-80-509-1322 ITALY: Viale San Gimignano, 38 • 20146 Milano • 02-48 39 16 01 • Fax: 02-48 30 22 74 JAPAN: New Pier Takeshiba North Tower 13F • 11-1, Kaigan 1-chome • Minato-ku, Tokyo 105-0022 • 81-3-5733-7555 • Fax: 81-3-5733-7556 KOREA: 2FL., URI Building • 2-14 Yangjae-Dong • Seocho-Gu, Seoul 137-888 • 82-2-574-7778 • Fax: 82-2-574-7838 NETHERLANDS: Postbus 559 • 4200 AN Gorinchem • 0183-635333 • Fax: 0183-630821 SWEDEN: c/o Regus Business Centre • Frosundaviks Allé 15, 4tr • 169 70 Solna • 08-509 04 679 • Fax: 08-655 26 10 SWITZERLAND: Kriesbachstrasse 4 • 8600 Dübendorf • 01-821 94 44 • Fax: 01-820 30 81 TAIWAN: 1FL., 85 Po Ai Street • Hsinchu, Taiwan, R.O.C. • 886-3-572-9077• Fax: 886-3-572-9031
28775 Aurora Road • Cleveland, Ohio 44139 • 440-248-0400 • Fax: 440-248-6168
1-888-KEITHLEY (534-8453) • www.keithley.com
4/02
Model 2701 Ethernet-Based DMM / Data Acquisition System
Service Manual
©2002, Keithley Instruments, Inc.
All rights reserved. Cleveland, Ohio, U.S.A. First Printing, June 2002
Document Number: 2701-902-01 Rev. A
Manual Print History
The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision Level letter increases alphabetically as the manual undergoes subsequent updates. Addenda, which are released between Revisions, contain important change information that the user should incorporate immediately into the manual. Addenda are numbered sequentially. When a new Revision is created, all Addenda associated with the previous Revision of the manual are incorporated into the new Revision of the manual. Each new Revision includes a revised copy of this print history page.
Revision A (Document Number 2701-902-01).................................................................... June 2002
All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc. Other brand names are trademarks or registered trademarks of their respective holders.
S
afety Precautions
The following safety precautions should be observed before using this product and any associated instrumentation. Although some instruments and accessories would normally be used with non-hazardous voltages, there are situations where hazardous conditions may be present.
This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury. Read and follow all installation, operation, and maintenance information carefully before us­ing the product. Refer to the manual for complete product specifications.
If the product is used in a manner not specified, the protection provided by the product may be impaired. The types of product users are:
Responsible body
ment is operated within its specifications and operating limits, and for ensuring that operators are adequately trained.
Operators
instrument. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel
voltage or replacing consumable materials. Maintenance procedures are described in the manual. The procedures explicitly state if the operator may perform them. Otherwise, they should be performed only by service personnel.
Service personnel
trained service personnel may perform installation and service procedures. Keithley products are designed for use with electrical signals that are rated Installation Category I and Installation Category II,
as described in the International Electrotechnical Commission (IEC) Standard IEC 60664. Most measurement, control, and data I/O signals are Installation Category I and must not be directly connected to mains voltage or to voltage sources with high tran­sient over-voltages. Installation Category II connections require protection for high transient over-voltages often associated with local AC mains connections. Assume all measurement, control, and data I/O connections are for connection to Category I sourc­es unless otherwise marked or described in the Manual.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector jacks or test fixtures. The American National Standards Institute (ANSI) states that a shock hazard exists when voltage levels greater than 30V RMS,
42.4V peak, or 60VDC are present.
circuit before measuring.
Operators of this product must be protected from electric shock at all times. The responsible body must ensure that operators are prevented access and/or insulated from every connection point. In some cases, connections must be exposed to potential human contact. Product operators in these circumstances must be trained to protect themselves from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts,
Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sourc­es. NEVER connect switching cards directly to AC mains. When connecting sources to switching cards, install protective de­vices to limit fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connected to a properly grounded power receptacle. Inspect the con­necting cables, test leads, and jumpers for possible wear, cracks, or breaks before each use.
When installing equipment where access to the main power cord is restricted, such as rack mounting, a separate main input pow­er disconnect device must be provided, in close proximity to the equipment and within easy reach of the operator.
For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to the circuit under test. ALWAYS remove power from the entire test system and discharge any capacitors before: connecting or disconnecting ca-
is the individual or group responsible for the use and maintenance of equipment, for ensuring that the equip-
use the product for its intended function. They must be trained in electrical safety procedures and proper use of the
perform routine procedures on the product to keep it operating properly, for example, setting the line
are trained to work on live circuits, and perform safe installations and repairs of products. Only properly
A good safety practice is to expect that hazardous voltage is present in any unknown
no conductive part of the circuit may be exposed.
5/02
bles or jumpers, installing or removing switching cards, or making internal changes, such as installing or removing jumpers. Do not touch any object that could provide a current path to the common side of the circuit under test or power line (earth) ground. Al-
ways make measurements with dry hands while standing on a dry, insulated surface capable of withstanding the voltage being measured. The instrument and accessories must be used in accordance with its specifications and operating instructions or the safety of the
equipment may be impaired. Do not exceed the maximum signal levels of the instruments and accessories, as defined in the specifications and operating in-
formation, and as shown on the instrument or test fixture panels, or switching card. When fuses are used in a product, replace with same type and rating for continued protection against fire hazard. Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections. If you are using a test fixture, keep the lid closed while power is applied to the device under test. Safe operation requires the use
of a lid interlock.
If or is present, connect it to safety earth ground using the wire recommended in the user documentation.
!
The symbol on an instrument indicates that the user should refer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or measure 1000 volts or more, including the combined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages.
The
WARNING
information very carefully before performing the indicated procedure. The
CAUTION
ranty. Instrumentation and accessories shall not be connected to humans. Before performing any maintenance, disconnect the line cord and all test cables. To maintain protection from electric shock and fire, replacement components in mains circuits, including the power transformer,
test leads, and input jacks, must be purchased from Keithley Instruments. Standard fuses, with applicable national safety ap­provals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that selected parts should be purchased only through Keithley Instruments to maintain accuracy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a Keithley Instruments office for information.
To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Products that consist of a circuit board with no case or chassis (e.g., data acquisition board for installation into a computer) should never require cleaning if handled accord­ing to instructions. If the board becomes contaminated and operation is affected, the board should be returned to the factory for proper cleaning/servicing.
heading in a manual explains dangers that might result in personal injury or death. Always read the associated
heading in a manual explains hazards that could damage the instrument. Such damage may invalidate the war-
Table of Contents
1 Performance Verification
Introduction ................................................................................ 1-2
Verification test requirements ..................................................... 1-3
Environmental conditions ................................................... 1-3
Warm-up period .................................................................. 1-3
Line power .......................................................................... 1-3
Recommended test equipment ................................................... 1-4
Verification limits ....................................................................... 1-5
Example reading limit calculation ...................................... 1-5
Calculating resistance reading limits .................................. 1-5
Restoring factory defaults .......................................................... 1-5
Performing the verification test procedures ............................... 1-6
Verification test summary ................................................... 1-6
Test considerations .............................................................. 1-7
Model 2701 verification ............................................................. 1-8
Verifying DC voltage .......................................................... 1-8
Verifying AC voltage ......................................................... 1-10
Verifying DC current ......................................................... 1-12
Verifying AC current ......................................................... 1-13
Verifying resistance ........................................................... 1-14
Verifying temperature ....................................................... 1-16
Verifying frequency .......................................................... 1-18
Model 7700 verification ........................................................... 1-18
Verifying DC voltage ........................................................ 1-18
Verifying AC voltage ......................................................... 1-20
Verifying DC current ......................................................... 1-22
Verifying AC current ......................................................... 1-24
Verifying resistance ........................................................... 1-25
Verifying temperature ....................................................... 1-28
Verifying frequency .......................................................... 1-31
Verifying ratio and average ............................................... 1-32
2 Calibration
Introduction ................................................................................ 2-2
Environmental conditions .......................................................... 2-2
Warm-up period .................................................................. 2-2
Line power .......................................................................... 2-2
Calibration considerations .......................................................... 2-3
Calibration code ......................................................................... 2-4
Front panel calibration code ................................................ 2-4
Remote calibration code ..................................................... 2-4
Comprehensive calibration ......................................................... 2-5
Calibration cycle .................................................................. 2-5
Recommended equipment ................................................... 2-5
Aborting calibration ............................................................ 2-6
Front panel calibration ........................................................ 2-6
Remote calibration ............................................................ 2-13
Manufacturing calibration ........................................................ 2-19
Recommended test equipment .......................................... 2-19
Calibration card preparation .............................................. 2-19
Unlocking manufacturing calibration ................................ 2-19
Measuring function generator signal amplitude ................ 2-20
Front panel manufacturing calibration .............................. 2-20
Remote manufacturing calibration .................................... 2-21
Model 7700 calibration ............................................................. 2-22
Recommended test equipment .......................................... 2-22
Calibration card connections ............................................. 2-22
Model 7700 calibration ..................................................... 2-22
3 Routine Maintenance
Introduction ................................................................................ 3-2
Setting the line voltage and replacing the line fuse .................... 3-2
Replacing the front terminal AMPS fuse .................................... 3-4
Replacing Model 7700 plug-in module amps fuses ................... 3-5
Replacing non-volatile RAM battery ......................................... 3-6
Plug-in module relay closure count ............................................ 3-7
Closure count commands .................................................... 3-7
Reading relay closure count ................................................ 3-7
Resetting relay closure count .............................................. 3-8
Setting count update interval ............................................... 3-8
4Troubleshooting
Introduction ................................................................................ 4-2
Repair considerations ................................................................. 4-2
Power-on self-tests ...................................................................... 4-3
RAM and EPROM tests ...................................................... 4-3
Flash memory tests .............................................................. 4-3
Front panel tests .......................................................................... 4-4
KEY test .............................................................................. 4-4
DISP test .............................................................................. 4-4
Principles of operation ................................................................ 4-5
Power supply ....................................................................... 4-5
Display board ...................................................................... 4-6
Digital circuitry ................................................................... 4-8
Analog circuitry ................................................................. 4-10
Troubleshooting ....................................................................... 4-13
Display board checks ........................................................ 4-13
Power supply checks ......................................................... 4-13
Digital circuitry checks ..................................................... 4-14
Analog signal switching states .......................................... 4-14
5 Disassembly
Introduction ................................................................................ 5-2
Handling and cleaning ............................................................... 5-2
Handling PC boards ............................................................ 5-2
Solder repairs ...................................................................... 5-2
Static sensitive devices ........................................................ 5-3
Assembly drawings .................................................................... 5-3
Disassembly procedures ............................................................. 5-4
Case cover removal ............................................................. 5-4
Motherboard removal .......................................................... 5-4
Card cage removal .............................................................. 5-5
Front panel disassembly ...................................................... 5-5
Removing power components ............................................. 5-6
Instrument reassembly ............................................................... 5-7
Input terminal wire connections .......................................... 5-7
Power module wire connections ......................................... 5-7
6 Replaceable Parts
Introduction ................................................................................ 6-2
Parts lists .................................................................................... 6-2
Ordering information ................................................................. 6-2
Factory service ........................................................................... 6-2
Component layouts .................................................................... 6-2
A Specifications
Accuracy calculations ............................................................... A-2
Calculating DC characteristics accuracy ........................... A-2
Calculating AC characteristics accuracy ............................ A-2
Calculating dBm characteristics accuracy ......................... A-3
Calculating dB characteristics accuracy ............................ A-4
Additional derating factors ................................................ A-4
Optimizing measurement accuracy ........................................... A-5
DC voltage, DC current, and resistance: ............................ A-5
AC voltage and AC current: ............................................... A-5
Temperature: ...................................................................... A-5
Optimizing measurement speed ................................................ A-5
DC voltage, DC current, and resistance: ............................ A-5
AC voltage and AC current: ............................................... A-5
Temperature: ....................................................................... A-5
B Calibration Reference
Introduction ............................................................................... B-2
Command summary ................................................................... B-2
Miscellaneous calibration commands ........................................ B-4
:CODE ................................................................................ B-4
:COUNt? ............................................................................. B-4
:INIT ................................................................................... B-5
:LOCK ................................................................................ B-5
:LOCK? .............................................................................. B-6
:SAVE ................................................................................. B-6
:DATE ................................................................................. B-7
:NDUE ................................................................................ B-7
:DATA? ............................................................................... B-8
DC calibration commands ......................................................... B-9
:STEP1 ............................................................................... B-9
:STEP2 ............................................................................. B-10
:STEP3 ............................................................................. B-10
:STEP4 ............................................................................. B-10
:STEP5 ............................................................................. B-11
:STEP6 ............................................................................. B-11
:STEP7 ............................................................................. B-11
:STEP8 ............................................................................. B-12
:STEP9 ............................................................................. B-12
:STEP10 ........................................................................... B-12
:STEP11 ........................................................................... B-13
:STEP12 ........................................................................... B-13
AC calibration commands ....................................................... B-14
:AC:STEP<n> .................................................................. B-15
Manufacturing calibration commands ..................................... B-16
:AC:STEP<14|15> ............................................................ B-16
:DC:STEP0 ....................................................................... B-16
Model 7700 calibration commands ......................................... B-17
:CODE .............................................................................. B-18
:COUNt? .......................................................................... B-18
:DATE? ............................................................................. B-19
:INIT ................................................................................ B-19
:LOCK .............................................................................. B-20
:LOCK? ............................................................................ B-20
:RCOunt ........................................................................... B-20
:SAVE .............................................................................. B-21
:STEP0 ............................................................................. B-21
Remote error reporting ............................................................ B-22
Error summary ................................................................. B-22
Error queue ....................................................................... B-24
Status byte EAV (Error Available) bit .............................. B-24
Detecting calibration step completion ..................................... B-24
List of Illustrations
1 Performance Verification
Figure 1-1 Connections for Model 2701 DC volts verification ............... 1-8
Figure 1-2 Connections for Model 2701 AC volts verification .............. 1-10
Figure 1-3 Connections for Model 2701 DC current verification .......... 1-12
Figure 1-4 Connections for Model 2701 AC current verification .......... 1-13
Figure 1-5 Connections for Model 2701 resistance verification
(100ΩΩ to 10MΩ ranges) ............................................... 1-14
Figure 1-6 Connections for Model 2701 resistance verification
(100MΩ range) ................................................................ 1-15
Figure 1-7 Connections for Model 2701 frequency verification ............ 1-18
Figure 1-8 Connections for Model 7700 DC volts verification ............. 1-19
Figure 1-9 Connections for Model 7700 AC volts verification .............. 1-20
Figure 1-10 Connections for Model 7700 DC current verification .......... 1-22
Figure 1-11 Connections for Model 7700 AC current verification .......... 1-24
Figure 1-12 Connections for Model 7700 resistance verification
(100Ω to 10MΩ ranges) .................................................. 1-25
Figure 1-13 Connections for Model 7700 resistance verification
(100MΩ range) ................................................................ 1-27
Figure 1-14 Connections for Model 7700 thermocouple temperature
verification ....................................................................... 1-29
Figure 1-15 Connections for Model 7700 frequency verification ............ 1-31
Figure 1-16 Connections for Model 7700 ratio and average verification 1-32
2 Calibration
Figure 2-1 Low thermal short connections .............................................. 2-7
Figure 2-2 Connections for DC volts and ohms calibration .................... 2-8
Figure 2-3 Connections for DC and AC amps calibration ..................... 2-10
Figure 2-4 Connections for AC volts calibration ................................... 2-11
Figure 2-5 Function generator connections for manufacturing
calibration ........................................................................ 2-20
3 Routine Maintenance
Figure 3-1 Power module ......................................................................... 3-3
Figure 3-2 Front terminal AMPS fuse ..................................................... 3-4
Figure 3-3 Model 7700 amps fuses .......................................................... 3-5
4Troubleshooting
Figure 4-1 Power supply block diagram .................................................. 4-5
Figure 4-2 Digital circuitry block diagram .............................................. 4-7
Figure 4-3 Analog circuitry block diagram ........................................... 4-11
Figure 4-4 Ohms open-lead sense detection block diagram .................. 4-12
List of Tables
1 Performance Verification
Table 1-1 Recommended verification equipment .................................. 1-4
Table 1-2 DCV reading limits ................................................................ 1-9
Table 1-3 ACV reading limits .............................................................. 1-11
Table 1-4 DCI limits ............................................................................ 1-12
Table 1-5 ACI limits ............................................................................. 1-13
Table 1-6 Limits for resistance verification ......................................... 1-15
Table 1-7 Thermocouple temperature verification reading limits ........ 1-16
Table 1-8 Four-wire RTD temperature verification reading limits ...... 1-17
Table 1-9 Plug-in module DCV reading limits .................................... 1-19
Table 1-10 Plug-in module ACV reading limits .................................... 1-21
Table 1-11 Plug-in module DCI limits ................................................... 1-23
Table 1-12 Plug-in module ACI limits ................................................... 1-24
Table 1-13 Limits for plug-in module resistance verification ................ 1-26
Table 1-14 Model 7700 thermocouple temperature verification
Table 1-15 Plug-in module four-wire RTD temperature verification
2 Calibration
Table 2-1 Recommended equipment for comprehensive calibration ..... 2-5
Table 2-2 Comprehensive calibration procedures .................................. 2-7
Table 2-3 DC volts calibration summary ............................................... 2-9
Table 2-4 Ohms calibration summary .................................................... 2-9
Table 2-5 DC current calibration summary .......................................... 2-10
Table 2-6 AC voltage calibration summary ......................................... 2-11
Table 2-7 AC current calibration summary .......................................... 2-12
Table 2-8 DC voltage calibration programming steps ......................... 2-15
Table 2-9 Resistance calibration programming steps .......................... 2-15
Table 2-10 DC current calibration programming steps .......................... 2-16
Table 2-11 AC voltage calibration programming steps ......................... 2-17
Table 2-12 AC current calibration programming steps .......................... 2-18
Table 2-13 Recommended equipment for manufacturing calibration ... 2-19
Table 2-14 Recommended equipment for Model 7700 calibration ....... 2-22
reading limits ................................................................... 1-29
reading limits ................................................................... 1-30
3 Routine Maintenance
Table 3-1 Power line fuse ....................................................................... 3-3
Table 3-2 Closure count commands ....................................................... 3-7
4Troubleshooting
Table 4-1 Flash memory failure modes .................................................. 4-3
Table 4-2 Power supply components ...................................................... 4-6
Table 4-3 Display board checks ........................................................... 4-13
Table 4-4 Power supply checks ............................................................ 4-13
Table 4-5 Digital circuitry checks ........................................................ 4-14
Table 4-6 DCV signal switching .......................................................... 4-14
Table 4-8
Table 4-7 ACV and FREQ signal switching ........................................ 4-15
Table 4-10
Table 4-11 DCA signal switching .......................................................... 4-16
Table 4-9
Table 4-13 DCV signal multiplexing and gain ....................................... 4-17
Table 4-14 ACV and ACA signal multiplexing and gain ....................... 4-17
Table 4-12 ACA signal switching .......................................................... 4-17
Table 4-16 Table 4-17
Table 4-15 DCA signal multiplexing and gain ....................................... 4-18
Table 4-18 Switching device locations ................................................... 4-19
2 signal switching .............................................................. 4-15
Ω2/Ω
4 reference switching .................................................. 4-16
4 signal switching .............................................................. 4-16
2 signal multiplexing and gain .......................................... 4-18
4 signal multiplexing and gain .......................................... 4-18
5 Disassembly
Table 5-1 Input terminal wire colors ...................................................... 5-7
Table 5-2 Power module wire colors ...................................................... 5-7
6 Replaceable Parts
Table 6-1 Model 2701 motherboard parts list ........................................ 6-3
Table 6-2 Model 2701 display board parts list ..................................... 6-11
Table 6-3 Model 2701 backplane board parts list ................................ 6-11
Table 6-4 Model 2701 miscellaneous parts list .................................... 6-12
Table 6-5 Model 7700 parts list ............................................................ 6-13
B Calibration Reference
Table B-1 Remote calibration command summary ................................ B-2
Table B-2 DC calibration commands ..................................................... B-9
Table B-3 AC calibration commands ................................................... B-14
Table B-4 Model 7700 calibration commands ..................................... B-17
Table B-5 Calibration error summary .................................................. B-22
1
Performance Verification
1-2 Performance Verification Model 2701 Service Manual
Introduction
Use the procedures in this section to verify that Model 2701 Ethernet Multimeter/Data Acquisition System accuracy is within the limits stated in the instrument’s one-year accuracy specifications. You can perform these verification procedures:
Upon receiving the instrument, make sure it was not damaged during shipment and the unit meets factory specifications.
If the instrument’s accuracy is questionable.
•Following calibration.
WARNING
NOTE
There are two general verification procedures in this section:
Model 2701 verification
Model 2701 using the front panel terminals.
Model 7700 verification
• made through the Model 7700 20-Channel Multiplexer. Note that the same general procedures can be used to verify measurement accuracy of other Model 2701 plug-in modules that have similar functions. For specific information about the individual modules, refer to the appropriate appendices in the Model 2701 User’s Manual.
The information in this section is intended only for qualified service per­sonnel. Do not attempt these procedures unless you are qualified to do so.
If the instrument is still under warranty and its performance is outside specified limits, contact your Keithley representative or the factory to determine the correct course of action. If the unit is not under warranty and it fails to meet specified limits, refer to the calibration procedures in Section 2.
— Covers procedures to verify measurement accuracy of the
— Discusses procedures to verify accuracy of measurement
Model 2701 Service Manual Performance Verification 1-3
Verification test requirements
Be sure that you perform the verification tests:
Under the proper environmental conditions.
After the specified warm-up period.
Using the correct line voltage.
Using the proper calibration equipment.
Using the specified reading limits.
Environmental conditions
Conduct your performance verification procedures in a test environment that has:
An ambient temperature of 18° to 28°C (65° to 82°F).
•A relative humidity of less than 80% unless otherwise noted.
Warm-up period
Allow the Model 2701 to warm up for at least two hours before conducting the verification
procedures.
If the instrument has been subjected to temperature extremes (those outside the ranges stated above), allow additional time for the instrument’s internal temperature to stabilize. Typically, allow one extra hour to stabilize a unit that is 10°C (18°F) outside the specified temperature range.
Also, allow the test equipment to warm up for the minimum time specified by the manufacturer.
Line power
The Model 2701 requires a line voltage of 100V/120V/220V/240V ±10% and a line frequency of 45Hz to 66Hz or 360Hz to 440Hz. Note that the line frequency is automatically sensed at power-up, but the line voltage must be manually set to either 100V/120V or 220V/240V as described in Section 3.
1-4 Performance Verification Model 2701 Service Manual
Recommended test equipment
Table 1-1 summarizes recommended verification equipment. You can use alternate
equipment as long as that equipment has specifications at least as good as those listed in
Table 1-1. Keep in mind, however, that calibrator uncertainty will add to the uncertainty of each
measurement.
Table 1-1
Recommended verification equipment
Fluke 5700A Calibrator:
AC voltage
DC voltage
100mV ±14ppm
1.0V ±7ppm 10V ±5ppm 100V ±7ppm 1000V ±9ppm
Fluke 5725A Amplifier:
AC Voltage, 50kHz, 700V, ±375ppm DC Current, 3A, ±500ppm AC Current, 1kHz, 3A, ±457ppm
Stanford Research Systems DS345 Function Generator:
1V RMS 1kHz, ±5ppm
General Radio 1433-T Precision Decade Resistance Box:
to 400Ω, ±0.02%
10
Miscellaneous Equipment:
Double banana plug to double banana plug shielded cables (2) BNC to double banana plug shielded cable
NOTE: The Fluke 5725A amplifier is necessary only if you wish to verify the 750V AC range at 50kHz and 3A AC and DC current
ranges at 3A. Verification at 220V, 50kHz, and 2.2A on the current ranges using only the 5700A calibrator is adequate for most applications.
(1kHz, 50kHz) DC current
100mV ±200ppm
1.0V ±82ppm 10V ±82ppm 100V ±90ppm 700V ±85ppm
20mA ±60ppm 100mA ±70ppm 1A ±110ppm
2.2A ±94ppm
AC current (1kHZ) Resistance
1A ±690ppm
2.2A ±682ppm
100
1k
10k
100k 1M
10M 100M
±17ppm
±12ppm
±11ppm
±13ppm
±18ppm
±37ppm
±120ppm
Model 2701 Service Manual Performance Verification 1-5
Verification limits
The verification limits stated in this section have been calculated using only the Model 2701 one-year accuracy specifications, and they do not include test equipment uncertainty. If a particular measurement falls slightly outside the allowable range, recalculate new limits based on both Model 2701 specifications and pertinent calibration equipment specifications.
Example reading limit calculation
The following is an example of how reading limits have been calculated. Assume you are testing the 10V DC range using a 10V input value. Using the Model 2701 one-year accuracy specification for 10V DC of ± (30ppm of reading + 5ppm of range), the calculated limits are:
Reading limits = 10V ± [(10V
Reading limits = 10V ± (0.0003 + 0.00005)
Reading limits = 10V ± 0.00035V
Reading limits = 9.99965V to 10.00035V
Calculating resistance reading limits
Resistance reading limits must be recalculated based on the actual calibration resistance values supplied by the equipment manufacturer. Calculations are performed in the same manner as shown in the preceding example, except, of course, that you should use the actual calibration resistance values instead of the nominal values when performing your calculations.
For example, assume that you are testing the 10k calibration resistance value. Using Model 2701 one-year 10k reading + 6ppm of range), the calculated reading limits are:
Reading limits = 10.03k
Reading limits = 10.02894k
± [(10.03kΩ × 100ppm) + (10kΩ × 6ppm)]
Restoring factory defaults
Before performing the verification procedures, restore the instrument to its factory defaults as follows:
×
30ppm) + (10V × 5ppm)]
range using an actual 10.03kΩ
to 10.03106k
range accuracy of ± (100ppm of
1. Press
2. Using either range key, select FACT, then restore the factory default conditions by
SHIFT
and then
RESTORE: FACT.
pressing
ENTER
.
SETUP
. The instrument will display the following prompt:
1-6 Performance Verification Model 2701 Service Manual
Performing the verification test procedures
Verification test summary
Verification tests can be performed either through the Model 2701 front panel terminals or
through plug-in modules. This section contains the following procedures:
Model 2701 verification
the front panel terminals.
Model 7700 verification
• available plug-in modules with the same functions as the Model 7700 20-Channel Multiplexer Card.
Model 2701 tests
Model 2701 verification test procedures include:
DC volts
•AC volts
DC current
•AC current
Resistance
•Temperature
Frequency
— Use this procedure to test Model 2701 accuracy through
— Use this procedure to test accuracy through any of the
Model 7700 tests
Model 7700 verification test procedures include:
DC volts
•AC volts
DC current
•AC current
Resistance
•Temperature
Frequency
Ratio and average
Model 2701 Service Manual Performance Verification 1-7
Test considerations
When performing the verification procedures:
Be sure to restore factory defaults as outlined above.
Make sure that the equipment is properly warmed up and connected to the correct input terminals. Also, make sure that the INPUTS switch is in the correct position.
Do not use autoranging for any verification tests, because autorange hysteresis may cause the Model 2701 to be on an incorrect range. For each test signal, you must manu­ally set the correct range for the Model 2701 using the range keys.
Make sure the calibrator is in operate before you verify each measurement.
•Always let the source signal settle before taking a reading.
WARNING
Observe the following safety precautions when performing these tests:
Some of the procedures in this section may expose you to dangerous voltages. Use standard safety precautions when such dangerous voltages are encountered to avoid personal injury or death caused by electric shock.
For the front panel terminals only, the maximum common-mode volt­age (voltage between INPUT LO and chassis ground) is 500V peak. Exceeding this value may cause a breakdown in insulation, creating a shock hazard.
For the plug-in modules, the maximum common-mode voltage (volt­age between any plug-in module terminal and chassis ground) is 300V DC or 300V RMS. Exceeding this value may cause a breakdown in insulation, creating a shock hazard.
When using the front panel terminals simultaneously with plug-in modules, all cable insulation voltage ratings must equal or exceed the maximum voltage applied to either the front panel terminals or the plug-in module terminals.
1-8 Performance Verification Model 2701 Service Manual
Model 2701 verification
Perform these tests to verify accuracy using the Model 2701 front panel terminals.
Verifying DC voltage
Check DC voltage accuracy by applying accurate voltages from the DC voltage calibrator to the Model 2701 INPUT jacks and verifying that the displayed readings fall within specified limits.
CAUTION
Do not exceed 1000V peak between front terminals INPUT HI and INPUT LO because instrument damage may occur.
Follow these steps to verify DC voltage accuracy:
1. Connect the Model 2701 HI and LO INPUT jacks to the DC voltage calibrator as shown in Figure 1-1. Make sure the INPUTS switch is set to the FRONT position.
NOTE
Use shielded, low-thermal connections when testing the 100mV and 1V ranges to avoid errors caused by noise or thermal effects. Connect the shield to the calibrator’s output LO terminal.
Figure 1-1
Connections for Model 2701 DC volts verification
INPUT HI
Model 2701
Integra Series
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
INPUTS
F
FRONT/REAR
CAT I
PEAK
LO
500V
PEAK
R
3A 250V
AMPS
POWER
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
DCI
LIMITS ON/OFFDELAY
CONFIG HALT
STEP SCAN
RECALL
OCOMP
CH AVG
ACI
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
PERIOD SENSOR
FREQ
TEMP
RANGE
CH-OFF CARD
EXIT ENTER
AUTO
RANGE
RS-232ETHERNET
RELFILTER
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
HOLD
LOCAL
EX TRIG
TRIG
STORE
SAVE SETUP
CLOSE
OPEN
INPUT LO
OUTPUT
HI
OUTPUT
LO
Calibrator (Output DC Voltage)
Note: Use shielded, low-thermal cables
for 100mV and 1V ranges.
Model 2701 Service Manual Performance Verification 1-9
2. Select the DC volts function by pressing the
DCV
key and set the Model 2701 to the
100mV range.
3. Set the calibrator output to 0.00000mV DC and allow the reading to settle.
4. Enable the Model 2701 REL mode. Leave REL enabled for the remainder of the DC volts verification tests.
5. Source positive and negative and full-scale voltages for each of the ranges listed in
Table 1-2. For each voltage setting, be sure that the reading is within stated limits.
Table 1-2
DCV reading limits
Range Applied DC voltage* Reading limits (1 year, 18° to 28°C)
100mV 1V 10V 100V 1000V
*Source positive and negative values for each range.
100.0000mV
1.000000V
10.00000V
100.0000V
1000.000V
99.9935 to 100.0065mV
0.999963 to 1.000037V
9.99965 to 10.00035V
99.9946 to 100.0054V
999.941 to 1000.059V
1-10 Performance Verification Model 2701 Service Manual
Verifying AC voltage
Check AC voltage accuracy by applying accurate AC voltages at specific frequencies from the AC voltage calibrator to the Model 2701 inputs and verifying that the displayed readings fall within specified ranges.
CAUTION
Do not exceed 1000V peak between front terminals INPUT HI and INPUT LO, or 8
Follow these steps to verify AC voltage accuracy:
1. Connect the Model 2701 HI and LO INPUT jacks to the AC voltage calibrator as shown in Figure 1-2. Be sure the INPUTS switch is in the FRONT position.
Figure 1-2
Connections for Model 2701 AC volts verification
Note: Amplifier required only
for 700V, 50kHz output.
INPUT HI
Model 2701
Integra Series
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
INPUTS
F
FRONT/REAR
CAT I
PEAK
LO
500V PEAK
R
3A 250V
AMPS
POWER
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
DCI
LIMITS ON/OFFDELAY
CONFIG HALT
STEP SCAN
RECALL
OCOMP
CH AVG
ACI
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
PERIOD SENSOR
FREQ
TEMP
RANGE
CH-OFF CARD
EXIT ENTER
AUTO
RANGE
RS-232ETHERNET
RELFILTER
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
HOLD
LOCAL
EX TRIG
TRIG
STORE
SAVE SETUP
CLOSE
OPEN
INPUT LO
×
107 V•Hz input, because instrument damage may occur.
Amplifier (Connect to calibrator)
OUTPUT
HI
Shielded
cable
Calibrator (Output AC Voltage)
OUTPUT
LO
Model 2701 Service Manual Performance Verification 1-11
2. Select the AC volts function by pressing the
ACV
key.
3. Set the Model 2701 for the 100mV range; make sure that REL is disabled.
4. Source 1kHz and 50kHz AC voltages for each of the ranges summarized in Table 1-3 and make sure that the respective Model 2701 readings fall within stated limits.
Table 1-3
ACV reading limits
ACV range
100mV 1V 10V 100V 750V
* If the 5725A amplifier is not available, change the 700V @ 50kHz step to 220V @ 50kHz. Reading
limits for 220V @ 50kHz = 219.36 to 220.64V.
Applied AC voltage
100.0000mV
1.000000V
10.00000V
100.0000V
700.000V*
1kHz reading limits (1 year, 18°C to 28°C)
99.910 to 100.090mV
0.99910 to 1.00090V
9.9910 to 10.0090V
99.910 to 100.090V
699.36 to 700.64V
50kHz reading limits (1 year, 18°C to 28°C)
99.830 to 100.170mV
0.99830 to 1.00170V
9.98300 to 10.0170V
99.830 to 100.170V
698.79 to 701.21V
1-12 Performance Verification Model 2701 Service Manual
Verifying DC current
Check DC current accuracy by applying accurate DC currents from the DC current calibra­tor to the AMPS input of the Model 2701 and verifying that the displayed readings fall within specified limits.
Follow these steps to verify DC current accuracy:
1. Connect the Model 2701 AMPS and INPUT LO jacks to the calibrator as shown in
Figure 1-3. Be sure the INPUTS switch is in the FRONT position.
Figure 1-3
Connections for Model 2701 DC current verification
POWER
AUTO
SENSE
4 WIRE
350V PEAK
INPUTS
F
R
FRONT/REAR
CAT I
AMPS
INPUT LO
INPUT
HI
1000V
!
PEAK
LO
500V PEAK
3A 250V
AMPS
OUTPUT
HI
OUTPUT
Model 2701
Integra Series
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
DCI
LIMITS ON/OFFDELAY
CONFIG HALT
STEP SCAN
RECALL
OCOMP
CH AVG
ACI
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
PERIOD SENSOR
FREQ
TEMP
RANGE
CH-OFF CARD
RELFILTER
EXIT ENTER
RANGE
RS-232ETHERNET
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
HOLD
LOCAL
EX TRIG
TRIG
STORE
SAVE SETUP
CLOSE
OPEN
LO
2. Select the DC current measurement function by pressing the
Calibrator (Output DC Current)
Note: Be sure calibrator is set for
normal current output.
DCI
key.
3. Set the Model 2701 for the 20mA range.
4. Source positive and negative full-scale currents for each of the ranges listed in
Table 1-4 and verify that the readings for each range are within stated limits.
Table 1-4
DCI limits
DCI range Applied DC current* Reading limits (1 year, 18°C to 28°C)
20mA 100mA 1A 3A
20.0000mA
100.0000mA
1.000000A
3.000000A**
19.98840 to 20.011160mA
99.8700 to 100.1300mA
0.999120 to 1.000880A
2.99628 to 3.00372A
* Source positive and negative currents with values shown.
** If the Fluke 5725 amplifier is not available, apply 2.2A from calibrator. Reading limits for 2.2A
input are: 2.197240 to 2.202760A.
Model 2701 Service Manual Performance Verification 1-13
Verifying AC current
Check AC current accuracy by applying accurate AC voltage current at specific frequencies from the AC current calibrator to the Model 2701 input, verifying that the displayed readings fall within specified limits. Follow these steps to verify AC current.
1. Connect the Model 2701 AMPS and INPUT LO jacks to the calibrator as shown in
Figure 1-4. Be sure the INPUTS switch is in the FRONT position.
Figure 1-4
Connections for Model 2701 AC current verification
POWER
INPUT LO
Model 2701
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
RATIO
CH AVG
MATH
OUTPUT
SHIFT
DCV
LOCAL
EX TRIG
SAVE SETUP
OPEN
ACI
ACV
HOLD
TRIG
CLOSE
DCI
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
RECALL
2 4
TYPE
TEST
DIGITS RATE
OCOMP
MONITOR
LSYNC
RELFILTER
PERIOD SENSOR
FREQ
TEMP
CH-OFF CARD
RS-232ETHERNET
EXIT ENTER
Integra Series
RANGE
AUTO
RANGE
SENSE
4 WIRE
350V
PEAK
INPUTS
F
FRONT/REAR
CAT I
AMPS
INPUT
HI
1000V
!
PEAK
LO
500V PEAK
R
3A 250V
AMPS
OUTPUT
HI
OUTPUT LO
Calibrator (Output AC Current)
2. Select the AC current function by pressing the ACI key.
3. Set the Model 2701 for the 1A range.
4. Source 1A and 3A, 1kHz full-scale AC currents as summarized in Table 1-5, and verify that the readings are within stated limits.
Table 1-5
ACI limits
ACV range Applied AC voltage Reading limits @ 1kHz (1 year, 18°C to 28°C)
1A 3A
* If the Fluke 5725A amplifier is not available, apply 2.2A from the calibrator. Reading limits for 2.2A are
2.1949 to 2.2051A.
1.000000A
3.00000A*
0.99860 to 1.00140A
2.9817 to 3.0183A
1-14 Performance Verification Model 2701 Service Manual
Verifying resistance
Check resistance by connecting accurate resistance values to the Model 2701 and verifying
that its resistance readings are within the specified limits.
CAUTION Do not apply more than 1000V peak between front terminals INPUT HI
and LO or more than 350V peak between SENSE HI and LO, or instru­ment damage could occur.
Follow these steps to verify resistance accuracy:
1. Using shielded, Teflon-insulated or equivalent cables in a 4-wire configuration, connect the Model 2701 INPUT and SENSE jacks to the calibrator as shown in Figure 1-5. Be sure the INPUTS switch is in the FRONT position.
Figure 1-5
Connections for Model 2701 resistance verification (100 to 10M ranges)
POWER
SENSE
HI
INPUT
HI
Model 2701
Integra Series
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
DCI
LIMITS ON/OFFDELAY
CONFIG HALT
STEP SCAN
RECALL
OCOMP
CH AVG
ACI
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
PERIOD SENSOR
FREQ
TEMP
RANGE
CH-OFF CARD
EXIT ENTER
AUTO
RANGE
RS-232ETHERNET
RELFILTER
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
HOLD
LOCAL
EX TRIG
TRIG
STORE
SAVE SETUP
CLOSE
OPEN
INPUTS
F
FRONT/REAR
CAT I
PEAK
LO
500V PEAK
R
3A 250V
AMPS
OUTPUT
HI
SENSE HI
Resistance Calibrator
OUTPUT
LO
SENSELOINPUT
HI
SENSE LO
Note: Use shielded, low-thermal cables to
minimize noise. Enable or disable calibrator external sense as indicated in procedure.
2. Set the calibrator for 4-wire resistance with external sense on.
3. Select the Model 2701 4-wire resistance function by pressing the 4 key, then choose the SLOW integration rate with the RATE key.
4. Set the Model 2701 for the 100 range and make sure the FILTER is on. Enable OCOMP (offset-compensated ohms) for 100 range verification. (Press SHIFT then OCOMP.)
5. Recalculate reading limits based on actual calibrator resistance values.
Model 2701 Service Manual Performance Verification 1-15
6. Source the nominal full-scale resistance values for the 100Ω-10MΩ ranges summarized
in Table 1-6 and verify that the readings are within calculated limits.
7. Connect the Model 2701 INPUT and SENSE jacks to the calibrator as shown in
Figure 1-6.
8. Disable external sense on the calibrator.
9. Set the Model 2701 for the 100M range.
10. Source a nominal 100M resistance value and verify that the reading is within calcu­lated limits for the 100M range.
Figure 1-6
Connections for Model 2701 resistance verification (100M range)
SENSE
INPUT
HI
LOCAL
POWER
Model 2701
Integra Series
SENSE
4 WIRE
350V
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
OCOMP
RATIO
CH AVG
MATH
OUTPUT
SHIFT
DCV
EX TRIG
SAVE SETUP
OPEN
ACI
ACV
DCI
HOLD
LIMITS ON/OFFDELAY
TRIG
STORE
RECALL
CONFIG HALT
CLOSE
STEP SCAN
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
RELFILTER
PERIOD SENSOR
FREQ
CH-OFF CARD
RS-232ETHERNET
EXIT ENTER
PEAK
RANGE
RANGE
INPUTS
F
AUTO
FRONT/REAR
CAT I
TEMP
HI
INPUT
HI
1000V
!
PEAK
LO
500V PEAK
R
3A 250V
AMPS
OUTPUT
HI
OUTPUT
LO
SENSELOINPUT
Note: Use shielded, low-thermal cables to
HI
Resistance Calibrator
minimize noise. Disable calibrator external sense.
Table 1-6
Limits for resistance verification
Nominal
Range
100Ω∗ 1k 10k 100k 1M 10M 100M
* Enable O COMP (offset-compensated ohms) when testing 100 range.
** Calculate limits based on actual calibration resistance values and Model 2701 one-year resistance accuracy specifications. See
Verification limits.
resistance
100 1k 10k 100k 1M 10M 100M
Nominal reading limits (1 year, 18°C to 28°C) Recalculated limits**
99.9880 to 100.0120
0.999894 to 1.000106k
9.99894 to 10.00106k
99.9890 to 100.0110k
0.999890 to 1.000110M
9.99590 to 10.00410M
99.7970 to 100.2030M
__________ to __________ __________ to __________ k __________ to __________ k __________ to __________ k __________ to __________ M __________ to __________ M __________ to __________ M
1-16 Performance Verification Model 2701 Service Manual
Verifying temperature
Thermocouple, thermistor, and RTD temperature readings are derived from DC volts and resistance measurements respectively. For that reason, it is not necessary to independently verify the accuracy of temperature measurements. As long as the DC volts and resistance functions meet or exceed specifications, temperature function accuracy is automatically verified. However, temperature verification procedures are provided below for those who wish to separately verify temperature accuracy.
Thermocouple temperature
1. Connect the DC voltage calibrator output terminals to the Model 2701 INPUT jacks using low-thermal shielded connections. (Use 2-wire connections similar to those shown in Figure 1-1.) Be sure the INPUTS switch is in the FRONT position.
2. Configure the Model 2701 for °C units, type J temperature sensor, and 0°C simulated reference junction as follows:
a. Press SHIFT then SENSOR and note the unit displays the temperature units:
UNITS: C. (If necessary, use the cursor and range keys to select °C units.) b. Press ENTER. The unit displays the sensor type: SENS: TCOUPLE. c. Make sure that TCOUPLE is displayed, then press ENTER. The unit then displays
the thermocouple type: TYPE: K. d. Select a type J temperature sensor, then press ENTER. The unit then displays the
reference junction type: JUNC: SIM. e. Make certain that the simulated reference junction type is selected, then press
ENTER. The unit then displays the current simulated reference junction
temperature: SIM: 023.
f. Using the cursor and range keys, set the reference junction temperature to 0°C,
then press ENTER twice to complete the temperature configuration process.
3. Select the temperature function by pressing the TEMP key.
4. Source each of the voltages summarized in Table 1-7 and verify that the temperature readings are within limits. Be sure to select the appropriate thermocouple type for each group of readings. (See step 2 above.)
Table 1-7
Thermocouple temperature verification reading limits
Thermocouple type Applied DC voltage* Reading limits (1 year, 18°C to 28°C)
J
K
*Voltages shown are based on ITS-90 standard using 0°C reference junction temperature. See text for pro-
cedure to set reference junction temperature.
-7.659mV 0mV
42.280mV
-5.730mV 0mV
54.138mV
-190.2° to -189.8°C
-0.2° to +0.2°C
749.8° to 750.2°C
-190.2° to -189.8°C
-0.2° to +0.2°C
1349.8° to 1350.2°C
Model 2701 Service Manual Performance Verification 1-17
RTD temperature
1. Connect the precision decade resistance box (listed in Table 1-1) to the Model 2701 INPUT and SENSE jacks using four-wire connections. (See Figure 1-5 for similar connecting scheme.) Be sure the INPUTS switch is in the FRONT position.
2. Configure the Model 2701 temperature function for °C units and RTD temperature sensor (α=0.00385) as follows:
a. Press SHIFT then SENSOR and note the unit displays the temperature units:
UNITS: C. b. Press ENTER and note the unit displays the sensor type: SENS: TCOUPLE. c. Using the cursor and range keys, set the display as follows: SENS: 4W-RTD. d. Press ENTER and note the unit displays: TYPE: PT100. e. Using the cursor and range keys, set the unit for the following display: TYPE:
PT385.
f. Press ENTER to complete the temperature configuration process.
3. Select the temperature function by pressing the TEMP key.
4. Set the decade resistance box to each of the values shown in Table 1-8 and verify that the temperature readings are within the required limits.
Table 1-8
Four-wire RTD temperature verification reading limits
Applied resistance* Reading limits (1 year, 18°C to 28°C)
22.80
100.00
313.59
*Based on α = 0.00385. See text.
-190.06 to -189.94°C
-0.06 to +0.06°C
599.94 to 600.06°C
1-18 Performance Verification Model 2701 Service Manual
Verifying frequency
Follow the steps below to verify the Model 2701 frequency function:
1. Connect the function generator to the Model 2701 INPUT jacks. (See Figure 1-7.) Be sure the INPUTS switch is in the FRONT position.
2. Set the function generator to output a 1kHz, 1V RMS sine wave.
3. Select the Model 2701 frequency function by pressing the FREQ key.
4. Verify that the Model 2701 frequency reading is between 999.9Hz and 1.0001kHz.
Figure 1-7
Connections for Model 2701 frequency verification
BNC-to-Dual
INPUT
HI
!
3A 250V
AMPS
Banana Jack
1000V PEAK
500V
PEAK
Adapter
50
Coax Cable
Function Generator
Function
Output
SHIFT
LOCAL
POWER
MATH
DCV
EX TRIG
SAVE SETUP
OPEN
Model 2701
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
RATIO
CH AVG
OUTPUT
ACI
HOLD
TRIG
CLOSE
ACV
DCI
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
RECALL
2 4
TYPE
TEST
DIGITS RATE
OCOMP
MONITOR
RELFILTER
LSYNC
PERIOD SENSOR
FREQ
TEMP
CH-OFF CARD
RS-232ETHERNET
EXIT ENTER
Integra Series
RANGE
AUTO
RANGE
SENSE
4 WIRE
350V PEAK
LO
INPUTS
F
R
FRONT/REAR
CAT I
INPUT
HI AND LO
Model 7700 verification
Use these procedures to verify measurement accuracy through the Model 7700 20-Channel
Multiplexer Card.
NOTE Although the following tests are based on the Model 7700 20-Channel Multiplexer,
the same general pr ocedur es can be used for other plug-in modules that have similar capabilities. Refer to the Model 2701 User’s Manual for specific information on ter­minals and connections for other plug-in modules.
Verifying DC voltage
Check DC voltage accuracy by applying accurate voltages from the DC voltage calibrator to the Model 7700 input terminals and verifying that the displayed readings fall within specified limits.
CAUTION Do not exceed 300V DC between plug-in module INPUT H and L
terminals or between any adjacent channels.
Model 2701 Service Manual Performance Verification 1-19
Follow these steps to verify DC voltage accuracy:
1. Connect the Model 7700 CH1 H and L INPUT terminals to the DC voltage calibrator as shown in Figure 1-8.
NOTE Use shielded, low-thermal connections when testing the 100mV and 1V ranges to
avoid errors caused by noise or thermal effects. Connect the shield to the calibrator’s output LO terminal.
Figure 1-8
Connections for Model 7700 DC volts verification
CH1
INPUT SENSE
HLHL
HLHL
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
LO
AMPS
HLHL
HLHL
CH5
CH4
CH3
CH1 CH2
Model 7700
2. Install the Model 7700 in Slot 1 of the Model 2701, then turn on the power and allow
3. Select the DC volts function by pressing the DCV key and set the Model 2701 to the
4. Set the calibrator output to 0.00000mV DC and allow the reading to settle.
5. Enable the Model 2701 REL mode. Leave REL enabled for the remainder of the DC
6. Source positive and negative and full-scale voltages for each of the ranges listed in
7. Press the OPEN key to open Channel 1.
Calibrator (Output DC Voltage)
CH6
CH7 CH8 CH9 CH10
HLHLHLHLHLHL
HLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
Output HI
Output
LO
Note: Use shielded, low-thermal cables
for 100mV and 1V ranges.
the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
100mV range. Close Channel 1 by pressing the CLOSE key and then keying in 101.
volts verification tests.
Table 1-9. For each voltage setting, be sure that the reading is within stated limits.
Table 1-9
Plug-in module DCV reading limits
Range Applied DC voltage* Reading limits (1 year, 18° to 28°C)
100mV 1V 10V 100V 1000V
100.0000mV
1.000000V
10.00000V
100.0000V
300.000V
*Source positive and negative values for each range.
99.9935 to 100.0065mV
0.999963 to 1.000037V
9.99965 to 10.00035V
99.9946 to 100.0054V
299.976 to 300.024V
1-20 Performance Verification Model 2701 Service Manual
Verifying AC voltage
Check AC voltage accuracy by applying accurate AC voltages at specific frequencies from the AC voltage calibrator to the Model 7700 inputs and verifying that the displayed readings fall within specified ranges.
CAUTION Do not exceed 300V RMS between plug-in module INPUT H and L
terminals or between adjacent channels, or 8 × 10
instrument damage may occur.
Follow these steps to verify AC voltage accuracy:
1. Connect the Model 7700 CH1 H and L INPUT terminals to the AC voltage calibrator as shown in Figure 1-9.
Figure 1-9
Connections for Model 7700 AC volts verification
CH1
INPUT SENSE
HLHL
HLHL
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
LO
AMPS
HLHL
HLHL
HLHLHLHLHLHL
CH7 CH8 CH9 CH10
HLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
CH5
CH6
CH4
CH3
CH1 CH2
Model 7700
Output HI
Shielded
Cable
7
V•Hz input, because
Amplifier (Connect to calibrator)
Calibrator (Output AC Voltage)
Output
LO
Model 2701 Service Manual Performance Verification 1-21
2. Install the Model 7700 in Slot 1 of the Model 2701, then turn on the power and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the AC volts function by pressing the ACV key. Close Channel 1 by pressing the CLOSE key and then keying in 101.
4. Set the Model 2701 for the 100mV range, make sure that REL is disabled.
5. Source 1kHz and 50kHz AC voltages for each of the ranges summarized in Table 1-10 and make sure that the respective Model 2701 readings fall within stated limits.
6. Press the OPEN key to open Channel 1.
Table 1-10
Plug-in module ACV reading limits
ACV range
100mV 1V 10V 100V 750V
* If the 5725A amplifier is not available, change the 300V @ 50kHz step to 220V @ 50kHz. Read-
ing limits for 220V @ 50kHz = 219.36 to 220.64V.
Applied AC voltage
100.0000mV
1.000000V
10.00000V
100.0000V
300.000V*
1kHz reading limits (1 year, 18°C to 28°C)
99.910 to 100.090mV
0.99910 to 1.00090V
9.9910 to 10.0090V
99.910 to 100.090V
299.60 to 300.40V
50kHz reading limits (1 year, 18°C to 28°C)
99.830 to 100.170mV
0.99830 to 1.00170V
9.98300 to 10.0170V
99.830 to 100.170V
299.27 to 300.73V
1-22 Performance Verification Model 2701 Service Manual
Verifying DC current
Check DC current accuracy by applying accurate DC currents from the DC current calibra­tor to the input terminals of the Model 7700 and verifying that the displayed readings fall within specified limits.
Follow these steps to verify DC current accuracy:
1. Connect the Model 7700 CH21 H and L terminals to the calibrator as shown in
Figure 1-10.
Figure 1-10
Connections for Model 7700 DC current verification
INPUT SENSE
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
CH21
HLHL
Model 7700
CH3
CH1 CH2
HLHL
HLHL
LO
AMPS
CH4
CH5
CH6
HLHL
HLHLHLHLHLHL
CH7 CH8 CH9 CH10
HLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
Output HI
Output
LO
Calibrator (Output DC Current)
Note: Be sure calibrator is set for
normal current output.
Model 2701 Service Manual Performance Verification 1-23
2. Install the Model 7700 in Slot 1 of the Model 2701, then turn on the power and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the DC current measurement function by pressing the DCI key.
4. Set the Model 2701 for the 20mA range. Close Channel 21 by pressing the CLOSE key and keying in 121.
5. Source positive and negative full-scale currents for each of the ranges listed in
Table 1-11, and verify that the readings for each range are within stated limits.
6. Press the OPEN key to open Channel 21.
Table 1-11
Plug-in module DCI limits
DCI range Applied DC current* Reading limits (1 year, 18°C to 28°C)
20mA 100mA 1A 3A
* Source positive and negative currents with values shown.
** If the Fluke 5725 amplifier is not available, apply 2.2A from calibrator. Reading limits for 2.2A
input are: 2.197240 to 2.202760A.
20.0000mA
100.0000mA
1.000000A
3.000000A**
19.98840 to 20.01160mA
99.8700 to 100.1300mA
0.999120 to 1.000880A
2.99628 to 3.00372A
1-24 Performance Verification Model 2701 Service Manual
Verifying AC current
Check AC current accuracy by applying accurate AC voltage current at specific frequencies from the AC current calibrator to the Model 7700 input terminals and verifying that the dis­played readings fall within specified limits. Follow these steps to verify AC current:
1. Connect the Model 7700 CH21 H and L terminals to the calibrator as shown in
Figure 1-11.
Figure 1-11
Connections for Model 7700 AC current verification
INPUT SENSE
HLHL
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
AMPS
CH21
Model 7700
CH1 CH2 HLHL
LO
HLHL
HLHL
HLHLHLHLHLHL
CH7 CH8 CH9 CH10
HLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
CH5
CH6
CH4
CH3
2. Install the Model 7700 in Slot 1 of the Model 2701, then turn on the power and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the AC current function by pressing the ACI key.
4. Set the Model 2701 for the 1A range. Close Channel 21 by pressing the CLOSE key and keying in 121.
5. Source 1A and 3A, 1kHz full-scale AC currents as summarized in Table 1-12 and verify that the readings are within stated limits.
6. Press the OPEN key to open Channel 21.
Table 1-12
Plug-in module ACI limits
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
Calibrator (Output AC Current)
Output
HI
Output
LO
ACV range Applied AC voltage Reading limits @ 1kHz (1 year, 18°C to 28°C)
1A 3A
* If the Fluke 5725A amplifier is not available, apply 2.2A from the calibrator. Reading limits for 2.2A are
2.1949 to 2.2051A.
1.000000A
3.00000A*
0.99860 to 1.00140A
2.9817 to 3.0183A
Model 2701 Service Manual Performance Verification 1-25
Verifying resistance
Check resistance by connecting accurate resistance values to the Model 7700 and verifying
that its resistance readings are within the specified limits.
CAUTION Do not apply more than 300V between plug-in module INPUT or SENSE
H and L terminal, or between any adjacent channels, or instrument dam­age could occur.
Follow these steps to verify resistance accuracy:
1. Using shielded Teflon or equivalent cables in a 4-wire configuration, connect the Model 7700 CH1 H and L INPUT terminals and CH11 H and L SENSE terminals to the calibrator as shown in Figure 1-12.
Figure 1-12
Connections for Model 7700 resistance verification (100 to 10M ranges)
CH1
Sense HI
Output
HI
Resistance Calibrator
INPUT SENSE HLHL
Model 7700
CH4
CH3
CH1 CH2
HLHL
HLHL
CH5
HLHL
CH6
CH7 CH8 CH9 CH10
HLHLHLHL
INPUT
(V, 2 WIRE)
HLHL CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
LO
AMPS
CH11
HLHLHLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
SENSE
(OHMS, 4 WIRE)
Output
LO
Sense LO
Note: Use shielded, low-thermal cables
to minimize noise. Enable or disable calibrator external sense as indicated in procedure.
1-26 Performance Verification Model 2701 Service Manual
2. Install the Model 7700 in Slot 1 of the Model 2701, then turn on the power and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Set the calibrator for 4-wire resistance with external sense on.
4. Select the Model 2701 4-wire resistance function by pressing the 4 key. Close Channel 1 by pressing the CLOSE key and keying in 101.
5. Set the Model 2701 for the 100 range and make sure the FILTER is on. Enable OCOMP (offset-compensated ohms) for the 100 range test. (Press SHIFT then OCOMP.)
6. Recalculate reading limits based on actual calibrator resistance values.
7. Source the nominal full-scale resistance values for the 100Ω-10MΩ ranges summarized in Table 1-13 and verify that the readings are within calculated limits.
Table 1-13
Limits for plug-in module resistance verification
Nominal
Range
100Ω∗ 1k 10k 100k 1M 10M 100M
* Enable OCOMP for 100 range.
** Calculate limits based on actual calibration resistance values and Model 2701 one-year resistance accuracy specifications. See
Verification limits.
resistance
100 1k 10k 100k 1M 10M 100M
Nominal reading limits (1 year, 18°C to 28°C) Recalculated limits**
99.9880 to 100.0120
0.999894 to 1.000106k
9.99894 to 10.00106k
99.9890 to 100.0110k
0.999890 to 1.000110M
9.99370 to 10.00630M
99.5770 to 100.4230M
__________ to __________ __________ to __________ k __________ to __________ k __________ to __________ k __________ to __________ M __________ to __________ M __________ to __________ M
Model 2701 Service Manual Performance Verification 1-27
8. Connect the Model 7700 CH1 and CH11 terminals to the calibrator as shown in
Figure 1-13.
9. Disable external sense on the calibrator.
10. Set the Model 2701 for the 100M range.
11. Source a nominal 100M resistance value and verify that the reading is within calcu­lated limits for the 100M range.
12. Press the OPEN key to open Channel 1.
Figure 1-13
Connections for Model 7700 resistance verification (100M range)
CH1
Model 7700
INPUT SENSE HLHL
HLHL CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
HLHL
LO
AMPS
HLHL
CH4
CH3
CH1 CH2
CH11
CH5
CH6
HLHL
HLHLHLHLHLHL
CH7 CH8 CH9 CH10 HLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
Calibrator (Output 2-wire Resistance)
Output
HI
Output
LO
Note: Use shielded cables to minimize
noise. Disable calibrator external sense mode.
1-28 Performance Verification Model 2701 Service Manual
Verifying temperature
Thermocouple, thermistor, and RTD temperature readings are derived from DC volts and resistance measurements respectively. For that reason, it is not necessary to independently verify the accuracy of temperature measurements. As long as the DC volts and resistance functions meet or exceed specifications, temperature function accuracy is automatically verified. However, temperature verification procedures are provided below for those who wish to separately verify temperature accuracy.
Thermocouple temperature
1. Connect the DC voltage calibrator output terminals and ice point reference to the Model 7700 CH1 H and L INPUT terminals using low-thermal shielded connections, as shown in Figure 1-14.
2. Install the Model 7700 in Slot 1 of the Model 2701, then turn on the power and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the temperature function by pressing the TEMP key. Close Channel 1 by press­ing the CLOSE key and keying in 101.
4. Configure the Model 2701 for °C units, type K temperature sensor, and internal refer­ence junction as follows:
a. Press SHIFT then SENSOR and note the unit displays the temperature units:
UNITS: C. (If necessary, use the cursor and range keys to select °C units.) b. Press ENTER. The unit then displays the sensor type: SENS: TCOUPLE. c. Make sure that TCOUPLE is displayed, then press ENTER. The unit displays the
thermocouple type: TYPE: J. d. Select a type K temperature sensor, then press ENTER. The unit then displays the
reference junction type: JUNC: SIM. e. Select INT reference junction, then press ENTER.
Model 2701 Service Manual Performance Verification 1-29
Figure 1-14
Connections for Model 7700 thermocouple temperature verification
CH1
INPUT SENSE HLHL
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
HLHL
LO
AMPS
HLHL
CH4
CH3
CH1 CH2
Model 7700
CH5
CH6
HLHL
CH7 CH8 CH9 CH10 HLHLHLHL
HLHLHLHL CH17 CH18 CH19 CH20
HLHLHLHLHLHL
Make HI and LO
Connections
in Ice Bath
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
Twisted
Thermocouple Wire
Output
HI
Output
LO
Ice Bath
Calibrator (Output DC Voltage)
Low Thermal
Copper Connection
Notes: This setup and reading limits table
does not include errors from ice point, thermocouple wire, and connections.
HI and LO connections from the calibrator and Model 7700 must be electrically isolated from each other.
5. Source each of the voltages summarized in Table 1-14 and verify that the temperature readings are within limits. Be sure to select the appropriate thermocouple type for each group of readings. (See step 3 above.) Open Channel 1 after the test is complete.
Table 1-14
Model 7700 thermocouple temperature verification reading limits
Thermocouple type Applied DC voltage* Reading limits (1 year, 18°C to 28°C)
J
-7.659mV 0mV
42.280mV
K
-5.730mV 0mV
54.138mV
*Voltages shown are based on ITS-90 standard.
-191.0° to -189.0°C
-1.0° to +1.0°C
749.0° to 751.0°C
-191.0° to -189.0°C
-1.0° to +1.0°C
1349.0° to 1351.0°C
1-30 Performance Verification Model 2701 Service Manual
RTD temperature
1. Connect the precision decade resistance box (listed in Table 1-1) to the Model 7700 CH1 and CH11 H and L terminals using four-wire connections. (See Figure 1-12 for similar connecting scheme.)
2. Install the Model 7700 in Slot 1 of the Model 2701, then turn on the power and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the temperature function by pressing the TEMP key. Close Channel 1 by press­ing the CLOSE key and keying in 101.
4. Configure the Model 2701 temperature function for °C units and RTD temperature sensor (α=0.00385) as follows:
a. Press SHIFT then SENSOR and note the unit displays the temperature units:
UNITS: C. b. Press ENTER and note the unit displays the sensor type: SENS: TCOUPLE. c. Using the cursor and range keys, set the display as follows: SENS: 4W-RTD. d. Press ENTER and note the unit displays: TYPE: PT100. e. Using the cursor and range keys, set the unit for the following display: TYPE:
PT385.
f. Press ENTER to complete the temperature configuration process.
5. Set the decade resistance box to each of the values shown in Table 1-15 and verify that the temperature readings are within the required limits. Open Channel 1when finished.
Table 1-15
Plug-in module four-wire RTD temperature verification reading limits
Applied resistance* Reading limits (1 year, 18°C to 28°C)
22.80
100.00
313.59
*Based on α = 0.00385. See text.
-190.06° to -189.94°C
-0.06° to +0.06°C
599.94° to 600.06°C
Model 2701 Service Manual Performance Verification 1-31
Verifying frequency
Follow the steps below to verify the Model 2701 frequency function:
1. Connect the function generator to the Model 7700 CH1 H and L INPUT terminals. (See
Figure 1-15.)
2. Install the Model 7700 in Slot 1 of the Model 2701, then turn on the power and allow the unit to warm up for one hour before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Set the function generator to output a 1kHz, 1V RMS sine wave.
4. Select the Model 2701 frequency function by pressing the FREQ key. Close Channel 1 by pressing the CLOSE key and keying in 101.
5. Verify that the Model 2701 frequency reading is between 0.9999kHz and 1.0001kHz.
Figure 1-15
Connections for Model 7700 frequency verification
CH1
INPUT SENSE
HLHL
HLHL
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
LO
AMPS
HLHL
HLHL
HLHLHLHLHLHL
CH5
CH4
CH3
CH1 CH2
Model 7700
CH6
CH7 CH8 CH9 CH10 HLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
Function Generator
50
Coax Cable
Function
Output
1-32 Performance Verification Model 2701 Service Manual
Verifying ratio and average
Follow the procedure below to verify ratio and average.
CAUTION Exceeding 300V between plug-in module INPUT or SENSE H and L
terminals may cause instrument damage.
1. Connect the Model 7700 CH1 and CH11 H and L terminals to the DC calibrator, as shown in Figure 1-16.
2. Install the Model 7700 in Slot 1 of the Model 2701, then turn on the power and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the Model 2701 DCV function and the 1V range. Close Channel 1 by pressing the CLOSE key and keying in 101.
4. Select the Model 2701 RATIO function (press SHIFT then RATIO).
5. Set the calibrator output to 1.00000V DC and allow the reading to settle.
6. Verify that the ratio reading is between 0.9999926 and 1.000074.
7. Press OPEN to open Channel 1.
Figure 1-16
Connections for Model 7700 ratio and average verification
CH1
CH1 CH2
INPUT SENSE
HLHL
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
HLHL
LO
AMPS
HLHL
CH11
CH5
CH6
CH4
CH3
HLHL
CH7 CH8 CH9 CH10
HLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
HLHLHLHLHLHL
Model 7700
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
Output HI
Output
LO
DC Voltage Calibrator
Note: Use shielded cables
to minimize noise.
2
Calibration
2-2 Calibration Model 2701 Service Manual
Introduction
Use the procedures in this section to calibrate the Model 2701. Calibration procedures
include:
Comprehensive calibration: Usually the only calibration required in the field.
Manufacturing calibration: Usually only performed at the factory (unless the unit has been repaired).
Model 7700 calibration: Covers calibration procedures specific to Model 7700 cards.
WARNING The information in this section is intended only for qualified service per-
sonnel. Do not attempt these procedures unless you are qualified to do so.
All the procedures require accurate calibration equipment to supply precise DC and AC volt­ages, DC and AC currents, and resistance values. Comprehensive calibration can be performed any time by an operator either from the front panel or by using the SCPI commands sent either over the Ethernet port or the RS-232 port. DC-only and AC-only calibration may be performed individually, if desired.
Environmental conditions
Conduct the calibration procedures in a location that has:
An ambient temperature of 18° to 28°C (65° to 82°F).
•A relative humidity of less than 80% unless otherwise noted.
Warm-up period
Allow the Model 2701 Ethernet Multimeter/Data Acquisition system to warm up for at least two hours before performing calibration.
If the instrument has been subjected to temperature extremes (those outside the ranges stated above), allow extra time for the instrument’s internal temperature to stabilize. Typically, allow one extra hour to stabilize a unit that is 10°C (18°F) outside the specified temperature range.
Also, allow the test equipment to warm up for the minimum time specified by the manufacturer.
Line power
The Model 2701 requires a line voltage of 100V/120V/220V/240V ±10% and a line frequency of 45Hz to 66Hz or 360Hz to 440Hz. Note that the line frequency is automatically sensed at power-up, but the line voltage must be manually set to either 100V/120V or 220V/240V as described in Section 3.
Model 2701 Service Manual Calibration 2-3
Calibration considerations
When performing the calibration procedures:
Make sure that the equipment is properly warmed up and connected to the appropriate input jacks. Also make sure that the correct front or rear terminals are selected with the INPUTS switch.
Make sure the calibrator is in OPERATE before you complete each calibration step.
•Always let the source signal settle before calibrating each point.
If an error occurs during calibration, the Model 2701 will generate an appropriate error message. See Appendix B for more information.
WARNING Observe the following safety precautions when performing these tests:
Some of the procedures in this section may expose you to dangerous
voltages. Use standard safety precautions when such dangerous voltages are encountered to avoid personal injury or death caused by electric shock.
For the front panel terminals only, the maximum common-mode volt­age (voltage between INPUT LO and chassis ground) is 500V peak. Exceeding this value may cause a breakdown in insulation, creating a shock hazard.
For the plug-in modules, the maximum common-mode voltage (volt­age between any plug-in module terminal and chassis ground) is 300V DC or 300V RMS. Exceeding this value may cause a breakdown in insulation, creating a shock hazard.
When using the front panel terminals simultaneously with plug-in modules, all cable insulation voltage ratings must equal or exceed the maximum voltage applied to either the front panel terminals or the plug-in module terminals.
2-4 Calibration Model 2701 Service Manual
Calibration code
Before performing comprehensive calibration, you must first unlock calibration by entering
the appropriate calibration code.
Front panel calibration code
For front panel calibration, follow these steps:
1. Access the calibration menu by pressing SHIFT then TEST, then use the up or down range key to display TEST: CALIB. Press ENTER and note that the instrument displays the following:
CAL: DATES
2. Use the up or down range key to scroll through the available calibration items until the unit displays RUN, then press ENTER.
3. The Model 2701 then prompts you to enter a code: CODE? 000000 (The factory default code is 002701.) Use the left and right arrow keys to move among
the digits; use the up range key to increment numbers and press the down range key to specify alphabetic letters. Confirm the code by pressing ENTER.
4. The Model 2701 allows you to define a new calibration code. Use the up and down range keys to toggle between yes and no. Choose N if you do not want to change the code. Choose Y if you want to change the code. The unit then prompts you to enter a new code. Enter the code and press ENTER.
Remote calibration code
If you are performing calibration over the Ethernet port or the RS-232 port, send this com-
mand to unlock calibration:
:CAL:PROT:CODE '<8-character string>'.
The default code command is:
:CAL:PROT:CODE 'KI002701'.
To change the code via remote, simply send the :CAL:PROT:CODE command twice; first
with the present code and then with the new code.
Model 2701 Service Manual Calibration 2-5
Comprehensive calibration
The comprehensive calibration procedure calibrates the DCV, DCI, ACV, ACI, and ohms functions. You can also choose to calibrate only the DCV/DCI and resistance or ACV/ACI functions.
These procedures are usually the only calibration required in the field. Manufacturing cali­bration is normally done only at the factory, but it should also be done in the field if the unit has been repaired. See “Manufacturing calibration” at the end of this section for more information.
Calibration cycle
Perform comprehensive calibration at least once a year or every 90 days to ensure the unit meets the corresponding specifications.
Recommended equipment
Table 2-1 lists the recommended equipment you need for comprehensive, DC-only, and
AC-only calibration procedures. You can use alternate equipment, such as a DC transfer stan­dard and characterized resistors, as long as that equipment has specifications at least as good as those listed in Table 2-1.
Table 2-1
Recommended equipment for comprehensive calibration
Fluke 5700A Calibrator:
AC voltage
DC voltage
10V ±5ppm 100V ±7ppm
Miscellaneous equipment:
Keithley 8610 low-thermal shorting plug Double banana plug to double banana plug shielded cable BNC to double banana plug shielded cable
*1kHz specifications. 10mV and 700V points require 1kHz only. All calibrator specifications are 90-day, 23°C ±5°C specifications
and indicate total absolute uncertainty at specified output.
(1kHz, 50kHz)* DC current
10mV ±710ppm 100mV ±200ppm 1V ±82ppm 10V ±82ppm 100V ±90ppm 700V ±85ppm
10mA ±60ppm 100mA ±70ppm 1A ±110ppm
AC current (1kHz) Resistance
100mA ±190ppm 1A ±690ppm 2A ±670ppm
1k ±12ppm 10k ±11ppm 100k ±13ppm 1M ±18ppm
2-6 Calibration Model 2701 Service Manual
Aborting calibration
You can abort the front panel calibration process at any time by pressing EXIT. The instru-
ment will then ask you to confirm your decision to abort with the following message:
ABORT CAL?
Press EXIT to abort calibration at this point or press any other key to return to the calibration
process.
NOTE The Model 2701 will not respond to any remote programming commands while the
ABORT CAL? message is displayed.
Front panel calibration
Perform the steps in the following paragraphs in the order shown for comprehensive, DC
only, and AC only calibration procedures.
The procedures for front panel calibration include:
Preparing the Model 2701 for calibration
Front panel short and open calibration
DC voltage calibration
Resistance calibration
DC current calibration
•AC voltage calibration
•AC current calibration
Setting calibration dates and saving calibration
Preparing the Model 2701 for calibration
1. Turn on the Model 2701 and allow it to warm up for at least two hours before perform­ing a calibration procedure.
2. Start the calibration process as follows: a. Access the calibration menu by pressing SHIFT then TEST, then display TEST:
CALIB using the up or down range key. Press ENTER.
b. Use the up or down range key to scroll through the available calibration menu
items until the unit displays RUN, then press ENTER.
c. At the prompt, enter the calibration code. (The default code is 002701.) Use the
left and right arrow keys to move among the digits; use the up range key to incre­ment numbers and press the down range key to specify alphabetic letters. Confirm the code by pressing ENTER.
d. Choose N at the prompt to proceed without changing the code, then press ENTER.
3. Choose which of the calibration tests summarized in Table 2-2 you want to run at the CAL: RUN prompt. Use the up and down range keys to scroll through the options; select your choice by pressing ENTER.
Model 2701 Service Manual Calibration 2-7
Table 2-2
Comprehensive calibration procedures
Procedure Menu choice Procedures
Full calibration DCV, DCI, and ohms ACV and ACI
ALL DC AC
All comprehensive calibration steps (DC and AC) DC voltage, DC current, and resistance calibration AC voltage and AC current calibration
Front panel short and open calibration
At the Model 2701 prompt for a front panel short, perform the following:
1. Connect the Model 8610 low-thermal short to the instrument front panel INPUT and SENSE terminals as shown in Figure 2-1. Make sure the INPUTS button is not pressed in so that the front inputs are selected. Wait at least three minutes before proceeding to allow for thermal equilibrium.
Figure 2-1
Low thermal short connections
SENSE
INPUTS
HI
INPUT
HI
Model 8610
1000V
!
PEAK
Low-thermal
LO
500V
PEAK
R
3A 250V
AMPS
CAT I
short
LO
SHIFT
LOCAL
POWER
MATH
DCV
EX TRIG
SAVE SETUP
OPEN
Model 2701
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
RATIO
CH AVG
OUTPUT
ACI
HOLD
TRIG
CLOSE
ACV
DCI
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
RECALL
2 4
MONITOR
TYPE
TEST
DIGITS RATE
OCOMP
RELFILTER
LSYNC
PERIOD SENSOR
FREQ
TEMP
CH-OFF CARD
RS-232ETHERNET
EXIT ENTER
Integra Series
RANGE
AUTO
RANGE
S-
S+
PEAK
350V
4 WIRE
F
FRONT/REAR
NOTE Be sure to connect the low-thermal short properly to the HI, LO, and SENSE termi-
nals. Keep drafts away from low-thermal connections to avoid thermal drift, which could affect calibration accuracy.
2. Press ENTER to start short-circuit calibration. While the unit is calibrating, it will display:
CALIBRATING
3. When the unit is finished with short-circuit calibration, it will display the following prompt:
OPEN CIRCUIT
4. Remove the calibration short and press ENTER. During this phase, the CALIBRATING message will be displayed.
NOTE Be sure to minimize movement near front Input terminals. Excessive movements can
cause capacitive coupling errors, which could affect calibration accuracy.
2-8 Calibration Model 2701 Service Manual
DC voltage calibration
After the front panel short and open procedure, the unit will prompt you for the first DC
voltage: +10V. Do the following:
1. Connect the calibrator to the Model 2701 as shown in Figure 2-2. Wait three minutes to allow for thermal equilibrium before proceeding.
Figure 2-2
Connections for DC volts and ohms calibration
POWER
SENSE
HI
INPUT
HI
Model 2701
Integra Series
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
DCI
LIMITS ON/OFFDELAY
CONFIG HALT
STEP SCAN
RECALL
OCOMP
CH AVG
ACI
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
PERIOD SENSOR
FREQ
TEMP
RANGE
CH-OFF CARD
EXIT ENTER
AUTO
RANGE
RS-232ETHERNET
RELFILTER
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
HOLD
LOCAL
EX TRIG
TRIG
STORE
SAVE SETUP
CLOSE
OPEN
INPUTS
F
FRONT/REAR
CAT I
PEAK
LO
500V PEAK
R
3A 250V
AMPS
SENSE HI
DC Voltage and Resistance Calibrator
OUTPUT
HI
OUTPUT
SENSE
LO
INPUT
HI
LO
Note: Use shielded, low-thermal cables to
SENSE LO
minimize noise. Enable or disable calibrator external sense as indicated in procedure.
NOTE Although 4-wire connections are shown, the sense leads are connected and discon-
nected at various points in this procedure by turning calibrator external sense on or off as appropriate. If your calibrator does not have provisions for turning external sense on and off, disconnect the sense leads when external sensing is to be turned off and connect the sense leads when external sensing is to be turned on.
2. Set the calibrator to output DC volts and turn external sense off.
3. Perform the steps listed in Table 2-3 to complete DC volts calibration. For each calibra- tion step:
Set the calibrator to the indicated value and make sure it is in OPERATE.
Press the ENTER key to calibrate that step.
•Wait until the Model 2701 finishes each step. (The unit will display the CALIBRATING message while calibrating.)
Model 2701 Service Manual Calibration 2-9
NOTE If your calibr ator cannot output the values r ecommended in Table 2-3, use the left and
right arrow ke ys and the up and down r ange ke ys to set the Model 2701 display value to match the calibrator output voltage.
Table 2-3
DC volts calibration summary
Calibration step Calibrator voltage Allowable range
+10V
-10V 100V
+10.00000V
-10.00000V +100.0000V
+9V to +11V
-9V to -11V +90V to +110V
Resistance calibration
Completing the 100V DC calibration step ends the DC voltage calibration procedure. The
Model 2701 will then prompt you to connect 1k. Follow these steps for resistance calibration:
1. Set the calibrator output for resistance and turn on external sense.
NOTE Use external sense (4-wire ) when calibrating all resistance ranges. Be sure that
the calibrator external sense mode is turned on.
2. Perform the calibration steps summarized in Table 2-4. For each step:
Set the calibrator to the indicated value and place the unit in operate. (If the cali­brator cannot output the exact resistance value, use the Model 2701 left and right arrow keys and the range keys to adjust the Model 2701 display to agree with the actual calibrator resistance.)
Press the ENTER key to calibrate each point.
•Wait for the Model 2701 to complete each step before continuing.
Table 2-4
Ohms calibration summary
Calibration step Calibrator resistance* Allowable range
1k 10k 100k 1M
*Nominal resistance. Adjust Model 2701 calibration parameter to agree with actual value.
1k 10k 100k 1M
0.9k to 1.1k 9k to 11k 90k to 110k
0.9M to 1.1M
2-10 Calibration Model 2701 Service Manual
DC current calibration
After the 1Mresistance point has been calibrated, the unit will prompt you to apply 10mA.
Follow these steps for DC current calibration:
1. Connect the calibrator to the AMPS and INPUT LO terminals of the Model 2701 as shown in Figure 2-3.
Figure 2-3
Connections for DC and AC amps calibration
POWER
DC and AC Current Calibrator
Note: Be sure calibrator is set for
normal current output.
AUTO
SENSE
4 WIRE
350V
PEAK
INPUTS
F
FRONT/REAR
CAT I
AMPS
INPUT LO
INPUT
HI
1000V
!
PEAK
LO
500V PEAK
R
3A 250V
AMPS
OUTPUT
HI
OUTPUT
Model 2701
Integra Series
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
DCI
LIMITS ON/OFFDELAY
CONFIG HALT
STEP SCAN
RECALL
OCOMP
CH AVG
ACI
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
PERIOD SENSOR
FREQ
TEMP
RANGE
CH-OFF CARD
RELFILTER
EXIT ENTER
RANGE
RS-232ETHERNET
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
HOLD
LOCAL
EX TRIG
TRIG
STORE
SAVE SETUP
CLOSE
OPEN
LO
2. Calibrate each current step summarized in Table 2-5. For each step:
Set the calibrator to the indicated DC current and make sure the unit is in OPERATE.
Make sure the Model 2701 display indicates the correct calibration current.
Press ENTER to complete each step.
Allow the Model 2701 to finish each step.
NOTE If you are performing DC-only calibration, proceed to “Setting calibration dates
and saving calibration.”
Table 2-5
DC current calibration summary
Calibration step Calibrator current Allowable range
10mA 100mA 1A
10.00000mA
100.0000mA
1.000000A
9mA to 11mA 90mA to 110mA
0.9A to 1.1A
Model 2701 Service Manual Calibration 2-11
AC voltage calibration
Follow these steps for AC voltage calibration:
1. Connect the calibrator to the Model 2701 INPUT HI and LO terminals as shown in
Figure 2-4.
Figure 2-4
Connections for AC volts calibration
LOCAL
POWER
INPUT HI
AC Voltage Calibrator
Model 2701
Integra Series
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
OCOMP
RATIO
CH AVG
MATH
OUTPUT
SHIFT
DCV
EX TRIG
SAVE SETUP
OPEN
ACI
ACV
DCI
HOLD
LIMITS ON/OFFDELAY
TRIG
STORE
RECALL
CONFIG HALT
CLOSE
STEP SCAN
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
RELFILTER
PERIOD SENSOR
FREQ
TEMP
CH-OFF CARD
RS-232ETHERNET
EXIT ENTER
RANGE
RANGE
AUTO
INPUTS
F
FRONT/REAR
CAT I
PEAK
LO
500V PEAK
R
3A 250V
AMPS
INPUT LO
OUTPUT
HI
OUTPUT LO
2. Perform the calibration steps summarized in Table 2-6. For each step:
Set the calibrator to the indicated value and make sure the calibrator is in OPERATE.
Press ENTER to complete each step.
•Wait until the Model 2701 completes each step.
Table 2-6
AC voltage calibration summary
Calibration step Calibrator voltage, frequency
10mV AC at 1kHz 100mV AC at 1kHz 100mV AC at 50kHz 1V AC at 1kHz 1V AC at 50kHz 10V AC at 1kHz 10V AC at 50kHz 100V AC at 1kHz 100V AC at 50kHz 700V AC at 1kHz
10.00000mV, 1kHz
100.0000mV, 1kHz
100.0000mV, 50kHz
1.000000V, 1kHz
1.000000V, 50kHz
10.00000V, 1kHz
10.00000V, 50kHz
100.0000V, 1kHz
100.0000V, 50kHz
700.000V, 1kHz
2-12 Calibration Model 2701 Service Manual
AC current calibration
After the 700VAC at 1kHz point has been calibrated, the unit will prompt you for 100mA at
1kHz. Follow these steps for AC current calibration:
1. Connect the calibrator to the AMPS and INPUT LO terminals of the Model 2701 as shown in Figure 2-3.
2. Perform the calibration steps summarized in Table 2-7. For each step:
Set the calibrator to the indicated current and frequency, make sure the unit is in OPERATE.
Press ENTER to complete each calibration step.
Allow the unit to complete each step before continuing.
Table 2-7
AC current calibration summary
Calibration step Calibrator current, frequency
100mA at 1kHz 1A at 1kHz 2A at 1kHz
100.0000mA, 1kHz
1.000000A, 1kHz
2.000000A, 1kHz
Setting calibration dates and saving calibration
At the end of the calibration procedure, the instrument will display the CALIBRATION COMPLETE message. Press ENTER to continue and the Model 2701 will prompt you to enter the calibration date and the calibration due date. Set these dates as follows:
1. At the CAL DATE: prompt, use the left and right arrow keys and the range keys to set the calibration date, then press ENTER.
2. The unit will then prompt you to enter the next calibration due date with this prompt: CAL NDUE:. Use the left and right arrow keys and the range keys to set the calibration due date, then press ENTER.
3. The unit will prompt you to save new calibration constants with this message: SAVE CAL? YES. To save the new constants, press ENTER. If you do not want to save the new constants, press the down range key to toggle to NO, then press ENTER.
NOTE Calibration constants calculated during the present calibration procedure will not
be saved unless you choose the YES option. Previous calibration constants will be retained if you select NO.
Model 2701 Service Manual Calibration 2-13
Remote calibration
Follow the steps in this section to perform comprehensive procedures via remote. See
Appendix B for a detailed list and description of remote calibration commands.
When sending calibration commands, be sure that the Model 2701 completes each step before sending the next command. You can do so either by observing the front panel CALIBRATING message or by detecting the completion of each step via remote. (See
“Detecting calibration step completion” in Appendix B.)
The procedures for calibrating the Model 2701 via remote include:
Preparing the Model 2701 for calibration
Short and open calibration
DC voltage calibration
Resistance calibration
DC current calibration
•AC voltage calibration
•AC current calibration
Programming calibration dates
•Saving calibration constants
Locking out calibration
NOTE As with front panel calibration, you can c hoose to perform comprehensive, DC-only,
or AC-only calibr ation. Be sur e to include a space char acter between each command and parameter.
Preparing the Model 2701 for calibration
1. Connect the Model 2701 to the Ethernet or connect the unit to a computer through the RS-232 port using a straight-through 9-pin to 9-pin cable (use a 9-25-pin adapter if necessary).
2. Turn on the Model 2701 and allow it to warm up for at least two hours before performing calibration.
3. Unlock the calibration function by sending this command: :CAL:PROT:CODE 'KI002701' (The above command shows the default code, KI002701. Substitute the correct code if
changed.)
4. Send the following command to initiate calibration: :CAL:PROT:INIT
2-14 Calibration Model 2701 Service Manual
Short and open calibration
1. Connect the Model 8610 low-thermal short to the instrument INPUT and SENSE terminals as shown in Figure 2-1. Make sure the INPUTS button is not pressed in so that the front inputs are active. Wait at least three minutes before proceeding to allow for thermal equilibrium.
NOTE Be sure to connect the low-thermal short properly to the HI, LO, and SENSE termi-
nals. Keep drafts away from low-thermal connections to avoid thermal drift, which could affect calibration accuracy.
2. Send the following command: :CAL:PROT:DC:STEP1
3. After the Model 2701 completes this step, remove the low-thermal short and then send this command:
:CAL:PROT:DC:STEP2
NOTE Be sure to minimize movement near front Input terminals. Excessive movements can
cause capacitive coupling errors, which could affect calibration accuracy.
DC voltage calibration
After the front panel short and open steps, perform the following:
1. Connect the calibrator to the Model 2701 as shown in Figure 2-2. Allow three minutes for thermal equilibrium.
NOTE Although 4-wire connections are shown, the sense leads are connected and discon-
nected at various points in this procedure by turning calibrator external sense on or off as appropriate. If your calibrator does not have provisions for turning external sense on and off, disconnect the sense leads when external sensing is to be turned off and connect the sense leads when external sensing is to be turned on.
2. Perform the calibration steps summarized in Table 2-8. For each step:
Set the calibrator to the indicated voltage and make sure the unit is in operate. (Use the recommended voltage if possible.)
Send the indicated programming command. (Change the voltage parameter if you are using a different calibration voltage.)
•Wait until the Model 2701 completes each step before continuing.
Model 2701 Service Manual Calibration 2-15
NOTE Ensure the calibrator has settled to the final value. You can do so by verifying that
the “Settled” indicator is off or by using the *OPC? (operation complete) query.
Table 2-8
DC voltage calibration programming steps
Calibration step Calibrator voltage Calibration command* Parameter range
+10V
-10V 100V
*Use recommended value where possible. Change parameter accordingly if using a different calibrator voltage.
+10.00000V
-10.00000V
100.0000V
:CAL:PROT:DC:STEP3 10 :CAL:PROT:DC:STEP4 -10 :CAL:PROT:DC:STEP5 100
9 to 11
-9 to -11 90 to 110
Resistance calibration
Follow these steps for resistance calibration:
1. Set the calibrator to the resistance mode and turn on external sensing.
NOTE Use external sense (4-wire ) when calibrating all resistance ranges. Be sure that
the calibrator external sense mode is turned on.
2. Perform the calibration steps summarized in Table 2-9. For each step:
Set the calibrator to the indicated resistance and make sure the unit is in operate. (Use the recommended resistance or the closest available value.)
Send the indicated programming command. (Change the command parameter if you are using a different calibration resistance than that shown.)
•Wait until the Model 2701 completes each step before continuing.
Table 2-9
Resistance calibration programming steps
Calibration step
Calibrator resistance Calibration command* Parameter range
1k 10k 100k 1M
*Use exact calibrator resistance value for parameter.
1k 10k 100k 1M
:CAL:PROT:DC:STEP6 1E3 :CAL:PROT:DC:STEP7 10E3 :CAL:PROT:DC:STEP8 100E3 :CAL:PROT:DC:STEP9 1E6
900 to 1.1E3 9E3 to 11E3 90E3 to 110E3 900E3 to 1.1E6
2-16 Calibration Model 2701 Service Manual
DC current calibration
After the 1M resistance point has been calibrated, follow these steps for DC current
calibration:
1. Connect the calibrator to the AMPS and INPUT LO terminals of the Model 2701 as shown in Figure 2-3.
2. Perform the calibration steps listed in Table 2-10. For each step:
Set the calibrator to the indicated current and make sure the unit is in operate. (Use the recommended current if possible.)
Send the indicated programming command. (Change the current parameter if you are using a different calibration current.)
•Wait until the Model 2701 completes each step before continuing.
NOTE If you are performing DC-only calibration, proceed to “Programming calibration
dates” on page 2-18
Table 2-10
DC current calibration programming steps
Calibration step
10mA 100mA 1A
*Change parameter if using different current.
Calibrator current Calibration command* Parameter range
10.00000mA
100.00000mA
1.000000A
:CAL:PROT:DC:STEP10 10E-3 :CAL:PROT:DC:STEP11 100E-3 :CAL:PROT:DC:STEP12 1
9E-3 to 11E-3 90E-3 to 110E-3
0.9 to 1.1
Model 2701 Service Manual Calibration 2-17
AC voltage calibration
Follow these steps for AC voltage calibration:
1. Connect the calibrator to the Model 2701 INPUT HI and LO terminals as shown in
Figure 2-4.
2. Perform the calibration steps summarized in Table 2-11. For each step:
Set the calibrator to the indicated voltage and frequency, make sure the unit is in operate. (You must use the stated voltage and frequency.)
Send the indicated programming command.
•Wait until the Model 2701 completes each step before continuing.
Table 2-11
AC voltage calibration programming steps
Calibration step Calibrator voltage, frequency Calibration command
10mV AC at 1kHz 100mV AC at 1kHz 100mV AC at 50kHz 1VAC at 1kHz 1VAC at 50kHz 10VAC at 1kHz 10VAC at 50kHz 100VAC at 1kHz 100VAC at 50kHz 700VAC at 1kHz
10.00000mV, 1kHz
100.0000mV, 1kHZ
100.0000mV, 50kHz
1.000000V, 1kHz
1.000000V, 50kHz
10.00000V, 1kHz
10.00000V, 50kHz
100.0000V, 1kHz
100.0000V, 50kHz
700.000V, 1kHz
:CAL:PROT:AC:STEP1 :CAL:PROT:AC:STEP2 :CAL:PROT:AC:STEP3 :CAL:PROT:AC:STEP4 :CAL:PROT:AC:STEP5 :CAL:PROT:AC:STEP6 :CAL:PROT:AC:STEP7 :CAL:PROT:AC:STEP8 :CAL:PROT:AC:STEP9 :CAL:PROT:AC:STEP10
2-18 Calibration Model 2701 Service Manual
AC current calibration
Follow these steps for AC current calibration:
1. Connect the calibrator to the AMPS and INPUT LO terminals of the Model 2701 as shown in Figure 2-3.
2. Perform the calibration steps summarized in Table 2-12. For each step:
Set the calibrator to the indicated current and frequency, make sure the unit is in operate. (You must use the stated current and frequency.)
Send the indicated programming command.
•Wait until the Model 2701 completes each step before continuing.
Table 2-12
AC current calibration programming steps
Calibration step Calibrator current, frequency Calibration command
100mA at 1kHz 1A at 1kHz 2A at 1kHz
100.0000mA, 1kHz
1.000000A, 1kHz
2.000000A, 1kHz
:CAL:PROT:AC:STEP11 :CAL:PROT:AC:STEP12 :CAL:PROT:AC:STEP13
Programming calibration dates
Program the present calibration date and calibration due date by sending the following
commands:
:CAL:PROT:DATE <year>, <month>, <day> :CAL:PROT:NDUE <year>, <month>, <day>
For example, the following commands assume calibration dates of 12/15/1999 and
12/15/2000 respectively:
:CAL:PROT:DATE 1999, 12, 15 :CAL:PROT:NDUE 2000, 12, 15
Saving calibration constants
After completing the calibration procedure, send the following command to save the new
calibration constants:
:CAL:PROT:SAVE
NOTE Calibration constants will not be saved unless the :CAL:PROT:SAVE command is
sent.
Locking out calibration
After saving calibration, send the following command to lock out calibration:
:CAL:PROT:LOCK
Model 2701 Service Manual Calibration 2-19
Manufacturing calibration
The manufacturing calibration procedure is normally performed only at the factory, but the
necessary steps are included here in case the unit is repaired and the unit requires these calibra­tion procedures.
NOTE If the unit has been repaired, the entire compr ehensive calibration procedure should
also be performed in addition to the manufacturing calibration procedure.
Recommended test equipment
Table 2-13 summarizes the test equipment required for the manufacturing calibration steps.
In addition, you will need the calibrator (see Table 2-1) and signal generator to complete the comprehensive calibration steps.
Table 2-13
Recommended equipment for manufacturing calibration
Stanford Research Systems DS345 Function Generator:
1V RMS, 3Hz, ±5ppm 1V RMS, 1kHz, ±5ppm
Keithley Model 2001 or 2002 Digital Multimeter:
1V, 3Hz AC, ±0.13%
Keithley 7797 Calibration System
Calibration card preparation
Before performing manufacturing calibration, short the HI, LO, SHI, and SLO terminals of
TE100 on the Model 7797 Calibration System card together using the supplied jumpers. (See the Model 7797 documentation.) These connections will form a low-thermal short necessary for the manufacturing calibration procedure. The Model 7797 should then be installed in scanner Slot #1.
Unlocking manufacturing calibration
To unlock manufacturing calibration, press and hold in the OPEN key while turning on the
power.
2-20 Calibration Model 2701 Service Manual
Measuring function generator signal amplitude
The 3Hz function generator signal amplitude must be accurately measured using the digital
multimeter listed in Table 2-13. Proceed as follows:
1. Connect the function generator output to the digital multimeter INPUT jacks. (See
Figure 2-5 for typical connections.)
2. Turn on the function generator and multimeter, allow a two-hour warm-up period before measuring.
3. Set the function generator to output a 1V RMS sine wave at 3Hz. Measure and record the signal amplitude.
Front panel manufacturing calibration
1. Install the shorted Model 7797 calibration board (see “Calibration card preparation” earlier in this section) in scanner card Slot 1 and select the rear inputs with the INPUTS switch. Allow three minutes for thermal equilibrium.
2. Press and hold the OPEN key while turning on the power.
3. Press SHIFT then TEST, then display CALIB: TEST with the up or down range key. Press ENTER, select RUN, then enter the appropriate calibration code (default:
002701).
4. Select ALL at the CAL:RUN prompt.
5. Press ENTER to perform the first manufacturing calibration step.
6. Perform the entire front panel comprehensive calibration procedure discussed earlier in this section. (See “Comprehensive calibration” earlier in this section.)
7. Connect the function generator to the Model 2701 front panel INPUT jacks as shown in
Figure 2-5. Select the front input jacks with the INPUTS switch.
Figure 2-5
Function generator connections for manufacturing calibration
BNC-to-Dual
Banana Jack
Adapter
1000V PEAK
500V PEAK
50
SHIFT
LOCAL
POWER
MATH
DCV
EX TRIG
SAVE SETUP
OPEN
Model 2701
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
RATIO
CH AVG
OUTPUT
ACI
HOLD
TRIG
CLOSE
ACV
DCI
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
RECALL
2 4
TYPE
TEST
DIGITS RATE
OCOMP
MONITOR
RELFILTER
LSYNC
PERIOD SENSOR
FREQ
TEMP
CH-OFF CARD
RS-232ETHERNET
EXIT ENTER
Integra Series
RANGE
AUTO
RANGE
350V PEAK
SENSE
4 WIRE
INPUTS
F
FRONT/REAR
CAT I
INPUT
HI
!
LO
R
3A 250V
AMPS
Coax
Cable
INPUT
HI AND LO
Function
Output
Function Generator
Note: Output voltage must be
accurately measured. (See text.)
Model 2701 Service Manual Calibration 2-21
8. After the last AC current calibration step, the instrument will prompt you to enter 3Hz at 1V RMS and 1kHz with the following prompts:
Low-frequency cal — Set the function generator to output a 1V RMS, 3Hz sine wave. Use the left and right arrow keys and the range keys to adjust the display to agree with the generator amplitude you measured previously, then press ENTER.
Frequency cal — Set the function generator to output a 1V RMS, 1kHz sine wave. Enter 1.000000kHz at the prompt, then press ENTER.
9. Set the calibration dates, then save calibration to complete the process.
Remote manufacturing calibration
1. Install the shorted Model 7797 calibration board (see “Calibration card preparation” earlier in this section) in scanner card Slot 1 and select the rear inputs with the INPUTS switch. Allow three minutes for thermal equilibrium.
2. Press and hold the OPEN key while turning on the power.
3. Enable calibration by sending the :CODE command. For example, the default command is:
:CAL:PROT:CODE 'KI002701'
4. Initiate calibration by sending the following command: :CAL:PROT:INIT
5. Calibrate step 0 with the following command: :CAL:PROT:DC:STEP0
6. Perform the entire remote comprehensive calibration procedure discussed earlier in this section. (See “Comprehensive calibration” on page 2-5.)
7. Connect the function generator to the Model 2701 INPUT jacks as shown in Figure 2-5. Select the front input jacks with the INPUTS switch.
8. Set the generator to output a 1V RMS, 3Hz sine wave, then send the following command:
:CAL:PROT:AC:STEP14 <Cal_voltage> Here <Cal_voltage> is the actual 3Hz generator signal amplitude you measured
previously.
9. Set the generator to output a 1V RMS, 1kHz sine wave, then send the following command:
:CAL:PROT:AC:STEP15 1E3
10. Send the following commands to set calibration dates, save calibration, and lock out calibration:
:CAL:PROT:DATE <year>, <month>, <day> :CAL:PROT:NDUE <year>, <month>, <day> :CAL:PROT:SAVE :CAL:PROT:LOCK
2-22 Calibration Model 2701 Service Manual
Model 7700 calibration
The following procedures calibrate the temperature sensors on the Model 7700 plug-in
modules.
NOTE For additional information about the Keithley modules, refer to the appropriate
appendix in the Model 2701 User’s Manual.
Recommended test equipment
In order to calibrate the Model 7700, you will need equipment summarized in Table 2-14.
Table 2-14
Recommended equipment for Model 7700 calibration
Digital Thermometer:
18° to 28°C, ±0.1°C
Keithley Model 7797 Calibration System
Calibration card connections
The Model 7700 being calibrated should be connected to the Model 7797 Calibration System card and the card should then be installed in scanner Slot #1. (See the Model 7797 documentation.) Note that the module being calibrated will be external to the Model 2701 to avoid card heating during calibration.
Model 7700 calibration
NOTE Before calibrating the Model 7700, make sure that power has been remo ved fr om the
card for at least two hours to allow card circuitry to cool down. After turning on the power during the calibration procedure, complete the procedure as quickly as possi­ble to minimize card heating that could affect calibration accuracy. Allow the Model 2701 to warm up for at least two hours.
Front panel Model 7700 calibration
1. Connect the Model 7700 to the Model 7797 Calibration System card (see “Calibration
card connections” above).
2. With the power off, install the Model 7700/7797 combination in Slot 1 and select the rear inputs with the INPUTS switch. Allow three minutes for thermal equilibrium.
3. Accurately measure and record the cold temperature of the Model 7700 card surface at the center of the card with an RTD sensor.
4. Press and hold the Model 2701 OPEN key while turning on the power.
Model 2701 Service Manual Calibration 2-23
5. Press SHIFT then TEST, then display TEST:CALIB with the up or down range key. Press ENTER, select RUN, then enter the appropriate calibration code (default:
002701).
6. Using the up or down range key, select CARD at the CAL:RUN prompt, then press ENTER.
7. Set the display value to the cold calibration temperature (°C) you measured in Step 3, then press ENTER to complete Model 7700 calibration.
Remote Model 7700 calibration
1. Connect the Model 7700 to the Model 7797 Calibration System card (see “Calibration
card connections” on page 2-22).
2. With the power off, install the Model 7700/7797 combination in Slot 1 and select the rear inputs with the INPUTS switch. Allow three minutes for thermal equilibrium.
3. Accurately measure and record the cold temperature of the Model 7700 card surface at the center of the card.
4. Press and hold the Model 2701 OPEN key while turning on the power.
5. Enable calibration by sending the :CODE command. For example, the default command is:
:CAL:PROT:CODE 'KI002701'
6. Initiate calibration by sending the following command: :CAL:PROT:CARD1:INIT
7. Calibrate the Model 7700 with the following command: :CAL:PROT:CARD1:STEP0 <temp> Here <temp> is the cold calibration temperature (°C) measured in Step 3.
8. Send the following commands to save calibration and lock out calibration: :CAL:PROT:CARD1:SAVE :CAL:PROT:CARD1:LOCK
3
Routine Maintenance
3-2 Routine Maintenance Model 2701 Service Manual
Introduction
The information in this section deals with routine type maintenance and includes procedures for setting the line voltage, replacing the Model 2701 line and front terminal AMPS fuses, and replacing the amps fuses for the Model 7700 plug-in module. Replacement of the Model 2701 non-volatile RAM battery and module relay closure count is also covered.
Setting the line voltage and replacing the line fuse
WARNING Disconnect the line cord at the rear panel and remove all test leads con-
nected to the instrument (front and rear) before replacing the line fuse.
The power line fuse is located in the power module next to the AC power receptacle (see
Figure 3-1). If the line voltage must be changed or if the line fuse requires replacement, per-
form the following steps:
1. Place the tip of a flat-blade screwdriver into the power module by the fuse holder assembly (see Figure 3-1). Gently push in and to the left. Release pressure on the assembly and its internal spring will push it out of the power module.
2. Remove the fuse and replace it with the type listed in Table 3-1.
CAUTION For continued protection against fire or instrument damage, replace the
fuse only with the type and rating listed. If the instrument repeatedly blows fuses, locate and correct the cause of the trouble before replacing the fuse.
3. If configuring the instrument for a different line voltage, remove the line voltage selec­tor from the assembly and rotate it to the proper position. When the selector is installed into the fuse holder assembly, the correct line voltage appears inverted in the window.
CAUTION Operating the Model 2701 on the wrong line voltage may result in
instrument damage.
4. Install the fuse holder assembly into the power module by pushing it in until it locks in place.
Model 2701 Service Manual Routine Maintenance 3-3
WARNING:NO INTERNAL OPERATOR SERVICABLE PARTS,SERVICE BY QUALIFIED PERSONNEL ONLY.
CAUTION:FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,REPLACE FUSE WITH SAME TYPE AND RATING.
Figure 3-1
Power module
Model 2701
DIGITAL I/O (EXT. TRIG.)
10bT 100bT
TRIG. LINK
KEITHLEY
SLOT COVER
ETHERNET
10/100 BaseT
CAT I
MADE IN
U.S.A.
!
RS232
SLT
1
SLT
2
!
Line Voltage Selector
Fuse
220
240
120
100
Spring
Window
Fuse Holder Assembly
Table 3-1
Power line fuse
Line Voltage Rating Keithley Part No.
100/120V 0.630A, 250V, 5 × 20 mm, slow-blow FU-106-.630 200/240V 0.315A, 250V, 5 × 20 mm, slow-blow FU-106-.315
3-4 Routine Maintenance Model 2701 Service Manual
Replacing the front terminal AMPS fuse
The front terminal AMPS fuse protects the Model 2701 current input from an over-current
condition. Follow the steps below to replace the AMPS fuse.
WARNING Make sure the instrument is disconnected from the power line and other
equipment before replacing the AMPS fuse.
1. Turn off the power and disconnect the power line and test leads.
2. From the front panel, gently push in the AMPS jack with your thumb and rotate the fuse carrier one-quarter turn counterclockwise. (See Figure 3-2.) Release pressure on the jack and its internal spring will push the fuse carrier out of the socket.
3. Remove the fuse and replace it with the same type: 3A, 250V, fast-blow, Keithley part number FU-99-1.
CAUTION Do not use a fuse with a higher current rating than specified or instrument
damage may occur. If the instrument repeatedly blows fuses, locate and correct the cause of the trouble before replacing the fuse.
4. Install the new fuse by reversing the above procedure.
Figure 3-2
Front terminal AMPS fuse
Model 2701
Model 2701 Ethernet Multimeter / Data Acquisition System
CONT
RATIO
SHIFT
LOCAL
POWER
MATH
DCV
EX TRIG
SAVE SETUP
OPEN
OUTPUT
ACV
HOLD
TRIG
CLOSE
DCI
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
CH AVG
RECALL
ACI
DIGITS RATE
2 4
TYPE
TEST
OCOMP
MONITOR
RELFILTER
LSYNC
Integra Series
PERIOD SENSOR
FREQ
TEMP
CARD
RS-232ETHERNET
EXIT ENTER
RANGE
AUTO
RANGE
CH-OFF
Counterclockwise
SENSE
4 WIRE
350V PEAK
INPUTS
F
FRONT/REAR
CAT I
Rotate
INPUT
HI
1000V
!
PEAK
LO
500V
PEAK
R
3A 250V
AMPS
Model 2701 Service Manual Routine Maintenance 3-5
Replacing Model 7700 plug-in module amps fuses
WARNING The information in this section is intended only for qualified service per-
sonnel. Do not perform these procedures unless you are qualified to do so.
Make sure that all plug-in module connections are de-energized and dis­connected before replacing module amps fuses.
1. Turn off the power and disconnect the power line and external connections from the Model 7700.
2. Open the Model 7700 top cover.
3. Locate the amps fuses for CH21 and CH22 (see Figure 3-3).
4. Remove the circuit board from the bottom plastic housing by removing the two bottom screws.
Figure 3-3
Model 7700 amps fuses
Model 7700
CH6
CH5
CH4
CH3
CH2
CH1
SENSE
INPUT
HLHL
HLHL
HLHL
HLHL
CH7 CH8 CH9 CH10
HLHLHLHL
INPUT
(V, 2 WIRE)
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
AMPS
CH22 Fuse CH21 Fuse
5. De-solder the blown CH21 or CH22 fuse as required, taking care not to damage the cir-
6. Install a new 3A, 250V fast-blow fuse, Keithley part number FU-107-1.
CAUTION Do not use a fuse with a higher current rating than specified or module
7. Solder the new fuse in place using organic (OA based) flux solder, again taking care not
SENSE
HLHLHLHL CH17 CH18 CH19 CH20
LO
HLHLHLHLHLHL
(OHMS, 4 WIRE)
cuit board or spread solder flux around the board.
damage may occur.
to damage the circuit board or spread solder flux around the board.
3-6 Routine Maintenance Model 2701 Service Manual
8. Carefully clean the repaired area of the circuit board with a foam tipped swab or brush dipped in pure water, then blow dry the board with dry nitrogen gas. Allow the board to dry for several hours in a 50°C low-humidity environment before use.
9. Re-install the circuit board into the plastic housing, then close the top cover.
Replacing non-volatile RAM battery
The Model 2701 has a rechargeable lithium ion battery for non-volatile RAM. Use the pro­cedure below to replace the battery, if required. Refer to the disassembly procedures in
Section 5 and the parts list and component layout drawings at the end of Section 6 for more
information.
WARNING There is a danger of explosion if the battery is incorrectly replaced.
Replace only with the part designated by the corresponding Keithley part number. Dispose of used batteries according to the manufacturer’s instructions.
The following procedure is intended only for qualified service personnel. Do not perform this procedure unless you are qualified to do so.
Disconnect the line cord and all connecting wires from the Model 2701 before removing the top cover.
WARNING The precautions below must be followed to avoid personal injury.
Wear safety glasses or goggles when working with lithium ion
batteries.
Do not short the battery terminals together.
Keep lithium ion batteries away from all liquids.
Observe proper polarity when installing the battery.
Do not incinerate or otherwise expose the battery to excessive heat
(>60°C).
Bulk quantities of lithium ion batteries should be disposed of as haz­ardous waste.
1. Before replacing the battery, refer to the troubleshooting procedures in Table 4-4 in
Section 4 to determine if the battery requires replacement
2. Remove the Model 2701 top cover and motherboard using the disassembly procedures in Section 5.
3. Remove the battery from its holder on the bottom of the case near the front panel.
4. Install a new battery, Keithley part number BA-52.
5. Re-install the motherboard and top cover by following the disassembly procedures in
Section 5 in reverse order. Be sure to plug in all cables including the cable that connects
the battery to the motherboard at J900.
Model 2701 Service Manual Routine Maintenance 3-7
Plug-in module relay closure count
The Model 2701 keeps an internal count of the number of times each module relay has been closed. This count will help you determine if and when any relays require replacement (see module contact life specifications). The count can be read or reset only via remote as outlined below.
Closure count commands
Table 3-2 summarizes closure count commands.
Table 3-2
Closure count commands
Command Description
:ROUTe
:CLOSe
:COUNt? (@clist)
:INTerval < NRf> :INTerval?
:RCOunt (@clist)
* Unit must be in manufacturing calibration mode. See text below.
Route subsystem.
Path to CLOSe commands.
Query count for channels in clist (channel list).
Set count update interval in minutes (1 to 1440). Query count update interval.
Reset count for channels in clist.*
Reading relay closure count
To determine the closure count of specific channels, send this query via remote:
:ROUTe:CLOSe:COUNt? (@clist)
Here, clist is the summary of channels. For example, to determine the closure count of channels 1 and 4 of a module in slot 1, the following query would be sent:
:ROUT:CLOS:COUN? (@101,104)
The following query would determine the closure count of slot 1 module channels 1 through 10:
:ROUT:CLOS:COUN? (@101:110)
3-8 Routine Maintenance Model 2701 Service Manual
Resetting relay closure count
NOTE The Model 2701 must be in the manufacturing calibration mode to reset the closure
count. To do so, pr ess and hold the OPEN key while turning on the power, then send the :CAL:PROT:CODE “code” to unlock calibration (default code: KI002701). After resetting relay counts, send :CAL:PROT:LOCK to lock out calibration.
To reset the relay closure count of specific channels to 0, send this command via remote:
:ROUTe:CLOSe:RCOunt (@clist)
Again clist is the summary of channels to be reset. For example, the following command
resets channels 2 and 7 of a module in slot 1 to 0:
:ROUT:CLOS:RCO (@102,107)
The following command resets the count of slot 1 module channels 1 through 10:
:ROUT:CLOS:RCO (@101:110)
Setting count update interval
Relay closure counts are updated in temporary RAM every time a channel is closed regardless of how it was closed: by a SCPI command, front panel control, or during a scan. These counts are permanently written to the EEPROM on the card only at a user-settable time interval (which has a factory default of 15 minutes) or whenever the counts are queried. Valid intervals (set in integer number of minutes) are between 1 and 1440 minutes (24 hrs). Relay closures are counted only when a relay cycles from open to closed state. If you send multiple close commands to the same channel without sending an open command, only the first closure will be counted.
The lower the interval, the less chance there is of losing relay counts due to power failures. However, writing to the EEPROM more often may reduce scanning throughput. The higher the interval, the less scanning throughput is reduced, but more relay counts may be lost in the event of a power failure.
To set the count update interval, send this command:
:ROUTe:CLOSe:COUNt:INTerval <interval>
For example, to set the interval to 30 minutes, send this command:
:ROUT:CLOS:COUN:INT 30
4
Troubleshooting
4-2 Troubleshooting Model 2701 Service Manual
Introduction
This section of the manual will assist you in troubleshooting and repairing the Model 2701. Included are self-tests, test procedures, troubleshooting tables, and circuit descriptions. It is left to the discretion of the repair technician to select the appropriate tests and documentation needed to troubleshoot the instrument. Refer to the disassembly procedures in Section 5 and the parts lists in Section 6 for further information.
WARNING The information in this section is intended only for qualified service per-
sonnel. Do not perform these procedures unless you are qualified to do so. Some of these procedures may expose you to hazardous voltages that could cause personal injury or death. Use caution when working with hazardous voltages.
Repair considerations
Before making any repairs to the Model 2701, be sure to read the following considerations.
CAUTION The PC boards are built using surface mount techniques and require
specialized equipment and skills for repair. If you are not equipped and/or qualified, it is strongly recommended that you send the unit back to the factory for repairs or limit repairs to the PC board replacement level. Without proper equipment and training, you could damage a PC board beyond repair.
Repairs will require various degrees of disassembly. However, it is recommended that the Front Panel Tests be performed prior to any disassembly. The disassembly instruc­tions for the Model 2701 are contained in Section 5 of this manual.
Do not make repairs to surface mount PC boards unless equipped and qualified to do so (see previous CAUTION).
When working inside the unit and replacing parts, be sure to adhere to the handling pre­cautions and cleaning procedures explained in Section 5.
Many CMOS devices are installed in the Model 2701. These static-sensitive devices require special handling as explained in Section 5.
Whenever a circuit board is removed or a component is replaced, the Model 2701 must be recalibrated. See Section 2 for details on calibrating the unit.
Model 2701 Service Manual Troubleshooting 4-3
Power-on self-tests
RAM and EPROM tests
During the power-on sequence, the Model 2701 will perform a checksum test on its EPROM
and test its RAM. If the RAM tests fails, the instrument will lock up.
Flash memory tests
After the RAM and EPROM tests, the instrument will perform a checksum test on flash memory. If a failure occurs, the unit will perform the comprehensive tests summarized in
Table 4-1. If a failure occurs, an error message will be displayed, and the unit will automati-
cally enter the firmware upgrade mode (as indicated by “FW UPGRADE” message). Depend­ing on the failure mode, firmware upgrades can be performed through the port(s) listed in the table. You can also force the unit into the firmware upgrade mode by holding in the STEP key during power-up.
Table 4-1
Flash memory failure modes
Flash memory code sections
FPGA LOADING FPGA
Ethernet LOAD ETHRNET
Main code LOADING MAIN
1. Code sections tested in sequence shown.
2. Error message displayed only on failure of specific test.
3. Firmware upgrade can be performed only through indicated port(s) depending on failure mode.
1
Status and error messages Firmware upgrade port
RS-232
RS-232
RS-232 or Ethernet
FPGA CHKSUM FPGA TIMEOUT FPGA COMMERR
ETHER CHKSUM ETHR TIMEOUT
MAIN CHKSUM
2
2
2
2
2
2
3
4-4 Troubleshooting Model 2701 Service Manual
Front panel tests
There are two front panel tests: one to test the functionality of the front panel keys and one to test the display. In the event of a test failure, refer to “Display board checks” on page 4-13 for details on troubleshooting the display board.
KEY test
The KEY test allows you to check the functionality of each front panel key. Perform the fol­lowing steps to run the KEY test:
1. Press SHIFT and then TEST to access the self-test options.
2. Use the up or down RANGE key to display “TEST: KEY.”
3. Press ENTER to start the test. When a key is pressed, the label name for that key is dis­played to indicate that it is functioning properly. When the key is released, the message “NO KEY PRESS” is displayed.
4. Pressing EXIT tests the EXIT key. However, the second consecutive press of EXIT aborts the test and returns the instrument to normal operation.
DISP test
The display test allows you to verify that each segment and annunciator in the vacuum
fluorescent display is working properly. Perform the following steps to run the display test:
1. Press SHIFT and then TEST to access the self-test options.
2. Use the up or down RANGE key to display “TEST: DISP.”
3. Press ENTER to start the test. There are four parts to the display test. Each time ENTER is pressed, the next part of the test sequence is selected. The four parts of the test sequence are as follows:
a. All annunciators are displayed. b. The segments of each digit are sequentially displayed. c. The 12 digits (and annunciators) are sequentially displayed. d. The annunciators located at either end of the display are sequentially displayed.
4. When finished, abort the display test by pressing EXIT. The instrument returns to normal operation.
Model 2701 Service Manual Troubleshooting 4-5
Principles of operation
The following information is provided to support the troubleshooting tests and procedures
covered in this section of the manual. Refer to the following block diagrams:
Figure 4-1 — Power supply block diagram Figure 4-2— Digital circuitry block diagram Figure 4-3 — Analog circuitry block diagram Figure 4-4 — Ohms open-lead sense detection block diagram
Power supply
The following information provides some basic circuit theory that can be used as an aid to
troubleshoot the power supply. A block diagram of the power supply is shown in Figure 4-1.
Figure 4-1
Power supply block diagram
Fuse
Power
Switch
Line
Voltage
Select
Switch
Power
Transformer
C66, C205, C214, U18
U19, U25
CR104, C156
C274, C274
C281, U144
CR116, CR117
C104, U101
CR102
C131, C148
U119, U125
CR103
C146 U124
+1.8VD +2.5VD +3.3VD D Common
+5VD
D Common
+37V
D Common
+18V +15V
A Common
-15V
-18V
+5V
A Common
4-6 Troubleshooting Model 2701 Service Manual
AC power is applied to the AC power module receptacle. Power is routed through the line fuse and line voltage selection switch of the power module to the power transformer. The power transformer has a total of four secondary windings for the various supplies.
AC voltage for the display filaments is taken from a power transformer secondary at F1 and F2, then routed to the display board.
Each DC supply uses a rectifier and a capacitive filter, and many supplies use an IC regula­tor. Table 4-2 summarizes rectifier, filter, and regulator circuits for the various DC supplies.
Table 4-2
Power supply components
Supply Rectifier Filter Regulator
+5VD +3.3VD +2.5VD +1.8VD +37V +15V
-15V +5V, +5VRL, +5V2 +18V
-18V
Display board
Display board components are shown in the digital circuitry block diagram in Figure 4-2.
Microcontroller
U401 is the display board microcontroller that controls the display and interprets key data. The microcontroller uses three internal peripheral I/O ports for the various control and read functions.
Display data is serially transmitted to the microcontroller from the digital section via the TXB line to the microcontroller RDI terminal. In a similar manner, key data is serially sent back to the digital section through the RXB line via TDO. The 4MHz clock for the microcontroller is generated by crystal Y401.
CR104
-
-
­CR115, CR117 CR102 CR102 CR103 CR102 CR102
C156, C273, C274, C281 C66 C205 C214 C104 C148 C131 C146 C148 C131
U144 U18 U25 U19 U101 U125 U119 U124
-
-
Model 2701 Service Manual Troubleshooting 4-7
Figure 4-2
Digital circuitry block diagram
Analog
Circuitry
(See Figure 4-3)
U13 U21 U22
XADTX
XADCLK
XADTS
XADRX
Slot Control
O
P T
O
I
S
O
U150 U155 U175
Real Time
Clock
U7
ADTX
ADCLK
ADTS
ADRXB
Flash
Memory
U6
Main Processor
MCF5407
U1
RX
TX
Li Ion Battery
SDRAM
U3
Display Board
Controller
50 MHz
XTAL
Y1
RS-232
U15
U401
Battery
Control/
Charger
U4, U16
Keypad
Display
DS401
RS-232
Port
SDRAM
U11
FPGA
U9
Ethernet Processor
NET + ARM
U10
IN
OUT
Digital I/O
U23, U24
Trigger Link
U14, U20
Ethernet
Interface
U12
Digital I/O
Port
Trigger
Link
Connector
10/100 BaseT
Ethernet Port
4-8 Troubleshooting Model 2701 Service Manual
Display
DS401 is the display module, which can display up to 12 alpha-numeric characters and includes the various annunciators.
The display uses a common multiplexing scheme with each character refreshed in sequence. U402 and U403 are the drivers for the display characters and annunciators. Note that data for the drivers are serially transmitted from the microcontroller (MOSI and PC1).
Filament voltage for the display is derived from the power supply transformer (F1 and F2). The display drivers require +37VDC and +5VDC, which are supplied by U144 (+5VD) and U101 (+37V).
Key matrix
The front panel keys (S401-S430) are organized into a row-column matrix to minimize the number of microcontroller peripheral lines required to read the keyboard. A key is read by strobing the columns and reading all rows for each strobed column. Key-down data is interpreted by the display microcontroller and sent back to the main microprocessor using proprietary encoding schemes.
Digital circuitry
Refer to Figure 4-2 for the following discussion on digital circuitry.
Main microprocessor
U1 is an MCF5407 microprocessor that oversees all operating aspects of the instrument except the Ethernet interface (see below). The MPU has a 32-bit data bus and provides a 24-bit address bus. It also has integrated peripheral support such as 16-bit I/O, an integral DRAM controller with SDRAM support, and UARTs, one of which is used for the RS-232 interface.
The MPU clock frequency of 50MHz is controlled by crystal Y1. MPU RESET is per­formed momentarily on power-up.
Memory circuits
U6 is the flash memory that stores the firmware code for instrument operation and SDRAM U3 provides temporary storage for the MPU. A battery watchdog control automatically senses when the +5VD supply is being powered down and then switches to the lithium ion battery for power. Battery charge is maintained by U4 and associate components.
Real time clock
U7 is the real time clock. The clock runs from main power and switches to two 0.33F capac­itors (C43, C44) on power down and can hold the time for up to six months.
Model 2701 Service Manual Troubleshooting 4-9
RS-232 interface
Serial data transmission and reception is performed by the TXD and RXD lines of the MPU.
U15 provides the necessary voltage level conversion for the RS-232 interface port.
Trigger circuits
Buffering for Trigger Link input and output is performed by U14 and U20. Trigger input and
output is controlled by FPGA U9 under MPU supervision.
Digital I/O
U23 and U24 make up the digital input/output. Digital I/O is controlled by the FPGA U9
under MPU supervision.
Module slot control
U13 and U21 make up the control circuitry that allows communication of relay data to
Slot 1 or Slot 2.
Ethernet interface
U10 is a NET+ARM 32-bit RISC processor that supervises Ethernet port operation. This IC includes an integrated 10/100BaseT MAC as well as numerous other features such as two serial ports, DMA controller, and general-purpose I/O lines. U1 is the ARM processor memory IC, while U12 provides Ethernet port I/O buffering and drive capabilities.
4-10 Troubleshooting Model 2701 Service Manual
Analog circuitry
Refer to Figure 4-3 for the following discussion on analog circuitry.
INPUT HI
INPUT HI protection is provided by the SSP (Solid State Protection) circuit. The SSP is primarily made up of Q101 and Q102. An overload condition opens Q101 and Q102, which disconnects the analog input signal from the rest of the analog circuit.
Note that for the 100VDC and 1000VDC ranges, Q101 and Q102 of the SSP are open. The DC voltage signal is routed through the DCV Divider (Q114 and Q136) to the DCV switching circuit.
AMPS input
The ACA or DCA input signal is applied to the Current Shunt circuit, which is made up of K103, R158, R205, and R338. For the 20mA DC range, 5.1 (R205/[R338 + R158]) is shunted across the input. Relay K103 is energized (set state) to select the shunts. For all other DCA ranges and all ACA ranges, 0.1 (R158) is shunted across the input (K103 reset).
The ACA signal is then sent to the AC Switching & Gain circuit, while the DCA signal is routed directly to the A/D MUX & Gain circuit.
Signal switching
Signal switching for DCV and OHMS is done by the DCV & Ohms Switching circuit. FETs Q113, Q105, Q104, and Q108 connect the DCV or ohms signal to the X1 buffer (U113).
Note that the reference current for OHMS is generated by the Ohms I-Source circuit. For 4-wire ohms measurements, SENSE LO is connected to U126.
Signal switching and gain for ACV, FREQ and ACA is done by the AC Switching & Gain circuit, which is primarily made up of K102, U102, U103, U105, U112, U118, U111, and U110. Note that U111 is used for frequency adjustment. The states of these analog switches vary from unit to unit.
Multiplexer and A/D converter
All input signals, except FREQ, are routed to the A/D MUX & Gain circuit. The multiplexer (U163) switches the various signals for measurement. In addition to the input signal, the multi­plexer also switches among reference and zero signals at various phases of the measurement cycle.
When the input signal is selected by the MUX, it is amplified by U132 and U166. Gain is controlled by switches in U129 and associated resistors.
The multiplexed signals of the measurement cycle are routed to the A/D Converter (U165) where it converts the analog signals to digital form. The digital signals are then routed through an opto-isolator to the MPU to calculate a reading.
Model 2701 Service Manual Troubleshooting 4-11
Figure 4-3
Analog circuitry block diagram
Front Terminals
S101
Scanner Outputs
Front Terminals
S101
Scanner Outputs
Front Terminals
S101
Scanner Outputs
Front Terminals
S101
Scanner Outputs
AMPS
INPUT
HI
R117, Q109, Q114, Q136
SENSE
HI
SENSE
LO
Scanner Outputs
Scanner
Inputs
K103, R158, R205, R338
Q101, Q102
DCV
Divider
R120, R121, R124,
R125, Q107, Q148,
VR119, VR120
R132, R139, R148,
R163, Q122, Q135,
VR119, VR120
Current
Shunts
K102, U102, U103, U105,
U112, U118, U111, U110
K101
SSP*
DCV/100
Q124, Q125, Q126,
Protection
Protection
Slot 1
DCA
ACA
AC Switching
&
Gain
ACV,
FREQ
DCV
OHMS
Q120, CR114
Ohms I-Source
Q119, Q123,
U123, U133
Slot
Control
DCV & Ohms
Switching Q104, Q105 Q108, Q113
X1 Buffer U113
BUFCOM
A/D
MUX &
Gain U129, U132 U163, U166
X1 Buffer U167
* Solid State Protection
ADC
U165
Digital
Circuitry
(See
Figure 4-2)
Scanner
Inputs
Slot 2
4-12 Troubleshooting Model 2701 Service Manual
Ohms open-lead sense detection
There are two types of open sense lead detect (Figure 4-4). The first is for the INPUT HI and INPUT LO leads. For these leads, the open sense detection is implemented in hardware. A comparator circuit monitors the voltage at the INPUT HI lead output and will trip the OVLD detect circuit when the voltage level exceeds an appropriate value for the particular range. This circuit operates because the INPUT HI lead output is connected to a current source. If the lead is disconnected, it will quickly charge the output to the current source maximum voltage level. This level depends on the range and is documented in the specifications in Appendix A. When the open sense lead is detected, the front panel will display OVRFLW.
The second type of open sense lead detection is implemented in software. This function works for the SENSE HI and SENSE LO leads. The SENSE HI and SENSE LO leads will drift negative when disconnected due to small leakage currents. These leads, when operating prop­erly, will always have a positive voltage on them; and when disconnected, they will drift to neg­ative voltages. The open lead sense software monitors the voltage at these inputs and will trip the open sense detect when the inputs drift to -15mV. When the open sense condition is detected, the front panel will display OVRFLW.
Figure 4-4
Ohms open-lead sense detection block diagram
SENSE HI
Software Detect
INPUT HI
Hardware Detect
DUT
INPUT LO
SENSE LO
Current
Source
Analog Common
Software Detect
Scanner card signals
Scanner card input signals are connected directly to installed scanner cards. Scanner card output signals are routed internally to the INPUTS switch, which selects between the front panel terminals and the scanner card outputs.
Model 2701 Service Manual Troubleshooting 4-13
Troubleshooting
Troubleshooting information for the various circuits is summarized below. See “Principles
of operation” on page 4-5 for circuit theory.
Display board checks
If the front panel DISP tests show a failure, troubleshoot the display board using Table 4-3.
Table 4-3
Display board checks
Step Item/component Required condition Remarks
Front panel DISP test
1
P1005, pin 5
2
P1005, pin 9
3
U401, pin 1
4
Verify that all segments operate. +5V ±5% +37V ±5% Goes low briefly on power up, then
Use front panel display test. Digital +5V supply. Display +37V supply. Microcontroller RESET.
goes high.
U401, pin 43
5
U401, pin 32
6
U401, pin 33
7
4MHz square wave. Pulse train every 1msec. Brief pulse train when front panel
Controller 4MHz clock. Control from main processor. Key down data sent to main processor.
key is pressed.
Power supply checks
Power supply problems can be checked using Table 4-4.
Table 4-4
Power supply checks
Step Item/component Required condition Remarks
Line fuse
1
Line voltage
2
Line power
3
+5VD pad
4
+3.3VD pad
5
+2.5VD pad
6
+1.8VD pad
7
U101, pin 7
8
U125, pin 3
9
U119, pin 3
10
U124, pin 3
11
1
U144, pin 2
2
C293 negative terminal
Check continuity. 120V/240V as required. Plugged into live receptacle, power on. +5V ±5% +3.3V ±5% +2.5V ±5% +1.8V ±5% +37V ±5% +15V ±5%
-15V ±5% +5V ±5%
Remove to check. Check power module position. Check for correct power-up sequence. +5VD, referenced to Common D. +3.3VD, referenced to Common D. +2.5VD, referenced to Common D. +1.8VD, referenced to Common D. +37V, referenced to Common D. +15V, referenced to Common A.
-15V, referenced to Common A. +5VRL, referenced to Common A.
1
1 1
1 1 2
2
2
4-14 Troubleshooting Model 2701 Service Manual
Digital circuitry checks
Digital circuit problems can be checked using Table 4-5.
Table 4-5
Digital circuitry checks
Step Item/component Required condition Remarks
Power-on test
1
J1, pin 3
2
J1, pin 9
3
U4, pin 9
4
J900, pin 1
5
U1, pin 149
6
U1, lines A0-A24
7
U1, lines D0-D31
8
U1, pin 174
9
U15, pin 13
10
U15, pin 14
11
TP8
12
RAM OK, ROM OK. Digital common. +3.3V (+3.3VD supply) +4.2V +4.2V Low on power-up, then goes high. Check for stuck bits. Check for stuck bits. 50MHz Pulse train during RS-232 I/O. Pulse train during RS-232 I/O. 500Hz signal.
Verify that RAM and ROM are functional. All signals referenced to digital common. MPU supply voltage. Battery backed memory charge voltage. Battery voltage (BA-52). MPU RESET line. MPU address bus. MPU data bus. MPU clock. RS-232 RX line. RS-232 TX line. Signal present if main code is running properly.
Analog signal switching states
Table 4-6 through Table 4-12 provide switching states of the various relays, FETs, and ana-
log switches for the basic measurement functions and ranges. These tables can be used to assist in tracing an analog signal from the input to the A/D multiplexer.
Table 4-6
DCV signal switching
Range Q101 Q102 Q114 Q136 Q109 K101* Q113 Q105 Q104 Q108
Q14/ Q13
100mV 1V 10V 100V 1000V
* K101 set states: Pin 8 switched to Pin 7
ON ON ON OFF OFF
ON ON ON OFF OFF
Pin 3 switched to Pin 4
OFF OFF OFF ON ON
OFF OFF OFF ON ON
OFF OFF OFF OFF OFF
SET SET SET SET SET
OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF
ON ON ON OFF OFF
OFF OFF OFF ON ON
OFF OFF ON OFF OFF
Model 2701 Service Manual Troubleshooting 4-15
Table 4-7
ACV and FREQ signal switching
U103
Range Q101 Q102 K101* K102*
100mV 1V 10V 100V 750V
* K101 and K102 reset states: Pin 8 switched to Pin 9
ON
RESET
ON
ON
RESET
ON
ON
RESET
ON
ON
RESET
ON
ON
K101 and K102 set states: Pin 8 switched to Pin 7
RESET
ON
RESET RESET SET SET SET
Pin 3 switched to Pin 2
Pin 3 switched to Pin 4
pin 8
ON ON OFF OFF OFF
U103 pin 9
ON ON OFF OFF OFF
U105 pin 9
OFF OFF ON ON ON
U105 pin 8
OFF OFF OFF OFF ON
U103 pin 16
OFF ON OFF ON OFF
U103 pin 1
ON OFF ON OFF OFF
U105 pin 1
ON OFF ON OFF OFF
U111 pin 16
OFF OFF OFF OFF OFF
Table 4-8
2 signal switching
Range Q101 Q102 Q114 Q136 Q109 K101* K102* Q113 Q105 Q104 Q108 Q11
100 1k 10k 100k 1M 10M 100M
ON ON ON ON ON ON ON
ON ON ON ON ON ON ON
OFF OFF OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF ON ON
SET SET SET SET SET SET SET
RESET RESET RESET RESET RESET RESET RESET
OFF OFF OFF OFF OFF OFF OFF
ON ON ON ON ON ON ON
OFF OFF OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF OFF OFF
ON ON ON OFF OFF ON ON
* K101 set states: Pin 8 switched to Pin 7
Pin 3 switched to Pin 4
K102 reset states: Pin 8 switched to Pin 9
Pin 3 switched to Pin 2
4-16 Troubleshooting Model 2701 Service Manual
Table 4-9
4 signal switching
Range Q101 Q102 Q114 Q136 Q109 K101* Q113 Q105 Q104 Q108 Q11
100 1k 10k 100k 1M 10M 100M
* K101 set states: Pin 8 switched to Pin 7
ON ON ON ON ON ON ON
ON ON ON ON ON ON ON
OFF OFF OFF OFF OFF OFF OFF
Pin 3 switched to Pin 4
OFF OFF OFF OFF OFF OFF OFF
Table 4-10
2/4 reference switching
Range U133/0.7V U133/7V Q123 Q125 Q124 Q126 Q120
100 1k 10k 100k 1M 10M 100M
OFF OFF OFF ON ON OFF OFF
Table 4-11
DCA signal switching
OFF OFF OFF OFF OFF ON ON
ON ON ON OFF OFF ON ON
SET SET SET SET SET SET SET
ON ON OFF OFF OFF OFF OFF
ON ON ON ON ON OFF OFF
ON ON OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF ON ON
OFF OFF ON ON ON ON ON
OFF OFF OFF OFF OFF OFF OFF
OFF OFF ON ON ON ON ON
OFF OFF OFF OFF OFF OFF OFF
ON ON ON OFF OFF ON ON
ON ON ON ON ON OFF OFF
Range K103*
20mA 100mA 1A 3A
* K103 set states: Pin 8 to 7
Pin 3 to 4 K103 reset states: Pin 8 to 9 Pin 3 to 2
Set Reset Reset Reset
Model 2701 Service Manual Troubleshooting 4-17
Table 4-12
ACA signal switching
Range K103*
1A 3A
* K103 set states: Pin 8 to 7
Pin 3 to 4 K103 reset states: Pin 8 to 9 Pin 3 to 2
Reset Reset
U105 pin 16
ON ON
U105 pin 1
ON ON
U111 pin 16
OFF ON
U105 pin 8
OFF OFF
U103 pin 16
OFF OFF
U103 pin 1
OFF OFF
Table 4-13 through Table 4-17 can be used to trace the analog signal through the A/D multi-
plexer (U163) to the final amplifier stage. These tables show the MUX lines (S3, S4, S6, S7) that are selected for measurement during the SIGNAL phase of the multiplexing cycle. Also included are switching states of analog switches (U129) that set up the gain for the final ampli­fier stage (U166).
Table 4-13
DCV signal multiplexing and gain
Range
100mV 1V 10V 100V 1000V
Signal (U163)
S4 S4 S4 S4 S4
U129 pin 1
OFF OFF ON OFF ON
U129 pin 8
OFF ON OFF ON OFF
U129 pin 9
ON OFF OFF OFF OFF
Gain (U166)
×100 ×10 ×1 ×10 ×1
Table 4-14
ACV and ACA signal multiplexing and gain
Range
Signal (U163)
U129 pin 1
U129 pin 8
U129 pin 9
All S3 ON OFF OFF ×1
Gain (U166)
4-18 Troubleshooting Model 2701 Service Manual
Table 4-15
DCA signal multiplexing and gain
Range
20mA 100mA 1A 3A
Signal (U163)
S6 S6 S6 S6
U129 pin 1
OFF OFF OFF OFF
Table 4-16
2 signal multiplexing and gain
Range
100 1k 10k 100k 1M 10M 100M
Signal (U163)
S4 S4 S4 S4 S4 S4 S4
U129 pin 1
OFF OFF OFF OFF ON ON ON
Table 4-17
4 signal multiplexing and gain
U129 pin 8
OFF OFF OFF ON
U129 pin 8
OFF ON ON ON OFF OFF OFF
U129 pin 9
ON ON ON OFF
U129 pin 9
ON OFF OFF OFF OFF OFF OFF
Gain (U166)
×100 ×100 ×100 ×10
Gain (U166)
×100 ×10 ×10 ×10 ×1 ×1 ×1
Range
100 1k 10k 100k 1M 10M 100M
Signal (U163)
S4 then S7 S4 then S7 S4 then S7 S4 then S7 S4 then S7 S4 then S7 S4 then S7
U129 pin 1
OFF OFF OFF OFF ON ON ON
U129 pin 8
OFF ON ON ON OFF OFF OFF
U129 pin 9
ON OFF OFF OFF OFF OFF OFF
Gain (U166)
×100 ×10 ×10 ×10 ×1 ×1 ×1
Model 2701 Service Manual Troubleshooting 4-19
Figure 4-3 provides a block diagram of the analog circuitry. Table 4-18 shows where the
various switching devices are located in the block diagram.
Table 4-18
Switching device locations
Switching devices Analog circuit section (see Figure 4-3)
Q101, Q102 Q114, Q136, Q109 K101, Q113, Q105, Q104, Q108 Q121 K102, U103, U105, U111 U133, Q119, Q123, Q124, Q125, Q126 K103 U129, U163
SSP (Solid State Protection) DCV Divider DCV and Ohms Switching Sense LO AC switching and Gain Ohms I-Source Current Shunts A/D Mux and Gain
5
Disassembly
5-2 Disassembly Model 2701 Service Manual
Introduction
This section explains how to handle, clean, and disassemble the Model 2701 Ethernet Multimeter/Data Acquisition System. Disassembly drawings are located at the end of this section.
Handling and cleaning
To avoid contaminating PC board traces with body oil or other foreign matter, avoid touching the PC board traces while you are repairing the instrument. Some circuit board areas, especially those under the motherboard shield, have high-impedance devices or sensitive circuitry where contamination could cause degraded performance.
Handling PC boards
Observe the following precautions when handling PC boards:
•Wear cotton gloves.
Only handle PC boards by the edges and shields.
Do not touch any board traces or components not associated with repair.
Do not touch areas adjacent to electrical contacts.
Use dry nitrogen gas to clean dust off PC boards.
Solder repairs
Observe the following precautions when soldering a circuit board:
Use an OA-based (organic activated) flux and take care not to spread the flux to other areas of the circuit board.
Remove the flux from the work area when you have finished the repair by using pure water with clean, foam-tipped swabs or a clean, soft brush.
Once you have removed the flux, swab only the repair area with methanol, then blow dry the board with dry nitrogen gas.
After cleaning, allow the board to dry in a 50°C, low-humidity environment for several hours.
Model 2701 Service Manual Disassembly 5-3
Static sensitive devices
CMOS devices operate at very high impedance levels. Therefore, any static that builds up on you or your clothing may be sufficient to destroy these devices if they are not handled properly. Use the following precautions to avoid damaging them:
CAUTION Many CMOS devices are installed in the Model 2701. Handle all
semiconductor devices as being static sensitive.
•Transport and handle ICs only in containers specially designed to prevent static build­up. Typically, you will receive these parts in anti-static containers made of plastic or foam. Keep these devices in their original containers until ready for installation.
Remove the devices from their protective containers only at a properly grounded work station. Also, ground yourself with a suitable wrist strap.
Handle the devices only by the body; do not touch the pins.
Ground any printed circuit board into which a semiconductor device is to be inserted to the bench or table.
Use only anti-static type desoldering tools.
Use only grounded-tip soldering irons.
Once the device is installed in the PC board, it is normally adequately protected, and you can handle the boards normally.
Assembly drawings
Use the following assembly drawings to assist you as you disassemble and reassemble the Model 2701. Also, refer to these drawings for information about the Keithley part numbers of most mechanical parts in the unit. The drawings are located at the end of this section.
Front Panel Assembly — 2701-040
Card Cage/Power Module Assembly — 2701-050
•Power Module/Transformer/Chassis Assembly — 2701-051
Front Panel/Card Cage/Chassis Assembly — 2701-052
Chassis Assembly — 2701-053, 2701-054
Final Inspection — 2701-080
5-4 Disassembly Model 2701 Service Manual
Disassembly procedures
Case cover removal
Follow the steps below to remove the case cover to gain access to internal parts.
WARNING Before removing the case cover, disconnect the line cord and any test leads
from the instrument.
1. Remove Handle — The handle serves as an adjustable tilt-bail. Adjust its position by gently pulling it away from the sides of the instrument case and swinging it up or down. To remove the handle, swing the handle below the bottom surface of the case and back until the orientation arrows on the handles line up with the orientation arrows on the mounting ears. With the arrows lined up, pull the ends of the handle away from the case.
2. Remove Mounting Ears — Remove the screw that secures each mounting ear. Pull down and out on each mounting ear.
NOTE When re-installing the mounting ears, make sure to mount the right ear to the right
side of the chassis and the left ear to the left side of the chassis. Each ear is marked “RIGHT” or “LEFT” on its inside surface.
3. Remove Rear Bezel — To remove the rear bezel, loosen the two captive screws that secure the rear bezel to the chassis. Pull the bezel away from the case.
4. Removing Bottom Screws — Remove the four bottom screws that secure the case to the chassis.
5. Remove Cover — To remove the case, grasp the front bezel of the instrument and care­fully slide the chassis forward. Slide the chassis out of the metal case.
Motherboard removal
Perform the following steps to remove the motherboard. This procedure assumes that the
case cover is already removed.
1. Remove the RS-232 and Digital I/O fasteners. The RS-232 and Digital I/O connectors each have two nuts that secure the connectors to
the rear panel. Remove these nuts.
2. Remove the front/rear inputs switch rod. At the switch, place the edge of a flat-blade screwdriver in the notch on the pushrod.
Gently twist the screwdriver while pulling the rod from the shaft.
3. Disconnect the front input terminals. You must disconnect these input terminal connections:
INPUT HI and LO
SENSE HI and LO
AMPS
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