Keeprite R 1305 Installation Manual

Roundell

07/24/12

Evaporators

PRODUCT DATA &
INSTALLATION

Bulletin K30-R-PDI-14

1064042

High Temperature Applications
(35 °F and Higher)

Air Defrost
Electrical Power: 115/1/60

• Direct backwall location and minimum height provides
maximum usable storage space.

• Textured heavy gauge aluminum cabinet - lightweight,
doesn’t show scratches.

• Rigid, slotted channel hangers simplify installation.

• Hinged drain pan for ease of cleaning and service.

• Full collar aluminum plate ns on expanded seamless
copper tubes ensure optimum heat transfer efciency.

• Fan motors are inherently protected

NOMENCLATURE

R 375 A

KEEPRITE
ROUNDELL EVAPORATOR

BTUH CAPACITY @

o

1

F TD (60Hz)

e.g. 450 = 4500 @ 10

ELECTRICAL DESIGNATION
A = 115/1/60
W = 208-230/1/60

o

F TD

• Optional PSC motors or EC motors (115V only)

CONTENTS PAGE

Nomenclature..........................................

Capacity Data...........................................

Electrical Data..........................................

Typical Field Wiring.................................

Dimensional & Physical Data.................

Thermostatic Expansion Valve..............

Installation Instructions..........................

Service Parts List....................................

Service Log..............................................

Warranty....................................................

Project Information.................................

“As Built” Service Parts.........................

Latest product updates and further information
at www.keepriterefrigeration.com

Cover

2
2
2
3
4
5
6
6
7

7

Back

R 60Hz

CAPACITY DATA -

K30-R-PDI-14

- 2 -

07/24/12

R404A

ALL MODELS

MODEL No. CAPACITY - BTUH (watts) AIR FLOW - CFM (l/s) REFR’G CHARGE - LBS (kg)

R 375 3730 (1093) 770 (363) 1.25 (0.57)
R 485 4880 (1430) 770 (363) 1.77 (0.80)
R 595 6050 (1773) 1280 (604) 2.1 (0.95)
R 775 7900 (2315) 1300 (614) 3.02 (1.37)

R 905 8900 (2608) 1380 (651) 3.28 (1.49)
R 1025 10200 (2989) 2025 (956) 3.77 (1.71)
R 1305 12800 (3751) 2000 (944) 4.81(2.18)
R 2050 20400 (5979) 4050 (1911) 7.5 (3.40)

* R-404A at 30 °F S.S.T. with coil 30% full

R407C

R404A

Values Multiplied By:

*

Correction Factors for Other Refrigerants Use

R22

0.95 0.90 1.00 0.90

* When using R407C, the factor above is to be used when matching to condensing units with Dew Point ratings. This factor will ensure that proper

system balancing will occur to compensate for glide to t the application. If the system is sized correctly, one may expect a slight increase in system

capacity, along with slightly higher saturated suction temperatures.

R134a

R507

ELECTRICAL DATA

SHADED POLE MOTORS

MODEL QTY.

R375 1 115/1/60 1/20 1550 1.6 2 15
R485 1 115/1/60 1/20 1550 1.6 2 15
R595 1 115/1/60 1/20 1550 1.6 2 15
R775 1 115/1/60 1/15 1050 2.1 2.63 15

R905 1 115/1/60 1/15 1050 2.1 2.63 15
R1025 1 115/1/60 1/15 1050 2.1 2.63 15
R1305 1 115/1/60 1/15 1050 2.1 2.63 15
R2050 2 115/1/60 1/15 1050 4.2 4.73 15

POWER
SUPPLY

H.P. RPM

OPTIONAL EC MOTORS

MODEL QTY.

R 375 1 115/1/60 1/20 1550 0.5 0.63 15

R 485 1 115/1/60 1/20 1550 0.5 0.63 15

R 595 1 115/1/60 1/20 1550 0.5 0.63 15

R 775 1 115/1/60 1/12 1070 1.5 1.88 15

R 905 1 115/1/60 1/12 1070 1.5 1.88 15
R 1025 1 115/1/60 1/12 1070 1.5 1.88 15
R 1305 1 115/1/60 1/12 1070 1.5 1.88 15
R 2050 2 115/1/60 1/12 1070 3.0 3.38 15

POWER
SUPPLY

H.P. RPM

TOTAL

F.L.A.

TOTAL

F.L.A.

M.C.A. M.O.P.

M.C.A. M.O.P.

OPTIONAL P.S.C. MOTORS

MODEL QTY.

R 775 1 115/1/60 1/15 1060 1.32 1.65 15

R 905 1 115/1/60 1/15 1060 1.32 1.65 15
R 1025 1 115/1/60 1/15 1060 1.32 1.65 15
R 1305 1 115/1/60 1/15 1060 1.32 1.65 15
R 2050 2 115/1/60 1/15 1060 2.64 2.97 15

R 375 1 208-230/1/60 1/20 1600 0.29 0.36 15

R 485 1 208-230/1/60 1/20 1600 0.29 0.36 15

R 595 1 208-230/1/60 1/20 1600 0.29 0.36 15

R 775 1 208-230/1/60 1/15 1060 0.54 0.68 15

R 905 1 208-230/1/60 1/15 1060 0.54 0.68 15
R 1025 1 208-230/1/60 1/15 1060 0.54 0.68 15
R 1305 1 208-230/1/60 1/15 1060 0.54 0.68 15
R 2050 2 208-230/1/60 1/15 1060 1.08 1.22 15

POWER
SUPPLY

H.P. RPM

M.C.A. = Minimum Circuit Ampacity
M.O.P. = Maximum Overcurrent Protection

TOTAL

F.L.A.

M.C.A. M.O.P.

R 60Hz

TYPICAL FIELD WIRING

K30-R-PDI-14

- 3 -

07/24/12

2nd FAN MOTOR

ON R2050 MODEL

DIMENSIONAL AND PHYSICAL DATA

MODELS R375 to R1305 (Single Fan) MODEL R2050 (Double Fan)

FLOW

3 3/4”

(96mm)

AIR

FLOW

(APPROX.

15 FEET
THROW)

4” (102mm)

MAX

AIR

EXTERNAL EQUALIZER CONNECTION

1/4” (5mm) O.D. (INSIDE CASING)

5/8” (16mm) O.D. DRAIN
WITH PLASTIC SLEEVE

24 7/8”

(632mm)

1” (25mm)

AIR

FLOW

SUCTION

EXTERNAL EQUALIZER

CONNECTION

1/4” (5MM) O.D. (INSIDE CASING)

AIR

FLOW

7/16” (11mm) DIA. HOLE

E

C

G

5/8” (16mm) O.D. DRAIN
WITH PLASTIC SLEEVE

B
F

MODEL A B C D E F G

R 375
R 485

R 595
R 775

R 905

R 1025
R 1305

R 2050

in

mm

in

mm

in

mm

in

mm

in

mm

8 1/8

(206.4)

11 1/8

(282.6)

11 1/8

(282.6)

12 5/8

(320.7)

33 1/4

(844.6)

39 1/4

(997.0)

42 1/4

(1073.1)

42 1/4

(1073.1)

12 5/8

(320.7)74(1879.6)

20 3/4

(527.0)2(50.8)

23 3/4

(603.3)

25 1/4

(641.4)

25 1/4

(641.4)

25 1/4

(641.4)

2 1/4

(57.2)

2 1/2

(63.5)

2 1/2

(63.5)

2 1/2

(63.5)

16 3/4

(425.5)

19 3/8

(492.1)

20 3/8

(417.5)

20 3/8

(417.5)

20 3/8

(417.5)

34 3/4

(882.7)

40 3/4

(1035.0)

43 3/4

(1111.3)

43 3/4

(1111.3)

75 1/2

(1917.5)

4 3/4

(120.7)

5 1/8

(130.2)

5 5/8

(142.9)

5 5/8

(142.9)

5 5/8

(142.9)

NOTE: 5/8” (15.9 mm) O.D. Drain connection on all models.
1/2” (12.7 mm) Sweat TX Valve connection on all models.

SUCTION

25 3/4

(654mm)

B
F

7/16” (11mm) DIA. HOLE

Suct. Conn. O.D. Shipping Weight

in mm Lbs. Kg.

5/8 15.9 72 32.7
5/8 15.9 76 34.5
5/8 15.9 98 44.5
7/8 22.2 104 47.2

7/8 22.2 108 49
7/8 22.2 114 51.2

7/8 22.2 124 56.2

1 1/8 28.6 187 84.8

1” (25mm)

A

3 3/4”

(96mm)

D

E

C

4” (102mm) MAX.

R 60Hz

THERMOSTATIC EXPANSION VALVE

K30-R-PDI-14

- 4 -

07/24/12

SELECTION CHART

FOR +35°F ROOMS AND UP

AIR DEFROST SPORLAN VALVE MODEL ALCO VALVE MODEL

MODEL TD °F

R375

R485

R595

R775

R905

R1025

R1305

R2050

Selections based on 100° Liquid

CAPACITY

BTUH

10 3,730 EGVE-1/3-C EGSE-1/4-SE EGJE-1/6-JC HFES-1/4-HC HFES-1/4-SC HFES-1/2-MC
12 4,480 EGVE-1/3-C EGSE-1/2-SE EGJE-1/4-JC HFES-1/2-HC HFES-1/4-SC HFES-1/2-MC
15 5,600 EGVE-1/2-VC EGSE-1/2-SE EGJE-1/2-JC HFES-1/2-HC HFES-1/4-SC HFES-1/2-MC
10 4,880 EGVE-1/2-VC EGSE-1/2-SE EGJE-1/2-JC HFES-1/2-HC HFES-1/4-SC HFES-1/2-MC
12 5.860 EGVE-1/2-VC EGSE-1/2-SE EGJE-1/2-JC HFES-1/2-HC HFES-1/2-SC HFES-3/4-MC
15 7,320 EGVE-3/4-VC EGSE-1/2-SE EGJE-1/2-JC HFES-1/2-HC HFES-1/2-SC HFES-3/4-MC
10 6,050 EGVE-1/2-VC EGSE-1/2-SE EGJE-1/2-JC HFES-1/2-HC HFES-1/2-SC HFES-3/4-MC
12 7,260 EGVE-3/4-VC EGSE-1/2-SE EGJE-1/2-JC HFES-1/2-HC HFES-1/2-SC HFES-3/4-MC
15 9,080 EGVE-3/4-VC EGSE-1-SE EGJE-1-JC HFES-1-HC HFES-1/2-SC HFES-3/4-MC
10 7,900 EGVE 3/4-VC EGSE-1/2-SE EGJE-1/2-JC HFES-1/2-HC HFES-1/2-SC HFES-3/4-MC
12 9480 EGVE 3/4-VC EGSE-1-SE EGJE-1-JC HFES-1-HC HFES-1-SC HFES-1-MC
15 11,850 EGVE-1-VC EGSE-1-SE EGJE-1-JC HFES-1-HC HFES-1-SC HFES-1-MC
10 8,900 EGVE-3/4-VC EGSE-1-SE EGJE-1-JC HFES-1-HC HFES-1-SC HFES-3/4-MC
12 10,680 EGVE-1-VC EGSE-1-SE EGJE-1-JC HFES-1-HC HFES-1-SC HFES-1-MC
15 13,350 EGVE-1-VC EGSE-1-SE EGJE-1-JC HFES-1-HC HFES-1-SC HFES-1-MC
10 10,200 EGVE-3/4-VC EGSE-1-SE EGJE-1-JC HFES-1-HC HFES-1-SC HFES-1-MC
12 12,240 EGVE-1-VC EGSE-1-SE EGJE-1-JC HFES-1-HC HFES-1-SC HFES-1-MC
15 15,300 EGVE-1 1/2-VC EGSE-1-SE EGJE-1-JC HFES-1 1/2-HC HFES-1 1/4-SC HFES-1 1/2-MC
10 12,800 EGVE-1-VC EGSE-1-SE EGJE-1-JC HFES-1-HC HFES-1 1/4-SC HFES-1-MC
12 15,360 EGVE-1 1/2-VC EGSE-1-SE EGJE-1-JC HFES-1 1/2-HC HFES-1 1/4-SC HFES-1 1/2-MC
15 19,200 EGVE-1 1/2-VC EGSE-1 1/2-SE EGJE-1 1/2-JC HFES-1 1/2-HC HFES-1 1/2-SC HFES-1 3/4-MC
10 20,400 EGVE-1 1/2-VC EGSE-1 1/2-SE EGJE-1 1/2-JC HFES-1 1/2-HC HFES-1 1/2-SC HFES-1 3/4-MC
12 24,480 EGVE-2-VC EGSE-2-SE EGJE-1 1/2-JC HFES-2-HC HFES-2-SC HFES-2 1/2-MC
15 30,600

R407C

R22

EGVE-3-VC EGSE-3-SE EGJE-2-JC HFES-2 1/2-HC

R404A

R507

R134a

R22

R407C

R404A

HFES-2-SC

R507

R134a

HFES-2 1/2-MC

R 60Hz

INSTALLATION INSTRUCTIONS

K30-R-PDI-14

- 5 -

07/24/12

APPLICATION

High Temp Evaporators are designed for use with R22,
R134a, R404A, R407A/C, or R507 refrigerants.
At room temperatures above 34
lower than 27
accomplish the defrost. Temperatures of 34

-40

°F) require positive defrosting. (either Electric or Hot Gas).

The coil must not be exposed to any abnormal atmospheric
or acidic environments. This may result in corrosion to the
cabinet and possible coil failure (leaks). (Consult
manufacturer for optional baked on phenolic protective coat­ings).

°F the air owing through the coil will

°F and evaporating temps no

°F and below (to

INSTALLATION

The installation and start-up of Evaporators should only be

performed by qualied refrigeration mechanics.

This equipment should be installed in accordance with all ap­plicable codes, ordinances and local by-laws.

INSPECTION

Inspect all equipment before unpacking for visible signs of
damage or loss. Check shipping list against material received
to ensure shipment is complete.

IMPORTANT: Remember, you, the consignee, must make any
claim necessary against the transportation company.
Shipping damage or missing parts, when discovered at the
outset, will prevent later unnecessary and costly delays.

If damage or loss during transport is evident, make claim
to carrier, as this will be their responsibility, not the
manufacturer’s.

Should carton be damaged, but damage to equipment is not

obvious, a claim should be led for “concealed damage” with

the carrier.
IMPORTANT: The electrical characteristics of the unit should

be checked at this time to make sure they correspond to those
ordered and to electrical power available at the job site.
Save all shipping papers, tags and instruction sheets for refer­ence by installer and owner.

LOCATION

The unit location in the room should be selected to ensure
uniform air distribution throughout the entire space to be refrig­erated. Make sure that the air is not blown directly out through
the opened door and that the product does not obstruct the
free circulation of air.

NOTE: These units drawn air through the fan and dis­charge air from the coil side.

When installing the unit adjacent to a wall sufcient

clearance (2” (50mm) minimum) must be provided to allow the
hinged drain pan to be lowered for servicing the unit. Channel
type hangers are provided. Rear hangers are slotted to facili­tate installation. See dimensional data.

MOUNTING

Mounting brackets with 7/16” dia holes are provided for ush

mounting to the ceiling. For details refer to dimensional data on
page 3.

Ensure that the ceiling is level since the drain pan has
been sloped for drainage during the defrost cycle.

DRAIN LINE

The drain line should be run from the drain connection, sloping
at least 4” per foot. A trap outside the room will prevent warm
air from entering through the tubing.
Connection should be made to proper drainage facilities that
comply with local regulations.

Ensure that the drain pan has sufcient slope for proper

drainage (prevention of ice build up/blockage in pan).

PIPING

Refrigerant line sizes are important and may not be the same
size as the coil connections. (depends on the length of run) If

in doubt, consult “Recommended refrigerant line sizes” charts.

(Engineering Manuals or other recognized sources of
information).

WIRING

Wire system in accordance with governing standards and local
codes. See data and wiring diagram on page 2, for wiring ar­rangement. Electrical wiring is to be sized in accordance with
minimum ampacity rating.

SYSTEM CHECK

Before Start-Up:

1. All wiring should be in accordance with local codes.

2. Refrigerant lines should be properly sized.

3. Off-cycle defrost systems should include a liquid line
solenoid valve.

4. Thorough evacuation and, dehydration has been
performed.

5. The suction, discharge, and receiver service valves must
be open.

6. The system should include a liquid line drier moisture

indicator and suction lter.

7. Pour enough water into the drain pan to allow a good check
on drainage and seal the trap.

After Start-Up:

1. Check the compressor oil level to ensure the correct oil
charge.

2. Be sure that the expansion valve is properly set to provide
the correct amount of superheat.

3. Heavy moisture loads are usually encountered when

starting the system for the rst time.

4. Check for proper evaporator fan blade rotation.

MAINTENANCE

The unit should be periodically inspected for any dirt or

build-up on the n surface and cleaned if necessary with a soft

whisk or brush.

SERVICE PARTS LIST

K30-R-PDI-14

- 6 -

07/24/12

FAN MOTORS

MODEL

R 375 170621 N/A 1062534 1094998 28271 1043043
R 485 170621 N/A 1062534 1094998 28271 1043043
R 595 170621 N/A 1062534 1094998 28270 170512-003
R 775 170620 1062541 1062542 1091176 28272 170512-003

R 905 170620 1062541 1062542 1091176 28269 170512-003
R 1025 170620 1062541 1062542 1091176 28269 170512-003
R 1305 170620 1062541 1062542 1091176 28269 170512-003
R 2050 170620 1062541 1062542 1091176 28269 170512-003

SHADED POLE

115V 115V

PSC EC MOTOR

230V

115V

FAN BLADE FAN GUARD

SERVICE LOG

DATE COMMENTS

Finished Goods Warranty

K30-R-PDI-14

- 7 -

07/24/12

The terms and conditions as described below in the General W arranty Policy cover all products
manufactured by National Refrigeration.

GeneraL Warranty PoLiCy

Subject to the terms and conditions hereof, the Company warrants all Products, including Service
Parts, manufactured by the Company to be free of defects in material or workmanship, under nor­mal use and application for a period of one (1) year from the original date of installation, or eighteen

(18) months from the date of shipment from the Company, whichever occurs rst. Any replacement

part(s) so supplied will be warranted for the balance of the product’s original warranty. The part(s) to
be replaced must be made available in exchange for the replacement part(s) and reasonable proof
of the original installation date of the product must be presented in order to establish the effective
date of the warranty, failing which, the effective date will be based upon the date of manufacture plus
thirty (30) days. Any labour, material, refrigerant, transportation, freight or other charges incurred in
connection with the performance of this warranty will be the responsibility of the owner at the cur­rent rates and prices then in effect. This warranty may be transferred to a subsequent owner of the
product.

this Warranty does not CoVer

(a) Damages caused by accident, abuse, negligence, misuse, riot, re, ood, or Acts of God (b) damages

caused by operating the product in a corrosive atmosphere (c) damages caused by any unauthorized
alteration or repair of the system affecting the product’s reliability or performance (d) damages caused
by improper matching or application of the product or the product’s components (e) damages caused by
failing to provide routine and proper maintenance or service to the product (f) expenses incurred for the
erecting, disconnecting, or dismantling the product (g) parts used in connection with normal maintenance,

such as lters or belts (h) products no longer at the site of the original installation (i) products installed

or operated other than in accordance with the printed instructions, with the local installation or building
codes and with good trade practices (j) products lost or stolen.

No one is authorized to change this WARRANTY or to create for or on behalf of the Company any
other obligation or liability in connection with the Product(s). There is no other representation, warranty
or condition in any respect, expressed or implied, made by or binding upon the Company other than
the above or as provided by provincial or state law and which cannot be limited or excluded by such
law, nor will we be liable in any way for incidental, consequential, or special damages however caused.

The provisions of this additional written warranty are in addition to and not a modication of or subtraction

from the statutory warranties and other rights and remedies provided by Federal, Provincial or State laws.

PROJECT INFORMATION

System
Model Number Date of Start-Up

Serial Number Service Contractor
Refrigerant Phone
Electrical Supply Fax

“AS BUILT” SERVICE PARTS LIST

07/24/12

Service Parts List

Label

To Be Attached

HERE

NATIONAL REFRIGERATION &
AIR CONDITIONING CANADA CORP.

CANADA

159 ROY BLVD., BRANTFORD, ONTARIO, CANADA N3R 7K1
PHONE: [phone] [phone] FAX [phone]

Due to National Refrigeration’s policy of continuous product improvement, we reserve the right to make changes without notice.

USA

985 WHEELER WAY, LANGHORNE, PA. 19047 USA
PHONE: 1-888-KEEPUS1 OR 1-888-533-7871