Keeprite KLC Installation Manual

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PRODUCT DATA & INSTALLATION

Bulletin K40-KLC-PDI-3

1068825

We are on the Internet www.keepriterefrigeration.com

Lead Lag

Control Panel

Model KLC

Electrical Power: 115/1/60, 208-230/1/60, 200-220/1/50

NOMENCLATURE

KLC 1 - I S2 A

Model

KeepRite Lead Lag

Control Panel

Model Code

1 = Standard

2 = With Alarm/Auto Back-Up

Application

I = Indoor

Voltage

S1 = 115/1/60

S2 = 208-230/1/60

S6 = 200-220/1/50

Series / Generation

A = 1st Generation

For use on TWO independent refrigeration systems using pumpdown control mode. (Thermostat wired into liquid line solenoid valve).

Panel can be mounted at condensing unit on indoor installations or can be mounted remote inside on a wall when used with outdoor condensing units.

Designed to alternate each system automatically at a preset 24 hour time period. (can be readjusted from a 6 to 300 hour time period).

Three position toggle switch provides:

1.Condensing Unit #1 runs only.

2.Lead Lag mode. (alternates unit #1 and unit #2 automatically).

3.Condensing unit #2 runs only.

KLC1 model offers low cost simple operation by automatically (pre-set time) or manually alternating each unit.

KLC2 model offers the same as KLC1 and includes supplemental refrigeration backup during abnormal load situations or in the event one refrigeration system fails. (Includes alarm dry contacts)

Panel is suitable for use with Air, Electric and Hot Gas defrost systems.

Keeprite KLC Installation  Manual

KLC

TYPICAL SYSTEM LEAD-LAG WIRING

 

 

 

 

 

 

 

 

 

 

LOW PR.

 

 

 

 

 

CONTROL

 

 

 

 

 

COMPR

 

 

 

 

 

CONT.

 

LEAD

 

 

 

 

 

 

C1

 

 

 

 

 

 

 

 

COMPR

 

 

 

 

 

CONDENSING UNIT

 

 

CLOCK

 

LIQUID

SPACE

 

 

 

LINE

THERMOSTAT

 

 

 

 

 

 

DEFR.

FAN

SOLENOID

 

 

 

 

 

 

 

CONT.

CONT.

 

EVAPORATOR

 

 

 

 

 

 

REFER TO ACTUAL

 

 

 

 

CONDENSING UNIT

 

 

 

 

WIRING DIAGRAM ON

 

 

 

 

UNIT CONTROL PANEL

 

 

 

 

 

WITH KLC2

FAN DELAY/

 

 

 

 

DEFROST TERM.

 

 

 

 

THERMOSTAT

 

 

L1

L2 GND

AUTO

 

 

 

BACK-UP

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

 

 

 

DEFROST HEATERS

 

 

 

TYPICAL

 

 

 

LEAD

 

SYSTEM #1

(LEAD)

 

LAG

 

CONTROL

 

 

 

 

PANEL

 

 

 

 

R1

R2

ALARM

 

 

LOW PR.

DRY CONTACT

 

 

 

 

CIRCUIT

 

 

CONTROL

 

 

 

 

 

COMPR

 

 

 

 

 

CONT.

 

LAG

 

 

 

 

 

C2

 

 

 

 

 

 

 

 

COMPR

 

 

 

 

 

CONDENSING UNIT

 

 

CLOCK

 

LIQUID

SPACE

 

 

 

LINE

THERMOSTAT

 

 

 

 

 

 

DEFR.

FAN

SOLENOID

 

 

 

 

 

 

 

CONT.

CONT.

 

EVAPORATOR

 

 

 

 

 

 

 

 

FAN DELAY/

 

 

 

 

 

DEFROST TERM.

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

TYPICAL

 

DEFROST HEATERS

 

 

 

 

 

 

 

 

SYSTEM #2

(LAG)

 

 

 

- 2 -

 

 

KLC

KLC1 PANEL WIRING

CONTROL PANEL WIRING DIAGRAM: 230-1-60 Hz

TO 208/230-1-60 OR 200/220-1-50 POWER SUPPLY

L1 L2

15A FUSE

CLASS CC

 

T1 TIMER

SET: B MODE

6

 

 

 

 

 

LEAD-LAG

 

HRS UNIT

 

#22

 

#21

 

 

R3

 

 

24 (0-30 RANGE)

BL

 

BL

 

 

RD #5

 

 

 

 

 

 

 

1

4

10

T

2

 

 

 

 

 

 

 

 

 

 

 

#6

 

 

4

RD #7

2

R1

7

 

 

 

 

 

 

 

RD

1

 

 

RD #8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

RD #9

2

R2

7

RD #3

 

 

 

RD #4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

1

2

RD #10

 

 

 

 

 

 

 

 

 

 

 

 

LEAD

AUTO

LAG

 

 

 

 

 

 

 

6

4

5

RD #11

2

R3

7

 

 

 

 

 

 

 

DPDT TOGGLE

 

 

 

 

 

 

 

 

SWITCH*

#12

 

 

 

 

 

 

(BOTTOM VIEW)

 

 

 

 

 

 

RD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL 26

 

 

 

 

RD #1

 

 

 

 

RD 13

 

 

 

LEAD-LAG CONTROL PANELSTANDARD BASIC PANEL 230V CONTROL CIRCUIT

CONTROL PANEL

COMPONENT LAYOUT

FUSES

TIMER OVERRIDE

 

RELAY

 

R3

T1

 

TIMER

LEAD AUTO LAG

 

 

MODE SWITCH

LEAD

LAG

RELAY

RELAY

R1

R2

BL #23

*

LEAD AUTO LAG

MODE SWITCH

#24

(TOP VIEW)

BL

 

 

 

 

2

1

3

#25

5

4

6

BL

 

 

 

R1 R2

 

 

 

 

 

 

NOTES

C1

C2

 

 

 

 

 

 

1. USE COPPER CONDUCTORS ONLY

LEAD TIMECLOCK

LAG TIMECLOCK

2. USE 90°C WIRE (OR HIGHER)

3. OPTIONAL COMPONENT MAY BE FACTORY

CONTACTOR

CONTACTOR

 

INSTALLED OR SUPPLIED BY OTHERS

COIL

COIL

4. HEATER LOADS ARE NOT CONCURRENT

(AT COND UNIT #1)

(AT COND UNIT #2)

 

WITH REFRIGERATION LOADS.

5. OVERCURRENT PROTECTION FOR EACH

 

 

 

 

 

EVAPORATOR MUST NOT EXCEED MAXIMUM

 

 

 

VALUE SHOWN ON EVAPORATOR NAMEPLATES.

 

 

6. MAY BE FACTORY INSTALLED-MOUNTED

 

 

 

AND WIRED ON EVAPORATOR

 

 

 

(PRE-ASSEMBLED MODELS).

 

 

 

ON MULTIPLE PRE-ASSEMBLED EVAPORATORS

 

 

 

WIRE SECOND EVAPORATOR SOLENOID IN

 

 

 

PARALLEL WITH FIRST.

 

 

7. ALL FUSES TO BE CLASS CC OR J AND

 

 

 

VOLTAGE RATED EQUAL (OR HIGHER) THAN

 

 

 

OPERATING VOLTAGE.

 

 

 

CONDUCTORS/WIRNG

 

 

 

 

 

 

 

FACTORY WIRING

 

 

 

 

 

 

 

 

 

 

 

 

WIRING BY OTHERS

 

 

 

 

 

 

OPTIONAL COMPONENT WIRING

 

 

 

 

 

 

(SOME OPTIONAL COMPONENTS

 

 

 

 

 

 

 

MAY BE FACTORY WIRED.)

 

 

 

G=GREEN

RD=RED BL=BLUE ALL OTHER BLACK

 

 

ALL FIELD WIRING MUST BE DONE IN

 

 

COMPLIANCE WITH ALL APPLICABLE LOCAL

 

 

AND NATIONAL CODES.

 

 

 

DATE:

 

 

 

DIAGRAM NUMBER

 

 

 

 

 

 

CPB-S2-TLC1

 

 

 

 

 

 

 

Feb7/07

 

 

 

 

- 3 -

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